36C10X22Q0225.pdf

PAGE 1 OF 1. REQUISITION NO.

2. CONTRACT NO. 3. AWARD/EFFECTIVE DATE 4. ORDER NO. 5. SOLICITATION NUMBER 6. SOLICITATION ISSUE DATE

a. NAME b. TELEPHONE NO. (No Collect Calls) 8. OFFER DUE DATE/LOCAL

TIME

9. ISSUED BY CODE 10. THIS ACQUISITION IS UNRESTRICTED OR SET ASIDE: % FOR:

SMALL BUSINESS

HUBZONE SMALL

BUSINESS

SERVICE-DISABLED

VETERAN-OWNED

SMALL BUSINESS

WOMEN-OWNED SMALL BUSINESS

(WOSB) ELIGIBLE UNDER THE WOMEN-OWNED

SMALL BUSINESS PROGRAM

EDWOSB

8(A)

NAICS:

SIZE STANDARD:

11. DELIVERY FOR FOB DESTINA-

TION UNLESS BLOCK IS

MARKED

SEE SCHEDULE

12. DISCOUNT TERMS

13a. THIS CONTRACT IS A

RATED ORDER UNDER

DPAS (15 CFR 700)

13b. RATING

14. METHOD OF SOLICITATION

RFQ IFB RFP

15. DELIVER TO CODE 16. ADMINISTERED BY CODE

17a. CONTRACTOR/OFFEROR CODE FACILITY CODE 18a. PAYMENT WILL BE MADE BY CODE

TELEPHONE NO. UEI: EFT:

PHONE: FAX:

17b. CHECK IF REMITTANCE IS DIFFERENT AND PUT SUCH ADDRESS IN OFFER

18b. SUBMIT INVOICES TO ADDRESS SHOWN IN BLOCK 18a UNLESS BLOCK BELOW IS CHECKED

SEE ADDENDUM

19. 20. 21. 22. 23. 24.

ITEM NO. SCHEDULE OF SUPPLIES/SERVICES QUANTITY UNIT UNIT PRICE AMOUNT

(Use Reverse and/or Attach Additional Sheets as Necessary)

25. ACCOUNTING AND APPROPRIATION DATA 26. TOTAL AWARD AMOUNT (For Govt. Use Only)

27a. SOLICITATION INCORPORATES BY REFERENCE FAR 52.212-1, 52.212-4. FAR 52.212-3 AND 52.212-5 ARE ATTACHED. ADDENDA ARE ARE NOT ATTACHED.

27b. CONTRACT/PURCHASE ORDER INCORPORATES BY REFERENCE FAR 52.212-4. FAR 52.212-5 IS ATTACHED. ADDENDA ARE ARE NOT ATTACHED

28. CONTRACTOR IS REQUIRED TO SIGN THIS DOCUMENT AND RETURN _______________ 29. AWARD OF CONTRACT: REF. ___________________________________ OFFER

COPIES TO ISSUING OFFICE. CONTRACTOR AGREES TO FURNISH AND DATED ________________________________. YOUR OFFER ON SOLICITATION

DELIVER ALL ITEMS SET FORTH OR OTHERWISE IDENTIFIED ABOVE AND ON ANY (BLOCK 5), INCLUDING ANY ADDITIONS OR CHANGES WHICH ARE

ADDITIONAL SHEETS SUBJECT TO THE TERMS AND CONDITIONS SPECIFIED SET FORTH HEREIN IS ACCEPTED AS TO ITEMS:

30a. SIGNATURE OF OFFEROR/CONTRACTOR 31a. UNITED STATES OF AMERICA (SIGNATURE OF CONTRACTING OFFICER)

30b. NAME AND TITLE OF SIGNER (TYPE OR PRINT) 30c. DATE SIGNED 31b. NAME OF CONTRACTING OFFICER (TYPE OR PRINT) 31c. DATE SIGNED

AUTHORIZED FOR LOCAL REPRODUCTION (REV. NOV 2021)

PREVIOUS EDITION IS NOT USABLE Prescribed by GSA - FAR (48 CFR) 53.212

7. FOR SOLICITATION

INFORMATION CALL:

STANDARD FORM 1449

SOLICITATION/CONTRACT/ORDER FOR COMMERCIAL PRODUCTS AND COMMERCIAL SERVICES

OFFEROR TO COMPLETE BLOCKS 12, 17, 23, 24, & 30

36C10X22Q0225 08-10-2022

Tanya Sims-Williams@va.gov 202-257-7231 08-30-2022

10:00 AM EDT

36C10X

Strategic Acquisition Center - Frederick

Department of Veterans Affairs

5202 Presidents Court, Suite 103

Frederick MD 21703

X

238210

$16.5 Million

N/A

Office of Information & Technology (OIT)

Hines Information Technology Center-HITC

5000 South 5th Avenue, Building 215

Hines IL 60141

36C10X

Strategic Acquisition Center - Frederick

5202 Presidents Court, Suite 103

Frederick MD 21703

VAFSC

U.S. Department of Veterans Affairs

Financial Services Center

PO BOX 149971

(see Section B.1 invoicing/payment)

Austin TX 78714-8917

1-(877)-489-6135

See CONTINUATION Page

HITC Switchgear Metering and Preventative Maintenance

Please see B.2 for Performance Work Statement and B.3 for

Price Schedule.

All quote intentions, questions and quotes shall be submitted in accordance with instructions to contractors in

Section E.

Quote Intentions due: August 22, 2022, 10:00 AM ET

Questions due: August 22, 2022, 10:00 AM ET

Quotes due: See Block 8 above.

Quotes shall reference their SAM Unique Entity ID.

Pre-quote site review may be schedule in accordance with instructions to contractors in Section E.2.

