21. Attachment A Specifications.pdf
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Attachment A - Specifications
ARCHER SUBSTATION BREAKER
1862 AND 1962 REPLACEMENT
DATED 05/27/2020
895032-20B-WA000030
SECTION C
DESCRIPTION/SPECIFICATIONS
WYOMING
ARCHER SUBSTATION
BREAKER 1862 AND 1962
REPLACEMENT
Spec. No. 978
SECTION C
DESCRIPTION/SPECIFICATIONS
ARCHER SUBSTATION BREAKER 1862 AND 1962 REPLACEMENT
DIVISION 1 – GENERAL REQUIREMENTS
A. CONTRACT REQUIREMENT
B. DESCRIPTION OF WORK
1. The Principal Components of Work
C. DESCRIPTION OF BIDDING SCHEDULE ITEM
1. Bidding Schedule item “Mobilization and preparatory work”
D. COMMENCEMENT, PROSECUTION, AND COMPLETION OF WORK
1. Submittal Approval Time
2. Commencement of Control Work
3. Outage and Construction Schedule Restrictions
4. Protective Ground Leads
5. Maximum Available Fault Current
E. CONSTRUCTION SCHEDULE
1. Submittal Time
2. Format and Detail
F. MATERIAL
1. Points-of-Delivery
G. GEOLOGIC INVESTIGATIONS
H. ELECTRIC POWER FOR CONSTRUCTION PURPOSES
I. WATER FOR CONSTRUCTION PURPOSES
J. EXPLOSIVES AND BLASTING
K. BURIED UTILITIES
L. EMPLOYEE REQUIREMENTS
M. ELECTRICAL MINIMUM APPROACH DISTANCES
N. SUBMITTALS AND CORRESPONDENCE
1. General
2. Transmittal
3. Submittal Response
4. Physical Sample Submittals
5. Project Protocol
DIVISION 2 - SITEWORK
A. DESCRIPTION OF BIDDING SCHEDULE ITEMS
1. Bidding Schedule item “Miscellaneous sitework”
2. Bidding Schedule item “Demolition”
DIVISION 3 - CONCRETE
A. GENERAL
1. Material
2. Test For Potential Reactivity of Sand and Coarse Aggregate
B. DESCRIPTION OF BIDDING SCHEDULE ITEMS
1. Bidding Schedule item “Concrete foundations”
DIVISION 4 - SUBSTATION METALWORK
A. GENERAL
1. Measurement
B. DESCRIPTION OF BIDDING SCHEDULE ITEMS
1. Bidding Schedule item “Steel structures, welded (galvanized)”
2. Bidding Schedule item “Modifying steel structures”
DIVISION 9 - SUBSTATION ELECTRICAL
A. GENERAL
1. Bidding Schedule for Government-furnished items
2. Bidding Schedule for items (not furnished by the Government)
3. Unless otherwise specified, associated support structures provided for each electrical equipment rated above 7-kV
4. Installation and painting of electrical equipment and material
B. DESCRIPTION OF BIDDING SCHEDULE ITEMS
1. Bidding Schedule item “Power circuit breaker, 115-kV, 3,000 amp
(Government-furnished)”
2. Bidding Schedule item “Combination load interrupter and fuse disconnecting switch, 14.4-kV, 600 amp”
3. Bidding Schedule item “Associated electrical equipment and material”
4. Bidding Schedule item “Existing outdoor electrical equipment and material”
5. Bidding Schedule items “Furnishing 5/c No. 10 AWG control cable” and “Furnishing 12/c
No. 10 AWG control cable”
6. Bidding Schedule items “Installing 5/c No. 10 AWG control cable” and “Installing 12/c
No. 10 AWG control cable”
DIVISION 13 – ENVIRONMENTAL QUALITY PROTECTION
A. GENERAL
1. Bidding Schedule does not contain separate items ....................... Error! Bookmark not defined.
DIVISION 1 – GENERAL REQUIREMENTS
A. CONTRACT REQUIREMENT:
Construct and complete Archer Substation Breaker 1862 and 1962 Replacement, in accordance with the Construction Contract (Standard Form 1442); the Contract Clauses; WAPA’s Construction Standards, including Standard 1 – General Requirements (September 2016), Standard 2 – Sitework (September 2016), Standard 3 – Concrete (September 2016), Standard 4 – Substation Metalwork and Transmission Line Lattice Structures (September 2016), Standard 5 – Transmission Line Steel Pole Structures (September 2016), Standard 6 – Light Duty Steel Pole Structures (September 2016), Standard 7 – Wood Poles (September 2016), Standard 8 – Glued Laminated Structures (September 2016), Standard 9 – Substation – Electrical (September 2016), Standard 10 – Transmission Line – Electrical (September 2016), Standard 11 – Service Building (September 2016), Standard 12 – Painting (September 2016), Standard 13 – Environmental Quality Protection (September 2016), Standard 14 – Communication Facilities (September 2016), Standard 15 – Drawings (September 2016); Standard Drawings; and these Project Specifications and Drawings.
If a conflict occurs between the Project Specifications and the Construction Standards, the Project Specifications shall govern. The Project Specifications and the Drawings are used to take exceptions or provide additions to the Construction Standards. Some paragraphs in the Construction Standards will not apply to this job.
WAPA’s Construction Standards, Standard Drawings, and Electrical Equipment Standards are available at https://www.wapa.gov/DoingBusiness/SellingToWestern/Pages/what-western-buys.aspx.
WAPA Project Specifications and Construction Standards are explained in Standard 1 – General Requirements, Section 1.1.1, “Standards and Project Specifications”.
B. DESCRIPTION OF WORK:
1. The principal components of work include replacing power cable conduit risers, two (2) 115-kV power circuit breakers and associated equipment, material and foundations.
Paragraphs “Description of Bidding Schedule Items” in Divisions – 1, 2, 3, 4, 9 and 13 describe the work to be performed.
The work is located near Cheyenne, Wyoming as shown on Drawing ARH 0015.
C. DESCRIPTION OF BIDDING SCHEDULE ITEM:
1. Bidding Schedule item “Mobilization and preparatory work” includes the following:
a. Performing mobilization and preparatory work in accordance with Section H of the contract clauses.
b. Prepare and submit a Construction Schedule and furnish a Safety and Health Program.
c. Providing and maintaining toilet facilities inside the substation fence.
