32_RFQ_Attachment 1_Genos M460V-5AX and Genos M460-VE.pdf

Attachment 1 Statement of Work (SOW)

Description of Service: Provide Vertical CNC Machining Center Cell including delivery and rigging of machine into position at TBD.

Item Description: Vertical CNC Machining Center Cell Manufacture: OKUMA Part / Model #: Genos M460V- 5AX and Genos M460-VE Color: N/A Unit of Measurement: N/A Unit of Issue: EA Quantity: 1 each Notes / Remarks / Comment:

RDD:

Location: TBD

Scope of Work: The contractor shall provide the following machines and accessories as part of a machining cell.

1. Okuma Genos M460V-5AX Vertical CNC Milling Center

1.1. The machine shall be equipped with an OSP-P500M-H simultaneous 5-axis control and the following options at a minimum.

• 10GB Memory

• Full 5th Axis interface

• 2 USB Ports

• 1000 sets, Common Variables

• I/O Variables, User Task II

• Machining NAVI M-GII with HSSC

• Inch/Metric Function

• 8 Spare M Codes

• Message Function

• Programmable Mirror Image Function

• Tool Wear Compensation

• 200 sets, Work Coordinates

• Tool Breakage Detection

• Absolute / incremental programing

• Program restart

• Optional block skip

• Tool life management

• Warm up function

• Low level coolant check

• Helical cutting

• Synchronized tapping

• Arbitrary angle chamfering

• Sequence stop and sequence return

• Tool life management

• Real 3D simulation

• 10MB operation buffer capacity

• Simultaneous 5-axis kit including

• Tool center point control

• Tool center point manual feed

• Table origin coordinate feed

• Hyper-surface 3 linear axes + 2 rotating axes

• Slope machining

• Inverse time feed

• Tool tilt command.

• 3D tool offset

• Dynamic fixture offset

1.2. The machine shall have a cast iron base, column and table.

1.3. The machine shall have an automatic continuous lube system to lubricate all axis of motion.

1.4. The machine shall be equipped with steel way covers.

1.5. The machine shall be equipped with a 30/25 HP (max/continuous) CAT 40 Big Plus

Taper 15,000 RPM spindle

1.6. The machine shall have 30” travel in X axis, 18.11” travel in Y axis and 18.11” travel in Z axis.

1.7. The machine shall have +20° to -110° A axis travel and 360° C axis travel.

1.8. The machine shall have a 15.75” T-slot table and a min 600 lb. table load capacity.

1.9. The machine table shall have an A/C axis full NC trunnion table.

1.10. The machine shall have a table top to spindle nose range of 3.94” to 22.05”min.

1.11. The machine shall have Thermal Active Stabilization for the Casting and Spindle

1.12. The machine shall have Spindle and Bearing Jacket recirculating cooling.

1.13. The machine shall be equipped with a 48 position ATC with encoder position tracking.

1.14. The machine shall have absolute position encoders

1.15. The machine shall be equipped with oil air mist spindle bearing lubrication.

1.16. The machine shall be equipped with a multi dry filter to prevent oil and moisture contamination from compressed air.

1.17. The machine shall be equipped with a Renishaw RMP600 spindle probe and Inspection

Plus Software.

1.18. The machine shall be equipped with high pressure (230 psi) through spindle coolant and through spindle air.

1.19. The machine shall be equipped with 20 coolant through hole pull studs.

1.20. The machine shall be equipped with a coolant wash down gun and pump.

1.21. The machine shall be equipped with a machine mounted Mist Buster 2000 mist collector.

1.22. The machine shall be equipped with an LNS Turbo SF Compact conveyor, right side discharge.

1.23. The machine shall have a minimum coolant capacity of 50 gallons.

1.24. The machine shall be equipped with a Mastercam Post.

1.25. The machine shall be equipped with a 72”L X 37”H X 30”D butcher block top workbench on wheels that includes (3) Lista cabinets with (3) drawers each as an assembly.

1.26. The machine shall be equipped with a 1 yard self-dumping chip hopper on wheels.

1.27. The machine shall be equipped with a belt type oil skimmer on the coolant tank.

1.28. The machine shall be equipped with a PRZ ID collet chuck.

1.29. The contractor shall provide a transformer for 480V incoming power.

1.30. The machine shall include a manual set that includes machine electrical, hydraulic and mechanical systems maintenance, parts list, programing and operation.

