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REPLACE EXISTING WATERLINE AT CASTILLO DE SAN MARC Federal contract opportunity
Solicitation number
140P5423R0034
Issued by
Department of the Interior National Park Service Southeast Region

About this file

This document file contains product specifications and submittal sheets for water distribution products required for a federal contract opportunity to replace an existing waterline at Castillo de San Marcos National Monument. The contract requires cast iron and ductile iron pipe, high density polyethylene pipe, valves, hydrants, and backflow prevention assemblies. Pipe sizes range from 1/2 inch to 3 inches. Required products include cast and ductile iron pipe compliant with AWWA standards, high density polyethylene pipe rated for 250 PSI and meeting AWWA and ASTM requirements, resilient wedge gate valves from 3 to 12 inches with bronze stems and epoxy coating, fire hydrants with 350 PSI working pressure and 700 PSI test pressure, and reduced pressure backflow preventers from 1/2 inch to 2 inches with lead free construction. Submittal sheets provide material specifications, dimensions, pressure ratings, approvals, and performance data for the required water distribution products.

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Questions_and_Answers_0002.pdf PDF
Sol_140P5423R0034_Amd_0002.pdf PDF
Drawings_0001.pdf PDF
Contract_Price_Schedule_0001.pdf PDF
Sol_140P5423R0034_Amd_0001.pdf PDF
Past_Performance_Questionnaire.pdf PDF
Specifications.pdf PDF
Wage_Determination.pdf PDF
Sol_140P5423R0034.pdf PDF

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Text version

CASTILLO DE SAN MARCOS

NATIONAL MONUMENT

REPLACE EXISTING WATERLINE

CASA

PMIS NO. 309065

PRODUCT FILE

NATIONAL PARK SERVICE

SOUTHEAST REGION

JUNE 2023

FINAL CONSTRUCTION DOCUMENTS

MARKETS

DESCRIPTION

ANSI/AWWA C901

ASTM D3035, ASTM F714, ASTM D2737, ASTM D2239 �

HDPE IPS/CTS/SIDR

PIPE SIZES

Extremely durable, corrosive, gouging and abrasion resistant.

Features 100 years design life per Florida DOT.

Great flexibility, and highly suitable for earthquake-prone areas.

Highest PE pressure rating, resistance to slow crack growth and rapid crack propagation.

Lightweight, with long laying length, great for easy transportation and installation.

Pipe applicable for open-trench and slip-lining installation.

INSTALLATION›

F E A T U R E S ›

BENEFITS

PIPE COLORS

Water Distribution

Black Blue/White Core

SMALL DIAMETER PRESSURE-RATED HDPE PIPE

HDPE Water Service IPS/CTS/SIDR

Black/Purple StripesBlack/Blue Stripes

CTS / SIDR ADDITIONAL PIPE COLOR

AWWA C901

IPS / CTS

SDR 9 250 psi

SIDR 7 250 psi

SIDR

Nominal Laying Length: 40 feet, Coil (Laying length tolerances are in accordance with AWWA and ASTM standards)

¾”, 1”, 1¼”, 1½” , 2”, 3”

¾”, 1” , 1¼”, 1½”, 2”

Nominal Laying Length: 40 feet, Coil (Laying length tolerances are in accordance with AWWA and ASTM standards)

CTS / SIDR:

IPS:

Bryana.Zuiderweg Highlight 3”

Bryana.Zuiderweg Highlight SDR 9 250 psi

SUBMITTAL AND DATA SHEET

THIS PRODUCT IS MADE IN AMERICA

CUSTOMER SERVICE:1.800.621.4404

PRINTED JUNE 2018 REV13

This information may have been updated. Please visit www.jmeagle.com for all updated information and warranty details.

Product Standard:

ANSI/AWWA C901, ASTM D3035, ASTM F714 (3" only) Pipe Compound: PPI TR-4 PE 4710, ASTM D3350 Cell Class, 445574 CC 2or3 Certification: ANSI/NSF 61, ANSI/NSF 14* Nominal Laying Length: 40 feet, Coil (Laying length tolerances are in accordance with AWWA and ASTM standards) Installation: JM Eagle™ Water/Sewer Installation Guide

T: (Wall Thickness) I.D.: (Inside Diameter) O.D.: (Outside Diameter)

➤ T

O.D.

I.D.

IPS PRESSURE PIPE

SMALL DIAMETER PRESSURE-RATED HDPE PIPE

HDPE Water Service IPS/CTS/SIDR

SIDR PRESSURE PIPE

PIPE

SIZE (IN)

MIN. T.

(IN)

AVG I.D.

(IN)

WGT

(LBS/FT)

SIDR 7 (250 psi)

¾ 0.118 0.824 0.15

1 0.150 1.049 0.25

1¼ 0.197 1.380 0.43

1½ 0.230 1.610 0.59

2 0.295 2.067 0.97

CTS PRESSURE PIPE

PIPE

SIZE (IN)

AVG.O.D.

(IN)

MIN. T.

(IN)

AVG I.D.

(IN)

WGT

(LBS/FT)

SDR 9 (250 psi)

¾ 0.875 0.097 0.669 0.10

1 1.125 0.125 1.860 0.17

1¼ 1.375 0.153 1.051 0.26

1½ 1.625 0.181 1.241 0.36

2 2.125 0.236 1.625 0.61

PIPE

SIZE (IN)

AVG.O.D.

(IN)

MIN. T.

(IN)

AVG I.D.

