210-WMEC_TD2060.0 SSDG Breaker.pdf

U.S. COAST GUARD

COMPUTERIZED MAINTENANCE SYSTEM

WMEC-210

TD2060.0

REV'D 04/19/18

ASSET NUMBER OPERATING ACTIVITY MAINTENANCE ACCOMPLISHED MAINTENANCE DUE

DATE ASSET HOURS DATE ASSET HOURS

MO DAY YEAR MO DAY YEAR

ZULU DATE ZULU HOURS

MO DAY YEAR

ITEM 1

DUE

CMS CODE ACTION DESCRIPTION CEINUM

TD2060 REPLACE SSDG/SHORE TIE BREAKER M1-B000-001

X SCHEDULED X UNSCHEDULED

MAN HOURS: MK___.___DC___.___EM___.___ET___.___GM___.___BM___.___FN___.___SN___.___ME___.___ IT___.___OTHER___.___

REMARKS:

TECHNICIAN'S TECHNICIAN'S

SIGNATURE ID

* ASTERISK INDICATES QA REQUIRED * QA (1)

IMMEDIATE ATTENTION REQUIRED

TIME COMPLIANCE TECHNICAL ORDER

TCTO WMEC-210-TD2060

THIS TECHNICAL ORDER IS APPLICABLE TO ALL COAST GUARD

MEDIUM ENDURANCE (WMEC-210) CLASS CUTTER HULLS 615

THROUGH 630 EXCEPT 622, 623, 628, AND 629.

THIS TECHNICAL ORDER DIRECTS AND AUTHORIZES THE REPLACE-

MENT OF THE EXISTING TWO SHIP SERVICE AND SHORE TIE CIRCUIT

BREAKERS.

PRIVACY ACT STATEMENT

Authority: 44 U.S.C. 3101; 44 U.S.C. 3534; 5 U.S.C. §552a (e)(3); and Executive Order 9397.

Purpose: To account for scheduled and unscheduled maintenance performed on CG aircraft and surface assets.

Routine Uses: Authorized CG personnel will use this information to document scheduled and unscheduled maintenance, man-hours expended, and the technician responsible for tasks performed on CG aircraft and surface assets. Any external disclosures of data within this record will be made in accordance with DHS/ALL-004, General Information Technology Access Account Records, 77 Federal Register 70792, November 27, 2012.

Disclosure: Furnishing your Tech ID is voluntary; however, the inability to collect this information could result in untimely or incomplete Asset Computerized Maintenance System reports or the inability for the CG to make informed decisions regarding manpower analysis.

Distribution Statement D: Distribution authorized to the DHS/CG/DoD and their contractors Administrative/Operational use, 04/18/18. Other requests shall be referred to .

WARNING: This document contains technical data whose export is restricted by the Arms Export-Control Act (Title 22, U.S.C., Sec 2751, et. seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C. App 2401 et. seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

DESTRUCTION NOTICE: For classified documents, follow the procedures in DoD 5200.22-M, National Industrial Security Program Operating Manual, Section 5-705 or DoD 5200.1-R, Information Security Program Regulation, Chapter VI, Section 7. For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of the document.

REVIEWED LOG YN DATA WEIGHT AND BALANCE OFFICER'S UNIT DOCUMENT

BY ENTRY SIGNATURE NUMBER

COMPLETED

U.S. COAST GUARD

COMPUTERIZED MAINTENANCE SYSTEM

WMEC-210

TD2060.0

REV'D 04/19/18

PROTOTYPEWAS INSTALLEDONUSCGCDEPENDABLE (WMEC-626) AT

NORFOLK, VA IN JULY, 2017 AND WILL REMAIN INSTALLED.

Distribution Statement D: Distribution authorized to the DHS/CG/DoD and their contractors Administrative/Operational use, 04/18/18. Other requests shall be referred to .

WARNING: This document contains technical data whose export is restricted by the Arms Export-Control Act (Title 22, U.S.C., Sec 2751, et. seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C. App 2401 et. seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

DESTRUCTION NOTICE: For classified documents, follow the procedures in DoD 5200.22-M, National Industrial Security Program Operating Manual, Section 5-705 or DoD 5200.1-R, Information Security Program Regulation, Chapter VI, Section 7. For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of the document.