2. Okuma Genos M460-VE Vertical CNC Milling Center

2.1. The machine shall be equipped with an OSP-P300MA control and the following options at a minimum.

• 10GB Memory

• Full 4th Axis interface

• 2 USB Ports

• 1000 sets, Common Variables

• I/O Variables, User Task II

• Machining NAVI M-GII with HSSC

• Inch/Metric Function

• 8 Spare M Codes

• Message Function

• Programmable Mirror Image Function

• Tool Wear Compensation

• 200 sets, Work Coordinates

• Tool Breakage Detection

• Absolute / incremental programing

• Program restart

• Optional block skip

• Tool life management

• Warm up function

• Low level coolant check

• Helical cutting

• Synchronized tapping

• Arbitrary angle chamfering

• Sequence stop and sequence return

• Tool life management

• Real 3D simulation

2.2. The machine shall have a cast iron base, column and table.

2.3. The machine shall have an automatic continuous lube system to lubricate all axis of motion.

2.4. The machine shall be equipped with steel way covers.

2.5. The machine shall be equipped with a 30/25 HP (max/continuous) CAT 40 Big Plus

Taper 15,000 RPM spindle

2.6. The machine shall have 30” travel in X axis, 18.11” travel in Y axis and 18.11” travel in Z axis.

2.7. The machine shall have a 39.37” X 18.11” T-slot table and a min 1540 lb. table load capacity.

2.8. The machine shall have a table top to spindle nose range of 5.91” to 24.02”min.

2.9. The machine shall have Thermal Active Stabilization for the Casting and Spindle

2.10. The machine shall have Spindle and Bearing Jacket recirculating cooling.

2.11. The machine shall be equipped with a 32 position ATC with encoder position tracking.

2.12. The machine shall have absolute position encoders

2.13. The machine shall be equipped with oil air mist spindle bearing lubrication.

2.14. The machine shall be equipped with a multi dry filter to prevent oil and moisture contamination from compressed air.

2.15. The machine shall be equipped with a Renishaw RMP600 spindle probe and Inspection

Plus Software.

2.16. The machine shall be equipped with high pressure (230 psi) through spindle coolant and through spindle air.

2.17. The machine shall be equipped with 20 coolant through hole pull studs.

2.18. The machine shall be equipped with a Tsudakoma RWE 200R 4th axis table, with subplate and tailstock.

2.19. The machine shall be equipped with a coolant wash down gun and pump.

2.20. The machine shall be equipped with a machine mounted Mist Buster 2000 mist collector.

2.21. The machine shall be equipped with an LNS Turbo SF Compact conveyor, left side discharge.

2.22. The machine shall have a minimum coolant capacity of 95 gallons.

2.23. The machine shall be equipped with a 72”L X 37”H X 30”D butcher block top workbench on wheels that includes (3) Lista cabinets with (3) drawers each as an assembly.

2.24. The machine shall be equipped with a 1 yard self-dumping chip hopper on wheels.

2.25. The machine shall be equipped with a belt type oil skimmer on the coolant tank.

2.26. The machine shall be equipped with a PRZ ID collet chuck.

2.27. The contractor shall provide a transformer for 480V incoming power.

2.28. The machine shall include a manual set that includes machine electrical, hydraulic and mechanical systems maintenance, parts list, programing and operation.

3. Delivery

3.1. The contractor providing the equipment will be responsible for shipping the machine(s) and rigging of the machine(s).

3.2. Service to include offloading / rigging / placement of machine(s), machine installation, start-up and end user operational training.

3.3. Utilities will be run to the machine(s) by ABL personnel, final connections of the utilities to the machine(s) will be made by the contactor supplying the machine(s).

3.4. The contractor will supply 2 days of operator training and 1 day of maintenance training after machine install.

3.5. The contractor will provide two year warranty on parts and labor.

3.6. The contractor will provide contact service information and warranty forms.

3.7. Period of Performance: TBD.

3.8. Place of Performance: TBD

3.9. Security Requirements: Contractor shall adhere to current installation security policies.