VIPR-002-01_Rev_B.pdf

MANUFACTURE TYPE AND NUMBER STATED FOR

A A

D D

C C

B

12345678

B

12345678

ASME Y14.100.

IN ACCORDANCE WITH

INTERPRET THIS DRAWING

.XXX =

.XX =

WHERE GOVERNMENT SPECIFICATION INDICATED,

EQUIVALENT NATIONALLY RECOGNIZED NON-

2THREAD CLASS:

OF EQUAL SPECIFICATIONS ARE ACCEPTABLE.

REFERENCE ONLY; COMPONENTS AND/OR MATERIAL

GOVERNMENT SPEFICATIONS ACCEPTABLE, EXCEPT

STOCK FINISH ACCEPTABLE: YES 6.

.X =

FOR DRILLED HOLES SEE: AND 10387

DIMENSIONS ARE IN INCHES

UNLESS OTHERWISE SPECIFIED

Panama City, Florida 32407-5000

NAVAL SURFACE WARFARE CENTER PANAMA CITY

DEPARTMENT OF THE NAVY

PART FILE:

SOFTWARE

USING

THIS DRAWING WAS GENERATED

DO NOT MANUALLY UPDATE.

DRAWING.

THIS IS A COMPUTER GENERATED

DATE

DATE

APPROVED

OFSHEETSCALE UNLESS NOTED:

REV.DWG. NO.SIZEDESIGN APPROVAL

Checked

Engr/Dsgn

Drawn

PROJECT:

DL LISTED ON USED ONNEXT ASSY

APPLICATION

DO NOT SCALE THIS DRAWING.

PARTS LIST

NSWC Panama City Division

UNSPECIFIED MACHINED ROUNDS: R.020 MAX

AUTOCAD D 53711

8/25/2015JKC

BVIPR-002-01

BODY

ANGULAR: 0.5

FRACTIONS: 1/64

MACHINED SURFACE FINISH: 63

BREAK SHARP EDGES: R.005

.225 .380

.688

PORT OD

.563

PORT OD

R.100

2 PL

1.170 .875

.345

AA

.370 .475

.563

PORT OD

.688

PORT OD

.660

BB

.370

.190

R.175

2 PL

.630

.038

E

E

5/8-18 UNF-2A

WITH 45 LEAD-IN &

LEAD-OUT CHAMFERS

GO-NO GO GAGE

B

.070

THREAD

RELIEF

.40

.094

.038

.565

.0156 THRU

2 PL

.920

.990

.880

.015

2 PL

.945

.190

H

E J

SECTION A-A

BOSS O-RING PORT

PER SAE J1926/1-3

(3/8-24 UNF-2B)

TO DEPTH SHOWN

CL OF B

CL OF B

.745

K

SECTION B-B

5.

CL OF B

CL OF B

.156

.078

2 PL

.067±.002

2 PL

.975

2.67

CL OF B

CL OF B

.555+ .000 .010

R.06

TYP

.605 .563

PORT OD

2 PL

R.030

1.20

3. .80

.070

.725

CC

F

F

SECTION E-E

3.

C

.975

.500

PORT OD

.500

PORT OD

42°

.950

.100

45°

L

M

SECTION C-C

CL OF B

CL OF B

REVISIONS

ZONE REV DESCRIPTION DATE APPROVED

A REDRAWN FOR DMLS PROCESS 05 JAN 16

B UPDATED AFTER INITIAL DMLS PROTOTYPE 19 JUL 16

VIPR

VIPR-002-01_Rev B.SLDPRT

.015

.005

NOTES:

MANUFACTURE "BLANK" USING DIRECT METAL LASER SINTERING (DMLS) PROCESS WITH MONEL K-500 POWDER. THE MACHINING FACILITY AND THE DMLS MANUFACTURER SHALL JOINTLY DETERMINE WHERE ADDITIONAL MATERIAL IS NEEDED ON THE BLANK TO ACCOMPLISH FABRICATION OF THE FINISHED PRODUCT. PART HAS SIX SMALL INTERNAL PASSAGE WAYS DESIGNED TO BE MANUFACTURED IN THE DMLS BLANK. PART WAS DESIGNED WITH 5/8 THREADS UP & NORMAL TO THE BUILD PLATFORM. 3-D CAD MODEL IS AVAILABLE IN THE

FOLLOWING FORMATS - SOLIDWORKS, PARASOLID, STL, IGES, AND ACIS.

MACHINE AS INDICATED DIRECTLY FROM THE DMLS PROCESS (NO ANNEALING REQUIRED). REFERENCE DIMENSIONS ARE MANUFACTURED INTO THE DMLS BLANK.

THE REFERENCED SURFACE FINSH APPLIES OVER THIS DIMENSION - MINIMUM; DEFAULT MACHINE SURFACE FINSIH APPLIES TO REMAINING SURFACE.

INTERNAL THREAD RELIEFS ARE MANUFACTURED INTO DMLS BLANK NOMINALLY .005 LARGER THAN THE MAXIMUM MAJOR DIAMETER.

ENGRAVE (OR DMLS MANUFACTURE) THE SERIAL NUMBER AS SHOWN, .06 HIGH CHARACTERS BY .01 DEEP. THE PROCURING ACTIVITY WILL ASSIGN THE SERIAL NUMBERS TO BE USED.

PLUG / MASK OFF ALL THREADS AND MASK OFF ALL SPECIFIED MACHINED SURFACES PRIOR TO BEAD BLASTING. BEAD BLAST EXTERIOR USING 100 -150 GRIT ALUMINUM OXIDE, SUPPLY

PRESSURE 90 ± 10 PSI, 6 ± 2 INCHES FROM THE SURFACE.

