Attachment 7 - Burner Mgmt Controller Manual.pdf

DESCRIPTION

The Fireye® BurnerLogix™ System is a microprocessor based burner management control system designed to provide the proper burner sequencing, ignition and flame monitoring protection on auto-matically ignited oil, gas, and combination fuel burners. In conjunction with limit and operating con-trols, it programs the burner/blower motor, ignition and fuel valves to provide for proper and safe burner operation. Through SMART LED’S, the control provides current operating status and lockout information in the event of a safety shutdown. Optional VFD and LCD displays are available that may be either plugged in or mounted remotely to give full language descriptors of current status and diagnostic lockout information. Refer to BurnerLogix PROGRAMMER SELECTION later in this document for the various combinations of programmer and display modules.

A complete BurnerLogix system includes the YB110 (YB230) chassis equipped with the type of flame amplifier required for the application, appropriate flame detector, plug-in programmer mod-ule, wiring base and optional alpha-numeric display. Interchangeable programmer modules allow for complete versatility in selection of function, timing and flame failure response times.

The optional alpha-numeric display is made up of 2 lines by 16 characters per line and is available in either vacuum fluorescent or liquid crystal formats. The advantage of VFD is high brightness and extended temperature range to –40°F. Both displays contain a fully functional keypad allowing the user to easily scroll through the various menus to view the current operating status, review program-mer configuration, and lockout history. When mounted remotely, the displays provide NEMA

4x(IP66) protection. An advantage of the BurnerLogix control family is the ability to set many of the operating parameters associated with proper and reliable burner operation allowing inventory of var-ious programmer types to be kept to a minimum.

The YB110 (YB230) is a chassis/flame amplifier module complete with mounting screws and blank display module. The display module (BLV512 or BLL510), if required, must be ordered separately.

Interchangeable YP programmer modules allow for complete versatility in selection of control func-tion, timing, and flame scanning means. Functions such as pre-purge time, recycling or non-recy-cling interlocks, high fire proving interlock, and trial for ignition timing of the pilot and main flame are determined by the programmer module. The BurnerLogix system can be used with ultra-violet, auto-check infrared, flame rod, self-check ultra-violet flame scanners or direct coupled integrated scanners by choosing the proper chassis/flame amplifier module.

YB110/YB230 FIREYE®

BurnerLogiX™

MICROPROCESSOR-BASED

INTEGRATED BURNER

MANAGEMENT CONTROL

BL-1001

MAY 4, 2011

APPROVED

Wiring bases for the BurnerLogix control are available pre-wired with 4 foot lead wires color coded and marked for easy installation or with an integral terminal block capable of a accepting up to 2 X

14 AWG wires. The wiring base terminal block is available with knockouts for conduit or open ended for cabinet mounting. The pigtail wiring base is 4" X 5" and the terminal block wiring base is

4" X 7".

Additional functions of the BurnerLogix system include:

• A non-volatile memory which allows the control to remember its history and present position even when power is interrupted.

• A consistent flame signal read-out via display module or 4-20 mA output.

• Read-out of main fuel operational hours and complete cycles via display module.

• Modbus communications via RS485 multi-drop link.

• Proof of fuel valve closure during off cycle.

• Burn-in time of program parameters occurs after 8 hours of main valve on time.

• A run/check switch which allows the operator to stop the program sequence in any of four different positions (Purge, PTFI, MTFI or Auto).

• Remote Display mounting with NEMA 4 protection.

• Remote Reset.

• Programmable communication baud rate allows for DCS compatibility.

• Keypad selectable language readout.

• Revert to pilot can increase burner turn down.

• Additional terminals provided for applications requiring additional inputs and outputs.

WARNING: This equipment is a Class B digital apparatus which complies with the Radio

Interference Regulations, CRC c.1374.

CAUTION: While programmers are mechanically interchangeable in that they mate with a common chassis/amplifier module, you should select the correct model for your application.

Inappropriate application of a control could result in an unsafe condition hazardous to life and property. Selection of a control for a particular application should be made by a compe-tent professional, such as a boiler/burner service technician licensed by a state or other gov-ernment agency.

TABLE OF CONTENTS

BURNERLOGIX SPECIFICATIONS

PART NUMBERS AND APPROVALS

ORDERING INFORMATION

INSTALLATION PROCEDURE

WIRING BASE

PTFI*MTFI TIMINGS

LED INDICATOR LIGHTS

REPLACEABLE FUSE

DESCRIPTION OF FUNCTIONS OF OPERATING CONTROLS

SETTING PROGRAMMER PARAMETERS

KEYPAD DESCRIPTION

PROGRAM SET UP SUB-MENU

TO VIEW AND MODIFY A PROGRAMMABLE PARAMETER

FLAME SCANNERS

INSTALLATION - UV SCANNERS

OPERATION — 45UV5 & 55UV5 SELF-CHECKING UV SCANNER

WIRING - UV SCANNERS

INSTALLATION—INFRARED SCANNER TYPE 48PT2

OPERATION - IR LEARN

INSTALLATION - 69ND1 FLAME ROD

INSTALLATION - 85 SERIES PHOENIX SCANNER

INSTALLATION - 95 SERIES INSIGHT SCANNERS

SYSTEM INFO SUB-MENU

SYSTEM OPERATION

YP100 OPERATING SEQUENCE

START-UP (NORMAL CYCLE)

YP200 OPERATING SEQUENCE

YP300 OPERATING SEQUENCE

YP138 PROGRAMMER

LOCKOUTS

SAFETY SHUTDOWN

DIAGNOSTIC MESSAGES

RESETTING THE CONTROL

LOCKOUT CODES

LOCKOUT HISTORY SUB-MENU

COMMUNICATIONS

MESSAGE FORMAT

MODBUS MESSAGE TABLE

INPUTS

OUTPUTS

EXPLANATION OF LOGSTAT

BURNERLOGIX MESSAGES

INTERLOCK ANNUNCIATOR

OPERATIONAL FEATURES

4-20 mA TEST JACKS

CHECK-RUN SWITCH

OPERATIONAL TEST

TEST CHECKOUT PROCEDURES

SUGGESTED GROUNDING RULES

MAINTENANCE

BURNERLOGIX SPECIFICATIONS

Supply Voltage:

YB110 120 VAC (+10%, -15%) 50/60 Hz

YB230 230 VAC (+10%, -15%) 50/60 Hz

Power Consumption:

25 VA

Temperature Rating:

-40°C (-40°F) to +60°C (140°F)

Protection Category:

YB110 (YB230) control NEMA 1 (IP01)

Display, remote mounted NEMA 4X (IP66)

Unit Dimensions:

Wiring base 60-2810-1 - 4.0" (101 mm) W x 5.0" (127mm) H

Wiring base 60-2812-1, 60-2814-1 - 4.0" (101 mm) W x 7.0" (178 mm) H

Shipping Weight:

YB110 (YB230) Approx. 3.2 lbs. (1.45kg)

OPERATING TEMPERATURE LIMITS

CONTROL MAXIMUM MINIMUM

YB110, YB230 140°F 60°C -40°F -40°C

YP Programmers 140°F 60°C -40°F -40°C

BLV512, VFD Display 140°F 60°C -40°F -40°C

BLL510, LCD Display 140°F 60°C -4°F -20°C

Scanner UV1A, UV2, UV8A, UV90, 45UV3 200°F 93°C -40°F -40°C

45UV5-1005, 45UV5-1105

45UV5-1007, 45UV5-1009

55UV5-1007, 55UV5-1009

200°F 93°C -40°F -40°C

48PT2 140°F 60°C -40°F -40°C

Flame Rod (Tip 2460°F) 1500°F 816°C -40°F -40°C

Humidity: 90% R.H. (Non-condensing)

Phoenix 85 Series 150°F 65°C -40°F -40°C

InSight 95 Series 150°F 65°C -40°F -40°C

LOAD RATINGS:

Combination of fuel and igniter terminals

Composition of each combination

Maximum connected load not to exceed 2000 VA

ELECTRICAL RATINGS

VA ratings (not specified as pilot duty) permit the connection of transformers and similar devices whose inrush current is approximately the same as their running current.

VA Pilot Duty ratings permit the connection of relays, solenoid valves, lamps, etc. whose total oper-ating load does not exceed the published rating and whose total inrush current does not exceed 10 times the rating.

Running and locked rotor ratings are intended for motors. VA and VA Pilot Duty loads may be added to a motor load provided the total load does not exceed the published rating.

Terminal Typical Load A. Maximum Rating @120V-50/60 Hz

B. Maximum Rating @230V-50/60 Hz

C. Alternate Rating

M Burner/Blower Motor 9.8 F.L.A. * 58 L.R.A.

4.0 F.L.A. *

20 L.R.A.

240 VA Pilot Duty (Motor Starter Coil)

10-11-12-X Modulator 125 VA Pilot Duty

A Alarm 50 VA Pilot Duty

Terminal ratings may be selected from either column A or C for 120 VAC or from either column B or C for 30 VAC:

(select the rating from the column which best applies to the connected load on that terminal).

* F.L.A. = full load amps; L.R.A = locked rotor amps

Combination No. Pilot Fuel Trm 6

Main Trm 7

Ignition Trm 5

Delayed Valve Trm W

1 C E No Load No Load

2 B E No Load No Load

3 No Load E No Load B

4 E E A No Load

5 No Load E A E

6 D E A No Load

7 D D A D

8 No Load D A No Load

A B C D E

4.5A Ignition

@120 VAC

50 VA Pilot Duty plus 4.5A ignition@

120 VAC

180 VA Ignition plus motor valves with: 660 VA inrush, 360 VA open, 250 VA hold.

2A Pilot Duty

@120 VAC

65 VA Pilot Duty plus

Motor valves with:

3850 VA inrush, 700

VA open 250 VA hold.2.2A Ignition

@230 VAC

50 VA Pilot Duty plus 2.2A ignition

@230 VAC

1A Pilot Duty

@230 VAC

APPROVALS

Underwriters Laboratories Inc.:

MCCZ File MP1537

Controls, Primary Safety - Listed

MCCZ2 File MP1537

Controls, Primary Safety - Component

MCCZ7 File MP1537

Controls, Primary Safety Certified for Canada

MCCZ8 File MP1537

Controls, Primary Safety Certified for Canada - Component

Factory Mutual: Approved

Acceptable by: Industrial Risk Insurers (I.R.I.)

CE:

Gas Appliances

Gas Appliance Directive: 90/396/EEC

Low Voltage Directive: 73/23/EEC

EMC Directive: 89/336/EEC

GASTEC: 0063BT1754

(EN298, 2003; EN230, 2005)

DVGW: Reg. No. NG-2510BT0347

DIN-CERTCO: Reg. No. 5F233/08

CAUTION: Published load ratings assume that no contact be required to handle inrush cur-rent more often than once in 15 seconds. The use of control switches, solenoid, relays, etc.

which chatter will lead to premature failure. It is important to run through a test operation

(with fuel shut off) following the tripping of a circuit breaker, a blown fuse, or any known instance of chattering of any external current consuming devices.

WARNING: This equipment generates and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of part 15 of FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area is likely to cause interference in which case the user, at his own expense, will be required to take whatever measures which may be required to correct the interference.

PART NUMBERS AND APPROVALS

Table 1: Agency Approvals

BurnerLogix Chassis/Flame Amp. Module

YB110UV X X X X X X

YB110UVSC X X X X X X

YB110IR X X X X X X

YB110IR2 X X X X X X

YB110FR X X X X X X

YB110DC X X X X X X

YB230UV X X X X

YB230UVSC X X X X

YB230IR X X X X

YB230IR2 X X X X

YB230FR X X X X

YB230DC X X X X

BurnerLogix Programmer Module

YP100 X X X

YP102 X X X

YP138 X X X

YP118 X X X

YP183 X X X

YP200 X X X

YP202 X X X

YP300 X X X

YP302 X X X

YP113 X X X X X X

YP115 X X X X X X

BurnerLogix Displays

BLV512 X X X X X X

BLL510 X X X X X X

BurnerLogix Wiring Bases

60-2810-1 X X X X X

60-2812-1 X X X X X

60-2814-1 X X X X X

X = CERTIFICATION IN HAND

APPROVED

APPLICABLE BULLETINS

ORDERING INFORMATION

Programmers, Non-recycle Operation

YP-1001Programmers, Recycle Operation

Programmers, Non-modulating

Displays BD-5001

Wiring base installation, 60-2810-1 133-676

Wiring base installation, 60-2812-1 133-677

Wiring base installation, 60-2814-1 133-677

BurnerLogix Chassis/Flame Amplifier Module

YB110UV 120 VAC input with UV non self-check amplifier

YB110UVSC 120 VAC input with UV self-check amplifier

YB110IR 120 VAC input with IR auto-check amplifier

YB110IR2 120 VAC input with IR auto-check amplifier (special application only -consult factory)

YB110FR 120 VAC input with flame rectification amplifier

YB110DC 120 VAC input with direct coupled amplifier

YB230UV 230 VAC input with UV non self-check amplifier

YB230UVSC 230 VAC input with UV self-check amplifier

YB230IR 230 VAC input with IR auto-check amplifier

YB230IR2 230 VAC input with IR auto check (special application only-consult factory)

YB230FR 230VAC input with flame rectification amplifier

YB230DC 230VAC input with direct coupled amplifier

BurnerLogix Programmer Modules

YP100 Keypad selectable parameters, non-recycle operation, modulation, open damper proving, 4 second FFRT

YP102 Keypad selectable parameters, non-recycle operation, modulation, open damper proving, 2 second FFRT

YP138 Keypad selectable parameters, non-recycle operation, modulation, open damper proving, indefinite pilot hold, revert to pilot from auto, 4 second FFRT

YP118 Keypad selectable parameters, non-recycle operation, modulation, open damper proving, indefinite pilot hold, revert to pilot from auto, 1 second FFRT

YP183 Same as YP138, terminal W used for purge complete, no voltage on 21 to move to pilot, no voltage on 16 to move to main.