See CONTINUATION Page

Justin Cole

36C10X22Q0225

Table of Contents

SECTION B - CONTINUATION OF SF 1449 BLOCKS

B.1 CONTRACT ADMINISTRATION DATA

B.2 PERFORMANCE WORK STATEMENT

ADDENDUM A

ADDENDUM B

B.3 PRICE/COST SCHEDULE

SECTION C - CONTRACT CLAUSES

C.1 FAR 52.212-4 CONTRACT TERMS AND CONDITIONS—COMMERCIAL

PRODUCTS AND COMMERCIAL SERVICES (NOV 2021)

C.2 FAR 52.223-99 ENSURING ADEQUATE COVID-19 SAFETY PROTOCOLS FOR

FEDERAL CONTRACTORS (OCT 2021) (DEVIATION)

C.3 SUPPLEMENTAL INSURANCE REQUIREMENTS

C.4 VAAR 852.212-70 PROVISIONS AND CLAUSES APPLICABLE TO VA

ACQUISITION OF COMMERCIAL ITEMS (APR 2020)

C.5 VAAR 852.219-71 VA MENTOR-PROTÉGÉ PROGRAM (DEC 2009)

C.6 VAAR 852.219-75 SUBCONTRACTING COMMITMENTS MONITORING AND

COMPLIANCE (JUL 2018)

C.7 VAAR 852.242-71 ADMINISTRATIVE CONTRACTING OFFICER (OCT 2020)

C.8 CLAUSES INCORPORATED BY REFERENCE (FEB 1998)

C.9 FAR 52.212-5 CONTRACT TERMS AND CONDITIONS REQUIRED TO

IMPLEMENT STATUTES OR EXECUTIVE ORDERS—COMMERCIAL PRODUCTS

AND COMMERCIAL SERVICES (MAY 2022) (JUL 2020) (DEVIATION)

SECTION D - CONTRACT DOCUMENTS, EXHIBITS, OR ATTACHMENTS

D.1 ATTACHMENT 1 - HITC MAIN ELECTRICAL DRAWINGS

D.2 ATTACHMENT A: PAST PERFORMANCE REFERENCES

D.3 ATTACHMENT B: PAST PERFORMANCE QUESTIONNAIRE (PPQ)

D.4 ATTACHMENT C: PRICE SCHEDULE

D.5 WAGE DETERMINATION

SECTION E - SOLICITATION PROVISIONS

E.1 FAR 52.204-24 REPRESENTATION REGARDING CERTAIN

TELECOMMUNICATIONS AND VIDEO SURVEILLANCE SERVICES OR EQUIPMENT

(NOV 2021)

E.2 FAR 52.212-1 INSTRUCTION TO OFFERORS (ADDENDUM)

E.3 52.212-2 EVALUATION—COMMERCIAL ITEMS (OCT 2014)

E.4 FAR 52.212-3 OFFEROR REPRESENTATIONS AND CERTIFICATIONS—

COMMERCIAL PRODUCTS AND COMMERCIAL SERVICES (MAY 2022) (JUL 2020)

(DEVIATION)

E.5 FAR 52.216-1 TYPE OF CONTRACT (APR 1984)

E.6 FAR 52.233-2 SERVICE OF PROTEST (SEP 2006)

E.7 SOLICITATION PROVISIONS INCORPORATED BY REFERENCE (FEB 1998) ..77

SECTION B - CONTINUATION OF SF 1449 BLOCKS

B.1 CONTRACT ADMINISTRATION DATA

A. CONTRACT ADMINISTRATION: All contract administration matters will be handled by the individuals identified in the Contract Point of Contact List (provided with the final award).

(1) This contract will use electronic commerce to the maximum extent possible (IAW FAR

4.502(a)). All correspondence regarding contract administration matters between the Government team (Contracting Officer, Contract Specialist and Contracting Officer’s Representative) and the Contractor will be handled via email using the email addresses listed in the Contract Point of Contact List, inclusive of any updates provided by the responsible Contracting Officer. Email will be the primary method for providing copies of contract documents to the Contractor or other parties. This applies to contract modifications, acceptance of supplies/services, invoice items addressed outside of the electronic invoicing system (currently Tungsten), contractor performance assessments addressed outside CPARS, terminations and any other actions covered by the Contract Terms and Conditions or other Clauses.

B. CONTRACTOR REMITTANCE ADDRESS: All payments by the Government to the contractor will be made in accordance with 52.232-33, Payment by Electronic Funds Transfer—

System for Award Management.

C. INVOICES: Invoices shall be submitted in arrears:

a. Quarterly [ ]

b. Semi-Annually [ ]

c. Other [X] Upon 100% completion and acceptance of service. In accordance with FAR 52.212-4 (g) only proper invoices that contain documentation of services performed will be accepted.

D. CHANGES: Any changes to this PWS and associated tasks shall only be authorized and approved through written correspondence from the Contracting Officer (CO). A copy of each change will be kept in the contract folder along with all other products of the project. Costs incurred by the Contractor through the actions of parties other than the CO shall be borne by the Contractor.

E. CONTRACT TYPE: Firm Fixed Price

F. GOVERNMENT INVOICE ADDRESS: All Invoices from the contractor shall be submitted electronically in accordance with VAAR Clause 852.232-72 Electronic Submission of Payment

Requests.

G. FSC MANDATORY ELECTRONIC INVOICE SUBMISSION: Contractors are required to submit payment requests in electronic form in accordance with the submission instructions below.

TUNGSTEN ELECTRONIC INVOICE SUBMISSION

FSC e-INVOICE PROGRAM THRU AUSTIN PORTAL

FSC MANDATORY ELECTRONIC INVOICE SUBMISSION FOR AUSTIN PAYMENTS

***All invoices submitted through OB10 to the VA-FSC should mirror vendor’s current submission of Invoice, with the following items required:

• Contract/Task Order Number:

• VA Purchase Order Number:

• Contractor’s Taxpayer ID Number (TIN)

• Contractor’s “Remit Address” information

• Contractor’s contact information: (Personal Name, Email, and Phone)

• Contractor’s VA point of contact information: (Personal Name, Email, and Phone)

• Period of Performance dates (Beginning and Ending)

• All discount information if applicable (Percent and Date Terms)

Vendor Electronic Invoice Submission Methods:

Fax, email and scanned documents are not acceptable forms of submission for payment requests. Electronic form means an automated system transmitting information electronically according to the accepted data transmissions below.

• VA’s Electronic Invoice Presentment and Payment System – The Financial Services Center (FSC) in Austin, TX uses a third-party contractor, Tungsten, to transition vendors from paper to electronic invoice submission. Please go to this website:

http://www.tungsten-network.com/US/en/veterans-affairs/ to begin submitting electronic invoices, free of charge.

• A system that conforms to the X12 electronic data interchange (EDI) formats established by the Accredited Standards Center (ASC) chartered by the American National Standards Institute (ANSI). The X12 EDI Web site is http://www.x12.org.

Vendor e-invoice Set-up information:

Please contact Tungsten at the phone number or email address listed below to begin submitting your electronic invoices to the VA Financial Services Center in Austin, TX for payment processing. If you have questions about the payment status of a properly submitted invoice, the e-invoicing program, or Tungsten, please contact the FSC at the phone number or email address listed below.

