13102415 rev_.pdf

D

C

B

A

D

C

B

A

8 7 6 5 4 3 12

DESIGN ACTIVITY

SIZE DAI

SCALE UNIT WT.

DRAWN BY DATE(YEAR-MO-DA)

CHECKER ENGINEER

ENGINEER QUALITY ENGINEER

DRAWING APPROVAL

DESIGN APPROVALMATL ENGR MODELED BY

CONTRACT NUMBER

CONTRACTOR

SHEET

DRAWING SIZE D

TOLERANCES ON ANGLES

2 PLACE DECIMALS

3 PLACE DECIMALS

FORMAT: D_TACOM_ENG_1_0 12345678

DWG NO.

REVISIONS

APPROVEDDATE(YEAR-MO-DA)DESCRIPTIONDRAWING REV

1310241519200D

PACKING AND MARKING FOR

BOX, FIBERBOARD FOR 25 LBS

OF HIGH EXPLOSIVE MATERIAL

U.S. ARMY

COMBAT CAPABILITIES DEVELOPMENT COMMAND

ARMAMENTS CENTER

PICATINNY ARSENAL, NEW JERSEY 07806-5000

JACK LAM

AVJG

2020-08-10AV

APPLICATION

USED ONNEXT ASSY

TNTFINAL

PMIC

MECHANICAL

PROPERTIES

YP

TS

EL2

RA

BH

RH

THIRD ANGLE PROJECTION

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

DO NOT SCALE DRAWING

PART NO. 13102415

THIS DRAWING WAS GENERATED FROM A SOLID MODEL

AND IS CAD MAINTAINED. CHANGES SHALL BE

INCORPORATED BY THE DESIGN ACTIVITY.

PACKING COMPONENTS

BOX, FIBERBOARD - 13102417

2- STIFFENER - 13102871

2- CHIPBOARD - 13102415-1 NOTE 4

2- BAG, BARRIER - 13102416

TAPE - 13102415-2 NOTES 2 & 5

1- LABEL - 13102415-3 NOTES 2 & 6

8 INCH L x 6 INCH H (20.3 L CM x 15.2 H CM) MIN

TAPE, SEALING - 13102415-4 NOTES 2 & 7

1- DOT HAZARD LABEL: 1.1D CLASS- 13102415-5

IAW EU CLP AND US OSHA REGULATION

4 INCH x 4 INCH (10.1 CM x 10.1 CM) NOM

1- GLOBALLY HARMONIZED SYSTEM LABEL:

MARINE POLLUTANT - 13102415-6

IAW CFR, TITLE 49 PART 172

4 INCH x 4 INCH (10.1 CM x 10.1 CM) NOM

NOTES:

1-APPLICABLE STANDARDS/SPECIFICATIONS

A- ANSI Y14.100

B- ANSI Y14-5M 1982

C- MIL-DTL-248

D- QAP-13102415

2-QUANTITY: AS REQUIRED

3-MATERIAL: MARKING MEDIUM A-A-59383, COLOR BLACK NO. 37038,

SAE-AMS-STD-595. ALTERNATIVE: INK, STENCIL, BLACK NO. 37038,

TYPE II, III, OR IV (FOR FIBERBOARD BOX) AND

TYPE I, III, OR IV (FOR BARRIER BAG), A-A-208.

4-MATERIAL: FILLER, CHIPBOARD IAW A-A-1507.

5-MATERIAL: TAPE, POLYESTER FILAMENT REINFORCED, 1 INCH (2.54 CM) WIDE MIN.

PRESSURE SENSITIVE, TYPE II, ASTM D5330.

6-MATERIAL: LABEL, COMMERCIAL WHITE ADHESIVE BACKED POLYESTER FILMED

WEATHER REISITANT LABEL. MARKING ON LABEL SHALL NOT SMEAR WHEN

RUBBED.

7-MATERIAL: TAPE, SEALING, 2 INCHES (5.08 CM) MIN WIDE, TYPE-IV, ASTM D5486.

PACKING INSTRUCTIONS

P1- ALL MATERIAL SHALL BE THOROUGHLY DRY AT TIME OF PACKING.

MAX MOISTURE CONTENT 9% FOR PAPER PRODUCTS.

P2- PLACE ONE (1) CHIPBOARD FILLERS (13102415-1) AND TWO (2) STIFFENERS (13102871) INTO FIBERBOARD BOX (13102417) AS SHOWN IN DIAGRAM.