YP200 Keypad selectable parameters, recycle operation, modulation, 4 second FFRT

WARNING: This equipment generates and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of part 15 of FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area is likely to cause interference in which case the user, at his own expense, will be required to take whatever measures which may be required to correct the interference.

Note: All programmers: when used with the YB110DC or YB230DC, the FFRT is 0.2 seconds

YP202 Keypad selectable parameters, recycle operation, modulation, 2 second FFRT

YP300 Keypad selectable parameters, recycle operation, low fire start, early spark termination, 4 second FFRT

YP302 Keypad selectable parameters, recycle operation, low fire start, early spark termination, 2 second FFRT

YP113 Keypad selectable parameters, non-recycle operation, modulation, open damper proving, 1 second FFRT

YP115 Keypad selectable parameters, non-recycle operation, modulation, open damper proving, 1 second FFRT

BurnerLogix Displays

BLV512 Display, 2 line X 16 characters, VFD, with cable, NEMA 4

BLL510 Display, 2 line X 16 characters, LCD, with cable, NEMA 4

BurnerLogix wiring bases

60-2810-1 Pigtail wires, 4 foot long, 4"W x 5"H

60-2812-1 Closed base with terminal block and knockouts, 4"W x 7"H

60-2814-1 Open base with terminal block. 4"W x 7"H

BurnerLogix Accessories

129-178-4 Kit, remote mounting, BurnerLogix display, 4 ft. cable, provides NEMA 4 protection

129-178-8 Kit, remote mounting, BurnerLogix display, 8 ft. cable, provides NEMA 4 protection

BLD500 Blank display module, included with YB module

IT1000 Alarm annunciation system using wireless technology

PPC6000 Parallel Positioning System

61-5745-3 Shutter drive assembly for redundant self-check scanners

SCANNER SELECTION

FIREYE P/N DESCRIPTION USE WITH CHASSIS BULLETIN

48PT2-1003

48PT2-9003

48PT2-1007

48PT2-9007

4-263-1

Infrared 1/2" straight mount 96"(2438mm) TC-ER cable

Infrared 1/2" straight mount 96" (2438mm) TC-ER cable

Infrared 1/2" straight mount 48" (1219mm) TC-ER cable

Infrared 1/2" 90° angle mount 48" (1219mm) TC-ER cable

Replacement photo detector

YB110IR

YB230IR

YB110IR2

YB230IR2

SC-103

UV1A3

UV1A6

UV8A

UV2

UV2A6

45UV3-1050

UV90-3

UV90-6

UV90-9

UV 1/2" straight 36" (915mm) TC-ER cable

UV 1/2" straight 72" (1830mm) TC-ER cable

UV 1/2" 90° head 72" (1830mm) flex conduit

UV 3/8" straight 36"(915mm) TC-ER cable

UV 3/8" straight 72" (1830mm) TC-ER cable

UV 3/4" cast aluminum housing 96" (2438mm) unshielded leads

UV 90° lateral view with 36" (915mm) flex conduit

UV 90° lateral view with 72" (1830mm) flex conduit

UV 90° lateral view with 108" (2745mm) flex conduit

YB110UV

YB230UV

SC-102

45UV5-1007

45UV5-1009

4-314-1

Self-check UV 1" BSP threads, 102-264VAC

Self-check UV 1" NPT threads, 102-264VAC

Replacement UV tube

YB110UVSC

YB230UVSC

SC-101

69ND1-1000K4

69ND1-1000K6

69ND1-1000K8

Flame rod, 12”, 1/2” mount

Flame rod, 18”, 1/2” mount

Flame rod, 24”, 1/2” mount

YB110FR

YB230FR

SC-103

BurnerLogix Programmer Modules

45UV5-1005

45UV5-1105

Self-check UV 1" NPT threads, 61-5745-3 required

Self-check UV 1" BSP threads, 61-5745-3 required

YB110UVSC

YB230UVSC

133-645

55UV5-1007

55UV5-1009

Self-check UV 1" BSP, 102-264VAC, Suitable for hazardous locations.

Self-check UV 1" NPT, 102-264VAC, Suitable for hazardous locations.

YB110UVSC

YB230UVSC

SC-106

PHOENIX

85UVF4-1QDWR

85UVF4-2QDWR

85IRF4-1QDWR

85IRF4-2QDWR

Phoenix Integrated Scanner, 4 sec FFRT – Ultra-violet with 8-pin electri-cal quick dissconnect. FM, UL_CUS approved.

Fiber optic version of standard Phoenix Integrated Scanner, 4 sec FFRT

– Ultra-violet with 8-pin electrical quick dissconnect. FM, UL_CUS approved.

Phoenix Integrated Scanner, 4 sec FFRT – Infrared with 8-pin electrical quick dissconnect.. FM, UL_CUS approved.

Fiber optic version of standard Phoenix Integrated Scanner, 4 sec FFRT

– Infrared with 8-pin electrical quick dissconnect. FM, UL_CUS approved.

YB110DC

YB230DC

CU-114

35-318-1 35-318-2

Mounting flange for Phoenix, 1“ NPT Mounting flange for Phoenix, 1“ BSP

59-546-3

59-546-6

59-546-9

59-546-12

59-546-15

59-546-30

59-546-45

59-546-60

59-546-90

8-Conductor 3-meter (9 ft. 10 in.) cable assembly with 8-pin female connector.

8-Conductor 6-meter (19 ft. 8 in.) cable assembly with 8-pin female connector.

8-Conductor 9-meter (29 ft. 3 in.) cable assembly with 8-pin female connector.

8-Conductor 12-meter (39 ft. 4 in.) cable assembly with 8-pin female connector.

8-Conductor 15-meter (49 ft. 2 in.) cable assembly with 8-pin female connector.

8-Conductor 30-meter (98 ft. 5 in.) cable assembly with 8-pin female connector.

8-Conductor 45-meter (147 ft. 7 in.) cable assembly with 8-pin female connector.

8-Conductor 60-meter (196 ft. 10 in.) cable assembly with 8-pin female connector.

8-Conductor 90-meter (295 ft. 3 in.) cable assembly with 8-pin female connector.

INSIGHT

95IRS2-1, 2

95UVS2-1, 2, 3

95DSS2-1

Enhanced Model InSight Scanner – Infrared with quick disconnect, FM, UL_CUS approved.

Enhanced Model InSight Scanner – Ultra-violet with quick disconnect, FM, UL_CUS approved.

Enhanced Model InSight Scanner – Dual detector with quick discon-nect, FM, UL_CUS approved.

YB110DC

YB230DC

CU-95

60-2692

60-2693

1” NPT mounting flange for InSight Scanner, includes heat insulator 35- 127-1.

1” BSP mounting flange for InSight Scanner, includes heat insulator 35- 127-3.

59-497-020-WR

59-497-020C-WR

59-497-020R-WR

59-497-020RC-WR

12-Conductor cable with straight connector (129-164), 20 feet(6 meter) 12-Conductor cable with straight connector (129-164C) and flex con-duit adapter, 20 feet(6 meter) 12-Conductor cable with right angle connector (129-164R), 20 feet(6 meter) 12-Conductor cable with right angle connector (129-164RC) and flex conduit adapter, 20 feet(6 meter)

POWER SUPPLIES

60-2685-2 60-2685-4

Power Supply, 24 VDC, 2.1A, 120/240 VAC, 50/60Hz Power Supply, 24 VDC, 4.2A, 120/240 VAC, 50/60Hz

CU-100

SCANNER SELECTION

FIREYE P/N DESCRIPTION USE WITH CHASSIS BULLETIN

NOTE: The Phoenix QDWR models with electrical quick-disconnect have replaced the original WR models equipped with ten feet of captive cable. The QDWR models (with 59-546-X cables) are also suitable for use in Class I Division 2 hazardous areas, thereby eliminating the need for the “EXWR” models.

BURNERLOGIX Ordering Information

WIRING BASE

60-2810-1

PRE-WIRED

4 FOOT

COLOR CODED

FRONT VIEW

(WITH OPTIONAL DISPLAY INSTALLED)

WIRING BASE

60-2814-1

OPEN BOTTOM

CABINET MOUNT

60-2812-1

CLOSED BOTTOM

CONDUIT KNOCKOUT

60-2814-1 SHOWN

SIDE VIEW

CHASSIS/AMPLIFIER

120 VAC, 50/60 Hz

YB110UV

YB110UVSC

YB110IR

YB110FR

YB110DC

230 VAC, 50/60 Hz

YB230UV

YB230 UVSC

YB230IR

PROGRAMMER MODULE

YP100

YP102

YP200

YP202

YP300

YP302

YP113

YP138

YP118

DISPLAY MODULE

BLV512 - VACUUM FLUORESCENT

BLL510 - LIQUID CRYSTAL

(WITH OPTIONAL PROGRAMMER AND DISPLAY INSTALLED)

INSTALLATION PROCEDURE

WIRING BASE

Select either the pre-wired wiring base (60-2810-1) or terminal block style (60-2812-1, 60-2814-1).

Either wiring base type can be mounted on a din rail or directly mounted to the cabinet back plate.

Refer to Figure 1 for mounting dimensions.

FIGURE 1.

The location should be free from excessive vibration and within the ambient temperature rating.

PRE-WIRED WIRING BASE, P/N 60-2810-1 (shown for 120 VAC)

Terminal No. Wire Color Type Description Rating

L1 (Hot) Black Line voltage supply 120 VAC (+10%,-15%), 50/60 Hz

L2 (Neutral) White Line voltage common

EARTH Green Ground

S1 Red/Wht Scanner Input 300 VAC, 3 mA (UV models only)

S2 Blu/Wht Scanner Input 300 VAC, 3 mA (UV models only)

A Red Output Alarm 120 VAC, 1 A pilot duty

M Brown Output Combustion Blower 120 VAC, 9.8 FLA, 58.8 LRA

3 Yellow Input Operating Control 120 VAC, 1 mA

13 Orange Input Fuel Valve End Switch, Pre-Ignition Interlock

120 VAC, 1 mA

P Gray Input Running Interlock 120 VAC, 1 mA

D Wht/Brn Input Low Fire Start Switch 120 VAC, 1 mA

8 Wht/Gry Input Open Damper Proving Switch 120 VAC, 1 mA

W Wht/Orn Output Delayed Main Valve See Load Ratings

5 LT Blue Output Ignition / Pilot Valve See Load Ratings

6 Tan Output Pilot Valve See Load Ratings

7 Violet Output Main Fuel Valve See Load Ratings

16 DK Blue Input Pilot Valve Hold 120 VAC, 1 mA

21 Pink Input Start Input 120 VAC, 1 mA

10 Wht/Red Output Modulator Common 120 VAC 75 VA

12 Wht/Yel Output Modulator Low Fire 120 VAC 75 VA

X Wht/Blue Output Modulator High Fire 120 VAC 75 VA

11 Wht/Grn Output Modulator Auto 120 VAC 75 VA

22 Wht/Vio Input Remote Reset 120 VAC, 1 mA

23 Brn/Wht Input Spare 2 120 VAC, 1 mA

HEIGHT WITH CONTROL INSTALLED IS 5.8" (147MM)

INSTALLATION PROCEDURE

WIRING BASE

Install the wiring base where the relative humidity never reaches the saturation point. The Burner-

Logix system is designed to operate in a maximum 90% relative humidity continuous, non-condens-ing environment. Do not install the BurnerLogix system where it can be subjected to vibration in excess of 0.5G continuous maximum vibration. The BurnerLogix system is not a weather tight enclosure. The standard vertical position is recommended. Allow at least one inch clearance around the control for service and installation.

1. Wiring must comply with all applicable codes, ordinances and regulations.

2. Wiring must comply with NEC Class 1 (Line Voltage) wiring.

3. Torque rating on terminal block screws is 4.4 in/lbs to 5.3 in/lbs.

4. Limits and interlocks must be rated to simultaneously carry and break current to the ignition transformer, pilot valve and main fuel valve(s).

5. Recommended wire routing of lead wires:

a. Do not run high voltage ignition transformer wires in the same conduit with any other wires.

b. Do not route flame detector lead wires in conduit with line voltage circuits. Use separate conduit where necessary.

6. Maximum wire lengths:

a. The maximum lead wire length is 200 ft. (61 meters) to terminal inputs (Operating limits, interlocks, valves, etc.).

b. Flame Detector lead wires: see section on flame scanners

c. Remote reset: The maximum length of wire is 500 feet (152 meters) to a normally open remote reset push-button, but should remain within sight and sound of the burner.

d. Modbus communications: The maximum cable length of wire is 3300 feet (1000 meters) for RS-485.

A good ground system should be provided to minimize the effects of AC quality problems. A prop-erly designed ground system meeting all the safety requirements will ensure that any AC voltage quality problems, such as spikes, surges and impulses have a low impedance path to ground. A low impedance path to ground is required to ensure that large currents involved with any surge voltages will follow the desired path in preferences to alternative paths, where extensive damage may occur to equipment.

BEFORE INSTALLING THE BURNERLOGIX CONTROL

WARNING: Controls require safety limits utilizing isolated mechanical contacts. Electronic limit switches may cause erratic operation and should be avoided.

CAUTION: Ensure that electric power is turned off. Refer to SN-100 for recommended grounding techniques.

Be aware that power to some interlocks (operating controls, air flow switches, modulating circuits, etc.) may be derived from sources other than what is controlling the BurnerLogix.

INSTALLING THE YP PROGRAMMER MODULE

The YP programmer module plugs into the side of the YB110 (YB230) chassis module and can only be installed in one direction. DO NOT ATTEMPT

TO FORCE THE YP PROGRAMMER INTO

THE CHASSIS. Referring to the illustration on the right, align the holes in the YP programmer hous-ing with the posts located within the YB chassis.

Push the YP module into the chassis until the YP module is flush with the YB housing.

If it is necessary to remove the YP programmer module from the YB chassis, 2 slots are provided on the top and bottom of the YP housing. A small screwdriver can be used to ‘pop’ the programmer from the chassis.

ELECTRICAL CHECKOUT

If either a ground or a short circuit is detected, it must be eliminated before the control is plugged into the wiring base and power turned on.

Test the electrical field wiring for short circuits and grounds. The recommended method requires the use of an ohmmeter set on its lowest resistance scale.

7. Touch the meter probes together and calibrate accurately to ensure a reliable test.

8. Disconnect the neutral wire (L2) from the control system at the power source. Clip one meter test lead to the grounded green wire or to terminal E and with the other probe touch each other terminal. At no time should the meters show continuity or read 0 ohms.

9. Reconnect the neutral wire (L2) at the power source. Remove the test probe from the grounded terminal and reconnect it to Terminal L2 in the wiring base. With the other probe, touch each other terminal. It is normal to obtain a resistance reading on the meter at some terminals during this test as there are resistive loads (coils, transformers, lamps, etc.) connected whose normal DC resistance may be less than 5 ohms. However, at no time should the test meter read zero ohms.

10. With BurnerLogix installed, measure voltage from L2 to all other terminals. Reading should be zero on all terminals except Ll.

INSTALL BURNERLOGIX INTO WIRING BASE

The BurnerLogix YB chassis/amplifier module contains 2 screws permanently retained into the top and bottom of the housing. The wiring base contains two brass inserts with recessed threads to ease the installation. Line up the printed circuit board spacer located in the YB chassis/amplifier module with the alignment tabs located in the wiring base. Firmly push the YB model into the wiring base to assure the connectors mate properly. Tighten the screws into the brass inserts until snug.

YB110

YP100

For installations requiring CE certification:

After installation, the equipment should be protected from general access by means of a cabinet which is only accessible with a key or special tool and therefore a clear responsibility who replaced the fuse. If the fuse is blown during installation or operation, the control must be sent to the manufacturer to check.

CAUTION: Restore power for the following test.

BurnerLogiX PROGRAMMER SELECTION

All programmers for the BurnerLogiX Series are designated with the prefix “YP”. The functional operation, flame failure response time, purge timings, firing rate motor circuit, trial for ignition tim-ings, recycling function and display messages are determined by the programmer.

A chart of the most common programmers is found below.

Take note of the programming sequence chart for each programming module for the proper explana-tion of prepurge timings.

*FFRT with YB110DC or YB230DC is 0.2 seconds

PTFI*MTFI TIMINGS

The BurnerLogix system provides keypad selectable timings for both PTFI and MTFI. The selec-tions offered can provide 5 or 10 second timing for terminal 5 and 6 or a shortened time for terminal

5, allowing for early spark termination. BurnerLogix also provides selectable interrupted or intermit-tent operation for terminal 6.

FIREYE

PART

NUMBER

Pre-purge Programming

(Seconds)

Proven High Fire Interlock

(M-8)

Proven Low Fire Interlock

(M-D)

Terminal 6, Interrupted or Intermittent

Early Spark Termination

PTFI

(5/6)

MTFI

(5/6)

Running Interlock

(3-P)

* Flame Fail Time (Seconds)

Firing Rate

Motor

SETTINGS SHOWN ARE FACTORY DEFAULT

YP100 30 YES YES INTRP NO 10/10 10/15 Non-recycle 4 YES

YP102 30 YES YES INTRP NO 10/10 10/15 Non-recycle 2 YES

YP138 30 YES YES INTRP NO 10/10 10/15 Non-recycle 4 YES

YP118 30 YES YES INTRP NO 10/10 10/15 Non-recycle 1 YES

YP183 30 YES YES INTRP NO 10/10 10/15 Non-recycle 4 YES

YP113 30 YES YES INTRP NO 5/5 3/5 Non-recycle 1 YES

YP115 30 YES YES INTRP NO 5/5 3/5 Non-recycle 1 YES

YP200 30 NO YES INTRP NO 10/10 10/15 Recycle 4 YES

YP202 30 NO YES INTRP NO 10/10 10/15 Recycle 2 YES

YP300 30 NO YES INTMT YES 10/10 10/

intmt

Recycle 4 NO

YP302 30 NO YES INTMT YES 10/10 10/

intmt

Recycle 2 NO

WARNING: THE INAPPROPRIATE SELECTION OR APPLICATION OF A PRO-

GRAMMER MODULE COULD RESULT IN AN UNSAFE CONDITION HAZARDOUS

TO LIFE AND PROPERTY. The various programmer modules are interchangeable because they plug into a common YB chassis. Many parameters are configurable through the keypad display. Care should be taken to insure the proper parameters are set. Refer to the appropriate programmer bulletin for appropriate settings. Selection of the programmer module and setting the various parameters for a particular application should be made by a competent professional, such as a Boiler/Burner technician licensed by a state or govern-ment agency, engineering personnel of the burner, boiler or furnace manufacturer (OEM) or in the performance of duties based on the information from the OEM.

The selections provided for PTFI*MTFI timings are:

Table 2:

LED INDICATOR LIGHTS

The BurnerLogix YB control module has seven (7) LED indicator lights to annunciate the operating status of the control, as well as provide the reason for the last lockout condition. The “Open Damper” and “Close Damper” LED's provide easy set-up of the modulating motor end switches. Each LED has a graphic symbol to describe its function (see Table 3).

SELECTION PTFI MTFI COMMENT

Term 5 Term 6 Term 5 Term 6

10/10*10/15 10 10 10 15

5/5*0/10 5 5 0 10 NO SPARK DURING MTFI

5/5*0/5 5 5 0 5 NO SPARK DURING MTFI

5/5*10/15 5 5 10 15 SHORTENED PTFI

5/5*10/10 5 5 10 10 SHORTENED PTFI

5/10*0/15 5 10 0 15 EARLY SPARK TERMINATION

5/10*0/10 5 10 0 10 EARLY SPARK TERMINATION

10/10*0/10 10 10 0 10 NO SPARK DURING MTFI

10/10*0/5 10 10 0 5 NO SPARK DURING MTFI

10/10*10/10 10 10 10 10

Table 3:

FAN

Lights when the blower motor is energized (terminal M) and flashes when the RUN/CHECK switch is in the “CHECK” position during Purge, PTFI, MTFI and AUTO.

OPEN

DAMPER

Will blink when the modulator motor is being driven to the high fire position. (circuit 10-X made). Once the high purge switch closes (M-8), this LED will light constant. This LED pro-vides the status of the high fire purge interlock circuit (M-8). This LED lights anytime the M- 8 circuit closes during Prepurge, PTFI, MTFI, Post Purge.

CLOSE

DAMPER

Will blink when the modulator motor is being driven to the low fire position (circuit 10-12 made). Once the low fire switch closes (M-D), this LED will light constant. This LED provides the status of the low fire start interlock circuit (M-D). This LED lights anytime the M-D circuit closes during Pre-purge, PTFI, MTFI, post purge.

AUTO

Will light when the control releases to automatic modulating control (circuit 10-11 made).

IGNITION

Will blink during Pilot Trial For Ignition (PTFI). Will light constant during Main Trial For Igni-tion (MTFI).

FLAME

Will light whenever flame is detected by the flame scanner.

ALARM

In the event of a lockout condition, the Alarm LED will blink, the remaining LED's will light up to indicate the lockout condition. See “Safety Lockout Codes.”

REPLACEABLE FUSE

The following applies only to the YB110 controls operating at 120 VAC, 50/60 Hz:

The chassis/amplifier modules are designed with a field replaceable fuse to protect Terminals 5, 6, 7 and W against short circuit loads or mis-wiring. In the event the fuse becomes OPEN, the display will indicate CHECK FUSE or the CLOSE DAMPER, AUTO and IGN LED’s will light. An OPEN or blown fuse is a result of an over current condition on Terminals 5, 6, 7, or W. The over current condition causing the fuse to OPEN must be resolved before another attempt to apply power.

For installations requiring CE certification:

Only Fireye or a Fireye trained technician is allowed to replace the fuse.

All other installations:

The fuse is located on the printed circuit board containing the relays. To replace the fuse, remove power from the system and remove the control from its wiring base. Using an appropriate tool, remove the defective fuse and discard. Install a Fireye replacement fuse (P/N 23-197) or equivalent

10 amp fuse (e.g. Wickman # 1937-071-K). Re-install the BurnerLogix control in accordance with the installation procedure detailed in a previous section.

The YB230 control contains a non-replaceable fuse and must be returned to the manufacturer for repair or replacement.

DESCRIPTION OF FUNCTIONS OF OPERATING CONTROLS

1. Operating Controls: Generally pressure or temperature activated, the operating control closes, causing the burner start-up sequence to begin. When the operating control opens, the burner shuts off. The operating control is connected in the L1-3 circuit on the wiring base.

2. Limit Switches: These are generally pressure, water level or temperature activated

a. Recycle — when it is desired to stop the burner when the limit switch opens and restart it when the limit switch recloses, they are connected between Terminals L1 and 3.

b. Non-Recycle —when it is necessary to stop the burner when the limit switch opens and pre-vent it from starting until both the limit switch recloses and the manual reset is activated, they are connected between terminals 3 and P.

3. Fuel Valve End Switch Interlock: This is generally an integral switch mounted on the main fuel valve and activated by the valve stem. It is connected between Terminal L1 & 13. The fuel valve end switch interlock prevents a burner start-up if the valve stem is not in the “valve closed” position. This interlock must remain closed while in STANDBY and until the start of

PTFI.

4. Purge Interlock: Generally a firing rate motor linkage position switch or a differential air-pres-sure switch, that proves a maximum purge air flow rate. It is connected between Terminals M and 8. The purge interlock proves that the air damper is fully open and purge air flow rate is at maximum during the purge.

5. Running Interlocks: These generally are air flow switches, high and low fuel pressure switches, oil temperature switches, atomizing media pressure switches, and excess smoke den-sity controls. These interlocks prove proper conditions for normal operation of the burner. They are wired in series and connected between Terminals 3 and P.

6. Low Fire Start Interlock: Generally a firing rate motor linkage position switch or a damper position switch, will prove both the linkage and dampers are in their proper positions to begin burner light off. This switch is connected between Terminals M and D.

SETTING PROGRAMMER PARAMETERS

In order to change the factory default parameters stored in the programmer module an optional key-pad/display (BLV512 or BLL510) is required. All configurable parameters are stored within the

PROGRAM SETUP sub-menu. The keypad/display module provides tactile feedback keys that are used to access the sub-menus inherent in the BurnerLogix system.

The BurnerLogix display consists of 2 lines having 16 characters per line. The default displayed item is the current operating status. This would include the current point in the burner sequence followed by the parameter pertaining to that point in the sequence, such as time or the flame signal level. The bottom line is used to display the current operating status. The BurnerLogix display also provides the historical information stored in the control’s memory such as burner hours, cycles, lockouts and sys-tem hours. The remainder of the display items are menus with sub-menus indicated by a right facing arrow. The sub-menus indicate the current value of the selected item and in some cases can be modi-fied to suit the application.

All programmed settings become permanent after 8 hours of main burner (Terminal 7) on time.

STANDBY

PROGRAM SETUP >

KEYPAD DESCRIPTION

The NEXT key is used to scroll down through the various menus and is also used to increment the value when in the modify mode. The BACK key is used to scroll up through the menus and is also used to decrement the value when in the modify mode. The MODE key is used to enter a sub-menu when the displayed item indicates a sub-menu with a right facing arrow and also to exit the sub-menu and move on to the next main menu item. The RESET/MDFY key is used to reset the BurnerLogix from a lockout condition, force a recycle of the programmer, indicate to the system the value displayed is to be modified or when done with the modification.