• Tungsten/OB10 system registration please call 877-752-0900, Option #2

• Tungsten Support call 877-489-6135

• Tungsten e-Invoice email: VA.Registration@tungsten-network.com

• VA TUNGSTEN Number: AAA544240062

• FSC e-Invoice contact information: 1-877-353-9791

• FSC e-Invoice email: vafsccshd@va.gov

• http://www.fsc.va.gov/einvoice.asp

COMMUNICATIONS:

• https://www.federalregister.gov/articles/2012/11/27/2012-28612/va-acquisition-regulation-electronic-submission-of-payment-requests

• http://fcw.com/articles/2012/11/27/va-epayments.aspx?s=fcwdaily

H. ACKNOWLEDGMENT OF AMENDMENTS: The offeror acknowledges receipt of amendments to the Solicitation numbered and dated as follows:

AMENDMENT NO DATE

http://www.tungsten-network.com/US/en/veterans-affairs/ http://www.x12.org/ mailto:VA.Registration@tungsten-network.com mailto:vafsccshd@va.gov http://www.fsc.va.gov/einvoice.asp https://www.federalregister.gov/articles/2012/11/27/2012-28612/va-acquisition-regulation-electronic-submission-of-payment-requests https://www.federalregister.gov/articles/2012/11/27/2012-28612/va-acquisition-regulation-electronic-submission-of-payment-requests http://fcw.com/articles/2012/11/27/va-epayments.aspx?s=fcwdaily

DEPARTMENT OF VETERANS AFFAIRS

Office of Information & Technology Hines Information Technology Center

Switchgear Metering and Preventative Maintenance Project

B.2 PERFORMANCE WORK STATEMENT

Switchgear Metering and Preventative Maintenance

BACKGROUND

The mission of the Department of Veterans Affairs (VA), Office of Information & Technology (OIT), National Data Center Operations and Logistics (NDCOL), and Hines Information Technology Center (HITC) is to provide benefits and services to Veterans of the United States.

In meeting these goals, OIT strives to provide high quality, effective, and efficient Information Technology (IT) services to those responsible for providing care to the Veterans at the point-of-care as well as throughout all the points of the Veterans’ health care in an effective, timely and compassionate manner. The electrical power system is critical to the readiness objective of this mission. Only the highest standard of competency and workmanship will be accepted to perform this important task. VA depends on Information Management/Information Technology (IM/IT) systems to meet mission goals.

The Hines Information Technology Center is a two-story combined data center and office building. The work performed on the switchgear breakers under this project will be in the electrical rooms that provide the power to both the datacenter and the entire facility.

To accomplish the mission and goals of HITC’s Data Center operations, the staff requires services on the switchgear breakers to replace the static switch units with upgraded metering capability, breaker retrofits, and breaker testing to assure the switchgear breakers are still compliant to the PEARL standard. To do this, repairs require certified electrical breaker technicians who have experience working on energized circuits and industry knowledge about electrical breaker restoration work.

1.0 APPLICABLE DOCUMENTS

Documents referenced or germane to this Performance Work Statement (PWS) are listed below. In the performance of the tasks associated with this Performance Work Statement, the Contractor shall comply with the following:

• Contract clauses for security and personnel related requirements;

• VA Program Management Standards as defined in the Acquisition Program Management Framework (APMF);

• National Electric Codes (NEC) codes

• PEARL Standards 1000, 1230, 1235, 2210 and 2220

• ANSI/ National Electrical Testing Association (NETA) Standard for Maintenance Testing Specification (MTS) - 2019

• ANSI/IEEE C37 Guides and Standards for Circuit Breakers, Switchgear, Relays, Substations, and Fuses

• ANSI/NFPA 70B Recommended Practice for Electric Equipment Maintenance

• National Fire Protection Association Standards (NFPA)

• NFPA 70-E code, Standard for Electrical Safety

• OSHA 1910 subpart –S and OSHA 1926 subpart-K

• Institute of Electrical and Electronics Engineers (IEEE)

• Institute of Electrical and Electronics Engineers (IEEE) standard 450, “IEEE Recommended Practice for Maintenance, Testing, and Replacement of Storage Batteries for Generating Stations and Substations, “DataSafe HX product warranty/maintenance instructions (Section 58.06) and Near Field Communications (NFC) 111.

• 5 U.S.C. § 552a, as amended, “The Privacy Act of 1974”

• 42 U.S.C. § 2000d “Title VI of the Civil Rights Act of 1964”

• Department of Veterans Affairs (VA) Directive 0710, “Personnel Suitability and Security Program,” May 18, 2007

• OMB Circular A-130, “Management of Federal Information Resources,” November 28, 2000

• Sections 504 and 508 of the Rehabilitation Act (29 U.S.C. § 794d), as amended by the Workforce Investment Act of 1998 (P.L. 105-220), August 7, 1998

• VA Directive 6500, “Managing Information Security Risk: VA Information Security Program,” September 20, 2012

• VA Handbook 6500, “Risk Management Framework for VA Information Systems – Tier 3:

VA Information Security Program,” September 20, 2012

• VA Handbook 6500.6, “Contract Security,” March 12, 2010

• Project Management Accountability System (PMAS) portal (reference PWS References - Technical Library at https://www.voa.va.gov/)

• National Institute of Standards and Technology (NIST) SP 800-53 (rev.4)

• NIST SP 800-47

• Environment Protection Agency (EPA) regulations

• Hazardous Waste Recycling regulations

• National Electrical Manufactures Association (NEMA) codes and Lock-out / Tag-out

(LO/TO)

• InterNational Electrical Testing Association Inc. (NETA) – Standard for Maintenance Testing Specifications for Electrical Power Equipment and Systems (ANSI/NETA MTS- 2015), 2015 edition

• DOT CFR Title 49, Section 173.34 – Qualification, Maintenance and Use of Cylinders

• American Society of Mechanical Engineers (ASME) A17.1-2007 (or applicable code for year VTE put in service)

• Unified Facilities Criteria (UFC) 3-600-01 Fire Protection Engineering For Facilities

• Cleaning Industry Management Standards (CIMS) and Occupational Safety and Health Administration (OSHA) guidelines.

2.0 SCOPE OF WORK

The Contractor shall be responsible to inspect, test, document deficiencies, repair/refurbish, retest, paint, tag, package and reship/reinstall switchgear breakers at HITC. The Contractor shall provide all necessary labor, tools, material, parts, testing equipment, supervision to service switchgear breakers while maintaining energized circuits/no power disruptions to the data center operation. The overall goal of the project is to upgrade the static trips units on the data center related switchgear breakers, perform preventative maintenance on all facility (house) and data center breakers to ensure compliance with NFPA/NEC 70E. The Contractor shall:

• Purchase and install eleven (11) of the Utility Relay Company’s AC PRO II (or equal) static trip units, broken down as follows:

- Five (5) DS-206 switchgear breakers with 120v controls (currently installed and operational).