P3 - PLACE ONE (1) BARRIER BAG (13102416) INTO A SECOND BAG AND THEN OPEN THE PAIR SO THAT THEY FILL THE FORMED FIBERBOARD BOX (13102416). CAREFULLY LOAD 25 POUNDS OF TNT EXPLOSIVE INTO THE INNER MOST BAG.GENTILY GUIDE THE TNT EXPLOSIVE TO FLOW INTO THE BAG SO THAT ALL CORNERS OF THE BOX ARE FILLED. CARE SHALL BE TAKEN NOT TO PUNCTURE BAGS OR SPILL TNT EXPLOSIVE INTO BOX.

P4 - TWIST EXCESS INNER BARRIER BAG, WHILE ALLOWING AIR TO ESCAPE. DO NOT ALLOW TNT TO GET INTO TWISTED PORTION OF BAG.

CONTINUE PROCESS UNTIL A TIGHT PACK IS ACHIEVED. VIEW HEIGHT OF BAG TO ENSURE BOX WILL PROPERLY CLOSE. FOLD THE TWISTED LENGTH IN HALF AND SECURE GOOSENECK STYLE WITH A 6 INCH (15.24 CM) MIN STRIP OF SPECIFIED TAPE (13102415-2).

P5 - TWIST EXCESS OUTER BAG WHILE LETTING TRAPPED AIR TO ESCAPE. SECURE THE TWISTED PORTION AS BEFORE USING GOOSENECK STYLE CLOSURE AND SECURE WITH A 6 INCH (15.24 CM) MIN STRIP OF SPECIFIED TAPE (13102415-2).

P6 - APPLY PREVIOUSLY MARKED LABEL (13102415-3) TO THE OUTER BARRIER BAG. ENSURE BAG CONTENTS IS LEVEL AND FILLING BOX CORNERS.

P7 - INSERT ONE (1) CHIPBOARD FILER AS NEEDED ON TOP OF LOADED BAGS TO ENSURE A TIGHT PACK WITHOUT CRUSHING THE LOADED BARRIER

BAGS.

P8 - CLOSE FIBERBOARD BOX WITH SEALING TAPE (13102415-4) APPLY THE SEALING TAPE OVER THE CENTER SEAMS OF THE BOX, CONTINUING AT

LEAST 2 INCHES (5.08 CM) ONTO THE BOX ENDS.

P9 - THE BOX SHALL BE SEALED WITH TAPE (13102415-4), APPLIED OVER ALL SEAMS, CORNERS, AND JOINTS OF THE BOX. TAPE APPLIED TO A MANUFACTURER'S JOINT SHALL COVER THE JOINT BUT NOT EXTEND BEYOND THE CORNERS. THE TAPE APPLIED TO THE SEAMS SHALL BE CENTERED OVER THE SEAMS AND SHALL EXTEND OVER THE CORNERS AND EDGES OF THE BOX A MINIMUM OF 2 1/2 INCHES (6.35 CM) ONTO ADJACENT BOX

PANELS.

P10 - FOR LIGHT BOX, SEE ARMAMENTS CENTER DRAWING 9325874.

DISTRIBUTION STATEMENT A.

APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED

SEALING DIAGRAM

PACKING DIAGRAM

ERR R12O2001 2021-04-29 RJC

ALL SHEETS ARE THE SAME REVISION

D

C

B

A

D

C

B

A

8 7 6 5 4 3 12

DESIGN ACTIVITY

SIZE DAI

UNIT WT. SHEET

DRAWING SIZE D

FORMAT: D_TACOM_ENG_1_0 12345678

DWG NO.

PART NO. 13102415

2 OF 2SCALE

1310241519200D

PACKING AND MARKING FOR

BOX, FIBERBOARD FOR 25 LBS

OF HIGH EXPLOSIVE MATERIAL

U.S. ARMY

COMBAT CAPABILITIES DEVELOPMENT COMMAND

ARMAMENTS CENTER

PICATINNY ARSENAL, NEW JERSEY 07806-5000

REVISIONS

APPROVEDDATE(YEAR-MO-DA)DESCRIPTIONDRAWING REV

TABLE

COAI (REF) NOMENCLATURE NSN DODIC PROPER SHIPPING NAME IDENTIFICATION

NUMBER

POP MARKING

13102414 TRINITROTOLUENE

(TNT)

TRINITROTOLUENE (TNT) SEE LATEST HAZARD

CLASSIFICATION

DOCUMENT

u 4G/Y16/S/** n ***

WEIGHTS (ESTIMATED)

LINE

NO.