D. COMMENCEMENT, PROSECUTION, AND COMPLETION OF WORK: See FAR 52.211-10 in
Section F of the solicitation/contract.
1. SUBMITTAL APPROVAL TIME: Except as otherwise provided for specific submittals, WAPA will require 21-calendar days for review of drawings or data submitted for approval.
2. COMMENCEMENT OF CONTROL WORK: Do not perform any control board or outdoor equipment wiring until receipt of Government-furnished wiring diagrams. WAPA will furnish outdoor wiring and schematic diagrams no sooner than October 19, 2020. Control board wiring and schematic diagrams will be furnished no sooner than October 19th, 2020. Include these restrictions in the Construction Program.
3. OUTAGE AND CONSTRUCTION SCHEDULE RESTRICTIONS: The following Construction
Schedule restrictions shall apply:
a. The Contractor’s work hours shall not exceed 60-hours in 1-calendar week without prior approval from the Contracting Officer’s Representative (COR).
b. Contractor shall submit a 2-week notification to the COR, prior to the removal of each power circuit breaker to allow for WAPA to disconnect cables.
c. Dependent upon time of year; if ambient temperatures are less than 32 degrees Fahrenheit during power circuit breaker commissioning, the Contractor shall create an environment to bring local ambient temperatures above 32 degrees Fahrenheit.
d. All main bus outages shall occur between April 1 and May 31, 2021.
e. No concurrent main and transfer bus outages will be allowed.
f. Concurrent bay outages are not guaranteed.
g. Make all outage requests in writing to the on-site WAPA representative a minimum of 30-days in advance. Meeting the minimum advance notice requirement of 30-days does not guarantee an outage will be approved. To improve the chances of an outage being approved, all outages should be submitted with as much advance notice as practicable.
Weather conditions and other system conditions such as other scheduled and nonscheduled (forced) outages must be evaluated against an outage request before approval can be granted. At any time because of transmission system electrical loads, system configurations, weather conditions or any condition which may cause an adverse effect on the transmission system operation or reliability, WAPA may deny an outage request or direct the Contractor to return facilities to operating conditions and release the applicable Special Work Permit.
4. PROTECTIVE GROUND LEADS: See WAPA Construction Standards, Standard 1 “General Requirements”, Section 1.4.14.3(1).
5. MAXIMUM AVAILABLE FAULT CURRENT: When protective ground leads are required, the protective ground leads shall be sized as defined below and shall meet the requirements of Standard 1 – General Requirements, Section 1.4 “Safety and Health” and the following:
a. The maximum available fault current in the 115-kV area is 18,625-amps and the X/R ratio is 8.9 prior to and after completing construction.
b. A minimum of one 1/0-AWG grounds shall be used in the 115-kV area. The maximum allowable length is 36-feet.
E. CONSTRUCTION SCHEDULE:
1. SUBMITTAL TIME: Prepare and Submit a Construction Schedule to the Contracting Officer (CO) within 15-calendar days after date of Notice to Proceed.
2. FORMAT AND DETAIL: Dates for each item of Government-furnished material shall be provided.
Do not program dates earlier than the estimated delivery dates shown in the “Material” paragraph.
F. MATERIAL: Furnish all material for completing the work, except material furnished by WAPA as listed below:
ITEM
ESTIMATED
WEIGHT
(LBS)
ESTIMATED
DELIVERY
DATE
ESTIMATED
COST
Two (2) 3-phase, power circuit breaker, 115-kV, 3,000-amp 7,500 ea NST 09-28-20
NLT 10-09-20 $80,000 ea
NST – No sooner than.
NLT – No later than.
1. POINTS-OF-DELIVERY: Material furnished by WAPA will be delivered to Archer Substation.
The power circuit breakers will be unloaded by the supplier. The Contractor shall inspect the power circuit breakers and report any damage to the Contracting Officer’s Representative (COR).
G. GEOLOGIC INVESTIGATIONS:
The 8000-series geologic logs of subsurface explorations included in the “Drawings” Division constitute the information and records of geologic investigations for the work. Locations of subsurface investigations are shown on the Drawings.
Samples and cores of recovered material were not retained. Bidders shall obtain their own samples and perform tests on the material to evaluate properties, which they believe to be significant. WAPA does not guarantee that the geologic information and records show the conditions that will be encountered in performing the work, but only that the geologic information and records show conditions encountered at the particular point and time the information and records were obtained.
The geologic information may not indicate variations, such as those caused by seasonal fluctuations in rainfall and other factors, which may affect the water level. The Contractor shall determine the nature of material to be excavated, the difficulties of making and maintaining required excavations, and doing other work affected by geology and ground water elevations at the worksite.
H. ELECTRIC POWER FOR CONSTRUCTION PURPOSES:
Electric power up to a maximum of approximately 5-kVA for construction purposes will be available without cost. Source of supply is located in the receptacles throughout the substation. The Contractor may furnish power for his operations by other means at no additional cost to WAPA. Power made available by WAPA will be delivered as single-phase, 60-Hz, AC, at approximately 120-V. Coordinate with the COR for establishing electric power service.
I. WATER FOR CONSTRUCTION PURPOSES:
Furnish water for construction purposes. Make arrangements for obtaining the water and provide for conveying the water to the points of use.
J. EXPLOSIVES AND BLASTING:
Explosives shall not be used.
K. BURIED UTILITIES:
Prior to excavation, examine the area and determine the location of buried utilities. Utilities shall be identified with a marker denoting the type of service.
L. EMPLOYEE REQUIREMENTS:
In addition to the requirements listed in WAPA Construction Standard 1.4.3 all employees are restricted from wearing a headset, headphone, or other listening device, other than a hearing aid or instrument for the improvement of defective human hearing, hearing protection worn as the hazard exists, or for communication purposes while on a WAPA jobsite.
M. ELECTRICAL MINIMUM APPROACH DISTANCES:
In addition to the requirements listed in WAPA Construction Standard 1.4.9 equipment other than cranes and derricks, conductive objects, or personnel, shall not be brought closer to energized facilities than the electrical minimum approach distances established by OSHA 1926.958(b), “Materials, Handling, and Storage”. The less stringent equipment clearance distances established by OSHA 1926.960, “Working On or Near Exposed Energized Parts”, Table V-5 and Table V-6, may only be used after the Contractor has completed and submitted WAPA’s Electrical Clearance Variance form and has received the signed form in return from the COR.
N. SUBMITTALS AND CORRESPONDENCE:
1. GENERAL: The Contractor shall furnish submittals via email as specified in the Construction Standards and this Project Specification to the email address listed under the Transmittal section below and with the following requirements:
a. Submittals shall be in standard PDF, Microsoft Word (.doc/.docx), Microsoft Excel
(.xls/.xlsx), Electronic CAD (.dwg) (AutoCAD 2010 or 2014), or formats. All submittals in .dwg format shall also be submitted in .pdf format.
b. All submittals shall include the WAPA Contract number with the three digit Specification number, if applicable (9503218CWA000XXX-XXX WAPA project title, Bidding Schedule Contract Line Item Number (CLIN) and applicable division number.
c. Multiple CLIN’s on a single submittal are not permitted.
d. A cover transmittal letter in Microsoft Word or PDF format shall be included with each email submittal.
2. TRANSMITTAL: The Contractor shall submit all correspondence (Request for Information, Submittals, etc.) to the following email address care of the COR.
Rocky Mountain Region
ATTN: J5600
Email: RMR-J5600-CS@wapa.gov
3. SUBMITTAL RESPONSE: WAPA will provide a response to all submittals in accordance with
Division 1.D.2 of these specifications with an “Acceptable” or “Not Acceptable” status, with comments as appropriate to the email address where the submittals originated.
4. PHYSICAL SAMPLE SUBMITTALS: When physical specimens or digital media are required to be submitted for approval, (i.e. brick samples, roofing material samples, carpeting, CDs, DVDs, etc.) the Contractor shall provide a digital cover letter outlining the physical sample submittal prior to sending the sample(including tracking data when applicable), and shall deliver physical specimens to:
Western Area Power Administration
ATTN: A7900
12155 W. Alameda Parkway mailto:RMR-J5600-CS@wapa.gov
Lakewood, CO 80228-2802
5. PROJECT PROTOCOL:
a. Electronic Correspondence:
EMAIL SUBMITTAL FORMAT:
Subject Line in Email
Submittal number, Subject, Applicable Standard Number, Project Name/Number, and Contract Number Example: Submittal 017, Steel Compression Dead Heads-Std 10, Ault Substation Stage No 08, 9503218CWA000XXXX-XXX
b. Payment Requests:
EMAIL PAYMENT REQUEST FORMAT:
Invoice number and Project Name/Number and Contract Number Example: Invoice 01, Ault Substation Stage 08,9503218CWA000XXXX-XXX
c. Certified Payrolls-Prime and Subcontractors:
EMAIL CERTIFIED PAYROLL FORMAT:
Certified Payroll (CP), Contractor’s names, Week ending (WE), and Project Name/Number and Contract Number Example: CP-(Smith Inc., Bob’s Electrical), WE 09/12/18 & 09/19/18, Ault Substation Stage 08, 9503218CWA000XXXX-XXX
d. Request for Information:
EMAIL (REQUEST FOR INFORMATION) FORMAT:
Request for Information (RFI), Project Name/Number, and Contract Number Example: RFI-003, Labeling Info, Ault Substation Stage 08, 9503218CWA000XXXX-XXX
DIVISION 2 – SITEWORK
A. DESCRIPTION OF BIDDING SCHEDULE ITEMS:
1. Bidding Schedule item “Miscellaneous sitework” includes the following:
a. Replacing and protecting existing gravel surfacing.
2. Bidding Schedule item “Demolition” includes the following:
a. Completely removing concrete foundations designated on Existing Installation Drawing
ARH 2003-1.
b. Removing three (3) concrete encased conduits designated on Exiting Installation Drawing
ARH 1019 Rev. I and shown below:
DIVISION 3 - CONCRETE
A. GENERAL:
1. MATERIAL:
a. Cement: Type V cement. Types are according to ASTM C 150.
b. Compressive Strength: 4500-psi minimum at 28-days.
c. Water-Cement Ratio: Net water-cement ratio, exclusive of water absorbed by the aggregates, shall not exceed 0.45 by weight for NESC heavy or medium loading areas, and moderate or severe frost-susceptible zones per ACI 318, Chapter 4 – Durability Requirements.
d. Type A and D water-reducing and retarding admixtures may be used if approved by the COR.
e. Class F fly ash is required to neutralize ASR reaction in accordance with ASTM C 311 (regarding test data), ASTM C 618 (regarding material), and Standard 3 – Concrete (regarding WAPA-specific requirements). Proposed concrete mix designs shall incorporate fly ash up to a maximum of 20-percent; minimum 28-day compressive strength shall be maintained in mix design.
2. TEST FOR POTENTIAL REACTIVITY OF SAND AND COARSE AGGREGATE: Perform test for each source used. Perform tests for potential reactivity for the sand and coarse aggregate to be used by the Contractor. If the tests determine the aggregate(s) to be unsuitable as a concrete aggregate, a suitable source will be obtained by the Contractor.
B. DESCRIPTION OF BIDDING SCHEDULE ITEMS:
1. Bidding Schedule item “Concrete foundations” includes the following:
a. Earthwork, formwork, reinforcement, material used in concrete, anchor bolts, curing, finishing, and other related work and material needed to complete the concrete construction.
b. Concrete foundations for electrical equipment.
Measurement for quantities for concrete foundations will be made on the basis of concrete quantities shown on drawing ARH 2072-1. Regardless of the concrete quantities actually placed, payment will be based on the quantities of concrete shown on the drawing.
DIVISION 4 - SUBSTATION METALWORK
1. MEASUREMENT: Measurement for quantities for Bidding Schedule items “Steel structures, welded (galvanized) and “Modifying steel structures” will be made on the basis of weights calculated in accordance with LRFD, “AISC Code of Standard Practice for Steel Buildings and Bridges”, except that weights for nonrectangular shapes and plates are to be based on actual detailed dimensions.
a. Steel structure weights, calculated as noted above, are shown on the Government-furnished shop drawings and shall be shown on the Contractor-furnished final shop drawings and payment will be based thereon. Steel estimated weights are shown on the specifications drawings for the structures requiring approval drawings as noted in the Bidding Schedule items “Steel structures, welded (galvanized)” and “Modifying steel structures”.