- Six (6) bench stock DS-206 switchgear breakers (refurbished/benchstock).

https://www.voa.va.gov/

- Purchase and install a Monitoring and Control System that is compatible to the static trip units that display, monitor, and log power consumption (Amps/Voltage/KVA) of each breaker and cumulative of the entire system. One unit will be Wi-Fi and internet compatible to the VA system where the user can access it from any VA device. The other unit will be a control device at the system of operation. HMI will be in the switchgear room and also via the web base interface.

• HITC’s existing switch gear breakers are all custom fabricated Square D or Siemens breakers to fit in the Westinghouse frames. The Contractor shall provide a turn-key solution with refurbishing the existing breakers. The reconditioned breakers shall be altered from the existing switchgear frame or settings, which are Westinghouse brand (Eaton). The model numbers are unknown. The vendor shall provide the brand name product listed above, or an “equal” product that meets the following known electrical gears:

o Siemens, DS-623-Type 3200A-Frame o Siemens, DS-416-Type 1600A-Frame 1600A o Siemens, DS-206-Type 800A-Frame 800A

3.0 PERFORMANCE DETAILS

3.1 TYPE OF CONTRACT

This is a firm fixed price contact.

3.2 PERFORMANCE PERIOD

The period of performance for work completion, shall be within three hundred and sixty-five

(365) days from the date of award.

HITC may send an engineer to the contractor’s facility for testing observation. The Contractor shall use manufacturer certified/approved parts and test performance points to repair and test refurbished breakers. The Contractor shall perform all tasks necessary to meet the manufacturer performance requirement and industry standard.

No work shall be performed on Federal holidays. There are eleven (11) Federal holidays set by law (USC Title 5 Section 6103) that VA follows:

Under current definitions, four are set by date:

New Year's Day January 1 Juneteenth June 19 Independence Day July 4 Veterans Day November 11 Christmas Day December 25

If any of the above falls on a Saturday, then Friday shall be observed as a holiday. Similarly, if one falls on a Sunday, then Monday shall be observed as a holiday.

The other six are set by a day of the week and month:

Martin Luther King's Birthday Third Monday in January Washington's Birthday Third Monday in February Memorial Day Last Monday in May Labor Day First Monday in September Columbus Day Second Monday in October Thanksgiving Fourth Thursday in November

3.3 PLACE OF PERFORMANCE

Tasks under this PWS shall be performed at the contractor facility for Hines ITC, 5000 South 5th Avenue, Building 215, Hines, Illinois 60141. The following work may be performed at remote locations: billing activities, documentation reports without prior approval of the COR.

3.4 TRAVEL

Not applicable to this contract.

3.5 CHANGES TO STATEMENT OF WORK AND CONTRACT

Any changes to this PWS and associated tasks shall be authorized and approved through written correspondence from the Contracting Officer (CO). The Contracting Officer Representative (COR) does not hold the authority to authorize changes to this scope of work. A copy of each change will be kept in a project folder along with all other products of the project.

Costs incurred by the Contractor through the actions of parties other than the CO shall be borne by the Contractor.

3.6 MATERIALS DELIVERY, STORAGE AND HANDLING

A. The Contractor shall keep the project materials in a secure location, as the Contractor is solely responsible for the safety and security of the materials until final acceptance by the Government.

B. The Contractor shall ensure all materials are inspected for satisfactory condition upon delivery at the project site. Requests for deliveries to the HITC’s loading dock must be coordinated with the HITC Warehouse Team. The HITC warehouse team will not accept deliveries on behalf of the Contractor. The Contractor must be present to accept any delivery or it will be turned away. With proper notification to the COR and warehouse team exceptions can be made but the government will not be responsible for the condition of the package when acceptance from the shipper is made.

4.0 SPECIFIC TASKS AND DELIVERABLES

The Contractor shall perform the following:

4.1 PROJECT MANAGEMENT

4.1.1 CONTRACTOR PROJECT MANAGEMENT PLAN

The Contractor shall deliver a Contractor Project Management Plan (CPMP) that lays out the Contractor’s approach, timeline and tools to be used in execution of the contract. The CPMP should take the form of both a narrative and graphic format that displays the schedule, milestones, risks and resource support. The initial baseline CPMP shall be concurred upon and updated monthly thereafter. The Contractor shall update, maintain and deliver to the VA PM the approved CPMP throughout the period of performance. One (1) copy of the CPMP shall be delivered before the notice to proceed is issued.

4.1.2 REPORTING REQUIREMENTS

The Contractor shall provide the Contracting Officer’s Representative (COR) with Biweekly Progress Reports in electronic form in Microsoft Word and Project formats. The report shall include detailed instructions/explanations for each required data element, to ensure that data is accurate and consistent. These reports shall reflect data as of the last day of the preceding two-week period.

The Biweekly Progress Reports shall cover all work completed during the reporting period and work planned for the subsequent reporting period. The report shall also identify any problems that arose and a description of how the problems were resolved. If problems have not been completely resolved, the Contractor shall provide an explanation including their plan and timeframe for resolving the issue. The Contractor shall monitor performance against the CPMP and report any deviations. It is expected that the Contractor must keep in communication with VA accordingly so that issues that arise are transparent to both parties to prevent escalation of outstanding issues.

4.2 Circuit Breakers, Air, Low-Voltage and Medium Voltage Power

4.2.1 Replace Static Trip Units

The Contractor shall be responsible to replace all switchgear static trips units with brand name Utility Relay Company’s (URC) AC PRO II (or equal).

The Salient characteristics means those characteristics that specifically describe the essential physical and functionality features of the material or service required.

Utility Relay Company’s AC PRO II static trip units: The AC-PRO-II® is a state of the art, micro-controller based trip unit for use on three phase, 600 Volt class, AC circuit breakers on 60 Hertz systems. The AC-PRO-II features a rotatable 128 x 64 Multi-line, Organic Light Emitting Diode (OLED) Display, smart buttons, and LEDs.

- Made in America.

- Overload and fault protection

- RS485 communications

- QUICK-TRIP® arc flash hazard reduction ready

- Patented Sluggish Breaker® detection

- Time stamped trip history with waveform capture

- InfoPro-ACTM software interface

- Ready for the SAFE-T-TRIP® hand-held remote trip device

- BACNET capable.

- Lifetime replacement warranty at no charge for manufacturer defects and workmanship.

- Displays real-time amperage readings (by phase)

- Complies with ASTM standards for spiral cutting (i.e. ASTM D3295).

- Trip History

- Axillary connects

4.2.3 Low-Voltage Circuit Breakers

A. Visual and Mechanical Inspection

1. Inspect physical and mechanical condition.

2. Inspect anchorage, alignment, and grounding.

3. Verify that all maintenance devices are available for servicing and operating the breaker.

4. Prior to cleaning the unit, perform as-found tests, if required.

5. Clean the unit.

6. Inspect arc chutes.

7. Inspect moving and stationary contacts for condition, wear, and alignment.

8. Verify that primary and secondary contact wipe and other dimensions vital to satisfactory operation of the breaker are in accordance with manufacturer’s published data.