REVIEWED LOG YN DATA WEIGHT AND BALANCE OFFICER'S UNIT DOCUMENT

BY ENTRY SIGNATURE NUMBER

COMPLETED

TCTO WMEC-210 TD2060

1. APPLICATION

This technical order is applicable to Coast Guard Medium Endurance WMEC-210 Class cutters hulls 615 through 630 except 622, 623, 628, and 629.

2. PURPOSE

This EC provides instructions to replace the ship service generator circuit breaker and shore tie breaker.

The existing breakers from Siemens Allis with part # LA-800 and General Electric with Part # AKR-7S-30 or AKR-10S-30 have become obsolete and the parts are no longer supported. The replacement Square D NT08L Breaker, NSN 5925-01-603-8309, is the same Breaker installed in Emergency Switchboard under TCTO TD2020 Replace Emergency Generator Circuit Breaker.

3. EC COORDINATOR

Technical questions or comments associated with this EC shall be directed to the Medium Endurance Cutter Product Line, Engineering Branch/SES at POC phone number (757) 628-4537 or a Product Line POC list and phone numbers can be found on appropriate Product Line’s webpage on SFLC’s webpage at “https://cg.portal.uscg.mil/units/sflc/SitePages/Home.aspx”.

4. WHEN TO BE ACCOMPLISHED

This EC shall be accomplished within 60 months after receipt of this EC.

5. BY WHOM TO BE ACCOMPLISHED

This EC shall be accomplished by Commercial Contractor. The MECPL PDM Branch shall coordinate the scheduling and execution of this EC for each asset.

Installing activity(s): Maritime Technical Services Primary POC: Duncan Ratcliffe Telephone: (561) 988-8740 or (954) 979-4061 E-mail: Duncan.Ratcliffe@maritimetechnicalservices.com

6. WHAT IS REQUIRED

a. SUPPLY SUPPORT

(1) Kits/Parts/Materials Required The following parts, kits, and/or materials are required to accomplish this EC and will be acquired through the supply sources discussed herein:

The following table contains the NON-Government Furnished Equipment (NON-GFE) parts required to comply with this EC and are not contained in a kit. These parts shall be provided by the Installing Activity.

Table 6-1. NON-GFE INDIVIDUAL PARTS

QTY NSN/ACN PART

NUMBER

NOMENCLATURE SOURCE

3 ea 5925-01-603-8309 TL7ASR43A9SCBBXPXX Breaker, Drawout (Square D Masterpact

NT08L)

CAGE: 56365

(2) Action Required on Items in Stock Not applicable.

DESTRUCTION NOTICE- Destroy by any method that will prevent disclosure of contents or reconstruction of the document.

https://cg.portal.uscg.mil/units/sflc/SitePages/Home.aspx mailto:Duncan.Ratcliffe@maritimetechnicalservices.com

(3) Disposition of Removed and Replaced Parts/Materials and Initial Seed of New Parts/Materials SFLC will be responsible for action on ICP (Inventory Control Point) items.

The parts and quantities listed in Table 6-2 have been updated as a result of this EC.

Table 6-2. DISPOSITION OF REMOVED PARTS AND MATERIALS

NSN PART

NUMBER

NOMENCLATURE DISPOSITION COMMENTS

5925-01-245-3767 LA-800A Circuit Breaker DRMO Remove from warehouse inventory.

5925-01-397-0559 AKR-10S-30 Circuit Breaker DRMO Remove from warehouse inventory.

The parts and quantities listed in Table 6-3 have been updated as a result of this EC.

Table 6-3. NEW STOCK FOR ICP

QTY NSN PART NUMBER NOMENCLATURE SOURCE OF

SUPPLY

1 ea 5925-01-603-8309 TL7ASR43A9SCBBXPXX Breaker, Drawout (Square D Masterpact NT08L)

CAGE: 56365

b. MANPOWER AND PERSONNEL

WORK PHASE SKILLS LABOR-HOURS

Remove/Installation Electrician 69.5

QA EM1 1.0

Prototype Evaluation EMC 1.0 Prototype Evaluation LCDR (Engineering

Officer) 1.0

TOTAL 72.5

c. SUPPORT AND TEST EQUIPMENT

(1) Special Tools None.

(2) Special Test Equipment None.

(3) Software None.

DESTRUCTION NOTICE- Destroy by any method that will prevent disclosure of contents or reconstruction of the document.

d. TECHNICAL DOCUMENTS The tables listed below are used to identify the documents that have been affected by and/or are required to accomplish this configuration change. The source codes listed below each table are used to identify the intended reason for inclusion in this EC; multiple codes may be applicable to each document:

(1) Drawings – Below are the drawing revisions that have been affected, created, or will be referenced while completing the changes called for in this EC. Consult CG-LIMS STIP, “http://oscls-lims-ap04.osc.uscg.mil:7002/NETIMS” for the most current drawing revision when making the installations.

CG-DWG REV TITLE ACTION(s)

TAKEN*

618-WMEC-311-001 P SHIP SVCE & EMER GENERATOR

ARRANGEMENT, DETAILS, SCHMATIC &

BLOCKWRGDIAGRAM (618-WMEC-6201-008)

Q

618-WMEC-320-001 AW MAJOR MAINTENANCE AVAILABILITY 440 &

115 POWER ONE LINE WIRING DIAGRAM

AND DETAIL (618-WMEC-6201-002)

Q

618-WMEC-324-003 J MAIN SWITCHBOARD (SUPERCEDES

6201-51)

Q, R

618-WMEC-324-004 - CIRCUIT BREAKER RETROFIT

ARRANGEMENT REMOVAL/INSTALLATION

Q,A

618-WMEC-324-005 - CIRCUIT BREAKER RETROFIT

ARRANGEMENT RETROFIT USING

SCHNEIDER NT08 L1 3P

Q,A

627-WMEC-311-001 N SHIP SVCE & EMER GENERATOR

ARRANGEMENT, DETAILS, SCHEMATIC &

BLOCK WRG DIAGRAM

Q,R

627-WMEC-320-001 AZ MMA 440 & 115 VOLT POWER ONE LINE,

BLOCK WRG DIAG & MISCELLANEOUS

DETAILS

Q

* ACTION TAKEN CODES (more than one code may be used) R – Revised as a result of EC Q – Required to complete EC A – Added as a result of EC D – Deleted (upon completion of EC)

DESTRUCTION NOTICE- Destroy by any method that will prevent disclosure of contents or reconstruction of the document.

http://oscls-lims-ap04.osc.uscg.mil:7002/NETIMS

(2) Technical Publications (TP) – Below are the TP revisions that have been affected, created, or will be referenced while completing the changes called for in this EC. Consult CG-LIMS STIP, “http://oscls-lims-ap04.osc.uscg.mil:7002/NETIMS” for the most current TP revision when making the installations.

TP NUMBER TITLE DATE ACTION(s)

TAKEN*

3233A-324-D SWITCHBOARD, SHIP SERVICE GENERATOR 8/27/2015 Q,D

3233A-324-G SWITCHBOARD, SHIP SERVICE GENERATOR

(MODS DWG 627WMEC-311-001)

8/27/2015 Q,D

9150A-324-A SHIP SERVICE DIESEL GENERATOR (SSDG) -

CIRCUIT BREAKER - MODEL NT08

10/20/2017 A

* ACTION TAKEN CODES (more than one code may be used) R – Revised as a result of EC Q – Required to complete EC A – Added as a result of EC D – Deleted (upon completion of EC)

(3) Maintenance Procedure Cards (MPC) - Below are the MPC revisions that have been affected, created, or will be referenced while completing the changes called for in this EC. Consult CG-LIMS STIP, “http://oscls-lims-ap04.osc.uscg.mil:7002/NETIMS” for the most recent version.

MPC

NUMBER

DESCRIPTION ACTION REV DATE ACTION(s)

TAKEN*

E-C-12480 Square D Masterpact Circuit Breaker INSPECT 15 Aug 2017 R

* ACTION TAKEN CODES (more than one code may be used) R – Revised as a result of EC Q – Required to complete EC A – Added as a result of EC D – Deleted (upon completion of EC)

DESTRUCTION NOTICE- Destroy by any method that will prevent disclosure of contents or reconstruction of the document.

(4) Other - Below are all other documents that are required to complete this EC.

