Compactor Specs.pdf

KP20 -- KP35 SERIES

SELF CONTAINED COMPACTOR AND POWER UNITS

DEALER PREDELIVERY CHECK SHEET

TO BE CHECKED BY DEALER

CUSTOMER DATE

ADDRESS

DEALER

ADDRESS

COMPACTOR MODEL SERIAL NUMBER

POWER UNIT MODEL SERIAL NUMBER

DEALER CHECK:

1. Check that electrical current is compatible with power unit being installed. Convert voltage if not compatible. Check amp setting.

2. Check screw torque on all electrical terminals and components in power panel.

3. Check that all hydraulic hoses and fittings are tight and free of any shipping damages.

4. Check that all safety decals are in place and legible. Have requirements of current ANSI Z245 Standards been met.

5. Check that hydraulic reservoir is full of oil to level specified in owner’s manual.

6. Check that hydraulic hoses are installed on correct ports of power unit.

7. Power unit operates correctly after installation and cycles ram through complete cycle.

8. Check stop, start, and reverse function.

9. Check condition of door seal and that it is properly adjusted.

10. Check that hydraulic quick couplers are on correct side for customer installation.

11. Compactor installation and start--up instructions in the owner’s manual have been reviewed and followed.

12. Customer has been given owner’smanual with specific attention given to safety and operation instructions contained herein.

DELIVERED BY DATE

1. Owner’s manual has been provided.

2. Warranty card is filled out and mailed.

3. Reviewed the safety warnings and cautions listed in this manual.

4. Reviewed the maintenance and cautions as listed in this manual.

REVIEWED BY DATE

Table of Contents Rev.10/07

WARRANTY

DEALER PREDELIVERY CHECK SHEET 1

TABLE OF CONTENTS 2

SPECIFICATIONS 3--5

SAFETY DECAL INFORMATION 6--7

OPERATING INSTRUCTIONS

INSTALLATION INSTRUCTIONS O1

Installation Site O1

Safety Decal Requirements O1

Electrical Installation O2

Hydraulic Hose Installation O3

Push--Button Controls O3

START--UP AND TESTING INSTRUCTIONS O3

OPERATING INSTRUCTIONS O4

Employer Responsibility for Compactor O4

Operating Instructions for Standard Compactors O5

Optional Features O5

MAINTENANCE INSTRUCTIONS O6

Work Area Around Compactors O6

HYDRAULIC SAFETY: PLEASE READ CAREFULLY O6

Avoid Heating Near Pressurized Lines O6

Warnings pertaining to common abuses of hoses O6

Preventive Maintnenance O7

Initial Check O7

After Emptying O7

Monthly Check O7

3--Month Check O7

Maintenance Instructions for Tailgate Seals O7

Filter Maintenance O7

Yearly Check O8

Lubrication O8

Slide Block Replacement and Adjustment O9

Cylinder Pivot Pin Inspection O10

Rear Door Seal Inspection and Replacement O10

By--Pass Power Unit Timer Adjust. Procedure O11

By--Pass Power Unit Pressure Adjust. Procedure O11

Power Unit 80% Full Ligh Adjustment O11

Power Unit 100% Full Light Adjustment O12

Multicycle Timer Setting Procedure O12

GENERAL MAINTENANCE TIPS O12

TROUBLE--SHOOTING O13 -- O15

INSTRUCTIONS FOR CONVERTING 3--PHASE POWER

UNIT VOLTAGE O16

OIL HEATER INSTALLATION INSTRUCTIONS O17

HYD. GAGE KITINSTALLATION -- 10HP O18

HYD. GAGE KIT INSTALLATION -- 5HP 1PHASE O19

PARTS SECTION

COVER PLATES & ROLLERS P1

REAR DOOR ASSEMBLY P3

HI--TAIL DOOR & SEAL P5

HYDRAULIC HOSES & FITTINGS P6

RAM ASSEMBLY P7

10HP POWER UNIT P9

5HP 1--PHASE POWER UNIT P11

10HP POWER PANEL BY--PASS P13

5HP 1--PHASE POWER PANEL BY--PASS P15

PRINCE HYDRAULIC CYLINDER ASSEMBLY P16

ENERGY HYDRAULIC CYLINDER ASSEMBLY P17

HYDRAULIC SCHEMATIC -- 10 HP BY--PASS P18

HYDRAULIC SCHEMATIC -- 5HP BY--PASS P19

MULTICYCLE ELECTRIC SCHEMATIC 10HP BY--PASS FOR:

208 / 230 / 460 VOLT (JOG LIGHT) P20

208 / 230 / 460 VOLT P21

220 VOLT 10HP SINGLE PHASE (JOG LIGHT) P22

220 VOLT 10HP SINGLE PHASE P23

220 VOLT 5HP SINGLE PHASE (JOG LIGHT) P24

220 VOLT 5HP SINGLE PHASE P25

ELECTRIC INTERLOCK ASSEMBLY P26

SIDE DOOR (STANDARD & LOW PROFILE) HOPPER P27

SIDE DOOR (STANDARD & LOW PROFILE) HOPPER P28

FRONT DOOR (STD./LOW PROFILE) HOPPER P29

TOP LOAD, STREET SIDE & CURB SIDE HOPPERS P31

DECALS P33

9035--1 Revised 3/97

ELECTRICAL EQUIPMENT

Motor 10HP 208 / 230 / 460 3--Phase 60 Cycle. . .