9. Perform all mechanical operator and contact alignment tests on both the breaker and its operating mechanism in accordance with manufacturer’s published data.

10. Inspect bolted electrical connections for high resistance using one or more of the following methods:

a. Use of a low-resistance ohmmeter in accordance with Section 7.6.1.2.B.1.

b. Verify tightness of accessible bolted electrical connections by calibrated torque wrench method in accordance with manufacturer’s published data or Table 100.12.

c. Perform a thermographic survey in accordance with Section 9.

11. Verify cell fit and element alignment.

12. Verify racking mechanism operation.

13. Use appropriate lubrication on moving current-carrying parts and on moving and sliding surfaces.

14. Perform adjustments for final protective device settings in accordance with coordination study provided by end user.

15. Perform as-left tests.

16. Record as-found and as-left operation counter readings.

B. Electrical Tests

1. Perform resistance measurements through bolted connections with a low-resistance ohmmeter in accordance with Section 7.6.1.2.A.10.1.

2. Perform insulation-resistance tests for one minute on each pole, phase-to-phase and phase to-ground with the circuit breaker closed, and across each open pole. Apply voltage in accordance with manufacturer’s published data. In the absence of manufacturer’s published data, use Table 100.1 in ANSI/NETA MTS-2019.

3. Perform a static contact/pole-resistance test.

4. Perform insulation-resistance tests on all control wiring with respect to ground. The applied potential shall be 500 volts dc for 300-volt rated cable and 1000 volts dc for 600-volt rated cable. Test duration shall be one minute. For units with solid-state components or control devices that cannot tolerate the applied voltage, follow manufacturer’s recommendation.

5. Determine long-time pickup and delay by primary current injection.

6. Determine short-time pickup and delay by primary current injection.

7. Determine ground-fault pickup and delay by primary current injection.

8. Determine instantaneous pickup current by primary current injection.

9. Test functions of the trip unit by means of secondary injection.

10. Perform minimum pickup voltage test on shunt trip and close coils in accordance with manufacturer’s published data. In the absence of manufacturer’s published data, refer to Table 100.20 in ANSI/NETA MTS-2019.

11. Verify correct operation of auxiliary features such as trip and pickup indicators, zone interlocking, electrical close and trip operation, trip-free, anti-pump function, and trip unit battery condition.

12. Reset all trip logs and indicators.

13. Verify operation of charging mechanism.

C. Test Values – Visual and Mechanical

1. Compare bolted connection resistance values to values of similar connections.

Investigate values which deviate from those of similar bolted connections by more than 50 percent of the lowest value.

2. Bolt-torque levels should be in accordance with manufacturer’s published data. In the absence of manufacturer’s published data, use Table 100.12 in ANSI/NETA MTS- 2019.

3. Results of the thermographic survey shall be in accordance with Section 9 in

ANSI/NETA MTS-2019.

4. Settings shall comply with coordination study recommendations.

5. Operations counter should advance one digit per close-open cycle.

D. Test Values – Electrical

1. Compare bolted connection resistance values to values of similar connections.

Investigate values which deviate from those of similar bolted connections by more than 50 percent of the lowest value.

2. Insulation-resistance values of breakers should be in accordance with manufacturer’s published data. In the absence of manufacturer’s published data, use Table 100.1 in ANSI/NETA MTS-2019. Values of insulation resistance less than this table or manufacturer’s recommendations should be investigated.

3. Microhm or dc millivolt drop values should not exceed the high levels of the normal range as indicated in the manufacturer’s published data. If manufacturer’s data is not available, investigate values that deviate from adjacent poles or similar breakers by more than 50 percent of the lowest value.

4. Insulation-resistance values of control wiring should be comparable to previously obtained results but not less than two megohms.

5. Long-time pickup values should be as specified, and the trip characteristic shall not exceed manufacturer’s published time-current characteristic tolerance band.

6. Short-time pickup values should be as specified, and the trip characteristic should not exceed manufacturer’s published time-current tolerance band.

7. Ground fault pickup values should be as specified, and the trip characteristic should not exceed manufacturer’s published time-current tolerance band.

8. Instantaneous pickup values should be within the tolerances of manufacturer’s published data.

9. Pickup values and trip characteristic should be as specified and within manufacturer’s published tolerances.

10. Minimum pickup voltage on shunt trip and close coils should be in accordance with manufacturer’s published data. In the absence of manufacturer’s published data, refer to Table 100.20 in ANSI/NETA MTS-2019.

11. Auxiliary features should operate in accordance with manufacturer’s published data.

12. Trip logs and indicators are reset.

13. The charging mechanism should operate in accordance with manufacturer’s published data.

4.3 Breakers Re-fabrication/Reconditioning Standard Procedure

Low Voltage Power Circuit Breaker with Solid State Trip Unit: Reconditioning is the process of returning electrical equipment to a safe and reliable operating condition based upon the electrical characteristics of the original manufacturer at the time of manufacturing.

References:

The following references are used in this standard. Each of these references can be found in their respective listed locations.

• References: Section 6000 of the PEARL Reconditioning Standard:

- Standard 6001 US Standard Bus Connection Bolt Torque Values.

- Standard 6002 Insulation Resistance and Test Values for Electrical Apparatus.

- Standard 6004 Adjustable Trip Circuit Breakers Instantaneous Trip Setting Test

Tolerances. Standard 6010 Rated Control Voltages and Their Ranges for Circuit Breakers.

- Standard 6011 Insulation Resistance and Test Temperature Conversion to 20°C Values.

• Original Manufacturer’s Data:

- Refer to the proper manufacturer' s trip curve for frame and trip amperage.

- Refer to the proper manufacturer' s instruction manuals/data sheets.

• Class A Recondition Guidelines Air Circuit Breaker: These guidelines are general and may not apply to all breakers. Contractor is required to follow industry standard guideline to repair and refurbish electrical breakers.

- Inspect breaker for rust, corrosion, signs of overheating, cracks or missing parts. Check contacts for excessive deterioration, cracks, chips or pitting. Verify interlocks are present and in proper position.

- Disassemble breaker to smallest assembly.

- Disassemble control relay, auxiliary switch, shunt trip and spring release assemblies, clean, plate and reassemble.

- Disassemble primary disconnects, clean, plate and reassemble.

- Replace all missing hardware, paint frame.

- Clean operating mechanism, re-plate or repaint mechanism parts. Reassemble operating mechanism.

- Clean or degrease secondary disconnects, inspect silver plating and re-plate.