DOCUMENT

TYPE

TITLE DOCUMENT

NUMBER

REV DATE ACTION(s)

TAKEN*

Enclosure 1 Statement of Work:

Ship Service and Shore Tie Circuit Breakers Upgrade

TCTO_TD2060_

32400_CJ_0817_

August 2017 Q,A

COMDTINST Tag-out Procedure 9077.1 (series) 21 December 1995 Q

COMDTINST Naval Engineering Manual

M9000.6 (series) 22 March 2011 Q

* ACTION TAKEN CODES (more than one code may be used) R – Revised as a result of EC Q – Required to complete EC A – Added as a result of EC D – Deleted (upon completion of EC)

7. HOW WORK IS ACCOMPLISHED

a. PRELIMINARY STEPS

WARNING

ENSURE EQUIPMENT IS PROPERLY TAGGED OUT. FAILURE

TO COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY OR

DEATH.

(1) Complete Red Danger tags IAW COMDTINST 9077.1 (series)

b. REPLACE EQUIPMENT

(1) Replace Nr. 1 SSDG, NR 2 SSDG and Shore Tie circuit breakers, (Refer to Enclosure 1).

c. FINAL STEPS

(1) Remove Red Danger Tags IAW COMDTINST 9077.1 (series).

** Q.A. (1) REQUIRED AT THIS POINT **

8. SUPPLEMENTAL INFORMATION

a. DESIGN INTERFACE

The new Square D Masterpact NT08L circuit breakers will be installed in the existing switchboards and will interface with the existing electrical wiring.

DESTRUCTION NOTICE- Destroy by any method that will prevent disclosure of contents or reconstruction of the document.

https://cg.portal.uscg.mil/sites/externaldata/Directives/CI_9077_1C.pdf https://cg.portal.uscg.mil/sites/externaldata/Directives/CI_9077_1C.pdf

b. WEIGHT AND MOMENT INFORMATION This EC presents a significant change in weight and center of gravity as follow below. Compensation is not required.

Total weight removed: 300.0 pounds at:

14.30 ft above the baseline.

-6.39 ft of centerline (+stbd, - port).

140.17 ft. aft of FP.

Total weight added:

Total weight added: 198.4 lbs. at:

14.30 ft above the baseline.

-6.39 ft of centerline (+stbd, - port).

Net change in:

Weight: - 101.6 lbs VCG: + 0.000 ft (+ higher, - lower).

TCG: + 0.000 ft (+ stbd, - port).

LCG: -0.001 ft (+ aft, - fwd).

List: + 0.01 deg (+stbd, - port).

Trim: 0.00 ft (+ by stern, - by bow).

Resulting Centers of Gravity (A class):

New VCG: 14.982 ft above the baseline.

New TCG: 0.000 ft of centerline (+ stbd, - port).

New LCG: 105.666 ft aft of FP.

Resulting Centers of Gravity (B class):

New VCG: 14.979 ft above the baseline.

New TCG: 0.004 ft of centerline (+ stbd, - port).

New LCG: 104.998 ft aft of FP.

c. TRAINING AND TRAINING SUPPORT At a minimum, personnel shall familiarize themselves with the applicable Tech Pubs.

d. COMPUTER RESOURCES SUPPORT None.

e. PACKAGING, HANDLING, STORAGE AND TRANSPORTATION None.

DESTRUCTION NOTICE- Destroy by any method that will prevent disclosure of contents or reconstruction of the document.

f. FACILITIES None.

9. RECORDS

a. ACTION REQUIRED ON MAINTENANCE RECORDS

(1)Upon completion of this EC, the unit shall complete the applicable portion of the EC sign-off sheet:

Asset Number, Operating Activity (OPFAC), Technician’s Signature, and Technician’s ID blocks, and any desired remarks. Additional remarks may be made on the reverse side of the EC sign-off sheet. The unit shall then forward the completed and signed EC sign-off sheet to their unit’s Asset Manager via email or:

USCG Surface Forces Logistics Center Attn: 210 Asset Line Manager MEC Product Line 300 E Main St, Ste 500 Norfolk, VA 23510 Phone: (757) 628-4688 Fax: (757) 628-4257

Maintenance Standards/Maintenance Items (MIs) have been created in FLS for each asset and shall be marked as “Completed” for each asset as the EC is accomplished. The configuration tree within FLS will automatically be updated upon moving the MI status to “Completed”.

b. ACTION REQUIRED ON SUPPLY RECORDS

(1) APL(s) Affected

Upon completion of this EC, perform the appropriate action to the APL(s) listed in Table 9-1.

Table 9-1. MODIFICATION TO APL(S)

APL NO ACTION QTY HSC FUNCTIONAL DESCRIPTION

14609690B9 D 1 324111 Circuit Breaker

14563651B6 M 1 324111 Square D Masterpact Breaker NT08L-210

Actions are identified by the following:

A – Add D – Delete M – Modify

(2) Personal Property Records None.

DESTRUCTION NOTICE- Destroy by any method that will prevent disclosure of contents or reconstruction of the document.

TCTO_TD2060_32400_CJ_0817_210

Statement of Work: Ship Service and Shore Tie Circuit Breakers, Upgrade

1. SCOPE

1.1 Intent. This Statement of Work (SOW) describes the requirements for the Contractor to upgrade the existing Ship Service Diesel Generator Nr 1 & Nr 2 and Shore Tie circuit breakers. The contractors shall replace the General Electric model 0333A6420-001-001, Type AKR-10S-30 is on the B Class cutters and the Siemens model –Allis S-70900A-6, type LA -800 is on A Class cutters, which shall include system analysis, design, materials and installations.

NOTE!

All 210 Class EDG Circuit Breaker was upgraded with Square D 800 Masterpack NW Retrofill breaker.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 618-WMEC-311-001, Rev P, Ship Svce & Emer Generator Arrangement, Details, Schematic & Block Wrg Diagram

Coast Guard Drawing 618-WMEC-320-001, Rev AW, Major Maintenance Availability 440 &

115 Power One Line Wiring Diagram and Detail

Coast Guard Drawing 618-WMEC- 324-003, Rev G, Main Switchboard

Coast Guard Drawing 618-WMEC-324-004, Rev - , Circuit Breaker Retrofit Arrangement

Removal/installation

Coast Guard Drawing 618-WMEC-324-005, Rev - , Circuit Breaker Retrofit Arrangement

Retrofit Using Schneider NT08 L1 3P

Coast Guard Drawing 627 WMEC 311-001, Rev M, Ship Svce & Emer Generator, Arrangement, Details, Schematic & Block Wrg Diagram

Coast Guard Drawing 627 WMEC 320-001, Rev AZ, MMA 440 & 115 Volt Power One Line, Block Wrg Diag & Miscellaneous Detail

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 3233A, SWBS 324, Section D, Sept 2015 Switchboard, Ship Service Generator

Coast Guard Technical Publication (TP) 3233A, SWBS 324, Section G, Sept 2015 Switchboard, Ship Service Generator (MODS DWG 627WMEC-311-001)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2014, General Requirements

Enclosure 1 TCTO WMEC-210 TD2060

DESTRUCTION NOTICE- Destroy by any method that will prevent disclosure of contents or reconstruction of the document.

Surface Forces Logistics Center Standard Specification 0085(SFLC Std Spec 0085) Jan 2014, General Requirements for Drawings Preparation

Surface Forces Logistics Center Standard Specification 0086( SFLC Std Spec 0085) Jan 2014, General Requirements for Technical Publication Preparation

OTHER REFERENCES

Institute of Electrical and Electronic Engineers (IEEE) Standard 45, 2002, Recommended

Practice for Electrical Installations on Shipboard, Sect 7.5 Circuit Breakers

National Electrical Manufacturers Association (NEMA) AB 3, 200E, Molded Case Circuit

Breakers and Their Applications

Navy, Unified Facilities Guide Specifications (UFGS), UFGS-26, July 2006, Switchboard and

Switchgear

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep. The Contractor shall provide the services of qualified Tech Rep, who is familiar with the Switchboard Equipment and the existing General Electric 0333A6420-001-001, Type AKR-10S-30 for B class Cutters and Siemens–Allis S-70900A-6, type LA -800 breakers for A class cutters, to accomplish the following tasks – on site:

Provide manufacturer's proprietary information, software, and tools pertinent to the equipment/system and to the direct replacement of existing circuit breakers with features equal to existing. Ensure the direct replacement circuit breakers are supportable with respect to the availability of spare parts.

Assist with proper repair methods, and ensure compliance with manufacturer's procedures and standards during disassembly, inspection, repair, modification, calibration, and reassembly of the equipment/system.

3.1.2.1 Ensure that the Tech Rep has a résumé of demonstrated experience (minimum 2-years) with the system/equipment stated above.

3.1.2.2 Submit the name of the Tech Rep to the COTR at the Arrival Conference.

3.1.3 Protective measures. The Contractor shall furnish and install suitable covering to seal off and protect all non-affected surfaces/equipment and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, remove protective material and inspect for the presence of contamination. Clean all equipment and spaces, contaminated due to improper protection, to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall be aware that interferences in way of work include, but are not limited to the below-listed. Handle all interferences in accordance with SFLC Std Spec 0000, paragraph

3.3.5 (Interferences):

Hatches.

Enclosure 1 TCTO WMEC-210 TD2060

DESTRUCTION NOTICE- Destroy by any method that will prevent disclosure of contents or reconstruction of the document.

Vertical ladders.

Required rigging.

3.1.5 Coordination of work. The Contractor shall coordinate work with the COTR and the Engineering

Officer with regards to power outages which may be necessary for the Ship Service and Shore Tie Circuit

Breaker upgrade installations. The Contractor shall submit a written notice of at least 48 hours prior to requesting the securing of power on the vessel.

NOTE!

Coast Guard personnel will be responsible for the actual act of securing power i.e. line side de-energizing, lock-out, tag-out, and grounding of any equipment.

3.2 Ship service and Shore Tie circuit breaker upgrade. The Contractor shall perform the following:

3.2.1 Initial on-site visit. Using Coast Guard Technical Publication (TP) 3233A, Coast Guard Drawings referenced in section 2 and UFGS-26, as guidance perform initial onsite visit for the purpose of conducting pre-engineering which shall include collecting information on existing switchgear construction, bussing configuration, cell and frame dimensions, equipment accessibility necessary for the modifications required for circuit breaker upgrade.

3.2.1.1 The Contractor shall have a firm understanding of the voltage systems, wiring drawings, mountings and operating/switching procedures of the vessel’s electrical distribution system which includes Main Generators, Emergency Generator and Shore-Power. The replacement circuit breakers shall be a direct replacement of the existing circuit breakers in terms of operating and protective features and shall be able to interface with the vessels main switchboard as the original design features. The

Contractor shall ensure that the direct replacement circuit breakers will be supportable with respect to the availability of spare parts for the purposes of repairs and or maintenance.

3.2.1.2 The existing circuit breakers are General Electric 0333A6420-001-001, type AKR -10S-30 for B class Cutters and Siemens –Allis S-70900A-6, type LA -800 breakers for A class cutters.

3.2.2. Installation plan. The installation plan shall include:

3.2.2.1 Catalogue specification sheet. Provide new equipment specification sheets which can be incorporated into existing Coast Guard Technical Publications. The proposed replacement ship service and shore tie circuit breakers at a minimum shall conform to NEMA AB 3 and IEEE 45.

3.2.2.2 Spare parts list. Provide a list of recommended spare parts based on analysis from similar systems on Navy/Coast Guard ships. The list shall include an estimated lead-time for each spare part listed.

3.2.2.3 Spare circuit breakers. The Coast Guard shall have the option to purchase an additional 4 spare ship service and Shore Tie circuit breakers.

3.2.2.4 Red-lined drawing and deliverable(s). The Contractor shall “red-line all applicable Coast Guard

Drawings listed in section 2 to clearly reflect the installation of the ship service and Shore Tie Circuit breaker replacements and provide to the Contracting Officer upon completion of installation.

Within 48 hours after completion of this circuit breaker upgrade and installation, submit a draft copy of the marked-up drawing(s) to the COR for review and approval.

Enclosure 1 TCTO WMEC-210 TD2060

DESTRUCTION NOTICE- Destroy by any method that will prevent disclosure of contents or reconstruction of the document.

Within 10 calendar days after receiving Coast Guard comments or completion of installation and upgrade, whichever occurs first, incorporate all comments and deliver one set of the final red-lined drawing(s) to the COR.

3.2.2.5 Warranty. Written warranty terms and conditions with the vendor quotation. A minimum warranty period of five (5) years from the date of installation for each circuit breaker shall be included for the installation of each ship set.

