19-48-4116-139c.pdf

APPROVED, COMBAT CAPABILITIES DEVELOPMENT

COMMAND ARMAMENTS CENTER

APPROVED, U.S. ARMY JOINT MUNITIONS COMMAND

APPROVED BY ORDER OF COMMANDING GENERAL,

U.S. ARMY MATERIEL COMMAND

U.S. ARMY DEFENSE AMMUNITION CENTER

HANSSEN.JO

SEPH.W.1376

495538

Digitally signed by

HANSSEN.JOSEPH.W.

1376495538 Date: 2021.05.06 10:35:16 -05'00'

WARD.GINA.

M.1369379808

Digitally signed by

WARD.GINA.M.1369379808

Date: 2021.05.06 10:58:20 -05'00'

FIEFFER.LAUR

A.A.1230375727

Digitally signed by

FIEFFER.LAURA.A.1230375727

Date: 2021.04.14 08:49:55 -05'00'

BRAILSFORD.KEIT

H.ANTHONY.10286

55661

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BRAILSFORD.KEITH.ANTHONY.

1028655661 Date: 2021.05.06 14:10:10 -05'00'

FELICIANO.AD

IN.1259200373

Digitally signed by

FELICIANO.ADIN.1259200373

Date: 2021.04.20 08:29:02 -05'00'

FAIRHURST.ROBE

RT.JOHN.10157668

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FAIRHURST.ROBERT.JOHN.101

5766880 Date: 2021.04.27 14:26:45 -05'00'

PROJECT FSA 146/139C-75 DRAWING 19-48-4116/139C

PALLET UNIT DATA

ITEMS INCLUDED *HAZARD

CLASS

AND

DIVISION

*COMPATI-

BILITY

GROUP

APPROX

WEIGHT

(LBS) NSN DODIC

1376-

01-692-9758 ML51 1.1 D 1,403

*HAZARD CLASSIFICATION DATA CONTAINED IN THE ABOVE CHART IS FOR GUIDANCE AND INFORMATIONAL PUR- POSES ONLY. VERIFICATION OF THE SPECIFIED DATA SHOULD BE MADE BY CONSULTING THE MOST RECENT

JOINT HAZARD CLASSIFICATION SYSTEM LISTING OR OTHER APPROVED LISTING(S).

PROJECT FSA 146/139C-75DRAWING 19-48-4116/139C

PALLET UNIT

GENERAL NOTES

A. THIS APPENDIX CANNOT STAND ALONE BUT MUST BE

USED IN CONJUNCTION WITH THE BASIC UNITIZATION

PROCEDURES DRAWING 19-48-4116-20PA1002. TO PRO-

DUCE AN APPROVED UNIT LOAD, ALL PERTINENT PRO-

CEDURES, SPECIFICATIONS AND CRITERIA SET FORTH

WITHIN THE BASIC DRAWING WILL APPLY TO THE PRO-

CEDURES DELINEATED IN THIS APPENDIX. ANY EXCEP-

TIONS TO THE BASIC PROCEDURES ARE SPECIFIED IN

THIS APPENDIX.

B. DIMENSIONS, CUBE AND WEIGHT OF A PALLET UNIT WILL

VARY SLIGHTLY DEPENDING UPON THE ACTUAL DIMEN-

SIONS OF THE BOXES AND THE WEIGHT OF THE SPECIF-

IC ITEM BEING UNITIZED.

C. INSTALL EACH HORIZONTAL STRAP TO BE LOCATED AS

SHOWN. HORIZONTAL STRAPS MUST BE TENSIONED

AND SEALED BEFORE THE APPLICATION OF TIEDOWN

STRAPS.

D. INSTALL EACH TIEDOWN STRAP TO PASS UNDER THE

DECK/STRINGER BOARDS OF THE PALLET AND TO BE

LOCATED AS SHOWN. TIEDOWN STRAPS WILL NOT BE

APPLIED UNTIL THE HORIZONTAL STRAPS HAVE BEEN

TENSIONED AND SEALED.

E. THE FOLLOWING AMC DRAWINGS ARE APPLICABLE FOR

OUTLOADING AND STORAGE OF THE ITEMS COVERED BY

THIS APPENDIX.

CARLOADING - - - - 19-48-4115-5PA1002

TRUCKLOADING - - - 19-48-4117-11PA1003

STORAGE - - - - - 19-48-4118-1-2-3-4-14-

22PA1002

END OPENING ISO

CONTAINER - - - - 19-48-4153-15PA1002

MILVAN - - - - - - 19-48-4166-15PA1003

SIDE OPENING ISO

CONTAINER - - - - 19-48-4267-15PA1009

F. IF ITEMS COVERED HEREIN ARE UNITIZED PRIOR TO

ISSUANCE OF THIS APPENDIX, THE BOXES NEED NOT BE

REUNITIZED SOLELY TO CONFORM TO THIS APPENDIX.

G. THE UNITIZATION PROCEDURES DEPICTED HEREIN MAY

ALSO BE USED FOR UNITIZING TNT IN FIBERBOARD

BOXES PROVIDED THE BOX PACK DOES NOT VARY

FROM WHAT IS DELINEATED HEREIN. THE EXPLOSIVE

CLASSIFICATION OF OTHER ITEMS MAY BE DIFFERENT

THAN WHAT IS SHOWN.

H. IF LESS THAN 42 BOXES ARE TO BE LOADED ON A PAL-

LET, IT SHALL BE ACCOMPLISHED BY SUBSTITUTING

FILLER ASSEMBLIES, AS DEPICTED ON PAGE 5 FOR

OMITTED BOXES. IF MORE THAN SIX BOXES ARE TO BE

OMITTED FROM THE PALLET UNIT, IT CAN BE ACCOM-

PLISHED BY USING A COMBINATION OF OMITTING A

COMPLETE LAYER OF BOXES AND SUBSTITUTING FILLER

ASSEMBLIES AS NECESSARY, TO SATISFY THE REDUCED

QUANTITY OF BOXES TO BE UNITIZED.

J. THE STYLE 1 PALLET DELINEATED IN THE DETAIL AT

LEFT NEED NOT HAVE CHAMFERS OR STRAP SLOTS AS

SPECIFIED WITHIN MILITARY SPECIFICATION MIL-DTL-

15011 WHEN USED FOR THE UNITIZATION OF ITEMS

COVERED BY THIS APPENDIX.

K. ALL WOODEN DUNNAGE SHALL BE PRESERVATIVE

TREATED IN ACCORDANCE WITH GENERAL NOTE “AA” IN

THE BASIC PROCEDURES, AND HEAT TREATED IN AC-

CORDANCE WITH GENERAL NOTE “JJ” IN THE BASIC

PROCEDURES.

L. FOR DETAILS OF THE FIBERBOARD BOX SEE ARDEC

DRAWING 13102414.

42 BOXES OF TNT @ 30 LBS - - - - - - - - - - - - - - - 1,260 LBS

DUNNAGE - - - - - - - - - - - - - - - - - - - - - - - - 63 LBS

PALLET - - - - - - - - - - - - - - - - - - - - - - - - 80 LBS

TOTAL WEIGHT - - - - - - - - - - - 1,403 LBS (APPROX)

CUBE - - - - - - - - - - - - - - - 51.0 CU FT (APPROX)

BILL OF MATERIAL

LUMBER LINEAR FEET BOARD FEET

1” X 4”

2” X 4”

2” X 6”

30.33

15.68

6.27

10.11

10.45

6.27

NAILS NO. REQD POUNDS

6d (2”) 104 3/4

STEEL STRAPPING, 3/4”- - 89.17’ REQD - 7.96 LBS

SEAL FOR 3/4” STRAPPING - - - 6 REQD - - - - NIL

STAPLE, 15/16” X 3/4” - - - 24 REQD - - - - NIL

44"

40 3/4" 49-1/8"

40" 48"

END GATE (2 REQD). SEE THE

DETAIL ON PAGE 4. STAPLE

THE TIEDOWN STRAPS TO

GATE WITH 2 STAPLES EACH.

HORIZONTAL STRAP, 3/4" X

.035" OR .031" OR .029" X 16'-0"

LONG STEEL STRAPPING (2 REQD).

SEE GENERAL NOTE "C" AT RIGHT.

40" X 48"

PALLET

SIDE GATE (2 REQD). SEE

THE DETAIL ON PAGE 4.

STAPLE HORIZONTAL STRAPS

TO GATE WITH 3 STAPLES EACH.

SEAL FOR 3/4" STRAPPING

(6 REQD 1 PER STRAP).

CRIMP EACH SEAL WITH

TWO PAIR OF NOTCHES.

8"

8"

TIEDOWN STRAP, 3/4" X .035"

OR .031" OR .029" X 14'-4" LONG

STEEL STRAPPING (4 REQD). SEE

GENERAL NOTE "D" AT RIGHT.

14 7/8"

END GATE

THE DETAIL ABOVE DEPICTS THE TYPICAL END PANEL ASSEMBLY FOR A SEVEN HIGH PALLET

UNIT. FOR A SIX HIGH PALLET, REDUCE THE HEIGHT OF THE VERTICAL PIECES TO 33" AND THE

HEIGHT OF THE SECOND UPPER MOST HORIZONTAL PIECE TO 28". FOR A FIVE HIGH PALLET,

REDUCE THE HEIGHT OF THE VERTICAL PIECES TO 27-1/2" AND THE HEIGHT OF THE SECOND

UPPER MOST HORIZONTAL PIECE TO 22". FOR A FOUR HIGH PALLET, ELIMINATE THE SECOND

UPPER MOST HORIZONTAL PIECE AND REDUCE THE HEIGHT OF THE VERTICAL PIECES TO 22".

