36C25518Q0078-003.xlsx
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- 36C25518Q0078
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36C25518Q0078 SEMI - ANNUAL SERVICE CHECKLIST.xlsx
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SEMI-ANNUAL INSPECTION
| NFPA 110 SEMI-ANNUAL AND ANNUAL MAINTENANCE CHECKLISTS | |||||||||
| SEMI-ANNUAL INSPECTION CHECKLIST | |||||||||
| START TIME | END TIME | NOTES TO INCLUDE PARTS REPLACED | |||||||
| GENERATOR: | 19 | 26A | 26B | 26C | 28 | 28A | |||
| MODEL/SERIAL #: | |||||||||
| COOLING SYSTEM: | |||||||||
| Check coolant level and add coolant if needed. Pull sample of engine coolant with engine running at operating temperature; analyze coolant for a safe degree of protection. | |||||||||
| Check complete system for coolant leaks. | |||||||||
| Inspect and replace all belts if needed. | |||||||||
| Inspect and lube fan hub. |
| LUBRICATION SYSTEM |
| Check engine oil level and maintain the proper level for safe operation. |
| Clean/Replace crankcase breather. |
| Inspect engine and repair for oil leaks. |
| Check manifolds, brackets, mounting and flex connections. |
| ELECTRICAL SYSTEM |
| Check battery electrolyte level and maintain as required |
| Check battery cables for proper torque and corrosion. Repair as necessary. |
| Check battery voltage at each cell and document readings |
| Check operation of battery charger and/or alternator. Adjust or replace as required. |
| Run generator. Check for correct engine operating parameters; temperatures, RPM, pressures, etc. Note any unusual operating conditions. |
| Verify proper frequency and document voltage readings: A-B, B-C, A-C, A-N, B-N, and C-N. If engine is under load, document the amount of load (percentage of generator capacity). |
| Check operation of automatic start/stop control switches. |
| Test fault light indicators and replace any bad lamps. |
| Clean accumulations of dust and dirt from generator feeder breaker/enclosure. |
| Record engine service meter readings. |
| Inspect all alarm systems. |
| Inspect generator output, leads, excites, commutator. |
| AIR INTAKE/EXHAUST SYSTEMS |
| Verify proper operation of motorized dampers and louvers. Repair as necessary. |
| Clean and Lubricate dampers and louvers. |
| Inspect air cleaner element and replace as required. |
| Check air intake system for leaks. |
| Inspect turbocharger shaft for end play. |
| Inspect and tighten turbocharger mounting bolts. |
| Inspect air system for any deficiencies. |
| Inspect exhaust piping, insulation, supports and silencer/muffler for deficiencies. Repair or replace as needed. |
| Open valve on silencer/muffler and drain any potential accumulation of water/fuel. Document any fluids that are discharged. |
| FUEL SYSTEM: |
| Inspect all fuel lines for leaks and/or damage. Repair or replace as needed. |
| Inspect Day/Belly Tanks for damage and leaks. Repair or replace as needed. |
| Inspect electric pump for Day/Belly Tanks for proper operation |
| Inspect hand pump for Day/Belly Tanks for proper operation. |
| Inspect fuel oil separators. Remove any water that may have accumulated. |
| Check fuel oil filters and replace as needed. |
| HOSES AND BELTS |
| Inspect radiator coolant hoses for damage or cracks. Replace if needed |
| Check hose connections coolant leaks. |
| Inspect all radiator belts for damage or cracks. Replace if needed. |
| Inspect all areas around the belts for rubber build up. If the built up is excessive; determine the cause and make any corrections as needed. |
ANNUAL INSPECTION
| KCVA EMERGENCY/STANDBY GENERATOR MAINTENANCE | |||||||||
| ANNUAL PM MAINTENANCE CHECKLIST | |||||||||
| GENERATOR: | START TIME | 19 | 26A | 26B | 26C | 28 | 28A | END TIME | NOTES TO INCLUDE PARTS REPLACED |
| MODEL/SERIAL #: | |||||||||
| COOLING SYSTEM: | |||||||||
| Take engine coolant sample and have analysis performed |
| LUBRICATION SYSTEM |
| Change engine oil every year or after 250 hours of operation |
| Inspect used oil for water, coolant, fuel and metal fragments |
| ELECTRICAL SYSTEM |
| Verify proper torque on all electrical connection, including the generator feeder breaker and any connected cable bus |
| AIR INTAKE/EXHAUST SYSTEMS |
| Replace Air Filters |
| FUEL SYSTEM |
| Replace Fuel Filters |
| If applicable, inspect filter element in pre-filter. Replace if needed |
| Check operation of governor. |
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