Optional Motors 10HP 220V 1--Phase 60 Cycle

5HP 220V 1--Phase 60 Cycle Control voltage 115 VAC Key operated Start / Stop / Reverse

SPECIFICATIONS Rev.10/07 Charge Chamber Capacity

Mfg. rating 2 yd3 Wastec rating 1.53 yd3

Clear top opening 41” L x 67.5” W Ram face 25” x 70” Loading Height 46.5”

PERFORMANCE SPECIFICATIONS

Cycle Time 34 seconds Ram penetration 13” Normal Packing Force 40,250# Maximum Packing Force 45,700# Normal Ram Face Pressure 23.3 PSI Max. Ram Face Pressure 26.8 PSI

HYDRAULIC EQUIPMENT

Pump 12 GPM Normal Pressure 1,850 PSI Maximum Pressure 2,100 PSI Hydraulic Cylinder 2 Diagonal 4” x 37” Stroke

Model Total Capacity A K B C D E F G H Weight KP20 20.0 Cu. yds. 46.5” 71.5” 117” 102” 188” 101.5” 68” 41” 9,300# KP25 25.0 Cu. yds. 46.5” 71.5” 147” 102” 219” 101.5” 68” 41” 9,835# KP30 30.0 Cu. yds. 46.5” 71.5” 177” 102” 249” 101.5” 68” 41” 10,370# KP35 35.0 Cu. yds. 46.5” 71.5” 207” 102” 279” 101.5” 68” 41” 10,900#

KP20--LP 20.0 Cu. yds. 46.5” 71.5” 135” 90” 207” 101.5” 68” 41” 9,030# KP30--LP 30.0 Cu. yds. 46.5” 71.5” 207” 90” 279” 101.5” 68” 41” 10,100#

K Add 3.0” for CHAIN HOIST Understructure.

HI- TAIL MODEL SPECIFICATIONS

HI- TAIL MODEL SPECIFICATIONS

ELECTRICAL EQUIPMENT

Motor 10HP 208 / 230 / 460 3--Phase 60 Cycle. . .

Optional Motors 10HP 220V 1--Phase 60 Cycle

5HP 220V 1--Phase 60 Cycle Key operated Start / Stop / Reverse

SPECIFICATIONS Rev.10/07

Charge Chamber Capacity Mfg. rating 2 yd3 Wastec rating 1.53 yd3

Clear top opening 41” L x 67.5” W Ram face 25” x 70” Loading Height 46.5”

PERFORMANCE SPECIFICATIONS

Cycle Time 34 seconds Ram penetration 13” Normal Packing Force 40,250# Maximum Packing Force 45,700# Normal Ram Face Pressure 23.3 PSI Max. Ram Face Pressure 26.8 PSI

HYDRAULIC EQUIPMENT

Pump 12 GPM Normal Pressure 1,850 PSI Maximum Pressure 2,100 PSI Hydraulic Cylinder 2Diagonal 4” x 37” Stroke

Model Total Capacity AK B C D E F G H Weight J

KP20HT 20.0 Cu. yds. 46.5” 71.5” 120.5” 102” 200.5” 102” 68” 41” 8,290# 182”

KP25HT 25.0 Cu. yds. 46.5” 71.5” 153.0” 102” 233.0” 102” 68” 41” 8,775# 182”

KP30HT 30.0 Cu. yds. 46.5” 71.5” 185.5” 102” 265.0” 102” 68” 41” 9,260# 182”

KP35HT 33.0 Cu. yds. 46.5” 71.5” 205.0” 102” 285.0” 102” 68” 41” 9,550# 182”

KP22--LPHT 22.0 Cu. yds. 46.5” 71.5” 153.0” 93.5” 233.0” 102” 68” 41” 8,700# 182”

KP29--LPHT 29.0 Cu. yds. 46.5” 71.5” 205.0” 93.5” 285.0” 102” 68” 41” 9,1800# 182”

K Add 3.5” for SHED PLATE Understructure.

Add 6.5” for CHAIN HOIST w/ SHED PLATE understructure.

SAFETY DECALS

8/95

Be sure to read all safety decals carefully.

See page P33 in the Parts Section of this manual for proper location.

SAFETY DECALS

8/95

Be sure to read all safety decals carefully.

See page P33 in the Parts Section of this manual for proper location.

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