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Jesse Brown VA Medical Center VA Project # 537-18-136A

5. PROJECT NUMBER (if applicable)

CODE

7. ADMINISTERED BY

2. AMENDMENT/MODIFICATION NUMBER

CODE

6. ISSUED BY

8. NAME AND ADDRESS OF CONTRACTOR

4. REQUISITION/PURCHASE REQ. NUMBER

3. EFFECTIVE DATE

9A. AMENDMENT OF SOLICITATION NUMBER

9B. DATED

PAGE OF PAGES

10A. MODIFICATION OF CONTRACT/ORDER NUMBER

10B. DATED

BPA NO.

1. CONTRACT ID CODE

FACILITY CODE

CODE

Offers must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended, by one of the following methods:

The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offers

E. IMPORTANT:

is extended,

(a) By completing Items 8 and 15, and returning __________ copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted; or (c) By separate letter or electronic communication which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY is not extended.

12. ACCOUNTING AND APPROPRIATION DATA

(REV. 11/2016)

is required to sign this document and return ___________ copies to the issuing office.

is not, A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE CONTRACT ORDER NO. IN ITEM 10A.

15C. DATE SIGNED

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(b).

RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by letter or electronic communication, provided each letter or electronic communication makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER

Contractor

16C. DATE SIGNED

14. DESCRIPTION OF AMENDMENT/MODIFICATION

16B. UNITED STATES OF AMERICA

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15A. NAME AND TITLE OF SIGNER

16A. NAME AND TITLE OF CONTRACTING OFFICER

15B. CONTRACTOR/OFFEROR

STANDARD FORM 30

PREVIOUS EDITION NOT USABLE

Prescribed by GSA - FAR (48 CFR) 53.243 (Type or print) (Type or print) (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

(Number, street, county, State and ZIP Code) (If other than Item 6) (Specify type of modification and authority) (such as changes in paying office, appropriation date, etc.)

(If required)

(SEE ITEM 11)

(SEE ITEM 13)

(X)

CHECK

ONE

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS,

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

(Signature of person authorized to sign) (Signature of Contracting Officer) 01-22-2019 537-19-1-6988-0004 537-18-136A 36C252 Department of Veterans Affairs

GLAC-NORTH CHICAGO IL

3001 Green Bay Road Building 1, Room 329 North Chicago

IL

60064-3048 36C252 Department of Veterans Affairs

GLAC-NORTH CHICAGO IL

3001 Green Bay Road Building 1, Room 329 North Chicago

IL

60064-3048 To all Offerors/Bidders

36C25219B0003 01-22-2019

X X X

X

PROJECT 537-18-136A AHU 5 FOLLOW-ON

This amendment is issued to publish the 2nd Site Visit Sign-In Sheet, RFI Questions and Answers, & Specs for HVAC Ducts.

Please see the attached for the sign-in sheet, & the following pages for the RFIs and HVAC Ducts Specs.

The closing date and time has not been extended.

All other terms and conditions remain in full force and effect.

537-18-136A AHU 5 Follow On RFIs and Answers

1. Is there a specification for the new supply and return boxes to be installed? Is the VA looking for standard VAV boxes or faster acting Venturi valve type boxes? No specific box specification was included in specifications. Please provide a specification or list of approved manufacturers for this equipment.

Refer to specification section 23 36 00, Air Terminal Units

2. What is the length of time in which the Operating Rooms will be shut down?

Please refer to Statement of Work (SOW): Part 2: Period of Performance (POP):

Work shall be scheduled for Friday, 03/29/19, after the last surgical procedure. All work shall be completed within 14 calendar days and turn over all spaces to EMS for terminal cleaning on 04/13/2019.

Weekends starting on Friday at 6:00pm. through Sunday for any work in the 3rd. floor mechanical room and in any spaces on the 2nd. floor of OR Suites.

The Contractor can work any day, weekends, including Federal Holidays.

3. Will there be any additional work scheduled within the ORs during the shutdown of the ORs for this project? (medical equipment, doors, etc.)

None.

4. Will the existing sensors (pressure, humidity, temperature) with displays be re-utilized or should they be replaced?

Please refer to the Statement of Work; Part 3: Detailed Project Scope of Work, item 16, on page 7 of 12 of the SOW.

5. Please provide the infection control requirements for work areas under this project.

Please refer to spec. section 01 35 26 Safety Requirement, sub-section 1.12 Infection Control on page 16 of 30 of this spec.