PART POUNDS

1 TNT IN BAG 25

2 FIBERBOARD BOX 3

3 PACKING MATERIAL 2

4 TOTAL 30

MARKING INSTRUCTIONS

M1 - APPLY MARKING TO THE FIBERBOARD BOX BY PRINTING, STAMPING, OR STENCILING USING THE SPECIFIED INK. SEE NOTE 3.

MARKING SHALL BE APPLIED AS SHOWN IN MARKING DIAGRAM. OUTER BARRIER BAG SHALL BE MARKED USING LABEL (12102415-3).

M2 - LETTERS AND FIGURES SHALL BE MARKED WITH BLACK STENCIL INK OR BY LABEL PRINTER AND SHALL NOT BE LESS THAN 1/2 INCH (1.27 CM) HIGH. SEE NOTE 6.

M3 - INSERT NSN AND DODIC. (SEE TABLE).

M4 - INSERT QUANTITY (EXPLOSIVE WEIGHT) TO THE NEAREST POUND (AVERAGE).

M5 - INSERT GROSS WEIGHT OF THE PACKAGE TO NEAREST POUND (AVERAGE).

M6 - INSERT DESCRIPTIVE NOMENCLATURE OF CONTENTS. (SEE TABLE).

M7 - INSERT LOT NUMBER. UNDERLINE LOT AND NUMBER WITH 1/8 INCH (0.317 CM) THICK BLACK LINE ON FRONT OF BOX ONLY.

M8 - MARK PROPER SHIPPING NAME AND IDENTIFICATION NUMBER FOR MATERIAL BEING PACKAGED AS SHOWN IN TABLE 1, ON TOP OF BOX.

M9 - APPLY DOT HAZARD LABEL (13102415-5) TO TOP OF BOX.

M10 - BOX NUMBERS OR BATCH NUMBERS MAY BE ADDED TO LOT NUMBER AT MANUFACTURER'S OPTION.

M11 - WHEN AUTOMATIC MARKING IS USED, INFO REQUIRED BY (M5) MAY BE PRINTED ON A STRIP OF PRESSURE SENSITIVE TAPE. TAPE SHALL BE APPLIED DIRECTLY

BELOW THE PERMANENT MARKING WITHOUT REGARD TO REGISTRATION IN BLOCK OUTLINE. PREVIOUS LOT INFO SHALL BE OBLITERATED OR COVERED.

M12 - COLORED INKS MAY BE USED AT THE MANUFACTURER'S OPTION FOR INTERPLANT PRODUCTION LINE IDENTIFICATION.

M13 - INSERT PERFORMANCE ORIENTED PACKAGING (POP) MARKING ON THE OPPOSITE SIDE OF THE BOX FROM THE IDENTIFICATION MARKING. SEE TABLE.

M14 - APPLY GLOBALLY HARMONIZED SYSTEM (GHS) LABEL (13102415-6) TO SAME PANEL SIDE AS POP MARKING OR TO TOP OF BOX.

M15 - FOR POP PERIODIC RETESTING: THE MANUFACTURER SHALL BE RESPONSIBLE FOR POP PERIODIC RETESTING OF THE FIBERBOARD BOX (UN 4G) SPECIFIED IN U.S. CODE OF FEDERAL REGULATIONS TITLE 49, IF NOT ACCOMPLISHED BY THE DESIGN AGENCY.

M16 - APPLY LOT NUMBER AND DODIC TO BOTH ENDS OF BOX.

QUANITY

25 LBS

** INSERT LAST TWO DIGITS OF THE YEAR OF MANUFACTURE

*** INSERT POP CERTIFICATION MARKING FROM COUNTRY THAT MANUFACTURED BOX AND TESTER IDENTIFICATION

BAG LABEL MARKING (13102415-3)

MARKING DIAGRAM

LBS -

LOT:

KILOGRAMS

11.34 1.36 0.91 13.61

SAMPLE MARKING

M3 M6 M4 M7

M3 M6 M4 M5 M7

M16

M8

M13

ML51

M14

M9

1376-01-692-9758 LBS

ERR R12O2001 2021-04-29 RJC

DISTRIBUTION STATEMENT A.

APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED