178-60-01D6 Tracked CPT Rig with Trailer March 2022.docx

Specification No. 178-60-01D6 Specification No. 178-60-01D6 Specifications and Questionnaire for a Rubber Tracked CPT Rig

State of Illinois Department of Transportation Bureau of Business Services Specifications and Questionnaire for a Compact Rubber Tracked Cone Penetration Test Rig March 2022 This specification and questionnaire covers a compact rubber tracked CPT rig for use by the Department of Transportation. To improve parts and service availability and increase tool life, the Department of Transportation is specifying units and accessories as outlined below.

Each bidder shall submit with their bid descriptive literature and specifications describing all the equipment proposed. This information shall be clearly marked to indicate the make, model, and accessories proposed to be furnished.

· The manufacturer of the equipment proposed has been actively involved in the manufacture of the equipment called for in the questionnaire for a period of not less than 5 years.

· Parts and service for the equipment proposed are readily available within the State of Illinois.

It is the responsibility of each bidder to complete and return this questionnaire with the bid.

Unless otherwise specified, the proposed equipment shall be complete in all parts and ready for immediate use upon delivery.

Bidders are advised to carefully read these specifications as changes have been made since the last solicitation issue.

Proposed with this Bid:

The Illinois Department of Transportation reserves the right to waive minor informalities, deficiencies or technical variances which by their nature are restrictive to a given manufacturer, if in its’ judgement, it would be in the best interest of the State to do so and it would not prejudice the rights of other bidders.

Serviceability will be a factor in award. Successful bidder shall either be able to provide service after purchase or shall indicate other qualified service facilities able to service equipment, within a reasonable period of time at agency locations. Bidder shall provide documentation and enumerating service locations. A Review of the bidder's ability to provide prompt parts and service to the State of Illinois and in particular to the delivery location, will be considered in determining award.

Bids will only be accepted from established manufacturers or their authorized dealers. Any dealer submitting a bid hereby guarantees that it is an authorized dealer of the manufacturer and that the manufacturer has agreed to supply the dealer with all quantities of products required by the dealer in fulfillment of its obligations under any resultant contract with the State. Bidder must submit authorized dealer letter upon request.

Warranty:

Unless otherwise specified, Manufacturers’ standard warranty shall be provided. Bidder shall attach copies of warranty with their bid. Warranty shall commence at the Illinois Department of Transportation in-service date. If any equipment fails to conform to the warranties during the applicable warranty period, the Vendor or Manufacturer will adjust, repair or replace the equipment at no charge to the Department as soon as possible upon notice from the Department. Equipment shall be repaired on-site and will be performed at no additional cost to the Department.

The Vendor may provide or perform warranty service at a dealer location within the Districts geographic region if on-site repair is not possible. Vendor shall facilitate pickup and delivery of equipment at Vendor's cost if warranty repair(s) are made off-site during the warranty period. The contract Vendor is responsible for any failure of their allied or sub-contractors’ fulfillment of said warranties. Failure to provide this service shall result in a “Complaint to Vendor” that could affect future bid awards.

Delivery:

It will be the responsibility of the successful vendor to guarantee delivery within the quoted time and to require allied manufacturers or suppliers to complete the installation of auxiliary equipment in accordance with the quoted delivery time.

Failure to comply with the quoted delivery time because of delays resulting from the inability of suppliers of allied equipment such as bodies, snowplows, spreaders, etc., may be reason to refuse to consider similar items from those suppliers on future bids.

All equipment provided by the Vendor and the sub-contractor(s) shall be fully operational when delivery is made. Any noted defects at the time of delivery shall be addressed by Vendor in the first 30 days of in-service.

Bidder/Vendor acknowledges the requirements above. Yes |_| No |_|

Note: If the equipment proposed exceeds the minimums called for in the specification please do not mark NO. Mark Yes and explain with a short comment on how it exceeds.

Chassis:

The chassis shall be high strength steel with a crawler or excavator type carriage design. The carriage design shall support rubber tracks with adequate ground clearance to operate in heavy brush and off-road conditions. The chassis design shall allow for a front mount hydraulic actuated Cone Penetration Test Rig (CPT). Operating weight with all attachments described below shall not exceed 8,000lbs.