Reassemble current path.

- Lubricate operating mechanism, racking mechanism and primary disconnect stabs.

- Check main and arcing contacts for proper wipe, gap or other manufacturer’s recommendations.

- Clean arc chutes.

- Re-wire breaker per customer’s specified wiring diagram.

- All defective, damaged or worn parts are replaced. New hardware is utilized.

- If present, verify proper function of operations counter.

- Check manual and electrical operation.

- Check proper operation of racking mechanism.

- Tests: Perform insulation resistance test, contact resistance test, control wire test, continuity test through all switches, and operational test of breaker. If low voltage, perform high current injection testing.

Test Equipment:

The following test equipment is required to perform the testing requirements of this reconditioning standard:

1. Insulation Resistance Test Set

2. High Current Test Set

One of the following pieces of test equipment is required to perform the contact resistance testing requirements of this reconditioning standard:

1. Digital Low Resistance Ohmmeter

2. DC Current Source and a Millivoltmeter

One of the following pieces of test equipment may be required to perform the testing requirements of this reconditioning standard, depending on the accessories:

1. AC Voltage Supply

2. DC Voltage Supply

4.3.2 Evaluation:

These steps are used to determine the as found condition of the product.

1. INSPECTION

1.1. Frame

1.1.1. Ensure that the name plate/label data is legible.

1.1.2. Inspect for damaged, loose, missing and appropriate parts.

1.1.3. Inspect for rust and corrosion.

1.1.4. Inspect ground connection.

1.1.5. Inspect insulation structure for signs of overheating and deterioration.

1.1.6. Record observations.

1.2. POLE BASES/INSULATORS

1.2.1. Inspect for damaged, loose, missing and appropriate parts.

1.2.2. Inspect for dust, dirt and foreign materials.

1.2.3. Inspect for chips, cracks and deterioration.

1.2.4. Inspect for overheating.

1.2.5. Record observations.

1.3. PHASE BARRIERS

1.3.1. Inspect for damaged, loose, missing and appropriate parts.

1.3.2. Inspect for dust, dirt and foreign materials.

1.3.3. Inspect for chips, cracks and deterioration.

1.3.4. Inspect for overheating.

1.3.5. Record observations.

1.4. TERMINALS (if applicable)

1.4.1. Inspect for appropriate terminals and lug rating.

1.4.2. Inspect for tightness.

1.4.3. Inspect for signs of overheating.

1.4.4. Inspect plating.

1.4.5. Inspect for signs of cross threads and shipped threads.

1.4.6. Record observations.

1.5. OPERATING MECHANISM

1.5.1. Inspect for damaged, loose, missing and appropriate parts.

1.5.2. Inspect for signs of rust and corrosion.

1.5.3. Inspect for dust, dirt and foreign materials.

1.5.4. Inspect for excessive and inappropriate lubrication.

1.5.5. Manually operate circuit breaker a minimum of three (3) times.

1.5.6. Electrically operate circuit breaker a minimum of three (3) times (if applicable).

1.5.7. Record observations.

1.6. ARC CHUTES

1.6.1. Inspect for damaged, loose, missing and appropriate parts.

1.6.2. Inspect for dust, dirt and foreign materials.

1.6.3. Inspect for chips, cracks and deterioration.

1.6.4. Inspect for excessive deterioration and carbon buildup. Inspect arc runners for excessive deterioration.

1.6.5. Record observations.

1.7. ARCING CONTACTS

1.7.1. Inspect for damaged, loose, missing and appropriate parts.

1.7.2. Inspect for excessive deterioration.

1.7.3. Inspect for cracks, chips and pitting.

1.7.4. Check for proper alignment/seating in the closed position.

1.7.5. Record observations.

1.8. MAIN CONTACTS

1.8.1. Inspect for damaged, loose, missing and appropriate parts.

1.8.2. Inspect for excessive deterioration.

1.8.3. Inspect for cracks, chips and pitting.

1.8.4. Check for proper alignment/seating in the closed position.

1.8.5. Record observations.

1.9. CURRENT CARRYING COMPONENTS

1.9.1. Inspect hinge/pivot joints for damaged, loose, missing and appropriate parts.

1.9.2. Inspect hinge/pivot joints for signs of overheating.

1.9.3. Inspect any other current carrying components for damaged, loose, missing and appropriate pa1is.

1.9.4. Inspect any other current carrying components for signs of overheating.

1.9.5. Record observations.

1.10. PRIMARY DISCONNECTS (STABS) (if applicable)

1.10.1. Inspect for damaged, loose, missing and appropriate parts.

1.10.2. Inspect for tightness.

1.10.3. Inspect for signs of overheating.

1.10.4. Inspect plating.

1.10.5. Record observations.

1.11. SECONDARY DISCONNECTS (if applicable)

1.11.1. Inspect for damaged, loose, missing and appropriate parts.

1.11.2. Inspect for tightness.

1.11.3. Inspect for signs of overheating.

1.11.4. Inspect plating.

1.11.5. Record observations.

1.12. INTERLOCKS

1.12.1. Inspect for damaged, loose, missing and appropriate parts.

1.12.2. Inspect all interlocks for proper operation.

1.12.3. Inspect rejection hardware for correct application.

1.12.4. Record observations.

1.13. OVERCURRENT TRIP SYSTEM

1.13.1. General

1.13.2. Inspect for damaged, loose, missing and appropriate parts

1.13.3. Inspect for signs of overheating.

1.13.4. Inspect for corrosion and rust.

1.13.5. Check for loose and defective terminal connectors.

1.13.6. Record observations.

1.14. WIRING HARNESS

1.14.1. Inspect for overheating.

1.14.2. Inspect for pinched, damaged and deteriorated insulation.

1.14.3. Record observations.

1.15. TRIP ACTUATOR

1.15.1. Inspect for overheating.

1.15.2. Inspect for binding.

1.15.3. Inspect for loose connections.

1.15.4. Record observations.

1.16. CURRENT SENSORS/TRANSFORMERS

1.16.1. Inspect for overheating.

1.16.2. Inspect for cracked and damaged outer casing.

1.16.3. Inspect for loose connections.

1.16.4. Record observations

1.17. CONTROL WIRING

1.17.1. Inspect for overheating.

1.17.2. Inspect for damage and deteriorated insulation.

1.17.3. Check for loose and defective terminal connectors.

1.17.4. Record observations.

1.18. Racking/Draw out Mechanisms (if applicable)

1.18.1. Inspect for damaged, loose, missing and appropriate parts.

1.18.2. Inspect for signs of rust and corrosion.

1.18.3. Inspect for excessive or inappropriate lubrication.

1.18.4. Operate racking/draw out mechanism a minimum of three (3) times.

1.18.5. Record observations.

1.19. Internal Accessories (if applicable) (Shunt Trip, under voltage, Bell Alarm, Alarm Switch, Auxiliary Switches, Blown Fuse Indicator, Control Circuits).

