3rd party testing report format_PDF.pdf
PDF 63 KB Posted
- Attached to
- H345--Boiler Safety Device Testing Federal contract opportunity
- Solicitation number
- 36C26021Q0921
View the file
Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| 36C26021Q0921 0001.docx | DOCX document | |
| Boiler Safety Device Testing Manual - 5th Edition_December 2018_Final.pdf | ||
| 36C26021Q0921.docx | DOCX document | |
| 36C26021Q0921.pdf |
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Text version
Item Name device Type normal level or Regulated Pressure
Activation Point
Description / Comments / Device Fully Compliant installation, Location, Test Ports, Ect
Setpoint Compliant
Logic, Wiring, Annunciation Compliant
HWACT Warrick Probe Device OOC at start of visit Staff took Corrective action to repair ILSM * 1 No * 2 Yes Yes Yes LWACT M&M Mercoid
HWADT
LWADT
DAODS
DASV - 1
DASV - 2
SVFPRV -DA
LRVOPS
CAPI
LPG SSOV Maxon Main Gas SSOV Maxon Seismic Actuator Haz - Gas - Methane Haz - Gas - Propane Haz - Gas - CO ESPB- West Shuts down all Boilers Closes Natural Gas And Propane Back-up to Plant Stops FOSP ESPB- East ESPB-South ESPB- Office ESPB- Mastr panel
Item Name device Type normal level or Regulated Pressure
Activation Point description / Comments Device Fully Compliant installation, Location, Test Ports, Ect
Setpoint Compliant
Logic, Wiring, Annunciation Compliant
LWA Warrick Probe Middle of Glass Functions Correctly
PLWCO M&M 157 Float -2" on Scale 1" from Bottom Functions Correctly No No * 3
PWLCO - Shunt SLWCO Warrick Probe SLWCO - Shunt HWA Warrick Probe RBSPLS Ashcroft Switch NPBSPLS Honeywell Switch Front SVB Kunkle 15 PSIG 4640 lb/HR Lifts at 15.6 PSIG ; Reseat at 11.3 PSIG Yes * 5 Yes * 4 Rear SVB Kunkle 15 PSIG 4640 lb/HR Lifts at PSIG ; Reseat at PSIG
LFGPCS
HFGPCS
AFGSOV-1 LEAK
AFGSOV-2 LEAK
AFGSVV LEAK
AFGSVV OPEN
APFGSOV-1 LEAK
APFGSOV-2 LEAK
APFGSVV LEAK
APFGSVV OPEN
POC - AFGSOV-1 Maxon Switch break before Flow
POC - AFGSOV-2 Maxon Switch break before Flow
FSMFO Fireye 45UV5
FSNSIS
IT
MFIT
PPT Fireye YB110
LFPS - GAS
Seimens Positioner Intrnal Switch
LFPS - OIL
Seimens Positioner Intrnal Switch
LFPS - AIR
Seimens Positioner Intrnal Switch
Item Name device Type normal level or Regulated Pressure
Activation Point description / Comments Device Fully Compliant installation, Location, Test Ports, Ect
Setpoint Compliant
Logic, Wiring, Annunciation Compliant
FDDWOPS
Seimens Positioner Intrnal Switch
CAPS Cleavland Switch
PAPS
FDMIS-1 NK Current Relay FDMIS-2 NK Current Relay FDMIS-3 NK Current Relay
OSDPI
FPI Stack Damper Welded Open
LPFGPCS
FGRDI
Seimens Positioner Intrnal Switch
LFGOLI Rosemount 6888
LFOPCS
HFOPCS
LAMPS Ashcroft Switch LAMPDS Not Required - Decated Atomizing Air Compressor with Current Relays in Use LAMFS Not Required - no Crossover AACMIS - 1 NK Current Relay AACMIS - 2 NK Current Relay AACMIS -3 NK Current Relay AFOSV-1 - Leak AFOSV-2 - Leak
POC-AFOSV-1
POC-AFOSV-2
OBPS Not Required on this system
Item Name device Type normal level or Regulated Pressure
Activation Point description / Comments Device Fully Compliant installation, Location, Test Ports, Ect
Setpoint Compliant
Logic, Wiring, Annunciation Compliant
LWA Warrick Probe Middle of Glass Functions Correctly
PLWCO M&M 157 Float -2" on Scale 1" from Bottom Functions Correctly
PWLCO - Shunt SLWCO Warrick Probe SLWCO - Shunt HWA Warrick Probe RBSPLS Ashcroft Switch NPBSPLS Honeywell Switch Front SVB Kunkle 15 PSIG 4640 lb/HR Lifts at 15.6 PSIG ; Reseat at 11.3 PSIG Yes * 4 Yes * 5 Rear SVB Kunkle 15 PSIG 4640 lb/HR Lifts at PSIG ; Reseat at PSIG Yes * 4 Yes * 5
LFGPCS
HFGPCS
AFGSOV-1 LEAK
AFGSOV-2 LEAK
AFGSVV LEAK
AFGSVV OPEN
APFGSOV-1 LEAK
APFGSOV-2 LEAK
APFGSVV LEAK
APFGSVV OPEN
POC - AFGSOV-1 Maxon Switch break before Flow
POC - AFGSOV-2 Maxon Switch break before Flow
FSMFO Fireye 45UV5
FSNSIS
IT
MFIT