1. Bidding Schedule item “Steel structures, welded (galvanized)” includes providing the following:
a. Two (2) Equipment cabinet platform Type IIB including gratings, for the 115-kV Circuit
Breakers. (ARH 2926).
b. One (1) Switch operating platform – Single platform – Type III including gratings, for the 15-kV Fuse Switch Support (ARH 2927)
The above material including connection bolts, nuts, washers and lock nuts shall be galvanized.
2. Bidding Schedule item “Modifying steel structures” includes performing the following:
a. Modifying Steel Structures:
(1) 15-kV Fuse and Bus Support (ARH 2047).
The above material including connection bolts, anchor bolts, nuts, washers, lock nuts shall be galvanized.
DIVISION 9 - SUBSTATION ELECTRICAL
Electrical equipment and material shall be as specified in WAPA’s “WAPA ES” standard equipment specifications, as shown on project drawings, and in accordance with NEMA, ANSI, IEEE, ICEA, ASTM, NEC, NESC, UL and Federal specifications and standards as applicable. Applicable requirements shall be met under the following service conditions:
Ambient Temperatures:
Maximum ............................................................................................ +40°C Maximum 24-Hour Average ................................................................ +30°C Minimum .............................................................................................. -50°C
Elevation:
Above Mean Sea Level ............................................................... 5,975-Feet
*ASCE-7 Wind Load:
Minimum Basic Wind Speed ............................................................ 90 MPH Importance Factor.................................................................................. 1.15
*IEEE 693 Seismic Qualification:
Performance Level................................................................................. Low
*May include support structure in accordance with STANDARD 9.1.1.2. Wind and seismic loads are non-simultaneous.
1. Bidding Schedule for Government-furnished items (including associated supporting structures when furnished) require the Contractor to provide:
a. Unless otherwise indicated, unloading and inspecting Government-furnished items.
b. Installing Government-furnished items as shown on drawings.
c. Furnishing equipment and material not furnished by WAPA.
2. Bidding Schedule for items (not furnished by the Government) shall be furnished by the
Contractor and shall include the following:
a. Providing (furnishing and installing) bidding schedule items.
b. Furnishing equipment and material not furnished by WAPA.
c. Installing bidding schedule items as shown on drawings.
3. Unless otherwise specified, associated support structures provided for each electrical equipment rated above 7-kV shall be 102-inches in height and hot-dip galvanized, if made of steel.
Instrument transformers that are seismically qualified shall be 96-inches in height. If tubular steel supports are furnished, they shall be galvanized internally and externally.
4. Installation and painting of electrical equipment and material shall be provided in accordance with
Standards 9 and 12 respectively.
1. Bidding Schedule item “Power circuit breaker, 115-kV, 3,000 amp (Government-furnished)” includes furnishing equipment and material not furnished by WAPA and installing the following Government-furnished power circuit breakers, including filling the power circuit breakers with SF6 gas:
DESIGNATION JY3A, JY4A
Manufacturer Mitsubishi
Type SF-6 Gas
Nominal Voltage Rating (kV) 115
Maximum Voltage Rating (kV) 123
Amps (Continuous) 3,000
Fault Interrupter Rating 40,000 Multiratio Current Transformer, each bushing (Amps) 3-2000:5
Multiratio Current Transformer Thermal Rating Factor 2.0
Rated Interrupting Time 3-cycles
Basic Impulse Insulation Level 550-kV
Estimated weight of 3-pole breaker (pounds) 7,500
Approximate SF6 Gas Weight (pounds per breaker) 61
a. The equipment supplier will unload the power circuit breakers from the truck and the
Contractor personnel shall inspect the circuit breakers for possible damage during shipment and immediately report any damage to the COR.
b. Special tools and appliances and spare parts will be furnished with the power circuit breakers that will include, but are not limited to the following (a complete list will be included with the breaker instruction books):
(1) The set of special tools and appliances shipping with the breakers will include one mechanism jacking unit and one (1) SF6 gas breaker filling connection assembly (including hose, pressure gauge, and the hose end connections to the breaker and SF6 gas cylinder). The Contractor shall deliver the special tools and appliances furnished with the breakers to WAPA’s on-site representative after the circuit breakers are installed.
(2) The set of spare parts will include two (2) trip coils and two (2) close coils. The
Contractor shall deliver the spare parts furnished with the breakers to WAPA’s onsite representative after the circuit breakers are installed.
2. Bidding Schedule item “Combination load interrupter and fuse disconnecting switch, 14.4-kV, 600 amp” includes providing the following combination load interrupter and fuse disconnecting switch as shown on the Drawings and in accordance with WAPA ES 8.2 Equipment Standard:
DESIGNATION WW1B-FW1B
Type
2-pole, single-throw, outdoor, manually group-operated, vertical break, rotating-insulator-type interrupter with single-pole hook-operated, low noise fuses, S&C
Electric Company Type SM, Catalog No. 135332-P2
System Nominal Voltage (kV) 14.4
Rated Maximum Voltage (kV) 17
Basic Impulse Insulation Level (kV) 110 Switch Continuous Current Rating (Amps) 600
Fuse RMS Symmetrical Interrupting Rating (Amps) 34,000
Phase Spacing (feet) 5 Approximate Mounting Height Above Ground (FT) 17
Mounting position Vertical
Insulator Technical Reference No. 205
Spare Refill Units 2 E Rating 7 E (Standard Speed)
3. Bidding Schedule item “Associated electrical equipment and material” includes providing equipment, material, and services required to complete the following substation installations as shown on the Drawings:
a. Electrical Testing: Includes providing electrical testing in accordance with Standard 9, paragraph 9.1.2 Acceptance Tests - Method A.
b. Insulated conductors: Includes all 600-V insulated conductors and cables except 5/c No. 10 AWG and 12/c No.10 AWG control cable. The Contractor shall terminate both ends of all cables.
c. Electrical conduit system: Includes embedded and exposed conduit. Conduit entering the cable trench with a 90-degree bend is allowed to be Schedule 40-PVC as shown on Standard Drawing 31 1006. All other 90-degree bends shall be rigid metal. A red or yellow detectable polyethylene warning tape shall be installed directly above each conduit run. All conduits shall have sealing compound installed at both ends.
d. Grounding System: Complete the substation grounding system as shown on the Drawings.
Ground cable risers shall be 7 conductor No. 4 copper-clad steel cable. Unless otherwise specified on the Drawings, splices, crosses, tees, and other fittings used on the grounding systems may be compression type (DMC Power Swage system or equal).
e. Outdoor Bus System: Complete the outdoor jumper bus installations as shown on the
Drawings.
f. Self-Supporting Cable Terminators: Provide self-supporting cable terminators to terminate the 25-kV power cable at fuse disconnecting switch FW1B. The cable terminators shall include molded rubber caps, crimp rings, non-tracking terminator housings, stress relief, ground straps, mounting brackets, and lugs suitable for connecting to electrical equipment with a NEMA 2-hole pad.
g. Identification Signs:
(1) Equipment Identification Signs. Signs shall be in accordance with Standard
Drawing 31 1000. Lettering on the signs shall be as follows:
(a) SIDNEY LINE
ARH 1962
PCB JY3A 115-KV
(b) STEGALL LINE
ARH 1862
PCB JY4A 115-KV
(c) STEGALL LINE
ARH 1861
DISC SW YY4A 115-KV
(d) STEGALL LINE
ARH 1863
DISC SW WY4A 115-KV
(e) MICROWAVE SITE KW5A
ARH 1025
LOAD INT WW1B 13.8-KV
(f) MICROWAVE SITE KW5A
ARH 2525
FUSE DISC FW1B 13.8-KV
4. Bidding Schedule item “Existing outdoor electrical equipment and material” includes removing and disposing of existing outdoor electrical equipment and material.
a. Material to be removed and disposed:
(1) Two (2) 115-kV oil-filled power circuit breakers designated JY3A and JY4A. Each power circuit breaker contains 1,950-gallons of oil and has a total weight of 29,630-pounds. The oil in the bushings contain less than 1-ppm PCB and the oil in the tanks also contain less than 1-ppm PCB.
(2) Three (3) single-pole 14.4-kV fuse disconnecting switches designated FW1B1, FW1B2 and FW1B3.
(3) Two (2) 2-inch rigid metal conduit risers and support shown on Existing Installation Drawing ARH 1019 Rev. I. The existing terminators on the 25-kV power cable will need to be cut off in order to pull the power cable back through the 2-inch rigid metal conduits. The 2-inch rigid metal conduits will need to be replaced with 2-inch HDPE conduits and the power cable reinstalled as shown on Drawing ARH 1019 Rev. J. If the 25-kV power cable is too short due to cutting off the terminators, additional cable is coiled in transformer KW5A that can be pulled through the HDPE conduits.
(4) Substation control and power cables. Includes portions of cables that are direct buried as well as in the cable trench and service building.
(5) Miscellaneous aluminum conductor, rigid conduit and exposed and buried ground cables.
5. Bidding Schedule items “Furnishing 5/c No. 10 AWG control cable” and “Furnishing 12/c
No. 10 AWG control cable” include furnishing 5/c No. 10 and 12/c No. 10 AWG control cable, respectively in accordance with Drawing ARH T600.
6. Bidding Schedule items “Installing 5/c No. 10 AWG control cable” and “Installing 12/c
No. 10 AWG control cable” include installing 5/c No. 10 and 12/c No. 10 AWG control cable, respectively in accordance with Drawings ARH T600 and ARH 4000-1. The Contractor shall label all control cables according to Drawing ARH T600 and Standard 9 – Substation Electrical, paragraph 9.2.3.4.(10). The Contractor shall terminate control cable at the outdoor equipment.
WAPA will terminate control cable in the existing switch boards. Contractor shall coil an additional 10-feet of control cable in the cable trench for each electrical device and sufficient cable in the control building to reach the furthest wall.
DIVISION 13 – ENVIRONMENTAL QUALITY PROTECTION
A. DESCRIPTION OF REQUIREMENTS:
1. Bidding Schedule does not contain a separate item for “Environmental Quality Protection”. The cost of compliance with requirements of Division 13 shall be included in the applicable bidding schedule items. The Contractor shall review the latest version of WAPA’s Construction Standards Division 13 Environmental Quality Protection and comply with all requirements.
Message from the Administrator
At Western Area Power Administration (WAPA), we show our commitment to safety every day through the actions we take, the training we offer and the work conditions we provide. We expect the same commitment to safety from each of our contractors who provide products or services to WAPA. In performing work for WAPA, all contractors must make the right decisions to ensure that the work environment is as safe as possible.
Our safety program is based on four points:
Safety procedures or common sense must be applied by each Federal and contract employee. Safety should not be set aside to meet a project schedule or for personal convenience.
Employees and contractors must believe that they have the right and the responsibility to identify and take action to reduce, if not eliminate, hazardous work environments and hazardous work practices.
Managers and supervisors must lead by example and execute their responsibility to ensure each job is accomplished in a safe and healthy way.
Safety is a personal responsibility. Each individual makes the decision on what action to take to accomplish a task.
By integrating these principles into every task we take, together we can ensure WAPA is a safe place to work.
