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This document contains a solicitation for a construction project and the related technical specifications for drainage pump units. The solicitation is for Project 693-222 to construct a new parking garage at the Wilkes-Barre VA Medical Center campus. The project scope includes providing all labor, materials, tools and equipment to build a 435-vehicle parking structure according to the drawings and specifications. The technical specifications cover submersible drainage pump units for the project, including pump components, motors, controls, testing and commissioning requirements. The size standard for the set-aside solicitation is small business, with a tiered evaluation that includes large businesses. The magnitude of the VA project is estimated between $10-20 million. The contractor will be responsible for correct worker classification and wage compliance.

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Parking Garage Project Number 693-222 Department of Veterans Affairs Wilkes-Barre, Pennsylvania

221436 - 1

SECTION 22 14 36 - PACKAGED, SUBMERSIBLE, DRAINAGE PUMP UNITS

PART 1 - GENERAL

1.1 DESCRIPTION

A. Packaged submersible drainage pump units. See schedule on Drawings for pump capacity and head.

1.2 RELATED WORK

A. Section 22 05 11, COMMON WORK RESULTS FOR PLUMBING.

B. Section 22 05 12, GENERAL MOTOR REQUIREMENTS FOR PLUMBING

EQUIPMENT.

C. SECTION 22 08 00, COMMISSIONING OF PLUMBING SYSTEMS.

Requirements for commissioning, systems readiness checklist, and training.

D. Section 26 29 11, LOW-VOLTAGE MOTOR STARTERS.

1.3 SUBMITTALS

A. Submit in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

B. Manufacturer's Literature and Data:

1. Pump:

a. Manufacturer and model.

b. Operating speed.

c. Capacity.

d. Characteristic performance curves.

2. Motor:

a. Manufacturer, frame and type.

b. Speed.

c. Current Characteristics and W (HP).

d. Efficiency.

Wilkes-Barre, Pennsylvania

221436 - 2

C. Certified copies of all the factory and construction site test data sheets and reports.

D. Complete operating and maintenance manuals including wiring diagrams, technical data sheets and information for ordering replaceable parts:

1. Include complete list indicating all components of the systems.

2. Include complete diagrams of the internal wiring for each item of equipment.

3. Diagrams shall have their terminals identified to facilitate installation, operation and maintenance.

E. Completed System Readiness Checklist provided by the Commissioning Agent and completed by the contractor, signed by a qualified technician and dated on the date of completion, in accordance with the requirements of Section 22 08 00 COMMISSIONING

OF PLUMBING SYSTEMS.

1.4 APPLICABLE PUBLICATIONS

A. The publications listed below form a part of this specification to the extent referenced.

The publications are referenced in the text by the basic designation only.

B. National Electrical Manufacturers Association (NEMA):

ICS6-93 (R2006) ...................Industrial Control and Systems Enclosures

250-2008...............................Enclosures for Electrical Equipment (1000 Volts Maximum)

C. Underwriters' Laboratories, Inc. (UL):

508-99 (R2008) .....................Standards For Industrial Control Equipment

PART 2 - PRODUCTS

2.1 SUBMERSIBLE DRAINAGE PUMP

A. Centrifugal, submersible, designed for 60 degrees C (140 degrees F) maximum water temperature. Driver shall be electric motor with rigid type support. Provide perforated, nonferrous suction strainer: Systems may include one, two, or more pumps with alternator as required by Contract Documents:

1. Pump housings may be cast iron, bronze, or stainless steel. Cast iron housings for submersible pumps shall be epoxy coated.

B. Impeller: Brass or bronze.

C. Shaft: Bronze, stainless steel or other approved corrosion-resisting metal.

D. Bearings: As required to hold shaft alignment, anti-friction type for thrust permanently lubricated.

Wilkes-Barre, Pennsylvania

221436 - 3

E. Motor: Maximum 40 degrees C ambient temperature rise, completely enclosed, voltage and phase as shown in schedule on Electrical drawings conforming to NEMA 250- -Type 6P. Size the motor capacity to operate the pump without overloading the motor at any point on the pump curve.. Refer to Section 22 05 12, GENERAL MOTOR

REQUIREMENTS FOR PLUMBING EQUIPMENT.

F. Starting Switch: Manually-operated, tumbler type, as specified in Section 26 29 11, LOW-VOLTAGE MOTOR STARTERS.

G. Automatic Control and Level Alarm: Furnish a control panel in a // Nema 1 enclosure for indoors. The controls shall be suitable for operation with the electrical characteristics listed on the Electrical drawings. The control panel shall have a level control system with switches to start and stop pumps automatically, and to activate a high water alarm. The level control system will include sensors in the sump that detect the level of the liquid.