PPT Fireye YB110
LFPS - GAS
Seimens Positioner Intrnal Switch
LFPS - OIL
Seimens Positioner Intrnal Switch
LFPS - AIR
Seimens Positioner Intrnal Switch
Item Name device Type normal level or Regulated Pressure
Activation Point description / Comments Device Fully Compliant installation, Location, Test Ports, Ect
Setpoint Compliant
Logic, Wiring, Annunciation Compliant
FDDWOPS
Seimens Positioner Intrnal Switch
CAPS Cleavland Switch
PAPS
FDMIS-1 NK Current Relay FDMIS-2 NK Current Relay FDMIS-3 NK Current Relay
OSDPI
FPI Stack Damper Welded Open
LPFGPCS
FGRDI
Seimens Positioner Intrnal Switch
LFGOLI Rosemount 6888
LFOPCS
HFOPCS
LAMPS Ashcroft Switch LAMPDS Not Required - Decated Atomizing Air Compressor with Current Relays in Use LAMFS Not Required - no Crossover AACMIS - 1 NK Current Relay AACMIS - 2 NK Current Relay AACMIS -3 NK Current Relay AFOSV-1 - Leak AFOSV-2 - Leak
POC-AFOSV-1
POC-AFOSV-2
OBPS Not Required on this system
Item Name device Type normal level or Regulated Pressure
Activation Point description / Comments Device Fully Compliant installation, Location, Test Ports, Ect
Setpoint Compliant
Logic, Wiring, Annunciation Compliant
LWA Warrick Probe Middle of Glass Functions Correctly
PLWCO M&M 157 Float -2" on Scale 1" from Bottom Functions Correctly No No * 3
PWLCO - Shunt SLWCO Warrick Probe SLWCO - Shunt HWA Warrick Probe RBSPLS Ashcroft Switch NPBSPLS Honeywell Switch Front SVB Kunkle 15 PSIG 4640 lb/HR Lifts at 15.6 PSIG ; Reseat at 11.3 PSIG Yes * 4 Yes * 5 Rear SVB Kunkle 15 PSIG 4640 lb/HR Lifts at PSIG ; Reseat at PSIG Yes * 4 Yes * 5
LFGPCS
HFGPCS
AFGSOV-1 LEAK
AFGSOV-2 LEAK
AFGSVV LEAK
AFGSVV OPEN
APFGSOV-1 LEAK Functions Correctly - Plumbing issue - LOOP Issue No No * 6
APFGSOV-2 LEAK
APFGSVV LEAK
APFGSVV OPEN
POC - AFGSOV-1 Maxon Switch break before Flow
POC - AFGSOV-2 Maxon Switch break before Flow
FSMFO Fireye 45UV5
FSNSIS
IT
MFIT
PPT Fireye YB110
LFPS - GAS
Seimens Positioner Intrnal Switch
LFPS - OIL
Seimens Positioner Intrnal Switch
LFPS - AIR
Seimens Positioner Intrnal Switch
Page 6 0f 7
Item Name device Type normal level or Regulated Pressure
Activation Point description / Comments Device Fully Compliant installation, Location, Test Ports, Ect
Setpoint Compliant
Logic, Wiring, Annunciation Compliant
FDDWOPS
Seimens Positioner Intrnal Switch
CAPS Cleavland Switch
PAPS
FDMIS-1 NK Current Relay FDMIS-2 NK Current Relay FDMIS-3 NK Current Relay
OSDPI
FPI Stack Damper Welded Open
LPFGPCS
FGRDI
Seimens Positioner Intrnal Switch
LFGOLI Rosemount 6888
LFOPCS
HFOPCS
LAMPS Ashcroft Switch LAMPDS Not Required - Decated Atomizing Air Compressor with Current Relays in Use LAMFS Not Required - no Crossover AACMIS - 1 NK Current Relay AACMIS - 2 NK Current Relay AACMIS -3 NK Current Relay AFOSV-1 - Leak AFOSV-2 - Leak
POC-AFOSV-1
POC-AFOSV-2
OBPS Not Required on this system
*6 Pilot line requires LOOP Valve to be installed Device in place but does not keep valve srom being closed *1
*1. HWACT Warrick Probe was out of commission when we arrived VA Staff had ILSM in Place and Parts on order for repair. Parts arrived and were installed during visit. Device functioned correctly at that time *2 Device was OOC but Repairs were made and then testing took plact Device fully compliant at end of Visit *3 PLWCO, SLWCO, have the same annunciation message VIA BMS *4 Setpoints constrained by low pressure (15) psig limit and therefore closer than ths Standard VA Specification *5 Requires Boiler Water TDS to be below 3500 or too much liquid is carried through SSV's Causing excessive Slpash, steam in the room and pressure rise in the boiler
2 of 2 Boiler # 3 S/N
1 of 2 for Boiler # 1 S/N
Boiler Plant Safety Devices
2 of 2 for Boiler # 1 S/N
1 of 2 for Boiler # 2 S/N
2 of 2 Boiler # 2 S/N
1 of 2 Boiler # 3 S/N
File details come from the government source that posted it. Updated .