1.19.1. Inspect for damaged, loose, missing and appropriate parts.

1.19.2. Inspect for excessive deterioration.

1.19.3. Inspect for cracks, chips and pitting.

1.19.4. Inspect accessories for signs of overheating and deteriorated insulation.

1.19.5. Inspect for pinched and damaged wire insulation.

1.19.6. Check for loose and defective terminal connectors.

1.19.7. Record observations.

2. TESTING

2.1 Insulation Resistance:

Consult manufacturer's instructions for any precautions before performing this test.

2.1.1 Perform an insulation resistance at test values specified in Standard 6002 as follows:

2.1.1.1 Circuit breaker in the open position.

2.1.1.1.1 Line to load on each phase.

2.1.1.1.2 Line side.

2.1.1.1.2.1 Phase to phase.

2.1.1.1.2.2 Phase to ground on each phase.

2.1.1.1.3 Load side.

2.1.1.1.3.1 Phase to phase.

2.1.1.1.3.2 Phase to ground on each phase.

2.1.1.2 Circuit breaker in the closed position.

2.1.1.2.1 Phase to phase.

2.1.1.2.2 Phase to ground on each phase.

2.1.2 Control wiring.

2.1.2.1 Phase to ground

2.1.3 Correct for temperature as necessary, reference Standard 6011.

2.1.4 Record observations.

2.1.5 Compare test results to manufacturer's recommendations or Standard

6002.

2.2 CONTACT RESISTANCE

2.2.1 Perform a contact resistance using a digital low resistance ohmmeter or using a millivolt drop test from line to load on each phase of a closed-circuit breaker.

2.2.2 Record observations.

2.2.3 Compare test results to manufacturer's recommendations if available.

2.2.3.1 A PEARL recognized method is comparing the test results of each pole. Results should be within 50% for any of the poles. Any industry standard used shall provide at least the same integrity as the PEARL recognized standard of comparing the test results of each pole and ensuring that they are within 50% of each other.

2.3 OVERCURRENT TRIP SYSTEM

2.3.1 Time Overcurrent (Long-Time) Trip Test

2.3.1.1 Perform a pickup test.

2.3.1.2 Perform a tin1e overcurrent trip test (recommend testing at 300%).

2.3.1.3 Record observations.

2.3.1.4 Compare results to manufacturer's recommendations.

2.3.2 SHORT-TIME TRIP TEST

2.3.2.1 Perform a short-time pickup test.

2.3.2.2 Perform a short-time overcurrent trip test (recommend testing at

150%).

2.3.2.3 Record observations.

2.3.2.4 Compare results to manufacturer's recommendations.

2.3.3 INSTANTANEOUS OVERCURRENT TRIP TEST

2.3.3.1 Perform an instantaneous pickup test.

2.3.3.2 Perform an instantaneous overcurrent trip test to the circuit breaker.

2.3.3.3 Record observations.

2.3.3.4 Compare results to manufacturer's recommendations.

2.3.4 GROUND FAULT TRIP TEST

2.3.4.1 Perform a ground fault pickup test.

2.3.4.2 Perform a ground fault trip test (recommend testing at 150%)

2.3.4.3 Record observations.

2.3.4.4 Compare results to manufacturer's recommendations.

2.3.5 ZONE INTERLOCK FEATURE

2.3.5.1 Test the zone interlock feature of the circuit breaker, if applicable.

2.3.5.2 Record observations.

2.3.5.3 Compare results to manufacturer's recommendations.

2.3.6 THERMAL MEMORY FEATURE

2.3.6.1 Test the thermal memory feature of the circuit breaker.

2.3.6.2 Record observations.

2.3.6.3 Compare results to manufacturer's recommendations.

2.3.7 OTHER FEATURES

2.3.7.1 Test all other features of the overcurrent trip system.

2.3.7.2 Record observations.

2.3.7.3 Compare results to manufacturer's recommendations.

2.4 Shunt Trip Test (if applicable)

2.4.1 Increase voltage until shunt trip unit operates. Verify that the device operates properly at its minimum rated voltage (per the original manufacturer's specification).

2.4.2 Compare test results to manufacturer's recommendations or Standard 6010.

2.4.3 Record observations.

2.5 Under voltage Device Test (if applicable)

2.5.1 Increase voltage until under voltage unit operates. Verify that the device operates properly at its minimum rated voltage (per the original manufacturer's specification).

2.5.2 Decrease voltage until under voltage unit operates and trips the circuit breaker. Verify that the device operates properly within its rated voltage range (per the original manufacturer 's specification).

2.5.3 Compare test results to manufacturer's recommendations or Standard 6010.

2.5.4 Record observations.

2.6 Bell Alarm Test (if applicable)

2.6.1 Ensure proper operation of bell alarm device.

2.6.2 Record observations

2.7 Alarm Test (if applicable)

2.7.1 Ensure proper operation of alarm device.

2.7.2 Record observations

2.8 Auxiliary Switch Test (if applicable)

2.8.1 Ensure proper operation of auxiliary switch device(s) in the open and closed positions.

2.8.2 Record observations

2.9 BLOWN FUSE TRIP INDICATOR TEST

2.9.1 Ensure proper operation of blown fuse indicator.

2.9.2 Record observations.

2.10 Control Circuit Test (if applicable)

2.10.1 Ensure proper operation of all control circuits.

2.10.2 Record observations.

2.11 Other Installed Devices (if applicable)

2.11.1 Ensure proper operation of all accessory devices.

2.11.2 Compare test results to manufacturer's recommendations or Standard

6010.

2.11.3 Record observations

3. Reconditioning Procedures:

The following procedures are in a recommended order and are required to recondition this product. PEARL recognizes that, based upon actual product design and/or as found condition, some of these procedures may not be applicable.