(IN)

WGT

(LBS/FT)

SDR 9 (250 psi)

¾ 1.050 0.117 0.802 0.15

1 1.315 0.146 1.005 0.23

1¼ 1.660 0.184 1.270 0.37

1½ 1.900 0.211 1.453 0.49

2 2.375 0.264 1.815 0.77

3 3.500 0.389 2.675 1.66

Manning Coefficient (n) = 0.009 • Hazen-Williams Coefficient (c) = 150

* Supply may vary based on plant location. Please call regarding availability.

Product Standard:

ANSI/AWWA C901, ASTM D2737

Pipe Compound: PPI TR-4 PE 4710, ASTM D3350 Cell Class, 445574 CC 2or3 Certification: ANSI/NSF 61, ANSI/NSF 14* Nominal Laying Length: 40 feet, Coil (Laying length tolerances are in accordance with AWWA and ASTM standards) Installation: JM Eagle™ Water/Sewer Installation Guide

Product Standard:

ANSI/AWWA C901, ASTM D2239

Pipe Compound: PPI TR-4 PE 4710, ASTM D3350 Cell Class, 445574 CC 2or3 Certification: ANSI/NSF 61, ANSI/NSF 14* Nominal Laying Length: 40 feet, Coil (Laying length tolerances are in accordance with AWWA and ASTM standards) Installation: JM Eagle™ Water/Sewer Installation Guide

T: (Wall Thickness) I.D.: (Inside Diameter) O.D.: (Outside Diameter)

➤ T

O.D.

I.D.

T: (Wall Thickness) I.D.: (Inside Diameter) O.D.: (Outside Diameter)

➤ T

O.D.

I.D.

Bryana.Zuiderweg

3 3.500 0.389 2.675 1.66

For 1/2” to 2”

Curbstops

32U – Heavy Duty Valve and Service

Boxes and Components Revised 11/2016

DOMESTIC NON‐DOMESTIC

SUBMITTAL:

(Current revisions for the noted Standards apply)

SIZES: Adjustable Slip and Screw type with standard assembly lengths ranging from 19” to 72” (Lengths noted do not include the addition of risers, extensions, and/or bases). See the catalog or List Price guide for accessories, lids, bases, risers, meter covers, etc.

STANDARDS: Produced with Class 35 cast iron in accordance with and meeting all applicable terms and provisions of ASTM A48. All Tyler Union valve boxes when properly installed are suitable for use in conjunction with projects utilizing American Association of State Highway and Transportation Officials (AASHTO) standards and provisions.

INSTALLATION: Per AWWA M44, Manual of Water Supply Practices COATING: The asphaltic bituminous coating is applied to a minimum thickness of 1.5 mil and the coating once dry is neither brittle when cold or sticky when exposed to the sun

6855 SLIP TYPE

VALVE BOX

Cast Iron - 2 piece Extension

Components Height 10T + 15B 19-22 10T + 24B 27-32 16T + 24B 27-37 16T + 30B 33-43 16T + 36B 39-50 26T + 30B 36-52 26T + 36B 39-60 26T + 24B + #60 Ext 53-71 26T + 36B + #60 Ext 64-82

For 4” - 12” Valves 5-1/4 Shaft, Slip Type

7126 SLIP TYPE

VALVE BOX

Cast Iron - 2 Piece Extension

Components Height 26T + 30B 36-52 26T + 36B 39-60

For 4” - 12” Valves

5-1/4” Shaft, Slip Type

6850 SCREW TYPE

VALVE BOX

Cast Iron - 2 piece Extension

Components Height 10T + 15B 19-22 10T + 24B 27-32 16T + 24B 27-37 16T + 30B 33-43 16T + 36B 39-50 26T + 30B 36-52 26T + 36B 39-60 26T + 24B + #60 Ext 53-71 26T + 36B + #60 Ext 64-82

For 4” - 12” Valves

5-1/4” Shaft, Screw Type

6860 SCREW TYPE

VALVE BOX

Cast Iron - 3 piece Extension

Components Height 10T + 12B 27-37 10T + 18B 33-42 16T + 24B 39-49 16T + 30B 45-54 16T + 36B 51-60 26T + 30B 45-66 26T + 36B 51-72 16T + 24B + #60 Ext 63-72 26T + 24B + #60 Ext 63-84 26T + 36B + #60 Ext 74-94

NOTE: Base Required, Order Separately

For 3” - 20” Valves

5-1/4” Shaft, Screw Type

T = Top B = Bottom Ext = Extension

6500 SCREW TYPE

CURB/SERVICE BOX

Extension Components Height 12T + 12B 15-21 12T + 15B 18-24 15T + 15B 21-27 15T + 21B 24-33 15T + 27B 30-39 18T + 27B 30-42 18T + 33B 36-48 24T + 33B 36-54 24T + 39B 45-60 30T + 39B 41-64

NOTE: Enlarged Base Available

Tyler Union Waterworks – Call Center Information Anniston: (800) 226-7601 Corona: (866) 527-8471 Tyler: (800) 527-8478

Bryana.Zuiderweg Highlight For 3” - 20” Valves 5-1/4” Shaft, Screw Type

350 PSI RESILIENT

WEDGE GATE VALVES

Meets AWWA, UL Listed/FM Approved; Certified to ANSI/NSF 61, ANSI/NSF 372

MUELLER® 350 PSI RESILIENT WEDGE A-2361 GATE VALVES

SIZES 3" - 12"

1 Triple O-rings and Dirt Seal A dirt seal at the top keeps out debris. Two O-rings above the stem thrust collar bearing area isolate it from ground contaminants, and one below isolates it from the waterway. The two upper O-rings and the dirt seal can easily be replaced in the line while the valve is under pressure in the fully open position.