Mark A. Gabriel Administrator and CEO
| AULT 08_Specification_FINAL_REV04.pdf |
| DIVISION 1 – GENERAL REQUIREMENTS |
| A. CONTRACT REQUIREMENT: |
| B. DESCRIPTION OF WORK: |
| 1. THE PRINCIPAL COMPONENTS OF WORK include: |
| C. DESCRIPTION OF BIDDING SCHEDULE ITEM: |
| 1. Bidding Schedule item “Mobilization and preparatory work” includes the following: |
| D. COMMENCEMENT, PROSECUTION, AND COMPLETION OF WORK: |
| 1. COMMENCEMENT, PROSECUTION, AND COMPLETION OF THE WORK: See FAR 52.211-10 in Section F of the solicitation/contract. |
| 2. SUBMITTAL APPROVAL TIME: Except as otherwise provided for specific submittals, Western will require 14-calendar days for review of drawings or data submitted for approval. |
| 3. COMMENCEMENT OF CONTROL WORK: Do not perform any control board or outdoor equipment wiring until receipt of Government-furnished wiring diagrams. Western will furnish outdoor wiring and schematic diagrams according to the following table. Includ... |
| 4. OUTAGE AND CONSTRUCTION SCHEDULE RESTRICTIONS: In addition to the restrictions listed in Construction Standard 1, the following outage restrictions shall apply: |
| 5. PROTECTIVE GROUND LEADS: See WAPA Construction Standards, Standard 1 “General Requirements”, Section 1.4.14.3(1). |
| 6. MAXIMUM AVAILABLE FAULT CURRENT: When protective ground leads are required, the protective ground leads shall be sized as defined below and shall meet the requirements of Standard 1 – General Requirements, Section 1.4 “Safety and Health” and the f... |
| 7. TYPICAL FOUNDATIONS FOR GOVERNMENT-FURNISHED ELECTRICAL EQUIPMENT: Typical foundations are shown in Drawings AU 2314 and AU 2315. WAPA will design these foundations after receipt of the seismic report and informational drawings and data, includin... |
| 8. TYPICAL FOUNDATIONS FOR CONTRACTOR-FURNISHED ELECTRICAL EQUIPMENT: Typical foundations are shown on Drawings AU 2316 and AU 2317. Regarding foundations noted as “design not firm”: WAPA will design these foundations after receipt and final approv... |
| E. CONSTRUCTION SCHEDULE: |
| 1. SUBMITTAL TIME: Prepare and Submit a Construction Schedule to the Contracting Officer (CO) within 14-calendar days after date of Notice to Proceed. |
| 2. FORMAT AND DETAIL: Dates for each item of Government-furnished material shall be provided. Do not program dates earlier than the estimated delivery dates shown in the “Material” paragraph. |
| F. MATERIAL: Furnish all material for completing the work, except material furnished by WAPA as listed below: |
| 1. POINTS-OF-DELIVERY: Material furnished by WAPA will be delivered to Ault Substation. The Contractor shall inspect the equipment and report any damages to the Contracting Officer’s Representative (COR). |
| G. GEOLOGIC INVESTIGATIONS: |
| H. ELECTRIC POWER FOR CONSTRUCTION PURPOSES: |
| I. WATER FOR CONSTRUCTION PURPOSES: |
| J. EXPLOSIVES AND BLASTING: |
| K. SUBMITTALS AND CORESPONDENCE: |
| 1. GENERAL: The Contractor shall furnish submittals via email as specified in the Construction Standards and this Project Specification via the email address listed below. |
| 2. TRANSMITTAL: The Contractor shall submit all correspondence (Request For Information, Submittals, etc.) to the following email address. |
| 3. SUBMITTAL RESPONSE: WAPA will provide a response to all submittals within 14 calendar days from the date of receipt with an “Approved” or “Not Approved” status, with comments as appropriate, to the email address where the submittals originated. |
| 4. PHYSICAL SAMPLE SUBMITTALS: When physical specimens or digital media are required to be submitted for approval, (i.e., brick samples, roofing material samples, carpeting, CDs, DVDs, etc.) the Contractor shall provide a digital cover letter outlini... |
| 5. PROJECT PROTOCOL: |
| DIVISION 2 – SITEWORK |
| A. DESCRIPTION OF BIDDING SCHEDULE ITEMS: |
| 1. Bidding Schedule item “Miscellaneous sitework” includes the following: |
| 2. Bidding Schedule item “Demolition” includes the following: |
| 3. Bidding Schedule does not contain separate items for the following. Include these items in applicable Bidding Schedule items. |
| 4. Bidding Schedule item “Control Building Roof Demolition” |
| DIVISION 3 – CONCRETE |
| A. GENERAL: |
| 1. MATERIAL: |
| 2. TEST FOR POTENTIAL REACTIVITY OF SAND AND COARSE AGGREGATE: Perform test for each source used. Perform tests for potential reactivity for the sand and coarse aggregate to be used by the Contractor. If the tests determine the aggregate(s) to be u... |
| 3. CURING: Exposed, formed surfaces of concrete foundations shall be cured with water, resin-base curing compound without fugitive dye, or by covering with polyethylene film. |
| B. DESCRIPTION OF BIDDING SCHEDULE ITEMS: |
| 1. Bidding Schedule item “Concrete foundations” includes the following: |
| 2. Bidding Schedule item “Cable trenches” includes providing precast concrete cable trenches, vehicular crossings, complete with sandfill, concrete covers, and other accessories. |
| DIVISION 4 – SUBSTATION METALWORK |
| A. GENERAL: |
| 1. MEASUREMENT: Measurement for quantities for Bidding Schedule items “Steel structures, welded (galvanized)” will be made on the basis of weights calculated in accordance with LRFD, “AISC Code of Standard Practice for Steel Buildings and Bridges”, e... |
| B. DESCRIPTION OF BIDDING SCHEDULE ITEMS: |
| 1. Bidding Schedule item “Steel structures, welded (galvanized)” includes providing the following: |
| 2. Bidding Schedule item “Modifying steel structures” includes performing the following: |
| DIVISION 9 – SUBSTATION – ELECTRICAL |
| A. GENERAL: Electrical equipment and material shall be as specified in WAPA’s “WAPA ES” Standard Equipment Specifications, as shown on project drawings, and in accordance with NEMA, ANSI, IEEE, ICEA, ASTM, NEC, NESC, UL, and Federal specifications an... |
| 1. Bidding Schedule for Government-furnished items (including associated supporting structures when furnished) require the Contractor to provide: |
| 2. Bidding Schedule for items (not furnished by the Government) shall be furnished by the Contractor and shall include the following: |
| 3. Unless otherwise specified, associated support structures provided for each electrical equipment rated above 7-kV shall be 102-inches in height and hot-dip galvanized, if made of steel. Instrument transformers that are seismically qualified shall ... |
| 4. Installation and painting of electrical equipment and material shall be provided in accordance with Standards 9 and 12 respectively. |
| B. DESCRIPTION OF BIDDING SCHEDULE ITEMS: |
| 1. Bidding Schedule item “Power transformer, 345-kV, 600 MVA, three-phase (Government-furnished)”: |