3.3 Installation. The Contractor shall not commence with the actual installation of the recommended ship service and Shore Tie circuit breakers until the written proposal has been approved by the Contracting

Officer (KO).

3.3.1 Existing ship service and shore tie circuit breaker removals. Upon approval of the installation plan by the Contracting Officer (KO) the Contractor shall provide all labor and rigging to remove the three (3) existing General Electric 0333A6420-001-001, type AKR -10S-30 for B class Cutters and the three (3)

Siemens –Allis S-70900A-6, type LA -800 breakers for A class cutters circuit breakers and dispose of in accordance with Federal, State and local regulations.

3.3.2 Ship service and shore tie circuit breaker replacement. Upon approval by the (KO), provide all labor and rigging necessary to furnish, fit and install three circuit breakers with the following minimum salient characteristics:

Ship Service & Shore Tie Circuit Breaker

Voltage – 635 max VAC, 3-phase

Continuous current – 800 Amp Frame w/variable Amp trip setting to be determined

Interrupting capacity – 85,000 Amps

Electrically Operated Shunt Trip/Shunt Close/Charging Motor : 24-30 VDC

Micro-logic Trip unit: 5.0 Amps

Long term trip, Short Term & Instantaneous Settings

Push Button Interlock

Spring Charge Interlock

Alarm Switches

Auxiliary Switches

3.3.2.1 Install all necessary components to integrate the new circuit breakers to the existing Ship Service and Shore tie switchboard which shall include but not limited to new copper bus, front door panel, bus supports, breaker mounting plate and all necessary hardware to make electrical and mechanical connections. The installation procedures shall include the best practices of UFGS-26.

3.3.2.2 Install all circuit breaker control wiring necessary to make the breaker perform within the vessel’s existing operating configuration and procedures.

3.4 Electrical isolation plan. The Coast Guard and the Contractor shall be jointly responsible for securing electrical equipment and providing electrical service to vital loads in accordance with the vessel’s Isolation Plan which will be provided by the Coast Guard. The Contractor shall be responsible for verifying total electrical isolation of the work area prior to commencement of work. If total electrical isolation cannot be obtained, it may be necessary for the Contractor to perform the installation with no power to the vessel. In this instance, the Contractor shall be responsible for providing a portable generator, portable lights, and string lights to ensure at a minimum the work area and main passage way are safely illuminated.

Enclosure 1 TCTO WMEC-210 TD2060

DESTRUCTION NOTICE- Destroy by any method that will prevent disclosure of contents or reconstruction of the document.

3.5 Ship service, Shore tie and Emergency Diesel circuit breaker upgrade, test. The Contractor shall perform the following to demonstrate that the newly installed ship service and shore tie circuit breakers operate and integrate as per original ship’s design.

3.5.1 Initial testing. Perform visual inspections, insulation resistance testing of new and existing equipment, check for proper phase rotation when the system is energized.

3.5.2 Operational testing. Demonstrate that the newly installed ship service and shore tie breakers as well as the emergency diesel breakers operate in all modes of operation in accordance with the revised

Coast Guard Technical Publication which shall include but not be limited to Operation, Operational

Testing and Maintenance and shall conform to the requirements of UFGS-26, Section 3.5 Performance of

Acceptance Checks and Tests. Submit CFR.

NOTE!

Coast Guard personnel will operate all equipment.

3.6 Cutter’s home pier listing. The Contractor will be required to travel to cutter’s home port. Travel requirements will be subject to the cutter’s schedules and availabilities and will not be certain at the time of award.

Name Location

Active Port Angeles, WA

Alert Warrenton, OR

Confidence Cape Canaveral, FL

Dauntless Galveston, TX

Decisive Pascagoula, MS

Dependable Norfolk, VA

Diligence Wilmington, NC

Reliance Kittery, Maine

Resolute St. Petersburg, FL

Steadfast Warrenton, OR

Valiant Mayport, FL

Venturous St. Petersburg, FL

Vigilant Cape Canaveral, FL

Vigorous Norfolk,VA

4. NOTES

Enclosure 1 TCTO WMEC-210 TD2060

DESTRUCTION NOTICE- Destroy by any method that will prevent disclosure of contents or reconstruction of the document.