FOR A THREE HIGH PALLET, ELIMINATE THE TWO CENTER HORIZONTAL PIECES AND REDUCE

THE HEIGHT OF THE VERTICAL PIECES TO 16-1/2". FOR A TWO HIGH PALLET, ELIMINATE THE

TWO CENTER HORIZONTAL AND SUPPORT PIECES AND REDUCE THE HEIGHT OF THE VERTICAL

PIECES TO 11". FOR A ONE HIGH PALLET, ELIMINATE THE GATE AND UTILIZE A 1" X 6" BOARD LAMINATED TO 2" X 6" MATERIAL W/8-10d NAILS, CUT-TO-FIT (REF: 49-1/8").

SIDE GATE

THE DETAIL ABOVE DEPICTS THE TYPICAL SIDE PANEL ASSEMBLY FOR A SEVEN HIGH PALLET

UNIT. FOR A SIX HIGH PALLET, REDUCE THE HEIGHT OF THE VERTICAL PIECES TO 33" AND THE

HEIGHT OF THE SECOND UPPER MOST HORIZONTAL PIECE TO 28". FOR A FIVE HIGH PALLET,

REDUCE THE HEIGHT OF THE VERTICAL PIECES TO 27-1/2" AND THE HEIGHT OF THE SECOND

UPPER MOST HORIZONTAL PIECE TO 22". FOR A FOUR HIGH PALLET, ELIMINATE THE SECOND

UPPER MOST HORIZONTAL PIECE AND REDUCE THE HEIGHT OF THE VERTICAL PIECES TO 22".

FOR A THREE HIGH PALLET, ELIMINATE THE TWO CENTER HORIZONTAL PIECES AND REDUCE

THE HEIGHT OF THE VERTICAL PIECES TO 16-1/2". FOR A TWO HIGH PALLET, ELIMINATE THE

TWO CENTER HORIZONTAL AND SUPPORT PIECES AND REDUCE THE HEIGHT OF THE VERTICAL

PIECES TO 11". FOR A ONE HIGH PALLET, ELIMINATE THE GATE AND UTILIZE A 1" X 6" BOARD LAMINATED TO 2" X 6" MATERIAL W/8-10d NAILS, CUT-TO-FIT (REF: 37-3/4").

16"

32"

HORIZONTAL PIECE, 1" X 4" X 44-5/8" (4 REQD).

NAIL THRU THE VERTICAL PIECES W/3-6d

NAILS AND CLINCH AT EACH JOINT.

VERTICAL PIECE

2" X 6" 38-1/2" (2 REQD).

VERTICAL PIECE, 2" X 4"

X 38-1/2" (3 REQD).

HORIZONTAL PIECE, 1" X 4" X 37-3/4" (4 REQD).

NAIL THRU THE VERTICAL PIECES W/3-6d

NAILS AND CLINCH AT EACH JOINT.

2 1/4"

2 1/4"

17 3/4"

15 3/4"

15 3/4"

VERTICAL PIECE,

2" X 4" X 38-1/2" (2 REQD).

16"

32"

SUPPORT PIECE, 1" X 4" X 9" (2 REQD).

NAIL THRU THE VERTICAL PIECES

W/5-6d NAILS AND CLINCH.

SUPPORT PIECE, 1" X 4" X 9" (2 REQD).

NAIL THRU THE VERTICAL PIECES

W/5-6d NAILS AND CLINCH.

PROJECT FSA 146/139C-75DRAWING 19-48-4116/139C

FILLER ASSEMBLY

(FOR MINUS ONE BOX)

NOTE: VERIFY PRIOR TO CONSTRUCTION THAT THE VOID DUE TO

AN OMITTED BOX IS 5-1/2" HIGH. THE FILLER ASSEMBLY MUST NOT

EXTEND BEYOND THE TOP OF THE ADJACENT BOXES. IF THE VOID

IS LESS THAN 5-1/2", THE LUMBER USED IN THE FILLER ASSEMBLY

ABOVE MUST BE RIPPED TO FIT THE HEIGHT OF THE VOID.

LATERAL PIECE, 2" X 6" X BOX

WIDTH MINUS 3" (2 REQD).LONGITUDINAL PIECE, 2" X 6" X BOX

LENGTH (2 REQD). NAIL TO LATERAL

PIECES W/3-10d NAILS AT EACH END.