The sensors may be float type switches, ultrasonic level sensors, transducers, or other appropriate equipment. The high water alarm shall have a red beacon light at the control panel and a buzzer, horn, or bell. The alarm shall have a silencing switch. Provide auxiliary contacts for remote alarming to the Energy Control Center and BAC net compatible open-protocol type interface to DDC Controls System.

1. The circuitry of the control panel shall include:

a. power switch to turn on/off the automatic control mechanism

b. HOA switches to manually override automatic control mechanism

c. run lights to indicate when pumps are powered up

d. level status lights to indicate when water in sump has reached the predetermined on/off and alarm levels

e. magnetic motor contactors

f. disconnect/breaker for each pump

g. automatic motor overload protection

2. Sensors that detect the level of water in the sump shall be so arranged as to allow the accumulation of enough volume of liquid below the normal on level that the pump will run for a minimum cycle as recommended by pump manufacturer to protect short cycling. Sensors shall be located to activate the alarm adequately before the water level rises to the inlet pipe.

3. Provide two separate power supplies to the control panel, one for the control/alarm circuitry and one for power to the pump motors. Each power supply is to be fed from its own breaker so that if a pump overload trips a breaker, the alarm system will still function. Each power supply is to be wired in its own conduit.

4. Wiring from the sump to the control panel shall have separate conduits for the pump power and for the sensor switches. All conduits are to be sealed at the basin and at the control panel to prevent the intrusion of moisture and of flammable and/or corrosive gases.

Wilkes-Barre, Pennsylvania

221436 - 4

H. Provide a union, check and ball valve in the discharge of each pump where indicated on drawings.

I. Removal/Disconnect System: Where indicated on drawings, a removal/ disconnect system shall be provided. The system will consist of a discharge fitting mounted on a vertical guide rails attached to the sump. The pump shall be fitted with an adapter fitting that easily connects to/disconnects from the discharge fitting as the pump is raised from or lowered into the sump. The discharge piping will connect to the discharge fitting so that it is not necessary to disconnect any piping in order to remove the pump. Where the sump depth is greater than five feet or other conditions exist to make the removal of the pump difficult or hazardous, the system shall include a rail guided quick disconnect apparatus to allow the pump to be pulled up out of the sump without workers entering the sump and without disconnecting the piping.

PART 3 - EXECUTION

3.1 STARTUP AND TESTING

A. Make tests as recommended by product manufacturer and listed standards and under actual or simulated operating conditions and prove full compliance with design and specified requirements. Tests of the various items of equipment shall be performed simultaneously with the system of which each item is an integral part.

B. System Test: After installation is completed provide an operational test of the completed system including flow rates, pressure compliance, alarms and all control functions.

C. When any defects are detected, correct defects and repeat test.

D. The commissioning Agent will observe startup and contractor testing of selected equipment. Coordinate the startup and contractor testing schedules with the Resident Engineer and Commissioning Agent. Provide a minimum of 7 days prior to notice.

3.2 COMMISSIONING

A. Provide commissioning documentation accordance with the requirements of Section 22 08 00, COMMISSIONING OF PLUMBING SYSTEMS for all inspection, startup, and contractor testing required above and required by the System Readiness Checklist provided by the Commissioning Agent.

B. Components provided under this section of the specification will be tested as part of a larger system. Refer to Section 22 08 00, COMMISSIONING OF PLUMBING SYSTEMS and related sections for contractor responsibilities for system commissioning.

3.3 DEMONSTRATION AND TRAINING

A. Provide services of manufacturer’s technical representative for four hours to instruct VA Personnel in operation and maintenance of units.

B. Submit training plans and instructor qualifications in accordance with the requirements of Section 22 08 00, COMMISSIONING OF PLUMBING SYSTEMS.

Wilkes-Barre, Pennsylvania

221436 - 5

- - - END OF SECTION- - -

PART 1 � GENERAL
1.1 DESCRIPTION
1.2 RELATED WORK
1.3 SUBMITTALS
1.4 APPLICABLE PUBLICATIONS
PART 2 � PRODUCTS
2.1 SUBMERSIBLE DRAINAGE PUMP
PART 3 � EXECUTION
3.1 STARTUP AND TESTING
3.2 commissioning
3.3 demonstration and training

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