Complies: |_| Yes |_| No Tracks – Reinforced rubber with cleat design. Hydraulic or automatic adjustment.

Guide rollers – Heavy Duty excavator design, minimum of (4) four per side.

The power tilt mast shall have an approximate range of -35 to +15 degrees of operation.

The chassis shall include a detachable rod rack able to accommodate the required rods described later in the specification.

Complies: |_| Yes |_| No A weather resistant lockable tool compartment shall be chassis mounted for storage.

Complies: |_| Yes |_| No Engine:

The unit shall be provided with a current production, air/oil or liquid cooled engine with a gross horsepower minimum of 35hp and meet current emission standards for small engines.

Complies: |_| Yes |_| No Component provided:

Engine controls, features, instruments or LCD screen monitors for the following:

· Fuel gauge.

· DEF gauge if equipped.

· Throttle control

· Hour meter

· Emergency shutdown

· Cold weather starting aid (i.e. choke, glow plugs)

Audible alarms, warning lights or automatic shutdown shall be included for the following if equipped:

· Engine coolant temperature

· Engine oil pressure

· Hydraulic oil temperature

Fuel:

Fuel capacity per manufacturer’s recommendations for engine supplied.

Complies: |_| Yes |_| No Fuel tank or cap clearly labeled.

Complies: |_| Yes |_| No Electrical System:

The unit shall be equipped with a 12-volt electrical system. The battery, starter, and alternator shall be rated for the engine supplied.

Drive System:

The transmission shall be variable hydrostatic piston pump(s) with two (2) fully reversing hydrostatic motors. The system shall feature an automatic or manual parking brake.

Variable speed hydrostatic forward and reverse. Steering, braking, forward and reverse movement controlled by the operation of joystick(s) or levers.

Complies: |_| Yes |_| No Working ground speed shall be approximately 0 to 6.0 miles per hour.

Complies: |_| Yes |_| No Hydraulics:

Hydraulics shall include pump(s), hydraulic cooler, filtration, reservoir and pressure gauge. If a hydraulic oil heater is available for inclement weather, it shall be included.

Controls:

Joystick(s) shall provide proportional control of motion, steering, and mast features.

Complies: |_| Yes |_| No An Emergency stop shall be located on the control dash to instantly shut down the engine and hydraulic circuits.

Complies: |_| Yes |_| No In addition to the standard controls a wireless belly pack with harness or tethered controller shall be included.

CPT Push/Pull Rig:

The CPT push rig shall be hydraulically powered by the prime mover. The carriage design should allow for interchangeability between the compact tracked chassis and other prime movers (i.e. skidsteer, compact loader, telehandler, etc.) if needed. The frame design shall incorporate dual hydraulic leveling legs and helical anchors and meet the following minimum requirements:

· 20 tons of push capacity

· 25 tons of pull capacity

· 44” of rod stroke

· Dual hydraulic leveling legs

· Dual hydraulic helical anchors (15”min.)

· One set of anchor extensions

· Hydraulic top and bottom rod clamp

Complies: |_| Yes |_| No

Controls shall be located so that operator has unobstructed view of testing operations. Controls shall consist of a multifunction joystick or multiple levers for functions.

Complies: |_| Yes |_| No A speed control feature shall be included to allow the operator to advance the probe at 2 cm/s as recommended by ASTM.

Complies: |_| Yes |_| No Operators station shall include a shelf or area on control dash to place a field laptop or data acquisition equipment.

Complies: |_| Yes |_| No |_| Not available Cone System:

The cone system shall be complete with all components necessary to perform and transmit data to a data acquisition system. The cone system shall be pre-calibrated with the data acquisition system described later in the specification. The following components at a minimum shall be supplied with CPT rig.

Component List:

· Two (2) – 10.0 cm² Hogentogler equivalent SCPTU cones with 10 ton push capacity.