6. Please provide specifications and details for the desired access panels to allow cleaning and maintenance of R-ATU’s.

Please refer to specification section 23 31 00, HVAC ducts and casings.

7. Please provide the locations of access panels to determine the quantity to be installed under this project.

Location of access panels should be such as to facilitate the access to coils, coil valves, and humidifiers.

8. The solicitation states that the VA COR is to conduct TAB with the TAB contractor. During OR shutdowns, it will be necessary to staff additional VA CORs to supplement an expedited TAB schedule. Please advise how many CORs can be mobilized to minimize the duration of TAB activities.

One COR will be available.

9. Will commissioning be part of this project? Is the contractor to carry the commissioning agent and the commissioning representative?

There will be 3rd party commissioning work on this project.

10. Construction progress meetings are calling for twice weekly on-site progress meetings. Will CO and COR be present or call in for all meetings? Please advise if a singular weekly meeting is acceptable.

CO and COR will be present or call in for all meetings.

As is stated in the SOW, construction progress meeting are to be held twice weekly on-site.

11. Drawings appear to contain many items that do not pertain to the focus of the project; heat tracing, pump replacement, etc. Please provide clear direction on what is necessary on the project drawings.

Please refer to SOW; List of Exhibits, on page 7 of 12 of the SOW Exhibit 1a: Drawings dated March 5, 2018, of the previously installed project, 537-18-136, to be used as references only.

Exhibit 1b: Specification dated March 5, 2018 of the previously installed project, 537-18-136, to be used as references only.

Exhibit 2a: The bid drawing set for project # 537-18-136A consists of seven drawings: 40-G1, 4-M1, 40-M2, 40-M3, 40-M4, 40-M5, and 40-M6. All bid drawings for this project dated December 13, 2017.

Exhibit 2b: Bid specifications for this project, # 537-18-136A.

12. Is the JBVAMC maintenance staff responsible for shutting systems down, draining systems, refilling systems, energizing and the responsibility of the contractor to perform functional testing with the COR and maintenance?

Yes

13. Please provide full schedule of equipment to be updated/replaced/removed.

Refer to bid drawings dated December 13, 2018, and the Statement of Work.

14. Please confirm dates/times that work is scheduled to begin and end.

Work shall be scheduled for Friday 03/29/19, after the last surgical procedure. All work shall be completed within 14 calendar days and turn over all spaces to EMS for terminal cleaning at 6:00PM on 04/13/2019.

15. At the walk through we were not able to look in the ceiling to confirm if there is any other equipment or other obstructions to the removal and installation of the SOW tasks/equipment. Are the bidders to assume there are no obstructions in the ceiling in their bid?

Any un-foreseen condition that go beyond reasonable will be addressed during the construction phase.

16. Are there any additional humidifiers being added to the area or is all work to be just remove and replace existing, utilizing the existing wiring? If additional humidifiers are being added, please confirm quantities and locations.

Please refer to Statement of Work (SOW), Part 3, item 8, page 5 of 12 of the SOW.

Existing supply ATUs serving the 8 ORs have humidifiers that must be removed and replaced. Contractor may use existing wiring on ATUs. Supply ATUs serving room 2632 (Anesthesia Work) and 2634 (Satellite Pharmacy) do not have humidifiers and new humidifiers must be installed, including new steam supply piping, traps, and valves as shown on Exhibit 3.

17. Is there a specific manufacturer and model # for the VAV boxes? This is not included on the schedule nor in the specification.

No manufacturer has been specified, contractor shall select the ATUs based on the requirements of the SOW, specifications, and drawings.

18. New RA and EA Mods are called for on Drawing 40-M5. Are these to be replaced as part of this project or are these old note?

The schedule for the new ATUs is found on bid drawing 40-M2, dated December 13, 2018, Exhibit 2a. Please be sure you are reviewing the correct bid drawing and not get confused with the drawings in Exhibit 1a, dated March 5, 2018, to be used as references only.

19. Does JCI need the contractor to install duct mounted sensors?

JCI is the responsible DDC control contractor and they make decision in this regard.

20. The existing VAV boxes have sound attenuators downstream of the boxes. Should the sound attenuators be demoed and removed or should the contractor provide new? If the answer is yes to either scenario to provide or utilize existing, please provide the detail for coil access. If the existing sound attenuators are to be demolished, additional ductwork will be required. Please provide direction.

Attenuators on existing terminal units are to remain.

21. Is a drain pan required under the new humidifier dispersion sections?

No pan is required.

22. Please specify the make model #, size, and location for the fire damper(s) to be replaced.

Dampers shall be of the combination fire and smoke damper type.

Make and model selections are to be made by the contractor.

Fire dampers are to be installed in the air handler supply and return ductwork which are 60x46 each. Contractor shall remove and dispose of existing fire dampers and install new fire dampers in the in the same location.

Dampers shall be Multi-blade type units meeting all requirements of both fire dampers and smoke dampers.

a. Maximum air velocity, through free area of open damper, and pressure loss: Low pressure and medium pressure duct (supply, return, exhaust, outside air): 450 m/min (1500 fpm). Maximum static pressure loss: 32 Pa (0. 13 inch W.G.).

b. Maximum air leakage, closed damper: 0.32 cubic meters /min/square meter (4.0 CFM per square foot) at 750 Pa (3inch W.G.) differential pressure.

c. Minimum requirements for dampers:

1) Frame: Galvanized steel channel with side, top and bottom stops or seals.

2) Blades: Galvanized steel, parallel type preferably, 300 mm (12 inch) maximum width, edges sealed with neoprene, rubber or felt, if required to meet minimum leakage. Airfoil streamlined) type for minimum noise generation and pressure drop are preferred for duct mounted dampers.

3) Shafts: Galvanized steel.

4) Bearings: Nylon, bronze sleeve or ball type.

5) Hardware: Zinc plated.

6) Operation: Automatic open/close. No smoke damper that requires manual reset or link replacement after actuation is acceptable.

Motor operator (actuator): Provide pneumatic or electric as required by the automatic control system, externally mounted on stand-offs to allow complete insulation coverage.

SECTION 23 31 00

HVAC DUCTS AND CASINGS

PART 1 GENERAL

1.1 DESCRIPTION

A.Ductwork and accessories for HVAC including the following:
1.Supply air, return air, outside air, exhaust, make-up air, and relief systems.
B.Definitions:
1.SMACNA Standards as used in this specification means the HVAC Duct Construction Standards, Metal and Flexible.
2.Seal or Sealing: Use of liquid or mastic sealant, with or without compatible tape overlay, or gasketing of flanged joints, to keep air leakage at duct joints, seams and connections to an acceptable minimum.
3.Duct Pressure Classification: SMACNA HVAC Duct Construction Standards, Metal and Flexible.
4.Exposed Duct: Exposed to weather.

1.2 RELATED WORK

A.General Mechanical Requirements: Section 23 05 11, COMMON WORK RESULTS FOR HVAC and STEAM GENERATION.
B.Air Filters and Filters' Efficiencies: Section 23 40 00, HVAC AIR CLEANING DEVICES.
D.Duct Mounted Instrumentation: Section 23 09 23, DIRECT-DIGITAL CONTROL SYSTEM FOR HVAC.
E.Testing and Balancing of Air Flows: Section 23 05 93, TESTING, ADJUSTING, and BALANCING FOR HVAC.

1.3 QUALITY ASSURANCE

A.Refer to article, QUALITY ASSURANCE, in Section 23 05 11, COMMON WORK RESULTS FOR HVAC and STEAM GENERATION.
B.Fire Safety Code: Comply with NFPA 90A.
C.Duct System Construction and Installation: Referenced SMACNA Standards are the minimum acceptable quality.
D.Duct Sealing, Air Leakage Criteria, and Air Leakage Tests: Ducts shall be sealed as per duct sealing requirements of SMACNA HVAC Air Duct Leakage Test Manual for duct pressure classes shown on the drawings.
E.Duct accessories exposed to the air stream, such as dampers of all types (except smoke dampers) and access openings, shall be of the same material as the duct or provide at least the same level of corrosion resistance.

1.4 SUBMITTALS

A.Submit in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, and SAMPLES.
B.Coordination Drawings: Refer to article, SUBMITTALS, in Section 23 05 11 – Common Work Results for HVAC and Steam Generation.

1.5 APPLICABLE PUBLICATIONS

A.The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the basic designation only.
B.American Society of Civil Engineers (ASCE):
ASCE7-05Minimum Design Loads for Buildings and Other Structures
C.American Society for Testing and Materials (ASTM):
A16799(2009)Standard Specification for Stainless and HeatResisting ChromiumNickel Steel Plate, Sheet, and Strip
A653-09Standard Specification for Steel Sheet, ZincCoated (Galvanized) or Zinc-Iron Alloy coated (Galvannealed) by the Hot-Dip process
A1011-09aStandard Specification for Steel, Sheet and Strip, Hot rolled, Carbon, structural, High-Strength Low-Alloy, High Strength Low-Alloy with Improved Formability, and Ultra-High Strength
B20907Standard Specification for Aluminum and AluminumAlloy Sheet and Plate
E84-09aStandard Test Method for Surface Burning Characteristics of Building Materials
D.National Fire Protection Association (NFPA):
90A-09Standard for the Installation of Air Conditioning and Ventilating Systems
96-08Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations
E.Sheet Metal and Air Conditioning Contractors National Association (SMACNA):
2nd Edition – 2005HVAC Duct Construction Standards, Metal and Flexible
1st Edition - 1985HVAC Air Duct Leakage Test Manual
F.Underwriters Laboratories, Inc. (UL):
18108FactoryMade Air Ducts and Air Connectors

PART 2 PRODUCTS

2.1 DUCT MATERIALS AND SEALANTS

A.General: Except for systems specified otherwise, construct ducts, casings, and accessories of galvanized sheet steel, ASTM A653, coating G90; or, aluminum sheet, ASTM B209, alloy 1100, 3003 or 5052.
B.Specified Corrosion Resistant Systems: Stainless steel sheet, ASTM A167, Class 302 or 304, Condition A (annealed) Finish No. 4 for exposed ducts and Finish No. 2B for concealed duct or ducts located in mechanical rooms.
C.Joint Sealing: Refer to SMACNA HVAC Duct Construction Standards, paragraph S1.9.
1.Sealant: Elastomeric compound, gun or brush grade, maximum 25 flame spread and 50 smoke developed (dry state) compounded specifically for sealing ductwork as recommended by the manufacturer. Generally, provide liquid sealant, with or without compatible tape, for low clearance slip joints and heavy, permanently elastic, mastic type where clearances are larger. Oil base caulking and glazing compounds are not acceptable because they do not retain elasticity and bond.
2.Tape: Use only tape specifically designated by the sealant manufacturer and apply only over wet sealant. Pressure sensitive tape shall not be used on bare metal or on dry sealant.
3.Gaskets in Flanged Joints: Soft neoprene.
D.Approved factory-made joints may be used.

2.2 DUCT CONSTRUCTION AND INSTALLATION

A.Regardless of the pressure classifications outlined in the SMACNA Standards, fabricate and seal the ductwork in accordance with the following pressure classifications:
B.Duct Pressure Classification:
0 to 50 mm (2 inch)

> 50 mm to 75 mm (2 inch to 3 inch) > 75 mm to 100 mm (3 inch to 4 inch) Show pressure classifications on the floor plans.

C.Seal Class: All ductwork shall receive Class A Seal
D.Duct for Negative Pressure Up to 750 Pa (3 inch W.G.): Provide for exhaust duct between HEPA filters and exhaust fan inlet including systems for Autopsy Suite exhaust.
1.Round Duct: Galvanized steel, spiral lock seam construction with standard slip joints.
2.Rectangular Duct: Galvanized steel, minimum 1.0 mm (20 gage), Pittsburgh lock seam, companion angle joints 32 mm by 3.2 mm (11/4 by 1/8 inch) minimum at not more than 2.4 m (8 feet) spacing. Approved pre-manufactured joints are acceptable in lieu of companion angles.
E.Round and Flat Oval Ducts: Furnish duct and fittings made by the same manufacturer to insure good fit of slip joints. When submitted and approved in advance, round and flat oval duct, with size converted on the basis of equal pressure drop, may be furnished in lieu of rectangular duct design shown on the drawings.
1.Elbows: Diameters 80 through 200 mm (3 through 8 inches) shall be two sections die stamped, all others shall be gored construction, maximum 18 degree angle, with all seams continuously welded or standing seam. Coat galvanized areas of fittings damaged by welding with corrosion resistant aluminum paint or galvanized repair compound.
2.Provide bell mouth, conical tees or taps, laterals, reducers, and other low loss fittings as shown in SMACNA HVAC Duct Construction Standards.
3.Provide flat side reinforcement of oval ducts as recommended by the manufacturer and SMACNA HVAC Duct Construction Standard S3.13. Because of high pressure loss, do not use internal tierod reinforcement unless approved by the COR.
F.Casings and Plenums: Construct in accordance with SMACNA HVAC Duct Construction Standards Section 6, including curbs, access doors, pipe penetrations, eliminators and drain pans. Access doors shall be hollow metal, insulated, with latches and door pulls, 500 mm (20 inches) wide by 1200 - 1350 mm (48 54 inches) high. Provide view port in the doors where shown. Provide drain for outside air louver plenum. Outside air plenum shall have exterior insulation. Drain piping shall be routed to the nearest floor drain.
G.Volume Dampers: Single blade or opposed blade, multilouver type as detailed in SMACNA Standards. Refer to SMACNA Detail Figure 2-12 for Single Blade and Figure 2.13 for Multi-blade Volume Dampers.
H.Duct Hangers and Supports: Refer to SMACNA Standards Section IV. Avoid use of trapeze hangers for round duct.
I.Install Single-Wall Hollow Turning Vane and Vane Rail where indicated on the plan drawings. Job fabricated turning vanes, if used, shall be fabricated of the same gage and type of material as the duct in which they are installed. Vanes must be fabricated for same angle as duct offset. Submit Shop Drawings on factory fabricated and job fabricated turning vanes. All turning vanes shall be anchored to the cheeks of the elbow in such a way that the cheeks will not breathe at the surfaces where the vanes touch the cheeks. In most cases, this will necessitate the installation of an angle iron support on the outside of the cheek parallel to the line of the turning vanes.

2.3 DUCT ACCESS DOORS, PANELS AND SECTIONS

A.Provide access doors, sized and located for maintenance work, upstream, in the following locations:
1.Each duct mounted coil and humidifier.
2.Each fire damper (for link service), smoke damper and automatic control damper. If there is an existing access Contractor, no replacement is necessary.
3.Each duct mounted smoke detector. If there is an existing access Contractor, no replacement is necessary.
4.For cleaning operating room supply air duct and kitchen hood exhaust duct, locate access doors at 6 m (20 feet) intervals and at each change in duct direction.
B.Openings shall be as large as feasible in small ducts, 300 mm by 300 mm (12 inch by 12 inch) minimum where possible. Access sections in insulated ducts shall be doublewall, insulated. Transparent shatterproof covers are preferred for uninsulated ducts.
1.For rectangular ducts: Refer to SMACNA HVAC Duct Construction Standards (Figure 212).
2.For round and flat oval duct: Refer to SMACNA HVAC duct Construction Standards (Figure 2-11).

2.4 FIRE DAMPERS

A.Galvanized steel, interlocking blade type, UL listing and label, 11/2 hour rating, 70 degrees C (160 degrees F) fusible line, 100 percent free opening with no part of the blade stack or damper frame in the air stream.
B.Fire dampers in wet air exhaust shall be of stainless steel construction, all others may be galvanized steel.
C.Minimum requirements for fire dampers:
1.The damper frame may be of design and length as to function as the mounting sleeve, thus eliminating the need for a separate sleeve, as allowed by UL 555. Otherwise provide sleeves and mounting angles, minimum 1.9 mm (14 gage), required to provide installation equivalent to the damper manufacturer's UL test installation.
2.Submit manufacturer's installation instructions conforming to UL rating test.

2.5 SMOKE DAMPERS

A.Maximum air velocity, through free area of open damper, and pressure loss: Low pressure and medium pressure duct (supply, return, exhaust, outside air): 450 m/min (1500 fpm). Maximum static pressure loss: 32 Pa (0.13 inch W.G.).
B.Maximum air leakage, closed damper: 0.32 cubic meters /min/square meter (4.0 CFM per square foot) at 750 Pa (3 inch W.G.) differential pressure.
C.Minimum requirements for dampers:
1.Shall comply with requirements of Table 6-1 of UL 555S, except for the Fire Endurance and Hose Stream Test.
2.Frame: Galvanized steel channel with side, top and bottom stops or seals.
3.Blades: Galvanized steel, parallel type preferably, 300 mm (12 inch) maximum width, edges sealed with neoprene, rubber or felt, if required to meet minimum leakage. Airfoil (streamlined) type for minimum noise generation and pressure drop are preferred for duct mounted dampers.
4.Shafts: Galvanized steel.
5.Bearings: Nylon, bronze sleeve or ball type.
6.Hardware: Zinc plated.
7.Operation: Automatic open/close. No smoke damper that requires manual reset or link replacement after actuation is acceptable. See drawings for required control operation.
D.Motor operator (actuator): Provide pneumatic or electric as required by the automatic control system, externally mounted on stand-offs to allow complete insulation coverage.

2.6 COMBINATION FIRE AND SMOKE DAMPERS

Combination fire and smoke dampers: Multiblade type units meeting all requirements of both fire dampers and smoke dampers shall be used.

part 3 - execution

3.1 INSTALLATION

A.Comply with provisions of Section 23 05 11, COMMON WORK RESULTS FOR HVAC and STEAM GENERATION, particularly regarding coordination with other trades and work in existing buildings.
B.Fabricate and install ductwork and accessories in accordance with referenced SMACNA Standards:
1.Drawings show the general layout of ductwork and accessories but do not show all required fittings and offsets that may be necessary to connect ducts to equipment, boxes, diffusers, grilles, etc., and to coordinate with other trades. Fabricate ductwork based on field measurements. Provide all necessary fittings and offsets at no additional cost to the government. Coordinate with other trades for space available and relative location of HVAC equipment and accessories on ceiling grid. Duct sizes on the drawings are inside dimensions which shall be altered by Contractor to other dimensions with the same air handling characteristics where necessary to avoid interferences and clearance difficulties.
2.Provide duct transitions, offsets and connections to dampers, coils, and other equipment in accordance with SMACNA Standards, Section II. Provide streamliner, when an obstruction cannot be avoided and must be taken in by a duct. Repair galvanized areas with galvanizing repair compound.
3.Provide bolted construction and tierod reinforcement in accordance with SMACNA Standards.
4.Construct casings, eliminators, and pipe penetrations in accordance with SMACNA Standards, Chapter 6. Design casing access doors to swing against air pressure so that pressure helps to maintain a tight seal.
C.Install duct hangers and supports in accordance with SMACNA Standards, Chapter 4.
D.Seal openings around duct penetrations of floors and fire rated partitions with fire stop material as required by NFPA 90A.
E.Control Damper Installation:
1.Provide necessary blankoff plates required to install dampers that are smaller than duct size. Provide necessary transitions required to install dampers larger than duct size.
2.Assemble multiple sections dampers with required interconnecting linkage and extend required number of shafts through duct for external mounting of damper motors.
3.Provide necessary sheet metal baffle plates to eliminate stratification and provide air volumes specified. Locate baffles by experimentation, and affix and seal permanently in place, only after stratification problem has been eliminated.
4.Install all damper control/adjustment devices on stand-offs to allow complete coverage of insulation.
F.Protection and Cleaning: Adequately protect equipment and materials against physical damage. Place equipment in first class operating condition, or return to source of supply for repair or replacement, as determined by COR. Protect equipment and ducts during construction against entry of foreign matter to the inside and clean both inside and outside before operation and painting. When new ducts are connected to existing ductwork, clean both new and existing ductwork by mopping and vacuum cleaning inside and outside before operation.

3.2 DUCT LEAKAGE TESTS AND REPAIR

A.Ductwork leakage testing shall be performed by the Testing and Balancing Contractor directly contracted by the General Contractor and independent of the Sheet Metal Contractor.
B.Ductwork leakage testing shall be performed for the entire air distribution system (including all supply, return, exhaust and relief ductwork), section by section, including fans, coils and filter sections. Based upon satisfactory initial duct leakage test results, the scope of the testing may be reduced by the COR on ductwork constructed to the 500 Pa (2" WG) duct pressure classification. In no case shall the leakage testing of ductwork constructed above the 500 Pa (2" WG) duct pressure classification or ductwork located in shafts or other inaccessible areas be eliminated.
C.Test procedure, apparatus and report shall conform to SMACNA Leakage Test manual. The maximum leakage rate allowed is 4 percent of the design air flow rate.
D.All ductwork shall be leak tested first before enclosed in a shaft or covered in other inaccessible areas.
E.All tests shall be performed in the presence of the COR and the Test and Balance agency. The Test and Balance agency shall measure and record duct leakage and report to the COR and identify leakage source with excessive leakage.
F.If any portion of the duct system tested fails to meet the permissible leakage level, the Contractor shall rectify sealing of ductwork to bring it into compliance and shall retest it until acceptable leakage is demonstrated to the COR.
G.All tests and necessary repairs shall be completed prior to insulation or concealment of ductwork.
H.Make sure all openings used for testing flow and temperatures by TAB Contractor are sealed properly.

3.3 testing, adjusting and balancing (tab) A. Refer to Section 23 05 93, TESTING, ADJUSTING, and BALANCING FOR HVAC.

3.4 operating and performance tests A. Refer to Section 23 05 11, COMMON WORK RESULTS FOR HVAC and STEAM GENERATION E N D See attached document: 2nd Site Visit Sign-In Sheet.

23 31 00 pg 12

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