2 Forged Bronze Stem and Thrust Collar This time-tested Mueller design has two thrust washers and has repeatedly proven its superior strength over cast stems.

3 O-ring Provides a superior bonnet seal.

4 Bronze Stem Nut The nut is electrically isolated from the iron in the wedge for corrosion resistance. The nut is held tightly in place to resist stem binding.

5 Polymer Wedge Guide Bearing Caps Provides a bearing surface between the encapsulated wedge and the interior epoxy coating, lowering operating torque and extending the service life of the valve.

6 Oversized, Full Port Opening, Smooth Waterway The bottom of the waterway has no grooves or recesses to collect sediment or debris and compromise the seal. It accommodates full-sized shell cutters with ample clearance during tapping operations.

7 Mueller PRO-GARD® Epoxy Coating System The superior fusion-bonded (thermosetting) powder epoxy covers the interior and exterior with a thickness of 10 mils nominal. The powder epoxy coating fully complies with ANSI/AWWA Standard C550.

8 Integral Legs Flats cast in the bottom of the valve body let the valve stand upright in storage or during installation.

9 Available End Connections FL x FL, MJ x FL, MJ x MJ, SL x SL, and FL x SL.

TRIPLE LISTED

Valve complies with:

• ANSI/AWWA C509 (3")

• ANSI/AWWA C515 (4" - 12")

Listed by Underwriters Laboratory Inc. and ULC

Approved by Factory Mutual Corp.

10 Integrated Lift Lugs The A-2361 resilient wedge gate valves also feature dual-purpose lifting lugs. The ductile iron lugs provide stability and alignment for the valve box. They instantly align the valve box (up to 8" valve size) and eliminate the need for a valve box adapter (standard 71/2" I.D.). The lugs can accommodate straps or hooks, providing the contractor with options for lifting and installing while increasing site safety and ease of installation.

11 T-Head Bolt Retention On all A-2361 resilient wedge gate valves with MJ flange connections, Mueller has designed a nesting area for T-head bolts to prevent rotation during pipe installation. This unique feature improves site safety, speeds installation, eliminates the need for special anti-rotation bolts, and results in a water-tight connection.

12 Self-Activating Wedge Seal The shape of the iron wedge casting and the elastomeric encapsulation are specifically designed to provide positive stop, without over-stressing the elastomer or epoxy lining. The maximum operating torque at 350 psi is comparable to current values at 250 psi.

FORGED BRONZE STEM AND THRUST COLLAR MANUFACTURING PROCESS

350 PSI RESILIENT

WEDGE A-2361 GATE VALVES

Sizes 3" - 12"

BRONZE BAR STOCK BAR STOCK IS CUT TO LENGTH STEM IS ELECTRICALLY

HEATED AND THRUST

TOGETHER TO CREATE THE

THRUST COLLAR

STEM THREADS AND THRUST

COLLAR ARE ROBOTICALLY

MACHINED AND SORTED

Mueller refers to one or more of Mueller Water Products, Inc. a Delaware corporation (“MWP”), and its subsidiaries. MWP and each of its subsidiaries are legally separate and independent entities when providing products and services. MWP does not provide products or services to third parties. MWP and each of its subsidiaries are liable only for their own acts and omissions and not those of each other. MWP brands include Mueller®, Echologics®, Hydro Gate®, Hydro-Guard®, Jones®, Krausz®, Mi.Net®, Milliken®, Pratt®, Pratt Industrial®, Singer®, and U.S. Pipe Valve & Hydrant. Please see muellerwp.com/brands to learn more.

© 2020 Mueller Water Products, Inc. All Rights Reserved. The trademarks, logos and service marks displayed in this document are the property of Mueller Water Products, Inc., its affiliates or other third parties. Products above marked with a section symbol (§) are subject to patents or patent applications. For details visit www.mwppat.com.

F 12937 9/20

For more information about Mueller or to view our full line of water products, please visit www.muellerwp.com or call Mueller customer service at 1.800.423.1323.

OTHER INNOVATIVE MUELLER PRODUCTS

MUELLER SUPER CENTURION 350™ HYDRANT

• 350 psig (2400 kPa/24 barg) working pressure, 700 psig (4800 kPa/48 barg) test pressure

• Sealed oil reservoir with automatic pressure lubrication

• Entire hydrant - epoxy coating inside and out inhibits corrosion

• Convenient, reversible main valve doubles service life

• Efficient hydraulic design provides maximum flow

• Certified to ANSI/NSF 61, ANSI/NSF 372

• 10-year limited warranty

OUR PRODUCTS

Mueller has built its reputation on producing innovative water distribution products of superior quality – a reputation that is literally “on the line” every day throughout the world. Mueller products and those of its affiliates are used throughout the water system from the source to the consumer. We are committed to continuing research and development of new products and services to meet the growing needs of the water infrastructure industry. Mueller is the largest and only full-line supplier of potable water distribution products in North America and its markets continue to expand globally.

OUR PEOPLE

The capacity to deliver the widest array of products and stand behind those products to ensure your satisfaction is our strength.

The success of Mueller is dependent upon the success of those who are involved, both inside and outside our company. Therefore, we feel our future is wholly dependent on long-term relationships with our employees, customers and suppliers. This is why we strive to be proactive and responsive to their needs, always looking for a “better way”. It’s an approach that has set us apart since 1857 and will assure our mutual achievement and prosperity in the future.

https://muellerwp.com/brands https://www.mwppat.com https://www.muellerwp.com

* For proper sizing, please visit our website.

S U B M I T TA L S H E E T

This specification is provided for reference only. Apollo reserves the right to change any portion of this specification without notice and without incurring obligation to make such changes to Apollo products previously or subsequently sold.

Most current information available at apollovalves.com.

(704) 841-6000 apollovalves.com

FEATURES

• Maximum Protection Against

Back-Pressure/Back-Siphonage

• Modular Check Valve Cartridges w/ Easily

Replaced Parts

• Reversible/Removable Chloramine-

Resistant Silicone Seat Discs

• Low Head Pressure Loss

• Top Mounted Test Cocks

• Threaded Testcock Protectors

• Internal Sensing Passage

• Modular Captured Spring Relief Valve

• Lead Free Option

• Standard with Full Port Ball Valves with

Stainless Steel Handles

• Corrosion Resistant

• 5 Year Warranty

PERFORMANCE RATING

• Maximum Working Pressure: 175 psig

• Operating Temperature Range: 33°F - 180°F

APPROVALS

• ASSE 1013-2011

• CSA B64.4

• NSF/ANSI 61 Water Quality

• NSF/ANSI 372 Lead Free

• Federal Public Law 111-380

• AWWA C511

• Approved by the Foundation for Cross-

Connection Control and Hydraulic Research at the University of Southern California

• Horizontal Installation Approvals on 1/2” - 2”

DESCRIPTION

The Apollo® Model RP4A series Reduced Pressure Backflow Preventers with Push End Connections provide maximum protection against back-siphonage or backpressure from substances that are hazardous to the potable water supply. The top accessed modular check valve cartridges provide captured springs, replaceable seats and reversible silicone seat discs. This Made in America assembly features ball valves with stainless steel handles and trim as standard and carries the five-year Apollo® factory warranty.

STANDARD MATERIALS LIST

BODY, CAPS Bronze (C84400/LF C89836)

BV SHUT-OFFS, TESTCOCKS Bronze (C84400/LF C87800)

SPRINGS 300 Series SS

SEAT DISCS Chloramine-Resistant Silicone

DIAPHRAGM Nitrile and Nylon

CHECK MODULES Glass-Filled PPO

O-RINGS Chloramine-Resistant EPDM

BALL VALVE HANDLES Stainless Steel Contact local water authorities for installation/service requirements.

PART NUMBER MATRIX

4A [X] 2 X X X X X

Y-STRAINER SIZE SHUT-OFF VALVES OPTIONS (CAN BE COMBINED)

4A - NON-LEAD FREE 0 - STANDARD 3 - 1/2” A2 - W/BALL VALVES (STANDARD) F - SAE THREADED TEST COCKS (STANDARD 1/2”)

4ALF - LEAD FREE 1 - WITH Y-STRAINER 4 - 3/4" A4 - W/UNION BALL VALVES (3/4” - 2”) L - LEVER HANDLE (3/4” & 1” ONLY)

(SHIPPED LOOSE) 5 - 1" LL - LOCKING LEVER HANDLES

6 - 1-1/4" P - PUSH CONNECTION (FACTORY INSTALLED)

7 - 1-1/2"

8 - 2"

EXAMPLE: 4A 215 A4LL = 1” Reduced Pressure Backflow Preventer with strainer, union ball valves and locking lever handles

*LEAD FREE: The wetted surfaces of this product shall contain no more than 0.25% lead by weighted average. Complies with Federal Public Law 111-380. ANSI 3rd party approved and listed.

Job Name:

Job Location:

Engineer:

Contractor:

Tag:

PO#:

Rep:

Wholesale Dist.:

Reduced Pressure Backflow Preventers with Push Connections

RP4A

L E A D F R E E

SS1363 © 10/18 Page 1 of 2

Bryana.Zuiderweg Highlight

4ALF - LEAD FREE

Bryana.Zuiderweg Highlight

0 - STANDARD

Bryana.Zuiderweg Highlight 8 - 2"

Bryana.Zuiderweg

A2 - W/BALL VALVES (STANDARD)

S U B M I T TA L S H E E T

This specification is provided for reference only. Apollo reserves the right to change any portion of this specification without notice and without incurring obligation to make such changes to Apollo products previously or subsequently sold.

Most current information available at apollovalves.com.

(704) 841-6000 apollovalves.com

FLOW CURVES

RP4A

1/2"

3/4"

7.5 fps 1/2" 7.5 fps 3/4"

0 5 10 15 20 25 30 35 40

RATE OF FLOW (GPM)

PR

ES

SU

R

E

LO

SS

(P

SI

RP4A

1"

1 1/4"

7.5 fps 1" 7.5 fps 1 1/4"

0 10 20 30 40 50 60 70 80 90 100

RATE OF FLOW (GPM)

PR

ES

SU

R

E

LO

SS

(P

SI

RP4A

1 1/2" 2"

7.5 fps 1 1/2" 7.5 fps 2"

0 20 40 60 80 100 120 140 160 180

RATE OF FLOW (GPM)

PR

ES

SU

R

E

LO

SS

(P

SI

Curves developed from independent approval agencies actual tests – consult factory for details.

Indicates rated flow as determined by approval agencies, 7.5 ft/sec is the typical maximum plumbing system flow rate.

DIMENSIONS

MODEL NO.

PART NO.

SIZE

RP4A12

4A 203

A2F 1/2”

RP4A12

4A 203

A2F

15 MM

RP4A34

4A 204

A2F 3/4”

RP4A34

4A 204

A2F

20 MM

RP4A1

4A 205

A2F 1”

RP4A1

4A 205

A2F

25MM

RP4A114

4A 206

A2F 1-1/4”

RP4A114

4A 206

A2F

32 MM

RP4A112

4A 207

A2F 1-1/2”

RP4A112

4A 207

A2F

40 MM

RP4A2

4A 208

A2F 2”

RP4A2

4A 208

A2F

50 MM

A* 10-7/8 276 12-5/8 321 14-5/8 371 17-1/2 445 18 457 20-1/8 511

B 7-3/8 187 8-1/2 216 9-1/2 241 11-3/4 298 11-5/8 295 12-3/4 324

C 7-1/8 181 7-3/8 187 8 203 9-7/8 251 9-7/8 251 11 279

D 2-7/8 73 3-1/8 79 3-1/4 83 5-1/8 130 5-1/8 130 5-7/8 149

E 3-1/4 83 3-1/2 89 4 100 4-1/2 114 4-1/2 114 5 127

F 3-7/8 98 3-7/8 98 4 100 5-3/8 137 5-3/8 137 6 150

WEIGHTS LB. KG. LB. KG. LB. KG. LB. KG. LB. KG. LB. KG.

Net Wt. 6.9 3.1 8.2 3.7 11.7 5.3 13.6 6.2 17.4 7.9 24.5 11.1

SS1363 © 10/18 Page 2 of 2

Reduced Pressure Backflow Preventers with Push Connections

RP4A

L E A D F R E E

Bryana.Zuiderweg Highlight

RP4A2

4A 208 A2F 2”

Bryana.Zuiderweg Highlight 20-1/8

Bryana.Zuiderweg Highlight 12-3/4

Bryana.Zuiderweg Highlight

Bryana.Zuiderweg Highlight 5-7/8

Bryana.Zuiderweg Highlight

Bryana.Zuiderweg Highlight

Bryana.Zuiderweg

24.5

ES-LF009/LF009-FS

Series LF009 and LF009-FS Reduced Pressure Zone Assemblies are designed to protect potable water supplies in accordance with national plumbing codes and water authority requirements.

These series are used in a variety of installations, including the prevention of health hazard cross-connections in piping systems or for containment at the service line entrance. They are also used in irrigation systems, boiler feed, water lines, and other installations requiring maximum protection. The body construc-tion is fused with ArmorTek™ coating technology to resist corro-sion due to microbial induced corrosion (MIC) or exposed metal substrate.* The series also features Lead Free* construction to comply with Lead Free* installation requirements.

Both series feature two in-line, independent check valves, cap-tured springs, and replaceable check seats with an intermediate relief valve. Its compact modular design facilitates easy mainte-nance and assembly access. Sizes 1⁄4" to 1" shutoffs have tee handles.

Series LF009-FS assemblies of sizes ½" to 3" include an inte-grated flood sensor to detect excessive water discharges from the relief valve. The flood sensor relays a signal that triggers notification to qualified service personnel who can take corrective action, thus avoiding the possibility of ruinous flooding and costly damage.

NOTICE

An add-on connection kit is required to activate the integrated flood sensor. Without the connection kit, the flood sensor is a passive component and will not communicate with any other device. (For more information, download RP-IS-009/009-FS.)

Features

• Single access cover and modular check construction for ease of maintenance

• Top entry to all internals for immediate accessibility

• Captured springs for safe maintenance

• Internal relief valve for reduced installation clearances

• Replaceable seats for economical repair

• ArmorTek™ coating technology to resist internal corrosion†

• Lead Free* cast copper silicon alloy body construction (1⁄4" – 2")

LEAD FREE*

Job Name ––––––––––––––––––––––––––––––––––––––––––– Contractor ––––––––––––––––––––––––––––––––––––––––––––

Job Location ––––––––––––––––––––––––––––––––––––––––– Approval –––––––––––––––––––––––––––––––––––––––––––––

Engineer ––––––––––––––––––––––––––––––––––––––––––––– Contractor’s P.O. No. ––––––––––––––––––––––––––––––––––

Approval ––––––––––––––––––––––––––––––––––––––––––––– Representative ––––––––––––––––––––––––––––––––––––––––

*The wetted surface of this product contacted by consumable water con-tains less than 0.25% of lead by weight.

†Amortek coating applied to the 2½" and 3" models only.

Watts product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, please contact Watts Technical Service. Watts reserves the right to change or modify product design, construction, specifications, or materials with-out prior notice and without incurring any obligation to make such changes and modifications on Watts products previously or subsequently sold.

Engineering Specification

LF009M2-QT-FS

NOTICE

The information contained herein is not intended to replace the full product installation and safety information available or the experience of a trained product installer. You are required to thor-oughly read all installation instructions and product safety infor-mation before beginning the installation of this product.

Inquire with governing authorities for local installation requirements.

NOTICE

Use of the integrated flood sensor does not replicate the need to comply with all required instructions, codes, and regulations related to installation, operation, and maintenance of this prod-uct, including the need to provide proper drainage in the event of a discharge.

Watts® is not responsible for the failure of alerts due to connectivity or power issues.

Series LF009, LF009-FS Reduced Pressure Zone Assemblies 1⁄4" – 3"

• Fused epoxy coated cast iron body (21⁄2" – 3")

• Ball valve test cocks — screwdriver slotted (1⁄4" – 2")

• Large body passages provides low pressure drop

• Compact, space saving design

• No special tools required for servicing

• Integrated sensor for flood detection (½" – 3")

• Flood alert feature activated with add-on sensor connection kit, compatible with BMS and cellular communication

Specification A Reduced Pressure Zone Assembly shall be installed at each potential health hazard location to prevent backflow due to backsiphonage and/or backpressure. The assembly shall consist of an internal pressure differential relief valve located in a zone between two positive seating check modules with captured springs and silicone seat discs. Seats and seat discs shall be replaceable in both check modules and the relief valve. There shall be no threads or screws in the waterway exposed to line fluids. Service of all internal components shall be through a single access cover secured with stainless steel bolts. Body and shutoffs shall be constructed using Lead Free* cast copper sili-con alloy materials. Lead Free* reduced pressure zone assembly shall comply with state codes and standards, where applicable, requiring reduced lead content.

The assembly shall also include two resilient seated isolation valves, four resilient seated test cocks, and an air gap drain fit-ting. The valve body shall utilize a coating system with built-in electrochemical corrosion inhibitor and microbial inhibitor.† The assembly shall meet the requirements of USC; ASSE Std. 1013;

AWWA Std. C511; CSA B64.4. Shall be a Watts Series LF009, and shall include an integrated sensor for flood detection on sizes ½" to 3".

Materials 1/4" – 2"

Lead Free* cast copper silicon alloy body construction, silicone rubber disc material in the first and second check plus the relief valve. Replaceable polymer check seats for first and second checks. Removable relief valve seats. Stainless steel cover bolts.

Standardly furnished with NPT body connections. Model LF009QT furnished with quarter-turn, full port, resilient seated, Lead Free* cast copper silicon alloy body ball valve shutoffs.

21/2" – 3"

• FDA-approved epoxy-coated cast iron unibody with plastic seats

• Relief valve with stainless steel seat and trim

• Lead Free* cast copper silicon alloy body ball valve test cocks

Model/Option 1/4" – 2"

Prefix:

U – Union connections

Suffix:

FS – Integrated sensor for flood detection (1⁄2" – 2") LF – Without shutoff valves PC – Internal polymer coating Press** – Press inlet x press outlet (1⁄2" – 2") QT – Quarter-turn ball valves S – Strainer 21/2" – 3"

Suffix:

FS – Integrated sensor for flood detection LF – Without shutoff valves NRS – Non-rising stem resilient seated gate valves OSY – UL/FM outside stem and yoke resilient seated gate valves S-FDA – FDA epoxy coated strainer NOTE: The installation of a drain line is recommended. When installing a drain line, an air gap is necessary. (For more informa-tion download ES-AG/EL/TC at watts.com.)

Pressure – Temperature 1/4" – 2"

Suitable for supply pressure up to 175 psi (12.1 bar) Water temperature: 33°F – 180°F (0.5° – 82°C)

21/2" – 3"

Suitable for supply pressures up to 175 psi (12.1 bar) Water temperature: 110°F (43°C) continuous; 140°F (60°C) intermittent

** Viega ProPress® connections are optional factory-installed fitting on each end of the approved/certified assembly.

Test Cock No. 3 Test Cock No. 4

R.P. Zone

Water Outlet

Test Cock No. 2

First Check Module Assembly

Second Check

Module Assembly

Relief Valve Assembly

Ball Type Test Cocks

A

B

A

B

Air Gaps and Elbows

MODEL DRAIN OUTLET DIMENSIONS WEIGHT

A B For 909, 009, and 993 sizes in. mm in. mm in. mm lb kg

909AGA 1⁄4"–1⁄2" 009, 1⁄2 13 23⁄8 60 31⁄8 79 0.625 0.28

3⁄4" 009M2/M3

909AGC 3⁄4"–1" 009/909, 1 25 31⁄4 83 47⁄8 124 1.5 0.68

1"–11⁄2" 009M2

909AGF 11⁄4"–2" 009M1,

11⁄4"–3" 009/909, 2" 009M2, 4"–6" 993

2 51 43⁄8 111 63⁄4 171 3.25 1.47

909AGK 4"–6" 909,

8"–10" 909M1

3 76 63⁄8 162 95⁄8 244 6.25 2.83

909AGM 8"–10" 909 4 102 73⁄8 187 111⁄4 286 15.5 7.03

909ELA 1⁄4"–1⁄2" 009, 3⁄4" 009M2/M3 – – – – – – – –

909ELC 3⁄4"–1" 009/909 – – 23⁄8 60 23⁄8 60 0.38 0.17

909ELF* 11⁄4"-2" 009M1,

11⁄4"–2" 009/909, 2" 009M2, 4"–6" 993

– – 35⁄8 92 35⁄8 92 2 0.91

909ELH*

Vertical

21⁄2"–3" 009/909 – – – – – – – –

Standards

USC

ASSE No. 1013

AWWA C511

CSA B64.4

IAPMO File No. 1563

Approvals

ASSE, AWWA, CSA, IAPMO

Approved by the Foundation for Cross-Connection Control and Hydraulic Research at the University of Southern California

Approval models NRS, OSY, PC, QT

UL Classified 21⁄2" – 3" with OSY gate valves 3/4" – 2" without shutoff valves (-LF), except LF009M3LF

Insulated Enclosure The WattsBox insulated enclosure is available for Series LF009/ LF009-FS. For more information download ES-WB at watts.com.

*Epoxy coated

SIZE DIMENSIONS (APPROX.) WEIGHT

A B C D L M N

in. in. mm in. mm in. mm in. mm in. mm in mm in mm lb kg 1⁄4 10 250 45⁄8 117 33⁄8 86 11⁄4 32 51⁄2 140 23⁄8 60 21⁄2 64 5 2 3⁄8 10 250 45⁄8 117 33⁄8 86 11⁄4 32 51⁄2 140 23⁄8 60 21⁄2 64 5 2 1⁄2 10 250 57⁄8 149 33⁄8 86 21⁄2 64 51⁄2 140 23⁄4 70 21⁄4 57 5 2 3⁄4 103⁄4 273 61⁄4 159 31⁄2 89 23⁄4 70 63⁄4 171 33⁄16 81 23⁄4 70 6 3 1 141⁄2 368 61⁄4 159 3 76 31⁄4 83 91⁄2 241 33⁄4 95 3 76 12 5

11⁄4 173⁄8 441 63⁄4 169 31⁄2 89 31⁄4 83 113⁄8 289 47⁄16 113 31⁄2 89 15 6 11⁄2 177⁄8 454 63⁄4 169 31⁄2 89 31⁄4 83 111⁄8 283 47⁄8 124 4 102 16 7 2 213⁄8 543 83⁄4 222 41⁄2 114 41⁄4 108 131⁄2 343 55⁄16 151 5 127 30 13

Watts G-4000 Series QT – Ball Valves

M

N1 N

E

A

L

C open

D

U

R

STRAINER SIZE DIMENSIONS (APPROX.) WEIGHT

M N N1†

in. mm in. mm in. mm in. mm lb kg

21⁄2 65 10 254 61⁄2 165 93⁄4 248 28 12.7 3 80 101⁄8 257 7 178 10 254 34 15.4

†Clearance for servicing

Dimensions – Weight

N

M A

L

D

C

B

MODEL SIZE DIMENSIONS (APPROX.) WEIGHT

A C D E L R U

in. in. mm in. mm in. mm in. mm in. mm in. mm in. mm lb kg

LF009LF 21⁄2 — — — — 55⁄8 143 — — 181⁄8 460 — — 105⁄8 270 76 34.5

LF009OSY 21⁄2 331⁄4 845 157⁄8 403 55⁄8 143 163⁄8 416 181⁄8 460 73⁄4 197 105⁄8 270 166 75.3 LF009NRS 21⁄2 331⁄4 845 113⁄8 289 55⁄8 143 163⁄8 416 181⁄8 460 73⁄4 197 105⁄8 270 161 73.0

LF009LF 3 — — — — 55⁄8 143 — — 181⁄8 460 — — 105⁄8 270 76 34.5

LF009OSY 3 341⁄4 870 181⁄2 470 55⁄8 143 165⁄8 422 181⁄8 460 83⁄4 222 105⁄8 270 198 89.8 LF009NRS 3 341⁄4 870 123⁄4 324 55⁄8 143 165⁄8 422 181⁄8 460 83⁄4 222 105⁄8 270 191 86.6

1⁄4" – 3⁄8"

21⁄2" – 3"

N

M A

L

1⁄2" – 2"

B

C

D

Bryana.Zuiderweg Highlight 2 21 3⁄8 543 8 3⁄4 222 4 1⁄2 114 4 1⁄4 108 13 1⁄2 343 5 5⁄16 151 5 127 30 13

Capacity Performance as established by an independent testing laboratory.

0 .25 .60 .75 1 1.17 gpm 0 .95 1.9 2.9 3.8 4.5 lpm

1⁄4" LF009QT kPa psi 138 20 117 17 96 14 76 11

55 8 35 5

∆P

3⁄8" LF009QT kPa psi 138 20

117 17 96 14 76 11

55 8 35 5

0 .25 .50 .75 1 1.25 1.50 2.5 3.1 gpm 0 .95 1.9 2.9 3.8 4.8 5.7 9.4 11.8 lpm∆P

1⁄2" LF009QT kPa psi 172 25

138 20

103 15

69 10

35 5 0 1 2.5 5 7.5 10 12.5 15 gpm 0 3.8 9.5 19 28.5 38 47.5 57 lpm 5 7.5 15 fps

1.5 2.3 4.6 mps

∆P kPa psi 207 30

165 24

124 18

83 12

41 6

0 0 0 2 6 10 14 18 22 26 30 34 38 42 46 gpm 0 7.6 23 38 53 68 84 99 114 129 144 160 175 lpm

7.5 15 fps

2.3 4.6 mps

3⁄4" LF009M3QT

∆P kPa psi 172 25 138 20 103 15 69 10 35 5 0 0

0 25 50 75 100 125 150 175 200 225 250 275 300 325 gpm 0 95 190 285 380 475 570 665 760 855 950 1045 1140 1235 lpm 5 7.5 10 fps

1.5 2.3 3.0 mps

3" LF009

∆P kPa psi 172 25 138 20 103 15 69 10 35 5 0 0

0 25 50 75 100 125 150 175 200 225 250 gpm 0 05 10- 295 380 475 570 665 760 885 950 lpm 5 7.5 10 15 fps

