VIPR-A02-X1_RevC.pdf

NSWC Panama City Division

PARTS LIST

DO NOT SCALE THIS DRAWING.

APPLICATION

NEXT ASSY USED ONDL LISTED ON

PROJECT:

Drawn

Engr/Dsgn

Checked

DESIGN APPROVAL SIZE DWG. NO. REV.

SCALE UNLESS NOTED: SHEET OF

APPROVED

DATE

DATE

THIS IS A COMPUTER GENERATED

DRAWING.

DO NOT MANUALLY UPDATE.

THIS DRAWING WAS GENERATED

USING

SOFTWARE

PART FILE:

DEPARTMENT OF THE NAVY

NAVAL SURFACE WARFARE CENTER PANAMA CITY

Panama City, Florida 32407-5000

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

FOR DRILLED HOLES SEE: AND 10387

.X =

STOCK FINISH ACCEPTABLE: YES

GOVERNMENT SPEFICATIONS ACCEPTABLE, EXCEPT

FOR MIL-STD-242 ITEMS.

MANUFACTURE TYPE AND NUMBER STATED FOR

REFERENCE ONLY; COMPONENTS AND/OR MATERIAL

OF EQUAL SPECIFICATIONS ARE ACCEPTABLE.

THREAD CLASS: 2

EQUIVALENT NATIONALLY RECOGNIZED NON-

WHERE GOVERNMENT SPECIFICATION INDICATED,

.XX =

.XXX =

INTERPRET THIS DRAWING

IN ACCORDANCE WITH

ASME Y14.100.

8 7 6 5 4 3 2 1

B

8 7 6 5 4 3 2 1

B

CC

DD

AA

BREAK SHARP EDGES: R.005

MACHINED SURFACE FINISH: 63

FRACTIONS: 1/64

ANGULAR: 0.5

BODY, INSTANT-ON

C 1 2

KWVZ 21 DEC 15

53711D

KWVZ 21 DEC 15

SOLID WORKS

.55

2 PL

.55

.94

.65 .84

.80

A

A

C

.65 .85

2 PL

.75

.63

CC

.635 .670

.425

2 PL.275

2 PL

.100

.250

2 PL 5/8-18 UNF-2A

WITH 45° LEAD-IN &

LEAD-OUT CHAMFERS

GO-NO GO GAGE

.003 F

F

.45

R.11

.156

.067±.002

2 PL THRU

.150

.875

2 PL

.947

.078 2.08

BB

D D

.31

1.20

.72

R.03

TYP 1.59

J

SECTION A-A

R.030

R.06

TYP

1.58

.555+ .000 .010

L M

SECTION B-B

45°

.31

2 PL

.03

2 PL

.392

N

SECTION C-C

.95

.070

TRUE R.23

.07 THD

RELIEF

.52

SECTION D-D

BOSS O-RING PORT

PER SAE J1926/1-3

(3/8-24 UNF-2B)

NOTES:

MANUFACTURE "BLANK" USING DIRECT METAL LASER SINTERING (DMLS) PROCESS WITH MONEL K-500 POWDER. THE MACHINING FACILITY AND THE DMLS MANUFACTURER SHALL JOINTLY DETERMINE WHERE ADDITIONAL MATERIAL IS NEEDED ON THE BLANK TO ACCOMPLISH FABRICATION OF THE FINISHED PRODUCT. PART HAS FOUR SMALL INTERNAL PASSAGE WAYS DESIGNED TO BE MANUFACTURED IN. DMLS BLANK WAS DESIGNED WITH 5/8" THREADS UP & NORMAL TO THE BUILD PLATFORM. 3-D CAD MODEL IS AVAILABLE IN THE FOLLOWING

FORMATS - SOLIDWORKS, PARASOLID, STL, IGES, AND ACIS.

MACHINE AS INDICATED DIRECTLY FROM THE DMLS PROCESS (NO ANNEALING REQUIRED). REFERENCE DIMENSIONS ARE MANUFACTURED INTO THE DMLS BLANK.

THE REFERENCED SURFACE FINSH APPLIES OVER THIS DIMENSION - MINIMUM; DEFAULT MACHINE SURFACE FINSIH APPLIES TO REMAINING SURFACE.

INTERNAL THREAD RELIEFS ARE MANUFACTURED INTO DMLS BLANK NOMINALLY .005 LARGER THAN THE MAXIMUM MAJOR DIAMETER.

