CT 1-2_Marley-236500_cooling tower_resubmittal_2.4.pdf
PDF 8 MB Posted
- Attached to
- Lima - Preventive Maintenance Cooling Towers 1&2
- Solicitation number
- 19PE5026Q0059
- Issued by
-
Department of State US Embassy Lima
About this file
This submittal package documents the engineering and construction service for HVAC cooling tower replacement at the U.S. Embassy in Lima, Peru, submitted by Sea Pac Engineering, Inc. on May 4, 2022. The project involves the installation of Marley NC8402HAN1 cooling towers, a 1-cell crossflow design manufactured by SPX Cooling Technologies. The tower is specified for 540 gpm water flow with a 10°F temperature range, cooling from 95°F hot water to 85°F cold water at a 76°F wet-bulb temperature. Equipment specifications include a 3 HP NEMA Premium Efficiency motor operating at 1200 RPM, 3-phase 60 Hz power at 230/460V, with dimensions of 14'-2" width, 8'-4¾" length, and 10'-3" height. The cooling tower features stainless steel construction (Series 300) throughout the casing, structure, collection basin, and distribution basin, with a 20 mil PVC film fill and integral louvers and drift eliminators. Basin accessories include Class 125 ANSI flanged connections, a 1-inch water makeup float valve, electronic water level sensor, and BasinGard Filter for debris capture. The tower incorporates an IMI 685A mechanical switch with vibration cutoff and provides approximately 206.4 man-hours of field installation labor.
The submittal includes comprehensive technical documentation consisting of product performance data, motor specifications, control system details, storage guidelines, maintenance procedures, and detailed engineering drawings covering supporting steel plans, piping configurations, basin water level details, ladder and safety cage specifications, and conduit installation requirements. Sound testing data independently verified by a CTI-licensed agency confirms compliance with ATC-128 standards, with published sound pressure levels at 50 feet measuring 50 dBA at the air inlet face. The package also contains accessory specifications for the easy-fit guardrail system (reducing parts by 73% compared to previous designs), BasinGard Filter benefits, LLC water level control probe systems, and makeup float valve specifications. All materials are manufactured to American standards with appropriate tolerances and include field assembly instructions with safety considerations per OSHA requirements.
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| File | Type | Posted |
|---|---|---|
| CT 1-2_Marley-2-NC IOM manual.pdf | ||
| 26Q0059 and 26Q0060_Questions Answers.pdf | ||
| 26Q0059_Amendment_SF-30.pdf | ||
| 26Q0059_RFQ document.pdf |
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SUBMITTAL COVER SHEET
Vendor Name
Address Address
Phone No. Phone No.
Fax No. Fax No.
Address
Phone No. Fax No. Date
YES X 2.3
Two Copies Returned to Contractor
Date:
Signed:
213-487-6131
Date Received from Contractor Date to Design / Consultant
Sea Pac Engineering, Inc.
625 S New Hampshire Ave
213-487-6130 213-487-6131
Subcontractor Name
Section No. 23 65 00 2.4
PROJECT NAME
Engineering and Construction Service HVAC System:
Coooling Towers Replacement At The U.S Embassy
Lima, Peru Paragraph No. Detail No.
Prime Contractor's Certification of Review
Sea Pac Engineering, Inc.
625 S New Hampshire Ave
213-487-6130
Submittal No.
Submittal Prepared By
Department of State- OBO
David LePrepared By:
May 2, 2022
Civil
Date Returned to CM
Of Previous Submittal No. Dated
Structural
Landscape
Electrical
One Copy to Inspector
One copy to District
One Copy to CM File
Date Returned to Contractor
Other
Mechanical Distribution Record
One Copy to Architect
Resubmitted ? NO
Los Angeles, CA 90005
SUBMITTAL DESCRIPTION
Los Angeles, CA 90005
Ver.1.1.06
May 4, 2022
John Lee
Additional Notes
Cooling Tower
Please see the following pages.
Thank you.
May 4, 2022
CoolSpec™ Version 7.3.8 Product Data: 4/4/2022 (Current)
4/8/2022 11:50:25 AM
Job Information ———————————————————— Selected by ——————————————————————————————————————————— SPX Cooling Technologies, Inc. Anthony Shank 7401 West 129th Street Tel 9136647559 Overland Park, KS 66213 US anthony.shank@spx.com
Cooling Tower Definition ————————————————————————————————————————————————————————————————————— Manufacturer Marley Fan Motor Speed 900 rpm
Product NC Steel Required Fan Motor Output per cell * 3.000 BHp
Model NC8402HAN1 Required Fan Motor Output total * 3.000 BHp
Cells 1 Fan Motor Capacity per cell 3.000 Hp
CTI Certified Yes Fan Motor Output per cell 3.000 BHp
Fan 7.0 ft, 6 Blades, Low Sound Fan Motor Output total 3.000 BHp
Fan Speed 214 rpm, 4706.1 fpm Air Flow per cell 47720 cfm
Fans per cell 1 Air Flow total 47720 cfm
Fill Type MX75 Static Lift 10.6 ft
Distribution Head Loss 0.0 ft
ASHRAE 90.1 Performance 191 gpm/Hp
Model Group Standard Low Sound (A)
* Required Fan Motor Output assumes VFD operation
Conditions ———————————————————————————————————————————————————————————————————————————————— Tower Water Flow 540.0 gpm Air Density In 0.07130 lb/ft³
Hot Water Temperature 95.00 °F Air Density Out 0.07113 lb/ft³
Range 10.00 °F Humidity Ratio In 0.01585
Cold Water Temperature 85.00 °F Humidity Ratio Out 0.02958
Approach 9.00 °F Wet-Bulb Temp. Out 88.40 °F
Wet-Bulb Temperature 76.00 °F Estimated Evaporation 5.4 gpm
Relative Humidity 50 % Total Heat Rejection 2690500 Btu/h
Capacity 100.0 %
• This selection satisfies your design conditions.
Weights & Dimensions ——————————————————————————— Minimum Enclosure Clearance ——————————————— Per Cell Total Clearance required on air inlet sides of tower
Shipping Weight 4560 lb 4560 lb without altering performance. Assumes no
Heaviest Section 4560 lb air from below tower.
Max Operating Weight 9989 lb 9989 lb
Width 14'-2" 14'-2" Solid Wall 3.0 ft
Length 8'-4 ¾" 8'-4 ¾" 50 % Open Wall 3.0 ft
Height 10'-3"
Weights and dimensions do not include options; refer to sales drawings. For CAD layouts refer to file 8402_ALN.dxf
Cold Weather Operation —————————————————————————————————————————————————————————————————————— Heater Sizing (to prevent freezing in the collection basin during periods of shutdown) Heater kW/Cell 12.0 9.0 7.5 6.0 4.5 3.0
Ambient Temperature °F -23.34 -6.55 1.85 10.24 18.64 27.03
CoolSpec™ Version 7.3.8 © 2022 SPX Cooling Technologies, Inc.
Product Data: 4/4/2022 (Current) 4/8/2022 11:50:23 AM
Job Information ———————————————— Selected by ———————————————————————————————— SPX Cooling Technologies, Inc. Anthony Shank 7401 West 129th Street Tel 9136647559 Overland Park, KS 66213 US anthony.shank@spx.com
Cooling Tower Definition —————————————————————————————————————————————————————— Manufacturer Marley Fan Speed (100.0 %) 214 rpm Product NC Steel Fan Tip Speed (100.0 %) 4706.1 fpm Model NC8402HAN1 Fan Motor Speed (100.0 %) 900 rpm Cells 1 Fan Motor Capacity per cell 3.000 Hp Fan 7.00 ft, 6 Blades, Low Sound Fan Motor Output per cell 3.000 BHp Fans per cell 1 Fan Motor Output total 3.000 BHp
Model Group Standard Low Sound (A)
Sound » Independently Verified ————————————————————————————————————————————————— 1 - Cell sound data for an unobstructed environment.
Sound Pressure Level (SPL) expressed in dB (re: 20x10-6 Pa) Sound Power Level (PWL) expressed in dB (re: 1x10-12 watts)
Octave Band Center Frequency (Hz) Overall Distance Location 63 125 250 500 1000 2000 4000 8000 dBA
5.00 ft Air Inlet Face SPL 60 64 62 59 56 57 54 48 | 63
5.00 ft Cased Face SPL 58 58 55 56 48 44 41 34 | 56
5.00 ft Fan Discharge SPL 62 64 67 61 59 58 53 48 | 65
50.00 ft Air Inlet Face SPL 56 53 46 45 46 42 40 35 | 50
50.00 ft Cased Face SPL 54 51 49 44 43 38 31 20 | 47
50.00 ft Fan Discharge SPL 55 60 59 52 52 48 45 38 | 57
Tower PWL 87 92 91 84 84 80 77 70 | 89
Notes —————————————————————————————————————————————————————————————————————
• Sound levels have been independently verified by a CTI-licensed sound test agency to ensure validity and reliability of the published values.
• Measurement and analysis of the sound levels were conducted by a certified Professional Engineer in Acoustical Engineering.
• Sound pressure levels were measured and recorded on various models in the acoustic near-field and far-field locations using ANSI S1.4 Type 1 precision instrumentation.
• Sound pressure levels were measured and recorded in full conformance with CTI ATC-128 test code November 2019 revision published by the Cooling Technology Institute (CTI).
Other Resources ———————————————————————————————————————————————————————————— For additional information on sound-related topics please see:
Sound Power Impacts Per CTI Code Revision https://spxcooling.com/library/sound-power-impacts-per-cti-code-revision/ Understanding and Evaluating Cooling Tower Sound Levels Among Manufacturers https://spxcooling.com/library/understanding-and-evaluating-cooling-tower-sound-levels-among-manufacturers/
SPX Cooling Technologies
7401 West 129 Street Overland Park, KS 66213 email: William.Zavislak@spx.com
Submittal to:
Valen Lee Sea Pac Engineering
Project:
Lima Project
Engineer:
Sea Pac Engineering Los Angeles, CA USA
Opportunity / Quote No. (Ver): WILLIAM ZAVISLAK_220407_125201130 / William Zavislak_220407_125818889 (1)
Rep Quote No.: May 4, 2022
TOWER MODEL PERFORMANCE
CONDITIONS
MOTOR DATA TOWER DIMENSIONS WEIGHTS
Quantity of (2) Marley NC Class Diamond Series model NC8402HAN field assembled 1-Cell crossflow cooling tower(s)
Per 1-cell tower:
540 gpm
95.0 °F Hot Water
85.0 °F Cold Water
76.0 °F Entering WB
NEMA 3 HP 1 speed / 1 wind 3 phase / 60 Hz / 230/460v 1.15sf / TEFC
1200 RPM
Premium Efficiency Inverter duty nameplated
Site Voltage; 240
Each cell: (without options) Length 8' - 4 3/4" Width 14' - 2" Height 10' - 3" Per 1-cell tower: (with options) Length 14' - 9 15/16" Width 14' - 2" Height 13' - 4 5/8"
Per cell:
Shipping: 6,225 lb Operating: 11,656 lb
Per 1-cell tower:
Shipping: 6,224 lb Operating: 11,655 lb
Quantities shown below are per tower.
Base Tower Construction/Equipment:
Stainless Steel casing.
Stainless Steel structure.
Stainless Steel (per SS Grade) collection basin.
Stainless Steel (per SS Grade) distribution basin.
All stainless steel is series 300.
Low Sound fan with aluminum blades.
Marley designed belt drive with 5-year limited warranty (V-belt with one year warranty).
20 mil PVC film fill with integral louvers and drift eliminators designed and manufactured by Marley.
Published sound data is independently verified by a CTI licensed test agency.
CTI certification per STD-201.
35 in fan cylinder extension.
HDG steel fan guard.
Collection Basin Connections and Accessories:
All flanges are to Class 125 ANSI B16.1 standard.
All threads are to American Standard Pipe Taper Thread.
(1) 6 in (152 mm) diameter flanged cased face outlet(s) with trash screen(s).
8 in (203 mm) diameter hole and bolt circle(s) for equalization, One per Cell 4 in (102 mm) diameter combination drain and overflow in each cell 4 in (102 mm) additional drain with plug in each cell
(1) 1 in (25.4 mm) water make-up float valve Probe type electronic water level sensor with the following events: make-up, low-alarm, high-alarm, low-cutoffFactory installed basin sweeper piping, 20 psi (1.38 bar), Standard
Distribution Basin Inlet and Accessories:
(2) 6 in (152 mm) diameter top inlet connections per cell.
(2) 6 in (152 mm) horizontal flow control valves per cell.
BasinGard™ Filter in each basin.
Maintenance & Maintenance Access Features:
Tower is designed in accordance with OSHA safety standards.
This quotation includes features that will allow safe access on the fan deck while the fan is still operating.
Convenient access to the collection basin and plenum area is provided via a large access door located on each endwall Stainless Steel (per SS Grade) plenum walkway in each cell Easy fitting perimeter guardrail, kneerail & toeboard
(2) Cased face ladders Easy fitting ladder safety cage(s) Self closing safety gate(s) included at the top of the access ladders
SPX Cooling Technologies
7401 West 129 Street Overland Park, KS 66213 email: William.Zavislak@spx.com
Control Systems:
(1) IMI 685A Mechanical sw, DPDT, manual reset + 30' cord vibration cutoff switch per cell
Chemical Delivery System:
None
Field Installed Equipment:
The field installed portion of the equipment will require approximately 206.4 man-hours of installation time after the tower arrives at the jobsite (based on USA experienced crew). The price to install these components is NOT included in the total price.
Please advise if the drawing type you need has not been supplied. These are the available drawing types:
• PDF 2D documents - These documents display the tower geometry with dimensions, notes and annotations.
• DWG 2D AutoCAD layouts – This 2D layout is a full scale electronic representation of the tower to insert into your own AutoCad layout. The .dwg contains no text so should be accompanied by the PDF files.
• JT 3D solid model files - These lightweight 3D solids may be used by solid model programs such as NX (Unigraphics), I-DEAS, Solid Edge, Catia, Pro/Engineer, and Autodesk Inventor 2009, among others. A free JT viewer can be found at www.jt2go.com. JT is not compatible with Revit; however, the JT file can be converted to DWG using Autodesk Inventor and then imported into Revit. This results in a heavy Revit file thus not suitable for all applications.
• Revit – Configuration specific Revit files are not yet available. However, a lightweight Revit part family showing the basic tower may be downloaded from our website. Go to http://spxcooling.com/revit.
Coating over Galvanized rev4.doc 9/10/08 BP page 1 of 2
Coating over Galvanized Steel for Cooling Towers –
An Unwise Choice
Coating damage is inevitable, whether during assembly, transportation, operation, or maintenance. If the coating barrier is breached in any way, through damage, deterioration, defects, or water absorption, the protection is compromised. Also, coating over galvanized reduces the cathodic protection provided by the zinc. While cuts and scratches of bare galvanized steel are protected by the anodic action of the surrounding zinc surface, if the galvanized steel is coated, this action can be impeded since the zinc surface is not available to the electrolyte. In effect, the coating disables much of the protection provided by the zinc and the durability of the material is largely dependent on the quality of the coating alone.
Coating quality is sensitive to surface preparation, ambient conditions at time of application, process variables, and human error as evidenced by the need for complex quality assurance programs. There are many opportunities for problems to occur. For example, optimal surface preparation is difficult to obtain with mild chemical cleaning alone. Harsh chemical or mechanical preparation is better but will remove some zinc, thus reducing the benefit of the galvanizing.
Electrostatically applied powder coatings can easily be non-uniform due to incomplete or imbalanced electrical fields. Unavoidable phenomena such as back-ionization and the Faraday cage effect result in coating defects such as orange peeling, “star” blemishes, and incomplete coating.[1,3] Powder coating over galvanized steel presents unique problems such as poor adhesion, outgassing of air pockets (causing pinholes in coating), and bubbling during cure stage, which result in poor coating quality. In fact, one powder coating consultant calls galvanized steel an “unstable substrate” which is “high-risk” and “comes with a higher defect rate”.[2]
Porosity is a common problem with coatings and can actually be a local accelerator of corrosion. Also, coatings can blister, and peel away or chip off to create plugging problems in cooling systems. Furthermore, by the nature of coatings, maintenance is inevitable. Maintenance accessibility of many of the surfaces in a factory assembled cooling tower is severely limited or non-existent.
Coating of galvanized steel will not allow increased cycles of concentration nor increased limits for water constituents such as chlorides or sulfates. Promoters of coated galvanized steel will not explicitly guarantee extended product life.