Capable of recording:

· Tip Resistance

· Local Friction (skin friction)

· Pore Water Pressure

· Shear Wave collection for seismic application

· Inclination

· 150 Feet of Push rod with the required diameter that matches the cone

· One (1) - Cone adapter (if required) Cone to Rod

· One (1) - Friction Reduction Ring for Push rod

· One (1) - Spool of CPT cable, 150’+ min. with storage

· One (1) - Depth measuring device to determine real time depth of cone

· Two (2) - Seismic strike plates with two triggers and strike hammer

· One (1) - Rod wiper donut and holder Any component not called for in the minimum list above required to complete the system shall be included.

The following items shall be provided at a minimum for replacement or repair needs:

· Two (2) – Spare cone tips

· Two (2) – Friction sleeves

· One (1) – Spool of CPT cable 150’+

· 100 count of u2 pore water pressure filter elements, pre-saturated

· 10 count of C-clip if required for CPT probe

· 50 count of each size O-ring, X-ring, gaskets or seals for probe

· One (1) – Field service kit with carrying case, complete with any tools for field service repairs to the system or supporting equipment.

Complies: |_| Yes |_| No

CPT Data Acquisition and Interface System:

The following components shall be compatible with the cone system provided, pre-calibrated and ready for use upon delivery:

· One (1) – Data Acquisition Unit and carrying case

· All cables to interface with CPT probe and Data Acquisition unit

· Capability of interfacing with GPS to record test location

· Switching unit and cables for seismic strike plate and trigger Complies: |_| Yes |_| No Component provided:

· One (1) – Rugged Field Laptop computer with carrying case

· Minimum 4 gig of ram

· Latest version of software and license to interface with Data Acquisition unit

· All cables required for connection between laptop and acquisition unit

· GPS interface to record test location

· If system requires Bluetooth/wifi connectivity or external flash drive it shall be included Complies: |_| Yes |_| No |_| Exception Component provided:

Inverter / Portable power system:

One weather resistant power inverter power system capable of running the Data acquisition unit and laptop in the field from 12-volt source with battery back-up. Shall include any cables or adapters to invert or charge.

Component provided:

Complies: |_| Yes |_| No Finish:

All exterior surfaces normally powder coated or painted shall be manufacturer's standard color.

Complies: |_| Yes |_| No

The above specifications will be the same for all CPT units.

District Body Configuration and Options:

Listed below are the requirements for the requesting District’s unit. Some options may be in “Lieu of” or “in Addition to” the base specification.

District 6 Trailer: In “addition” to the base specification.

Deck Between the Wheels, Tilt–Deck, Tandem axle, Tag Trailer with Electric Brakes

Capacity - 14,000 lbs. minimum GVWR at a highway speed of 55 M.P.H.

Complies: Yes |_| No |_|

Trailer Deck:

Type – The overall deck length shall be approximately 16’ to 18’. The trailer shall have a 48”-60” stationary deck with 12’-0” minimum tilt portion equipped with a lock and release.

Maximum overall deck width - 102". The tilt deck width shall be a full 82”.

Deck height dimension is critical. Trailers considered must have loaded deck height not exceeding 24”.

The deck shall be full 1-1/2" thick oil or sealed hardwood, must be Oak, Apitong, or equal over steel frame with recessed fasteners. The rear of the tilt deck shall have a tapered (Knife edge design) approach angle and grousers or angle cleats for traction. This approach plate shall also fold down and serve as an under-ride guard.

The tilt deck portion of the trailer shall have a single or dual cushioning cylinder(s) rated for maximum load capacity of the trailer.

A single step shall be placed on each side of the trailer to allow easy access to the trailer deck.

Fenders:

The fenders shall be a minimum of 14 gauge treadplate or equal. They shall be equipped with mud flaps to the rear. The mud flaps shall be black in color with no logo.

Complies: Yes |_| No |_| Deck Accessories:

Tie Down Eyes – Minimum of 4 “D” rings equally spaced on each side of trailer on the tilt deck and 2 each side on the stationary deck.

Complies: Yes |_| No |_| The tie down eyes or “D” rings shall have a rated capacity of 15,000 lbs. each.

Headboard – Full width across front of deck

Brakes - Electric:

Type - All wheel brakes, the electric brake system shall be installed on both axles. All components shall be rated to perform to all safety standards for the GAWR and the capacity of the trailer specified.

Complies: Yes |_| No |_| Breakaway System:

The electric brake system shall include a sealed breakaway safety system.

Complies: Yes |_| No |_| Tires:

Type - Tubeless, radial, trailer, designed primarily for on highway use.

Size - 215/75R X 17.5 – 10 ply, or as needed to meet GVWR Component:

One spare tire and wheel provided and mounted according to manufacturer’s standard.

Hitch:

Type - Pintle eye for use with Premier Model 2200 latching hook.

Capacity – 60,000 lbs. Gross trailer weight. Minimum 15,000 lbs. Tongue weight, Inside diameter 3 in.

Height – The usual pintle hook height on IDOT dump trucks is approximately 25” from level ground. The hitch provided must include the ability to pull the trailer level. The hitch shall also provide the capability to position the eye in multiple mounting locations. The pintle mounting plate shall be approximately 19” high, with multiple mounting holes for the eye.

Component:

Safety Chains:

Type - 1/2" steel chain, Grade 7, with matching rated hooks Location - Outside of hitch frame.

Complies: Yes |_| No |_| Truck Connection for Lighting and Electrical:

Type – 7-way connector, utilizing round pins and sockets, SAE/ATA approved, socket portion installed on trailer lead, pin portion is provided with the truck installation (See diagram on last page).

Complies: Yes |_| No |_| Lights and Reflectors:

Must meet all federal and SAE regulations and comply with the Illinois Law and Vehicle Code in effect at the time of manufacture.

Complies: Yes |_| No |_| DOT approved reflective conspicuity tape shall run entire length of trailer.

Complies: |_| Yes |_| No Paint/Finish:

All parts normally painted shall be cleaned, prepped, painted or powder coated manufacturer’s standard color.

Complies: Yes |_| No |_|

Manuals:

One copy of the service repair manual shall be included at delivery of each unit.

Complies: Yes |_| No |_| Three copies of all operators’ manuals, parts lists, and warranty information shall be provided at time of delivery to each district receiving one or more units.

Complies: Yes |_| No |_| Note: The manuals, parts lists, and service or shop manuals listed above may be furnished on flash drive in lieu of paper.

Requirements Covering Items Detailed Above:

All equipment cataloged as standard or safety related shall be furnished and in place and shall be included in the purchase price of the unit. Any parts, tools, and/or accessories not specifically called for but required for proper operation shall be provided.

Complies: Yes |_| No |_| The component parts of the unit shall be of proper size and design to safely withstand maximum stresses imposed by a capacity load, and the manufacturers rated loads for components shall not be exceeded when the unit is loaded with such loads.

Complies: Yes |_| No |_|

Standard tool kits shall be supplied if needed.

Warranty:

Full coverage warranty for a minimum 12 months shall be provided. Bidder shall attach copy of warranty with bid.

Since the continuous operation of this equipment is of the utmost importance and sometimes of an emergency nature, it is necessary that the successful bidder be in a position to render prompt parts and service within the State of Illinois.

List sources for parts and Service:

The bidder or manufacturer of the unit which is considered for award shall, at the request of the State of Illinois, demonstrate this equipment within the receiving District in the State of Illinois and in the presence of authorized IDOT personnel to prove out any features which may be in question.

Complies: Yes |_| No |_| Training:

Instruction shall be performed by qualified factory or dealer personnel covering the operation and routine service and maintenance of the machine shall be performed upon delivery or agreed date within 15 days of delivery. The training shall be for all personnel in the assigned headquarters location of the machine. More than a single day may be required to satisfy this requirement.

Complies: Yes |_| No |_|

Note: This is not a sales call. Training not meeting IDOT expectations will be cause to generate a “Complaint-to-Vendor” that would affect award recommendations for future quotations.

Delivery:

This equipment is to be delivered in first-class operating condition with acceptance subject to Department of Transportation inspection and approval.

Bid Response:

Bidders will need to send copies of each of the following with their bid response.

a) Specification Questionnaire

b) Descriptive Literature

Pictures are for visual reference only. Bid per specification.

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