FIGURE 2. BURNERLOGIX MENU STRUCTURE

BNR LOCKOUTS

BNR CYCLES

START HERE

Scrolls through menu, clockwise

Keypad Legend

PROGRAM SETUP >

SYS HOURS

STANDBY

L1 - 3 OPEN

BNR HOURS

MODE STANDBY

PROGRAMMER YP100

LOCKOUT HISTORY >

MODE LO #XX PTFI

SYSTEM INFO >

MODE STANDBY

AVG. PILOT FLM. 42

NEXT

Scrolls through menu, counter-clockwise

BACK

Provides access to Sub-Menu

MODE

Provides reset of control if lockout

MODIFY

RESET

or Exits Sub-Menu

Provides recycle of control

Allows parameter to be modified/saved

FLAME FAIL

PROGRAM SET UP SUB-MENU

The sub-menu "PROGRAM SETUP" allows the user to review the various operational settings of the programmer module (e.g. programmer type, purge timing, etc.) and some instances modify the operational parameters to suit the application requirement. The MODE key is used to enter and exit the sub-menu and the NEXT and BACK keys are used to scroll through the menu as well as change the operational parameter.

P

MDFY TO CHANGE

FLM FAIL TIME 4 SEC

AMP IR

PROGRAMMER YP100

DO IR LEARN NO

LOCK SETTINGS NO

START HERE

MODE

PROVE 3-P OPEN N

MDFY TO CHANGE

COUNT METHOD DOWN

MDFY TO CHANGE

PURGE 0:30

UNIT ADDRESS 1

BAUD RATE 9600

PROVE M-D TFI NO

M-D WAIT 10m YES

POST PURGE 0:15

PROVE M-D OPEN NO

PROVE M-8 OPEN NO

TERMINAL 6 INTRP

PTFI * MTFI TIMING

FROM

MAIN

MENU LOOP

PRESS KEY FROM MAIN MENU LOOP

MODEPRESS KEY AT ANYTIME TO EXIT SUB-MENU

Note:

YB110IR only

Modifiable parameters located in PROGRAM SETUP MENU

Shaded parameters not affected by 8 hour burn-in or LOCK SETTINGS.

TO VIEW AND MODIFY A PROGRAMMABLE PARAMETER:

Use the NEXT or BACK key to scroll to PROGRAM SETUP. Press the MODE key to enter the sub-menu showing all program setup parameters. Pressing the MODE key while in the sub-menu will exit the sub-menu, and the next main menu item will be displayed. While in the sub-menu, pressing the NEXT key will scroll forward through the sub-menu. Pressing the BACK key will scroll back-ward through the sub-menu. When a modifiable parameter is displayed, the top line will indicate

MDFY TO CHANGE while the bottom line will indicate the current item and its current value.

Pressing the RESET/MDFY key will allow the displayed parameter to be modified. The item to be modified will move to the top line while its value will remain on the bottom line. At an infrequent rate, the top line will indicate MDFY TO SAVE. Use the NEXT or BACK keys to select the value to suit the application and when done, press the RESET/MDFY to save the value to memory.

Refer to SYSTEM INFO Sub Menu, page 33, for language selection.

Parameter Factory Default Range Description

Purge time 00:30s 0:30s – 60:00m, 15 second increments.

0:10s-60:00m, YP113 0:00s-60:00m, YP115 (0:00s - 60:00m in YP3XX)

Applies to open damper purge time in YP1XX and YP2XX pro-grammers and low fire start time in YP3XX programmers

Count method DOWN UP, DOWN Time counts UP to final value or DOWN to zero from starting value. This setting will apply to all timer values.

Prove 3-P open at start NO YES, NO Prevents jumped terminals. Requires the 3-P circuit to be open at the start of a cycle.

PTFI*MTFI timing 10/10*10/15

YP113 = 5/5*3/5

See chart on page 15 Applies to terminals 5 and 6 operation during PTFI and MTFI.

Terminal 6 interrupted or intermittent

INTRP INTRP, INTMT Provide interrupted or intermittent operation on terminal 6.

Prove M-8 open NO YES, NO If YES, M-8 must be open at start of open damper purge period. (YP1XX Series only).

Prove M-D open NO YES, NO If YES, M-D must be open at end of open damper purge period. Does not apply to YP3XX Series.

Post purge 0:15 0:15s - 4:00m, 5 second increments.

Selects Post Purge time

3-P Recycle YES YES, NO Applies to YP3XX series only. Allows non-recycle operation of 3-P circuit.

M-D WAIT 10m YES YES, NO Select YES for lockout on M-D open for 10 minutes. Select NO for indefinite wait for M-D to close. This wait time applies prior to pilot trial for ignition.

PROVE M-D TFI NO YES, NO Select YES to force lockout on M-D opening during PTFI and

MTFI

Baud rate 9600 4800, 9600, 19200, 38400 Sets communication baud rate

Unit address 00 00-31 Multi-drop requires unique addressing. Lowest address allowed for modbus is 01

Lock Settings NO YES, NO Parameters can be stored to memory before automatic 8 hour store.

DO IR LEARN NO YES, NO Select YES to activate IR LEARN process. See IR operation.

All programmed settings become permanent if the BurnerLogix system has been powered continuously and 8 hours of main burner (terminal 7) on time has been accumulated. If the

AC power is removed prior to accumulating 8 hours of main burner on time, the system burn-in time clock will be reset to zero. It is not necessary for the main burner on time to be continuous. The BurnerLogix accumulates burner on time in seconds. If necessary, the pro-grammed settings can be made to become permanent anytime before the required 8 hours of main burner on time through the use of the optional keypad and the LOCK SETTINGS option under the PROGRAM SETUP sub menu.

FLAME SCANNERS

INSTALLATION - UV SCANNERS

Where possible, obtain the burner manufacturer’s instructions for mounting the scanner. This infor-mation is available for most standard burners. The scanner mounting should comply with the follow-ing general instructions:

1. Position the UV1A, UV2 scanner within 30 inches of the flame to be monitored; the 45UV5 within 72 inches, closer if possible.

2. Select a scanner location that will remain within the ambient temperature limits of the UV Scan-ner. If cooling is required, use an insulating coupling (Fireye #35-69 for UV1A, UV2 Scanners, #35-127-1 for 45UV5) to reduce conducted heat.

3. The UVlA, UV2, 45UV5 Scanners are designed to seal off the sight pipe up to 1 PSI pressure.

Higher furnace pressures should be sealed off. To seal off positive furnace pressure up to 100 PSI for UV1A, UV2 Scanners, install a quartz window coupling (#60-1257) For 45UV5 Scan-ners, use #60-1100 coupling. Add cooling air to reduce the scanner sight pipe temperature.

4. Install the scanner on a standard NPT pipe (UV1A: 1/2", UV2: 3/8", 45UV5: 1") whose position is rigidly fixed. If the scanner mounting pipe sights through the refractory, do not extend it more than halfway through. Swivel flanges are available if desired (#60-302 for UV1A, UV2 Scan-ners, #60-1664-3 for 45UV5). The sight pipe must permit an unobstructed view of the pilot and/ or main flame, and both pilot and main flames must completely cover the scanner field of view

5. Smoke or unburned combustion gases absorb ultra-violet energy. On installations with negative pressure combustion chambers, a small hole drilled in the UV1A, UV2 sight pipe will assist in

CAUTION: The UV1A, UV2, UV8A, UV90 and 45UV3 flame scanners and associated amplifier module are non-self checking UV systems and should be applied only to burners that cycle often (e.g.: a minimum of once per 12 hours) in order for the safety checking cir-cuit to be exercised. If component checking is required during burner operation for con-stantly fired burners, utilize the self-checking ultra-violet flame scanners (45UV5, 55UV5) with associated amplifier modules (YB110UVSC), the infrared flame scanner (48PT2) with associated Auto Check amplifier (YB110IR), or integrated scanners (Phoenix or InSight with associated amplifier (YB110DC).

SCANNER MUST HAVE UNOBSTRUCTED

VIEW OF FLAME

NOT THIS NOT THIS BUT THIS

FLAME MUST COMPLETELY COVER

SIGHT OPENING

NOT THIS NOT THIS BUT THIS

keeping the pipe clean and free from smoke. For positive pressure furnaces, provide clean air to pressurize the sight pipe, if necessary.

6. Two UV1A or UV2 Scanners may be installed on the burner if it is necessary to view two areas to obtain reliable detection of the flame. They should be wired in parallel. Only one repetitive selfchecking 45UV5 Scanner may be installed on a burner.

7. To increase scanner sensitivity with UV1A, UV2 Scanners, a quartz lens permits location of the scanner at twice the normal distance. Use l/2" x 1 l/2" pipe nipple between UV1A Scanner and the coupling. Use 3/8" pipe nipple and a l/2" x 3/8" bushing on UV2 installations.

8. Request the assistance of any Fireye field office for recommendations of a proper scanner instal-lation on a non-standard application.

TYPICAL SCANNER INSTALLATIONS

OPERATION — 45UV5 & 55UV5 SELF-CHECKING UV SCANNER

Self-checking ultra-violet scanners should be used in applications where burner firing operation is continuous or where the burner is on for long periods of time without recycling and UV detection is the best alternative. In addition, ultra-violet self-checking systems are mandatory in some locations.

The operation of this type of system consists of maintaining the flame scanning capability at all times while also proving that the ultra-violet tube is firing properly. This is done periodically by mechanically closing off the sight of the UV tube and checking to make sure that the flame signal goes away.

A shutter assembly in the 45UV5 scanner performs this function. The diagram below explains the process further.

If the shutter assembly in the scanner fails, the tube is faulty, or there is insufficient power to the scanner, the BurnerLogix will LOCKOUT and display the following message LOCKOUT CHECK

SCANNER. The ultra-violet tube is replaceable (P/N 4-314-1).

A lockout will result if a minimum signal is detected for three consecutive shutter closed periods.

The maximum UV signal from a flame is found in the first one-third of the visible flame taken from the point where the flame begins. The scanner sight pipe should be aimed at this area.

DO NOT EXTEND

MORE THAN

HALF-WAY INTO

REFRACTORY

SCANNER

FORCED

CLEAN AIR

(FROM DISCHARGE

OF FAN)

METHODS OF COOLING SCANNER

INSULATING

TUBING

SEALING UNION

FORCED

AIR

EXTEND SIGHTING TUBE

6”(152.4) OR 8”(203.2)

DO NOT EXTEND MORE THAN

HALF-WAY INTO REFRACTORY

WIRING - UV SCANNERS

To connect the scanner to the control, the UV1A Scanner is supplied with 36" or 72" of flexible cable. The 45UV5 is supplied with four 72 lead wires. Install them in a suitable length of flexible armor cable and connect it to the control. A conduit connector is supplied with the scanner. Connect black wires (shutter) to terminals L1, L2; red wires (UV tube) to terminals S1, S2.

If it is necessary to extend the scanner wiring, the following instructions apply:

Scanner wires should be installed in a separate conduit. The wires from several scanners may be installed in a common conduit.

1. Selection of Wire

a. Wiring: For extended scanner wiring up to 500 feet, and for shorter lengths to reduce signal loss, use a shielded wire (Belden 8254-RG62 coaxial cable, or equal) for each scanner wire of

UV1A, UV2 and each red wire of the 45UV5. The ends of the shielding must be taped and not grounded.

b. Asbestos insulated wire should be avoided.

c. Multiconductor cable is not recommended without prior factory approval.

2. High voltage ignition wiring should not be installed in the same conduit with flame detector wires.

INSTALLATION—INFRARED SCANNER TYPE 48PT2

Where possible, obtain the burner manufacturer’s instructions for mounting the scanner, otherwise proceed as follows:

A single scanner is used to detect both pilot and main flames. The sight pipe on which the scanner mounts must be aimed so that the scanner sights a point at the intersection of main and pilot flames.

Proper scanner positioning must assure the following:

1. Reliable pilot flame signal.

2. Reliable main flame signal.

3. A pilot flame too short or in the wrong position to ignite the main flame reliably, must not be detected.

4. Scanner must have an unobstructed view of flame being monitored.

5. Flame being monitored must completely cover the scanner field of view.

6. To avoid nuisance shutdowns, it is important to avoid sighting hot refractory and to keep scanner temperature below 140° F (60°C).

7. When the proper position has been established, drill a hole through the furnace wall and install a 4" to 8" length of threaded l/2" black iron pipe on which to mount the 48PT2 scanner.

8. When satisfactory sighting position has been confirmed by operating tests, the sight tube should be firmly welded in place.

SHUTTER OPEN

SHUTTER CLOSED

3.7 SEC.

0.4 SEC. TIME

WIRING

Attach the cable supplied with the scanner to a junction box. Splice the cable wires to a pair of wires not smaller than #l8. Install the complete run in a separate conduit to the control. Continuous conduit bonding between scanner and the control is mandatory! Scanner may be located up to 100 feet from control. Do not pass scanner wiring through any junction box containing other wires. Do not run other wires through scanner conduit. Asbestos insulated wire should be avoided.

9. To avoid nuisance shutdowns, it is important to avoid sighting hot refractory and to keep scan-ner temperature low below 140° F (60°C).

10. When the proper position has been established, drill a hole through the furnace wall and install a 4" to 8" length of threaded l/2" black iron pipe on which to mount the 48PT2 scanner.

11. When satisfactory sighting position has been confirmed by operating tests, the sight tube should be firmly welded in place.

OPERATION - IR LEARN

The BurnerLogix IR system employs an innovative flame detection method that allows the user to adapt the operation of the amplifier to the actual burner environment and fuel type separately during pilot trial for ignition and…