3.1 Reconditioning:

3.1.1 FRAME

3.1.1.1 Clean frame.

3.1.2 POLE BASES/INSULATORS

3.1.2.1 Clean or replace pole bases / insulators.

3.1.3 PHASE BARRIERS

3.1.3.1 Clean or replace phase barriers.

3.1.4 TERMINALS (if applicable)

3.1.4.1 Clean or replace terminals.

3.1.5 OPERATING MECHANISM

3.1.5.1 Disassemble the operating mechanism as necessary.

3.1.5.2 Clean mechanism.

3.1.5.3 Replace any defective parts.

3.1.5.4 Re-plate operating mechanism parts as necessary.

3.1.5.5 Assemble operating mechanism.

3.1.5.6 Apply proper lubrication.

3.1.5.7 Manually operate circuit breaker a minimum of five (5) times while checking for proper operation.

3.1.5.8 Electrically operate circuit breaker a minimum of five (5) times while checking for proper operation.

3.1.6 ARC CHUTES

3.1.6.1 Remove arc chutes.

3.1.6.2 Clean or replace arc chutes.

3.1.6.3 Assemble arc chutes.

3.1.7 ARCING CONTACTS

3.1.7.1 Clean contacts.

3.1.8 MAIN CONTACTS

3.1.8.1 Clean contacts.

3.1.9 CURRENT CARRYING COMPONENTS

3.1.9.1 Clean components.

3.1.9.2 Replace any defective parts.

3.1.9.3 Re-plate as necessary.

3.1.10 PRIMARY DISCONNECTS (Stabs) (if applicable)

3.1.10.1 Clean.

3.1.10.2 Repair or replace any defective primary disconnects.

3.1.10.3 Re-plate primary disconnects as necessary.

3.1.10.4 Check for proper torque on connections as necessary.

3.1.11 SECONDARY DISCONNECTS (if applicable)

3.1.11.1 Clean.

3.1.11.2 Replace any defective secondary disconnects.

3.1.11.3 Re-plate secondary disconnects, as necessary.

3.1.11.4 Check for proper torque on connections.

3.1.12 INTERLOCKS

3.1.12.1 Clean or replace defective interlocks.

3.1.12.2 Ensure proper operation.

3.1.13 OVERCURRENT TRIP SYSTEM

3.1.13.1 Repair or replace the solid-state protection trip unit if the unit failed to operate as designed for any of the following tests:

3.1.13.1.1 Long-time

3.1.13.1.2 Short-time

3.1.13.1.3 Instantaneous

3.1.13.1.4 Ground fault

3.1.13.1.5 Zone interlock

3.1.13.1.6 Thermal memory

3.1.13.1.7 Test all other features of the overcurrent

trip system.

3.1.13.2 Wiring Harness (if applicable)

3.1.13.2.1 Repair or replace as needed.

3.1.13.3 Trip Actuator

3.1.13.3.1 Repair or replace as needed.

3.1.13.4 Current Sensors/Transformers

3.1.13.4.1 Repair or replace as needed.

3.1.14 CONTROL WIRING (if applicable)

3.1.14.1 Repair or replace any defective control wiring

components.

3.1.15 RACKING/DRAW OUT MECHANISMS (if applicable)

3.1.15.1 Repair or replace any defective pa1is.

3.1.15.2 Replate as necessary.

3.1.15.3 Reapply appropriate lubrication.

3.1.16 ACCESSORIES (as applicable)

3.1.16.1 Shunt Trip Unit

3.1.16.1.1 Repair or replace any defective shunt trip unit.

3.1.16.1.2 Adjust any shunt trip unit to operate within

the design characteristic based upon the manufacturer's recommendations. In the absence of manufacturer's instructions, these adjustments will be based upon a procedure that will ensure the original manufacturer's design.

3.1.16.2 Undervoltage Trip Unit

3.1.16.2.1 Repair or replace any defective under voltage

trip unit.

3.1.16.2.2 Adjust any under voltage trip unit to operate

within the design characteristic based upon the manufacturer's recommendations. In the absence of a manufacturer' s instructions, these adjustments will be based upon a procedure that will ensure the original manufacturer's design.

3.1.16.3 Bell Alarm Device

3.1.16.3.1 Repair or replace any defective bell alarm

device.

3.1.16.3.2 Adjust any bell alarm device to operate

within the design range recommended by the manufacturer. In the absence of manufacturer' s instructions, these adjustments will be based upon a procedure that will ensure the original manufacturer' s design.

3.1.16.4 Alarm Switch Device

3.1.16.4.1 Repair or replace any defective alarm device.

3.1.16.4.2 Adjust any alarm switch device to operate

within the design range recommended by the manufacturer. In the absence of manufacturer's instructions, these adjustments will be based upon a procedure that will ensure the original manufacturer' s design.

3.1.16.5 Auxiliary Switch Device(s)

3.1.16.5.1 Repair or replace any defective auxiliary

device(s).

3.1.16.5.2 Adjust any auxiliary switch device(s) to operate

within the design range recommended by the manufacturer. In the absence of manufacturer's instructions, these adjustments will be based upon a procedure that will ensure the original manufacturer' s design.

3.1.16.6 Blown Fuse Device

3.1.16.6.1 Repair or replace any defective blown fuse

device unit.

3.1.16.6.2 Adjust any blown fuse indicator device to

operate within the design range recommended by the manufacturer. In the absence of manufacturer's instructions, these adjustments will be based upon a procedure that will ensure the original manufacturer' s design.

3.1.16.7 Control Circuit

3.1.16.7.1 Repair or replace any defective control circuit

components.

3.1.16.8 Other Installed Devices

3.1.16.8.1 Repair or replace any other defective devices.

3.1.17 CHECKS AND ADJUSTMENTS

3.1.17.1 Make all adjustments per manufacturer's instructions. In the absence of a manufacturer's instructions these adjustments will be based upon procedures that will ensure the original manufacturer 's design.

3.1.18 TORQUE

3.1.18.1 Check all screw and bolt connections for the proper

torque per manufacturer's recommendations or Standard

6001.

3.1.19 FINAL ASSEMBLY

3.1.19.1 Ensure that the nameplate/label data is complete, correct and legible.

4.3.3 RE-TESTING

1. Insulation Resistance Consult manufacturer's instructions for any precautions before performing this test.

1.1 Perform an insulation resistance at test values specified in Standard 6002 as follows:

1.1.1 Circuit breaker in the open position.

1.1.1.1 Line to load on each phase.

1.1.1.2 Line side.

1.1.1.2.1 Phase to phase.

1.1.1.2.2 Phase to ground on each phase.

1.1.1.3 Load side.

1.1.1.3.1 Phase to phase.

1.1.1.3.2 Phase to ground on each phase.

1.1.2 Circuit breaker in the closed position.

1.1.2.1 Phase to phase.

1.1.2.2 Phase to ground on each phase.

1.2 Control wiring.

1.2.1 Phase to ground

1.3 Perform an insulation resistance test on all control wiring at test values specified in Standard 6002.

1.4 Correct for temperature as necessary, reference Standard 6011.

1.5 Record results.

1.6 Compare test results to manufacturer's recommendations or Standard

6002.

2. CONTACT RESISTANCE

2.1 Perform a contact resistance using a digital low resistance ohmmeter or using a millivolt drop test from line to load on each phase of a closed-circuit breaker.

2.2 Record results.

2.3 Compare test results to manufacturer's…