| 2. Bidding Schedule items “Power circuit breaker, 230-kV, 3,000 amps (Government-furnished)” and “Power circuit breaker, 25-kV, 2,000 amps (Government-furnished)”: |
| 3. Bidding Schedule item, “Shunt reactor 13.8-kV, 8,333-kVA, single-phase (Government-furnished)” includes associated isolating insulators, base adapter plate and pedestal support: |
| 4. Bidding Schedule item “Shunt reactor transient suppressor” includes providing shunt reactor transient suppressor in accordance with WAPA ES 4.5 Equipment Specifications. The arresters and resistors shall be suitable for combining with capacitors t... |
| 5. Bidding Schedule items “Motor-operated disconnecting switch, 500-kV, 2,000 amps”, “Motor-operated disconnecting switch, 230-kV, 2,000 amps” and “Disconnecting switch, 15.5-kV, 1,200 amps” include providing the following disconnecting switches as sh... |
| 6. Bidding Schedule item “Combination interrupter switch and fuses, 14.4-kV” includes providing the combination interrupter switch and fuses in accordance with WAPA ES 8.2 Equipment Standard: |
| 7. Bidding Schedule item “Voltage transformer, 14.4-kV, single-phase” includes providing voltage transformers in accordance with WAPA ES 6.1 Equipment Standard: |
| 8. Bidding Schedule item “Resistor, 700 watts” includes furnishing a resistor in accordance with WAPA ES 9.3 Equipment Specifications: |
| 9. Bidding Schedule item “Associated electrical equipment and material” includes providing equipment, material, and services required to complete the following substation installations as shown on the Drawings: |
| 10. Bidding Schedule item “Existing outdoor electrical equipment and material” includes constructing a temporary storage facility to hold existing equipment containing PCB oil with 2 ppm or greater. The temporary storage facility shall be in accordan... |
| 11. Bidding Schedule items “Removal of 345-kV Capacitor Bank” |
| 12. Bidding Schedule items “Furnishing 2/c No. 4 AWG control cable”, “Furnishing 5/c No. 10 AWG control cable” and “Furnishing 12/c No. 10 AWG control cable” include furnishing 2/c No. 4, furnishing 5/c No. 10 and 12/c No. 10 AWG control cable, respec... |
| 13. Bidding Schedule items “Installing 2/c No. 4 AWG control cable”, “Installing 5/c No. 10 AWG control cable” and “Installing 12/c No. 10 AWG control cable” include installing 2/c No. 4, installing 5/c No. 10 and 12/c No. 10 AWG control cable, respec... |
| 14. Bidding Schedule item “Fiber optic duct cable” includes furnishing and installing multimode fiber optic distribution cable (FODC) and inner duct from the KU1A transformer control cabinet, through conduit and cable trench to the service building, t... |
| DIVISION 11 – SERVICE BUILDINGS |
| 1. THERMAL AND MOISTURE PROTECTION: |
| a. EPDM MEMBRANE ROOFING SYSTEM: |
| 1. JOB CONDITIONS: |
| a. Protection: The Contractor shall provide adequate protection to prevent moisture from entering any roofing materials or deck before and during installation. Protect finished roof areas from damage during construction. |
| 2. MATERIALS: The Contractor shall furnish and install a new, fully adhered, single ply, EPDM membrane roof system. The system shall be a Firestone RubberGard EcoWhite Platinum EPDM Membrane system (or approved substitute). The EPDM membrane roof syst... |
| a. Substrate: |
| 1. Inspection: After removal of the existing roof system, the Contractor shall inspect the concrete substrate. Defects discovered during inspection that could be detrimental to the performance of the new roof system shall be brought to the attention o... |
| 2. Preparation: The surface shall be relatively even, clean, dry, smooth, free of sharp edges, fins, loose or foreign materials, oil, grease, and other materials that may damage the roof system. |
| b. Board Insulation: |
| 1. Storage: Insulation shall be properly stored and protected from ignition sources, moisture, and damage. |
| 2. Material: The insulation shall be a composite board roof insulation consisting of a closed-cell polyisocyanurate foam core laminated to a black glass reinforced mat facer on one side and 7/16 inch oriented strand board on the other side. |
| 3. Insulation Installation: |
| a. The Contractor shall install only as much insulation as can be covered with roofing membrane and completed before the end of the day’s work or before the onset of inclement weather. |
| b. The Contractor shall form continuous insulation joints over deck flange. The Contractor shall not cantilever insulation edges. |
| c. When the Contractor installs multiple layers of insulation, all joints between layers shall be staggered 6 inches minimum. |
| d. The Contractor shall install the insulation to provide roof surfaces with no less than 1/4 inch per foot slope to existing drains. |
| 4. Insulation Fitting: |
| a. The Contractor shall neatly fit insulation to all penetrations, projections, and nailers. Insulation shall be loosely fitted, with no gaps greater than 1/4 inch. |
| b. The membrane shall not be left unsupported over a space greater than 1/4 inch. |
| c. Tapered insulation with acceptable facers for bonding shall be installed around roof drains so as to provide no less than 1/2 inch per foot slope. |
| 5. Insulation Fasteners: |
| a. Materials: The fasteners shall be specifically designed to be used in roofing applications where an oriented strand board (OSB) overlay is used and fastened into concrete decking. The design shall allow the head to be installed flush with the top l... |
| b. Installation: The Contractor shall follow manufacturer’s recommendations for all installation parameters and patterns when installing fasteners. |
| c. Tapered Cricket System: |
| 1. General: The Contractor shall submit a professionally designed cricket system to the COR at least 10 calendar days prior to starting roofing operations. The cricket system shall be designed to provide roof surfaces with no less than 1/4 inch per fo... |
| 2. Cricket Installation: The Contractor shall install the new cricket system in accordance with the approved shop drawings and in accordance with the designer’s installation instructions. |
| 3. TAPERED CRICKET SYSTEM APPROVAL: The Contractor shall not begin any roofing operations until the tapered cricket system has been approved. |
| d. Bonding Adhesive: |
| 1. Materials: The bonding agent shall be a solvent based contact adhesive designed specifically for bonding membranes and flashings to approved substrates such as insulations, wood, metal, masonry and other acceptable substrates. |
| 2. Installation: The Contractor shall follow the manufacturer’s recommendations for the application, storage, and precautions of this product. |
| e. Membrane: |
| 1. Material: The EPDM membrane panels shall be 0.90 mil thick, non-reinforced, bi-laminated, white-on-black, cured, single-ply roofing membrane that can be used in a fully adhered system. |
| 2. Installation: The Contractor shall install the EPDM membrane, by the fully adhered method, as recommended by the manufacturer. Those recommendations will be referred to for material preparation, material protection, the basic installation of the EP... |
| f. Flashings: |
| 1. Roof Drains: |
| a. Material: The Contractor shall use pre-molded flashings in all applicable instances where the manufacturer of the system produces the size pre-molded flashing for roof drains. When the manufacturer does not produce a pre-molded flashing for the app... |
| b. Installation: The Contractor shall install in accordance with approved shop drawings and in accordance with the manufacturer’s installation instructions. |
| 2. Expansion Joints: |
| a. Material: The Contract shall use pre-molded flashings in all applicable instances where the manufacturer of the system produces the size pre-molded flashing for expansion joints. When the manufacturer does not produce a pre-molded flashing for the ... |
| b. Installation: |
| 1. The Contractor shall install in accordance with approved shop drawings and in accordance with the manufacturer’s installation instructions. |
| 2. The Contractor shall ensure joints are sized to accommodate all anticipated movements and make logical transitions to other joint materials at roof perimeter. |
| 1. GENERAL: The Contractor shall replace all existing roof drains with new roof drains as shown on drawing AU 3031A. Adjacent roof drain plumbing shall be replaced below elbow. Special care shall be taken when inside the active control building while ... |
| 2. Material: |
| a. The Contractor shall use JOSAM 21500-AE series roof drains or retro fit applications to be approved by COR (or approved substitute). Contractor to verify 3” pipe size and opening diameter at roof drains prior to ordering roof drains. |
| b. The Contractor shall use PVC plumbing and associated materials to plumb the new roof drains. |
| 3. Installation: The Contractor shall replace and install roof drains and plumbing per the manufacturer’s installation instructions. |
| 1. GENERAL: The Contractor shall replace the prefinished metal coping as shown on drawing AU T-001 and AU 3031A. The coping must be removed to access roof membrane and shall be installed after new membrane has been installed. |
| 2. Material: 20 GA galvanized steel coping with continuous clip on both sides. Color to match existing prefinished metal coping (brown/dark bronze). |
| 3. Installation: The Contractor shall replace and install prefinished metal coping per the manufacturer’s installation instructions. |
| DIVISION 13 – ENVIRONMENTAL QUALITY PROTECTION |
| A. GENERAL: |
| 05. AULT 08_Specification_FINAL_REV04a.pdf |
| DIVISION 1 – GENERAL REQUIREMENTS |
| A. CONTRACT REQUIREMENT: |
| B. DESCRIPTION OF WORK: |
| 1. THE PRINCIPAL COMPONENTS OF WORK include: |
| C. DESCRIPTION OF BIDDING SCHEDULE ITEM: |
| 1. Bidding Schedule item “Mobilization and preparatory work” includes the following: |
| D. COMMENCEMENT, PROSECUTION, AND COMPLETION OF WORK: |
| 1. COMMENCEMENT, PROSECUTION, AND COMPLETION OF THE WORK: See FAR 52.211-10 in Section F of the solicitation/contract. |
| 2. SUBMITTAL APPROVAL TIME: Except as otherwise provided for specific submittals, Western will require 14-calendar days for review of drawings or data submitted for approval. |
| 3. COMMENCEMENT OF CONTROL WORK: Do not perform any control board or outdoor equipment wiring until receipt of Government-furnished wiring diagrams. Western will furnish outdoor wiring and schematic diagrams according to the following table. Includ... |
| 4. OUTAGE AND CONSTRUCTION SCHEDULE RESTRICTIONS: In addition to the restrictions listed in Construction Standard 1, the following outage restrictions shall apply: |
| 5. PROTECTIVE GROUND LEADS: See WAPA Construction Standards, Standard 1 “General Requirements”, Section 1.4.14.3(1). |
| 6. MAXIMUM AVAILABLE FAULT CURRENT: When protective ground leads are required, the protective ground leads shall be sized as defined below and shall meet the requirements of Standard 1 – General Requirements, Section 1.4 “Safety and Health” and the f... |
| 7. TYPICAL FOUNDATIONS FOR GOVERNMENT-FURNISHED ELECTRICAL EQUIPMENT: Typical foundations are shown in Drawings AU 2314 and AU 2315. WAPA will design these foundations after receipt of the seismic report and informational drawings and data, includin... |
| 8. TYPICAL FOUNDATIONS FOR CONTRACTOR-FURNISHED ELECTRICAL EQUIPMENT: Typical foundations are shown on Drawings AU 2316 and AU 2317. Regarding foundations noted as “design not firm”: WAPA will design these foundations after receipt and final approv... |
| E. CONSTRUCTION SCHEDULE: |
| 1. SUBMITTAL TIME: Prepare and Submit a Construction Schedule to the Contracting Officer (CO) within 14-calendar days after date of Notice to Proceed. |
| 2. FORMAT AND DETAIL: Dates for each item of Government-furnished material shall be provided. Do not program dates earlier than the estimated delivery dates shown in the “Material” paragraph. |
| F. MATERIAL: Furnish all material for completing the work, except material furnished by WAPA as listed below: |
| 1. POINTS-OF-DELIVERY: Material furnished by WAPA will be delivered to Ault Substation. The Contractor shall inspect the equipment and report any damages to the Contracting Officer’s Representative (COR). |
| G. GEOLOGIC INVESTIGATIONS: |
| H. ELECTRIC POWER FOR CONSTRUCTION PURPOSES: |
| I. WATER FOR CONSTRUCTION PURPOSES: |
| J. EXPLOSIVES AND BLASTING: |
| K. SUBMITTALS AND CORESPONDENCE: |
| 1. GENERAL: The Contractor shall furnish submittals via email as specified in the Construction Standards and this Project Specification via the email address listed below. |
| 2. TRANSMITTAL: The Contractor shall submit all correspondence (Request For Information, Submittals, etc.) to the following email address. |
| 3. SUBMITTAL RESPONSE: WAPA will provide a response to all submittals in accordance with Division 1 paragraph D.2 of these specifications with an “Approved” or “Not Approved” status and with comments (as appropriate) to the email address where the su... |
| 4. PHYSICAL SAMPLE SUBMITTALS: When physical specimens or digital media are required to be submitted for approval, (i.e., brick samples, roofing material samples, carpeting, CDs, DVDs, etc.) the Contractor shall provide a digital cover letter outlini... |
| 5. PROJECT PROTOCOL: |
| DIVISION 2 – SITEWORK |
| A. DESCRIPTION OF BIDDING SCHEDULE ITEMS: |
| 1. Bidding Schedule item “Miscellaneous sitework” includes the following: |
| 2. Bidding Schedule item “Demolition” includes the following: |
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