Coating over Galvanized rev4.doc 9/10/08 BP page 2 of 2
Because the life of a coated surface is highly variable due to process, handling, and environmental factors, cooling tower purchasers should not regard coated galvanized steel as a viable material option. While properly and carefully applied coatings can add life to galvanized steel under limited circumstances, uncoated galvanized steel is the more prudent choice for HVAC cooling towers. Coated galvanized steel for cooling towers should not be considered a premium material. Truly premium materials such as stainless steel or plastics are available if water or environmental conditions warrant.
Given the possibility of zinc removal, pinholes, damage, or general poor quality of a coating applied over galvanized steel, the service life of the equipment can actually be less than that of uncoated galvanized steel (Figure 2).
Features of Tower Basin Material Choices:
BASIN MATERIALS: Coated HMG HMG Stainless Steel
Abrasion resistant x x
Consistent quality x x
Low initial cost x
No white rust x x
Long life expectancy x
Low maintenance x x
Scratch resistant x x
Easy to inspect x
Homogeneous x
Corrosion-resistant full thickness x
Fire proof x x
Unaffected by UV and aging x x
(HMG = Heavy Mill Galvanized steel)
Cited Sources:
1. Guskov, Sergey. 1996. Electrostatic Phenomena in Powder Coating. Nordson Corporation, Westlake, Ohio.
2. Liberto, Nick. November, 2002. Powder Coating Clinic – Powder Reject Rates. Products Finishing Magazine website.
Gardner Publications, Inc., Cincinnati, Ohio. http://www.pfonline.com/articles/clinics/1102cl_pwd5.html.
3. Talbert, Roger. 1998. Powder Coater’s Manual. (internet adoption - http://www.coatings.de/manual/kap10-1.pdf) Curt R.
Vincentz Publishing, Hannover, Germany.
No.:
Date: 05-JAN-2016
DATA SHEET
Three-phase induction motor - Squirrel cage rotor
Customer :
Product line : W22 NEMA Premium - Ball Bearings
Frame : 213/5T Output : 3 HP Frequency : 60 Hz Poles : 8 Full load speed : 865 Slip : 3.89 % Voltage : 208-230/460 V Rated current : 10.1-9.12/4.56 A Locked rotor current : 62.0/31.0 A Locked rotor current (Il/In) : 6.8 No-load current : 5.43/2.71 A Full load torque : 18.0 lb.ft Locked rotor torque : 230 % Breakdown torque : 280 % Design : B Insulation class : F Temperature rise : 80 K Locked rotor time : 44 s (hot) Service factor : 1.25 Duty cycle : S1 Ambient temperature : -20°C - +40°C Altitude : 1000 Degree of Protection : IP55 Approximate weight : 176 lb Moment of inertia : 2.1065 sq.ft.lb Noise level : 52 dB(A)
D.E. N.D.E. Load Power factor Efficiency (%) Bearings 6308 ZZ 6207 ZZ 100% 0.71 85.5 Regreasing interval --- --- 75% 0.63 85.5 Grease amount --- --- 50% 0.50 84.0
Notes:
Typical Motor Data Sheet
Performed by Checked
Cooling Tower Component Storage – Prior to Assembly storage guidelines
These storage guidelines are for field-erected cooling towers and other “knockdown” (KD) cooling towers to be stored at the jobsite beyond three weeks before being assembled. Secure materials in a safe area and label “for cooling tower installation.”
See the handling instructions for specific components below.
PVC Film Fill and Packs
Handle PVC fill components carefully and protect from heat and UV damage (embrittlement) on the jobsite. Avoid tearing or mashing while unloading. When storing sheets and pack assemblies beyond three weeks, store indoors away from direct sunlight. If no shading structure exists, cover PVC materials with shade cloth, tarp, plastic sheeting or plastic-coated paper. To prevent heat accumulation and sheet distortion:
• �Cover the sheet stack with either an insulating material such as plywood or a breathable insulating material such as shade cloth. If neither is available, a gap of approximately 6" (15cm) between the cover and the top of the stack is required.
• �Allow hot air inside the stack to escape by venting or using breathable cloth.
• �Arrange so air flows freely under the bottom of the stack.
Geareducer® Gear Drives and Motors
Store gear drives and motors in an enclosed building to avoid infiltration of contaminants into gears and motor windings. Rotate motor shaft monthly so that bearing surfaces are adequately lubricated. Air conditioning is not required.