AFTER MACHINING AND FINISHING, HEAT TREAT PER THE FOLLOWING SCHEDULE - HOLD FOR 16 HOURS AT 1100° TO 1125°F FOLLOWED BY FURNACE COOLING AT A RATE OF 20°± 5°F PER HOUR TO 900°F (~ 10 HOURS). COOLING FROM 900°F TO ROOM TEMPERATURE MAY BE CARRIED OUT BY FURNACE OR AIR COOLING, WITHOUT REGARD FOR COOLING RATE.

AS A MINIMUM, INSPECT PER MIL-STD-1916 VERIFICATION LEVEL III FOR THE DIMENSIONS INDICATED BY THE SYMBOL .

.050

1.

2.

3.

4.

5.

6.

7.

8.

.438+ .003 .001

2 PL

.094+ .003 .000

THRU

.267

.070

THREAD

RELIEF

.070

THREAD

RELIEF

.461±.002 .156+ .003 .000

.325

.100

.088

.030

THREAD

RELIEF

.608

.168 .857

.36

R.005

.070 3.

DETAIL H

SCALE 5 : 1

FIRST STAGE REGULATION PORT DETAIL

BOSS O-RING PORT

PER SAE J1926/1-2

TO DEPTH SHOWN

(5/16-24 UNF-2B)

1/4-48 UNS-2B

GO-NO GO GAGE

.005 G

1/4-48 UNS-2B

GO-NO GO GAGE

.004 G

3.

C L O

F B

.002 G

.004 G

.004 G .004 G

G

.40 .070

THREAD

RELIEF

.250+ .002 .000

.313

.310

.219+ .002 .000

1.265

.760

.060+ .015

.000 WALL

.195 .235

.45

DETAIL E

SCALE 5 : 1

MAIN VALVE PORT DETAIL

BOSS O-RING PORT

PER SAE J1926/1-4

TO DEPTH SHOWN

(7/16-20 UNF-2B)

.005 H

.020 X 45

CHAMFER

(3 PL)

3.

3.

3.

C

.010 M H

H

.070

THREAD

RELIEF

.070

THREAD

RELIEF

.094+ .003 .000

THRU

.267

.438+ .003 .001

2 PL

.461±.002

.156+ .003 .000

.325 .100 .030

THREAD

RELIEF

.088

.618

.092

.575

.36

R.005

3. .070

N

DETAIL J

SCALE 5 : 1

SECOND STAGE REGULATION PORT DETAIL

BOSS O-RING PORT

PER SAE J1926/1-2

TO DEPTH SHOWN

(5/16-24 UNF-2B)

1/4-48 UNS-2B

GO-NO GO GAGE

.004 F

1/4-48 UNS-2B

GO-NO GO GAGE

.005 F

3.

CL OF B 32

.004 F

.004 F

.004 F

.002 F

F

.029+ .003 .000

R.005 MAX

2PL

DETAIL N

SCALE 30 : 1

THIS DETAIL APPEARS IN 2 PL

1 EACH IN DETAILS H AND J

KEEP SHARP

EDGE

A

134 2568 7

D

C

B

A

8 7

D

C

34 2

B

CAGE NO.

ISSUED

DRAWN

SCALE

D 53711 24:1

SIZE

2 3

UNIT WT. SHEET

DWG. NO.

OF

REV.

TITLE

0.58

BODY

JKC BVIPR-002-01

.094+ .002 .000

.112+ .003 .000

.40

.35+ .01 .00

1.00+ .00 .01

.09

.070

THREAD

RELIEF

.070

THREAD

RELIEF

DETAIL K

SCALE 6 : 1

FILL/GAUGE PORT DETAIL

BOSS O-RING PORT

PER SAE J1926/1-4

(7/16-20 UNF-2B)

TO DEPTH SHOWN

.002 S A

5/16-24 UNF-2B

WITH .03 X 45

LEAD-IN CHAMFER

.002 S A

.001 A

A

.070

THREAD

RELIEF

.280

2 PL

.230

.094

.357

.320 3.

DETAIL L

SCALE 6 : 1

BURST DISC PORT DETAIL

3/8-24 UNF-2B

WITH .03 X 45

LEAD-IN CHAMFER

.005 S D

.001 D

.070

THREAD

RELIEF

1.06

.28

.160+ .002 .003

.1880 .1875

.028

1.172

.375+ .010 .000

.405+ .010 .000

O O

SECTION F-F

SCALE 4 : 1

LEE JET PORT DETAIL

#12-24 UNC-2B

(INCOMPLETE THREADS

ACCEPTABLE)

45 CHAMFER

R.003 MAX

.003 C

C

.005

R.005

DETAIL N

SCALE 40 : 1

.185

.07

THREAD

RELIEF

.100

.465+ .000 .010

.250+ .002 .000

.845+ .010 .000

.122

.094±.001 .030

THREAD

RELIEF

.39

1.192+ .025 .000

.30 3.

.10 3.

DETAIL M

SCALE 6 : 1

PILOT PORT DETAIL

3/8-24 UNF-2B

.005 S E

#10-48 UNS-2B

GO-NO GO GAGE

.005 S E

.02 X 45

CHAMFER

3.

C

.005 S E

.125

23.5°

VIEW O-O

SCALE 4 : 1

.062

.067

.043

DETAIL P

SCALE 18 : 1

3.

3.

D

A

134 2568 7

D

C

B

A

8 7

D

C

34 2

B

CAGE NO.

ISSUED

DRAWN

SCALE

D 53711 24:1

SIZE

3 3

UNIT WT. SHEET

DWG. NO.

OF

REV.

TITLE

0.58

BODY

JKC BVIPR-002-01