ENGRAVE (OR DMLS MANUFACTURE) THE SERIAL NUMBER AS SHOWN, 0.06 HIGH CHARACTERS BY 0.01 DEEP. THE PROCURING ACTIVITY WILL ASSIGN THE SERIAL NUMBERS TO BE USED.

PLUG / MASK OFF ALL THREADS AND MASK OFF ALL SPECIFIED MACHINED SURFACES PRIOR TO BEAD BLASTING. BEAD BLAST EXTERIOR USING 100 -150 GRIT ALUMINUM OXIDE, SUPPLY

PRESSURE 90 ± 10 PSI, 6 ± 2 INCHES FROM THE SURFACE.

AFTER MACHINING AND FINISHING, HEAT TREAT PER THE FOLLOWING SCHEDULE - HOLD FOR 16 HOURS AT 1100° TO 1125°F FOLLOWED BY FURNACE COOLING AT A RATE OF 20°± 5°F PER HOUR TO 900°F (~ 10 HOURS). COOLING FROM 900°F TO ROOM TEMPERATURE MAY BE CARRIED OUT BY FURNACE OR AIR COOLING, WITHOUT REGARD FOR COOLING RATE.

AS A MINIMUM INSPECT PER MIL-STD-1916, VERIFICATION LEVEL III, FOR DIMENSIONS INDICATED BY THE SYMBOL .

1.

2.

3.

4.

5.

6.

7.

8.

6.

VIPR-A02-X1

CL OF F

CL OF F

CL OF F

CL OF F

CL OF F

REVISIONS

ZONE REV DESCRIPTION DATE APPROVED

A REDRAWN FOR DMLS PROCESS 21 DEC 15

B FIXED 0.05 DEPTH CALL OUT ON REGULATION

PORT. LENGTHENED ON-OFF PORT SPRING BOSS 29 DEC 15

C UPDATED AFTER INITIAL DMLS PROTOTYPE 20 JULY 16

VIPR

VIPR-A02-X1_RevC.SLDPRT

.015

.005

.050

.40 .35+ .01 .00

.09

.094+ .002 .000

.112+ .003 .000

.07

THREAD

RELIEF 2 PL

1.00+ .00 .01

DETAIL J

SCALE 6 : 1

BOSS O-RING PORT

PER SAE J1926/1-4

(7/16-20 UNF-2B)

TO DEPTH SHOWN

5/16-24 UNF-2B

WITH .03 X 45°

LEAD IN CHAMFER

32C

.002 S A

.001 A

A

.094±.001

.250+ .002 .000

.100

.07

THREAD

RELIEF

.03

THREAD

RELIEF

.122

.39

.062 THRU

.85+ .01 .00

.18

.46+ .00 .01

.30 .10

DETAIL L

SCALE 6 : 1

3/8-24 UNF-2B

#10-48 UNS-2B

GO-NO GO GAGE

.02 X 45°

CHAMFER

C

E

.230

.280

2 PL

.40

.094

.07

THREAD

RELIEF

.320 3.

DETAIL M

SCALE 8 : 1

3/8-24 UNF-2B

WITH .03 X 45°

LEAD-IN CHAMFER

BURST DISK PORT DETAIL

.005 S D

.001 D

D

.22

.510

.05

THREAD

RELIEF

.313+ .002 .001

.100

.052+ .003 .000

.06 .01

R.03

.77

.35

DETAIL N

SCALE 6 : 1

3/4-32 UN-2B

GO-NO GO GAGE

.005 S B

.0

B

B

C

R.003

R.003

.068 FLAT

R.010

.040

DETAIL P

SCALE 10 : 1

.015 X 45°

CHAMFER

R.005

.005

DETAIL R

SCALE 32 : 1

FILL PORT DETAIL ON/OFF VALVE PORT DETAIL

REGULATION PORT DETAIL

2 PLACES

3.

.005 S C

.005 S E

.005 S E

.005 S E

.005 S E

.010 S B

.002 S A .0

B

A

134 2568 7

D

C

B

A

8 7

D

C

34 2

B

CAGE NO.

ISSUED

DRAWN

SCALE

D 53711 2:1

SIZE

2 2

UNIT WT. SHEET

DWG. NO.

OF

REV.

TITLE

0.31

VIPR-A02-X1

BODY, INSTANT-ON

KWVZ C