PVC/RTR Piping
Store piping in an enclosed building to avoid infiltration of contaminants into bell and spigot groove areas which could contribute to joint leaks at installation. Keep paper plugs taped over pipe ends intact. Store distribution system branch arms and nozzles away from direct sunlight.
Fiberglass Framing and Casing Panels
Elevate framing members off the ground. Store casing panels upright or angled to prevent rainwater and condensation ponding and permanent staining. Avoid direct sunlight.
Lumber Framing
Place lumber and plywood stacks on dry, flat ground. Allow space between the ground and lumber for air circulation. Line up spacers vertically within the stacks so that weight above does not distort lumber below. Wrap the top, ends and sides of lumber and plywood with breathable lumber wrap material to minimize exposure to moisture and direct sunlight. If wrap is not available, place scrap plywood or other covering over the top and ends of each wood stack to help control damage.
Miscellaneous
Store all fluids, oil, caulking, thread guard and aerosols indoors to prevent freezing, water and heat damage.
Cooling Tower Long Term Downtime Preparations
Protecting a cooling tower prior to startup or during downtime of at least a month requires several critical maintenance steps.
If the cooling tower is not installed or connected to power:
1. �At least once a month, turn fan and motor shafts by hand for ten revolutions or more to lubricate bearings and gears.
2. �Every three months, lubricate motor and fan shaft bearings (if applicable).
3. �Check the electrical equipment manufacturers’ user manuals for storage instructions. To prevent condensation, dust, insects and other foreign material from entering electrical equipment, store these items inside whenever possible. If outside storage is necessary, position or mount electrical cabinetry so that it is ventilated and drains as designed.
4. �If supplied with motor space heaters, consider energizing them to prevent condensation.
5. �Open all tower drains. Position or mount galvanized steel components so they drain and dry completely to prevent stains.
If the cooling tower will remain idle 6 months or longer, consider these additional steps:
6. �If equipped with a gearbox, fill it with oil in lieu of turning the fan shaft by hand. Return oil level to normal operating level when resuming service. Reference User Manual: Cooling Tower Downtime Instructions Z0238848 at spxcooling.com.
7. �Perform insulation tests on motor windings before resuming service.
If the cooling tower is installed and connected to power:
Operate the motor for at least three hours per month to dry out windings and lubricate bearing surfaces. Reference User Manual:
Marley Fan Motor Z0239042 at spxcooling.com.
2. �Operate the motor with belt, coupling or driveshaft connected to turn fan shaft and lubricate bearings and gears.
3. �Check electrical equipment manufacturers’ user manuals for storage instructions.
4. �If supplied with motor space heaters, consider energizing to prevent condensation.
5. �Open all tower drains so water drains and tower dries completely to prevent stains.
Z1110148 | ISSUED 1/2020
©2020 SPX COOLING TECHNOLOGIES, INC. ALL RIGHTS RESERVED
In the interest of technological progress, all products are subject to design and/or material change without notice.
SPX COOLING TECHNOLOGIES, INC.
7401 WEST 129 STREET
OVERLAND PARK, KS 66213 USA
913 664 7400 | spxcooling@spx.com spxcooling.com storage guidelines
The new guardrail system for NC towers offers faster assembly and easier maintenance. A significant reduction in parts and clear instructions ensure that your guardrails are assembled accurately and securely.
Pre-assembled parts make installation easy Integrated toe board
Complies with OSHA standards
Pre-Assembled Guardrails are shipped as large welded sections that are self fixturing for easy and simple installation.
Fewer Parts With 130 fewer parts to contend with, you save both time and effort.
One Bolt Diameter No more switching tools.
Install your rails quickly without searching for the right tool for a variety of bolt sizes.
NC
easy-fit guardrail and safety cage accessories
Go from this... to this.
Element Old Design New Design Reduction Steel parts total 41 11 73%
Plastic plugs total 56 0 100%
Hardware pieces total 262 132 50%
Number of unique pieces 8 4 50%
Number of bolt diameters 2 1 50%
Clear Instructions User-friendly installation instructions take the guesswork out of assembling your guardrails.
Simpler is Safer A significant reduction in parts and new clear instructions ensure that your easy fit guardrails are assembled accurately and securely.
