Job_Plan_Details.pdf

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inspection and weight testing for cranes, hoists, and vehicle lift
Solicitation number
2119819PEB251
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update to job plan details

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Job Plan Details

Page 1 of 4 Reference (d)

Job

Plan Description Revision RSMeans Frequency

1681 E1035-100-1950-A-Hydraulic lift 3 E1035-100-1950 A

E1095-126-1950-A-Hoist/winch, chain fall/cable, electric 2 E1095-126-1950 A

E1095-122-1950-A-Crane, electric bridge, up to 5 ton 2 E1095-122-1950 A

FREQUENCY LEGEND:

A – Annual

Page 2 of 4 Reference (d)

Job Plan Tasks

Job Plan Details // 1681 – E1035-100-1950-A-Hydraulic Lift

Organization: USCG Site: SAM Duration: 2:03 Priority: lnterruptable? N

Supervisor: Crew:

Labor Group: Owner: Group Owner:

Task lD Description Duration Meter

Name

10 Check for proper operation of pump. 0:02

20 Check for leaks on suction and discharge piping, seals, packing glands etc.; make adjustments as required.

0:05

30 Check pump and motor operation for excessive vibration, noise and overheating. 0:01

40 Check alignment of pump and motor; adjust as necessary. 0:16

50 Lubricate pump and motor. 0:06

60 Inspect hydraulic lift post(s) for wear or leaks. 0:04

70 Inspect, clean and tighten valves. 0:02

80 Inspect and clean motor contactors. 0:02

90 Inspect and test control relays and check wiring terminals. 0:02

100 Clean pump unit and surrounding area. 0:06

102 Operate lifting device, inspect for damaged structural members, braces, stops and capacity markings.

0:08

103 Inspect and lubricate trolley wheels and bearings as necessary. 0:06

104 Inspect, clean and lubricate hooks and chain sheaves. 0:06

105 Check operation, including brakes. 0:01

106 Make minor adjustments as required for operation integrity; tighten bolts, etc. 0:08

107 Weight capacity test hoisting equipment at 125% of rated capacity in accordance with 29

CFR 1910.179

0:46

110 Fill out maintenance checklist and report deficiencies. 0:01

Page 3 of 4 Reference (d)

Job Plan Details // 1849 – E1095-126-1950-A-Hoist/winch, chain fall/cable, electric

Duration: 1:50 Priority: lnterruptable? N

10 Check with operating or area personnel for deficiencies. 0:02

20 Inspect for damaged structural members, alignment, worn pins, column fasteners, stops and capacity markings

0:14

30 Inspect and lubricate power cable tension reel; inspect condition of cable 0:29

40 Check hoist operation - travel function, up, down, speed stepping, upper and lower travel limit switches, etc.

0:05

50 Inspect, clean and lubricate trolley assembly and reduction gear bearings 0:06

60 Drain and replace reduction gear housing oil 0:10

70 Inspect brake mechanism 0:15

80 Inspect and clean hook assembly and chain or wire rope sheaves 0:06

90 Inspect, clean and lubricant hoist motor 0:06

100 Weight test to 125% rated capacity 0:04

110 Clean work area 0:13

120 Fill out maintenance report and report deficiencies 0.01

Page 4 of 4 Reference (d)

Job Plan Details // 1863 - E1095-122-1950-A-Crane, electric bridge, up to 5 ton

Duration: 2:55 Priority: lnterruptable? N

10 Check with operating or area personnel for deficiencies 0:02

20 Inspect crane for damaged structural members, alignment, worn pins, column fasteners, stops and capacity markings

0:14

30 Inspect and lubricate power cable tension reel and inspect condition of cable 0:29

40 Check hoist operation - travel function, up, down, speed stepping, upper and lower travel limit switches, etc.

0:04

50 Inspect, clean and lubricate trolley assembly and reduction gear bearings 0:07

60 Inspect and clean hook assembly and chain or wire rope sheaves 0:27

70 Inspect, clean and lubricate hoist motor 0:06

Inspect hoist brake mechanism 0:27

90 Lubricate rails 0:07

100 Weight capacity test hoisting equipment at 125% of rated capacity in accordance with 29

CFR 1910.179

0:47

110 Clean work area 0:04

120 Fill out maintenance report and report deficiencies 0:01

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