Guardrail single cell example
Element Old Design New Design Reduction Cage pieces total 27 4 85%
Hardware pieces total 274 128 53%
Number of unique pieces 7 3 57%
No. of bolt/screw diameters 2 1 50%
Safety cage example
ACC-NC-2B | ISSUED 11/2016
COPYRIGHT © 2016 SPX CORPORATION
In the interest of technological progress, all products are subject to design and/or material change without notice.
SPX COOLING TECHNOLOGIES, INC.
7401 WEST 129 STREET
OVERLAND PARK, KS 66213 USA
913 664 7400 | spxcooling@spx.com easy-fit guardrail and safty cage
Summary
• � Captures mineral scale, pipe rust, fibers and other debris in the hot water basin
• � Reduces risk of basin overflow by ensuring free flow of water to nozzles, with up to 75% heavy debris blockage
• � Extends components life by preventing debris from reaching other components downstream – including cooling tower fill, pump impellers and heat exchangers
• � Antimicrobial nylon filter with stainless steel grid for stability (patent-pending)
• � Easy "retrofit" filtration system to factory-assembled, crossflow cooling towers
• � Conserves water by eliminating filter backwash
Features
• Durable in harsh cooling tower environments
• � Replaceable for ease of cleaning and renewal of antimicrobial properties
• � Provides more than double the clog resistance compared to a basin without the BasinGard Filter
• Captures debris #4 mesh or larger
Benefits
• � Reduces maintenance and cleaning costs
• Easy to install
• � Reduces risk of basin overflow without monthly cleaning
• � Guards against premature component replacement and helps maintain cooling tower performance
MARLEY® BasinGard™ FILTER Part of MarleyGard™ Water Management and Tower Protection Tools
SP-BGF-20 | ISSUED 01/2020
COPYRIGHT © 2020 SPX CORPORATION
In the interest of technological progress, all products are subject to design and/or material change without notice.
SPX COOLING TECHNOLOGIES, INC.
7401 WEST 129 STREET
OVERLAND PARK, KS 66213 USA
913 664 7400 | spxcooling@spx.com
LLC water level controls specifications
Marley LLC water level controls provide a state of the art system to control and monitor the water level in your cooling tower collection basin. Relays operating in conjunction with suspended stainless-steel electrode probes, monitor basin water levels, providing simple solenoid-valve water makeup or discrete on/off signals to more sophisticated automation controls. Optional configurations include makeup along with high and low water level alarm and cutoff, or pump cutoff. Packaged systems including any of these variations are available.
The electrode probe tips are 303 stainless steel suspended from a noncorrosive PVC enclosure box with 30 feet of wire lead for each probe. A galvanized or stainless steel metal stilling chamber is installed over the probes to calm the water for accurate readings.
Marley control panels can be enhanced to include water makeup controls. Makeup water solenoid valves are also available. A complete system includes the LLC control panel, hanging probe system with stilling chamber and a solenoid valve for water makeup.
Typical E-3 Probe System
Electrode Probe installed in a Marley NC® cooling tower
LLC water level control probe type system
SPEC-LLC-18 | ISSUED 8/2018
© 2009-2018 SPX COOLING TECHNOLOGIES, INC | ALL RIGHTS RESERVED
In the interest of technological progress, all products are subject to design and/or material change without notice.
SPX COOLING TECHNOLOGIES, INC.
7401 WEST 129 STREET
OVERLAND PARK, KS 66213 USA
913 664 7400 | spxcooling@spx.com spxcooling.com
LLC water level controls
LLC Control Panel Features
| • | NEMA 4X fiberglass enclosure |
| • | Mounting flanges located top and bottom |
| • | Outdoor rated |
| • | Stainless steel continuous hinge |
| • | Swing out lid with stainless steel clamps |
| • | Lock-out capabilities |
| • | � 14" high x 12" wide enclosure for configurations |
with up to 3 cards
• � 18" high x 16" wide enclosure for configurations with up to 5 cards
Electrical Components
| • | Main breaker disconnect |
| • | � HAND-OFF-AUTO selector switch for manual fill |
control when makeup card is used
• � Output contact for makeup card is internally powered with 120 VAC for use by customer
• � User terminal points for connecting field devices e.g. solenoid, water level probes and alarm devices
| • | Terminal strip raised for easy access | ||
| • | � Wiring diagram and user manual | ||
| • | Built to UL and CUL standards | ||
| • | Single enclosure for all control cards | ||
| • | Level cards as required for following conditions: | ||
| Make up | High alarm | ||
| Low alarm | High level cutout | ||
| Low level cut out |
makeup float valve
SP-FV | ISSUED 06/2017
COPYRIGHT © 2017 SPX CORPORATION
In the interest of technological progress, all products are subject to design and/or material change without notice.
SPX COOLING TECHNOLOGIES, INC.
7401 WEST 129 STREET
OVERLAND PARK, KS 66213 USA
913 664 7400 | spxcooling@spx.com spxcooling.com n Heavy duty red brass body construction n Buna rubber seal disc assures positive shut-off
| n | Free flow outlet |
| n | Fully adjustable |
| n | Available from 3/8" through 2" |
diameters n Floats available in polypropylene or copper
Maintain inlet water pressure at or below 50 psig (3.45 bar)to ensure valve seal life
Maintenance Know How
Designed specifically for cooling tower duty, Marley makeup water float valves provide long life with little maintenance.
Typically, valves are available in complete kits which include valve, float arm and float to fit a specific application.
When installed some trial and error adjustment of the float valve may be required to balance the makeup water with tower operation. Ideally, the float level valve setting will be when no water is wasted through the overflow at pump shutdown. However, the water level after pump start-up must be deep enough to assure positive pump suction.
TOWER
MODEL
A
THRU
6" [152]
8422 8" [203]
NC_SOUNDCERT_B
certificate of independent Sound validation
Marley nc® cooling tower
This document certifies that published sound data for the Marley NC Cooling Tower line has been independently verified, and complies with CTI ATC-128, Test Code for Measurement of Sound for Water-Cooling Towers.
Sound testing was conducted on various Marley NC models and configurations by an independent CTI–licensed sound test agency using calibrated Type 1 precision sound test instruments per the test standards. Sound pressure levels were recorded in the acoustic near-field and far-field locations as specified in the CTI ATC-128 test procedure for Sound Measurements for Small Towers. Testing and analysis was conducted by an INCE board certified member, and licensed Professional Engineer in Acoustical Engineering, from Tenor Engineering Group.
Tenor Engineering Group is an industry leader in acoustical engineering. CTTA is a licensed sound test agency.
licensed cti sound testing by:
SPX Cooling Technologies, Inc. | 7401 West 129 Street | Overland Park, KS 66213 | 913 664 7400 | spxcooling.com
Nicholas Stich Cooling Tower Test Associates
Member
Erik Miller–Klein, P.E.
Tenor Engineering Group www.tenor-eng.com
| Submittal # 02 Cover Page |
| Submttal _Cooling tower |
| 3HP 3-60-230-460-900 215T NP--MotorDataSheet - Copy |
| 09-15A--TopInletPipingDetails - Copy |
| 95-22471--ElectricWaterLevelControl |
| 98-22969--FloatValveInformation |
| ACC-NC-2B--GuardrailSystem - Copy |
| Coating_over_Galvanized_rev4_l--CoatingoverGalvanizedSteel - Copy |
| NC_SoundCert_B--SoundCertificate |
| NC84G-44671.6937532176--GrillageDrawing |
| NC84M-44671.6937697569--SchematicCasedDrawing |
| NC84P-44671.693759375--OutletPipingDrawing |
| NC84S-44671.6937647106--SchematicPlanDrawing - Copy |
| SelectionDatasheet-NC8402HAN1_11502480569196--SelectionReport - Copy |
| document |
| Sound-5and50ft-100_thermalduty-NC8402HAN1_11502380569196--SoundReport - Copy |
| document |
| SP-BGF-20--DistributionBasinGardFilterBrochure - Copy |
| SPEC-LLC-18--LLCSpecDocument - Copy |
| SP-FV--FloatValveBrochure |
| Z0214621_A_ori--HCValveDetails |
| Z0341071_A_ori--SideOutletDetails |
| Z0341072_A_ori--CollectionBasinWaterLevelDetails |
| Z0341074_A_ori--EqualizerDetails |
| Z0628293_A_ori--LadderDetails |
| Z0628299_A_ori--SweeperSystemDetails |
| Z0628615_B_ori--HoistingDetails |
| Z0628641_A_ori--SupportingSteelBearingArea |
| Z0628795_A_ori--ConduitInstallation |
| Z1110148_--KDStorageGuidelines |
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