1.5 2.3 3.0 4.6 mps

21⁄2" LF009

∆P kPa psi 207 30 172 25 138 20 103 15 69 10 35 5 0 0

0 20 40 60 80 100 120 140 160 180 200 gpm 0 76 152 228 304 380 456 532 608 684 760 lpm 5 7.5 10 15 fps

1.5 2.3 3.0 4.6 mps

2" LF009M2QT

∆P kPa psi 207 30 172 25

138 20 103 15 69 10

35 5 0 0

0 10 20 30 40 50 60 70 80 90 100 110 120 gpm 0 38 76 114 152 190 228 266 304 342 380 418 456 lpm 5 7.5 10 15 fps

1.5 2.3 3.0 4.6 mps

11⁄2" LF009M2QT

∆P

11⁄4" LF009M2QT

kPa psi 172 25

138 20

103 15

69 10

35 5

0 0 0 10 20 30 40 50 60 70 80 gpm 0 38 76 114 152 190 228 266 304 lpm 5 7.5 10 15 fps

1.5 2.3 3.0 4.6 mps

∆P kPa psi 207 30 172 25 138 20 103 15 69 10

35 5 0 0

0 5 10 20 30 40 50 60 70 80 gpm 0 19 38 76 114 152 190 228 266 304 lpm

7.5 15 fps

2.3 4.6 mps

1" LF009M2QT

∆P

ES-LF009/LF009-FS 2302 © 2023 Watts

USA: T: (978) 689-6066 • Watts.com Canada: T: (888) 208-8927 • Watts.ca

Latin America: T: (52) 55-4122-0138 • Watts.com

The asterisk (*) indicates the typical maximum system flow rate (7.5 ft/sec, 2.3 m/sec).

Series LF919 Reduced Pressure Zone Assemblies Sizes: 1⁄2" – 2" Series LF919 Reduced Pressure Zone Backflow Assemblies are designed to protect potable water supplies in accordance with national plumbing codes and water authority requirements. This series can be used in a variety of installations, including the pre-vention of health hazard cross-connections or for containment at the service line entrance.

This series features two poppet style check valves, replaceable check seats, with an intermediate relief valve. Its compact modular design facilitates easy maintenance and assembly access. Sizes 1⁄2" – 1" shutoffs have tee handles. The LF919 features Lead Free* construction to comply with Lead Free* installation requirements.

Features

• Separate access covers for the check valves and relief valve for ease of maintenance

• Top entry-all check internals easily accessible

• All rubber elastomers of chloramine resistant material

• Check valve poppet assemblies are fully guided by innovative plastic seat guide

• Replaceable push-in check valve and relief valve seats eliminates threads from the water way

• EZ twist relief valve cover quarter-turn locking joint captures the spring load during repair to facilitate disassembly

• Innovative check valve plastic cover bushing provides trouble free guiding of the check valve poppet

• Bottom mounted relief valve provides reduced installation clearances

• Compact, space saving design

• No special tools required for servicing

• Top mounted test cocks for ease in testing and reduced installation clearances

• Standardly furnished with NPT body connections

Specifications A Reduced Pressure Zone Assembly shall be installed at each potential health hazard location to prevent backflow due to back-siphonage and/or backpressure. The assembly shall consist of a pressure differential relief valve located in a zone between two posi-tive seating check valves. Seats and seat discs shall be replaceable in both check valves and the relief valve without the use of special tools. Service of all internal check valve components shall be through top mounted access covers threaded to the main valve body. The check valve poppet assembly shall be guided via the use of a cor-rosion resistant plastic guide. The check valve and relief valve seats shall be push-in type. The relief valve cover shall be secured with stainless steel bolts and shall utilize a quarter-turn locking joint to capture the spring load of the relief valve. The relief valve shall have an internal sensing line to sense the inlet water supply. All rubber elastomers shall be of chloramine resistant material. The assembly shall also include two resilient seated isolation valves, four top-mounted resilient seated test cocks and an air gap drain fitting. The Lead Free* Reduced Pressure Zone Assembly shall comply with state codes and standards, where applicable, requiring reduced lead content. The assembly shall be a Watts Series LF919.

LF919QT 3⁄4"

Now Available WattsBox Insulated Enclosures.

For more information, refer to literature ES-WB.

ES-LF919

LEAD FREE*

Job Name ––––––––––––––––––––––––––––––––––––––––––– Contractor ––––––––––––––––––––––––––––––––––––––––––––

Job Location ––––––––––––––––––––––––––––––––––––––––– Approval –––––––––––––––––––––––––––––––––––––––––––––

Engineer ––––––––––––––––––––––––––––––––––––––––––––– Contractor’s P.O. No. ––––––––––––––––––––––––––––––––––

Approval ––––––––––––––––––––––––––––––––––––––––––––– Representative ––––––––––––––––––––––––––––––––––––––––

Watts product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, please contact Watts Technical Service. Watts reserves the right to change or modify product design, construction, specifications, or materials with-out prior notice and without incurring any obligation to make such changes and modifications on Watts products previously or subsequently sold.

*The wetted surface of this product contacted by consumable water contains less than 0.25% of lead by weight.

NOTICE

Inquire with governing authorities for local installation requirements

The information contained herein is not intended to replace the full product installation and safety information available or the experience of a trained product installer. You are required to thoroughly read all installation instructions and product safety information before begin-ning the installation of this product.

NOTICE

Engineering Specification

Models Suffix

QT quarter-turn ball valves S bronze strainer

Materials Body: Lead Free* Cast Copper Silicon Alloy Discs: Silicone rubber Check Seats: Replaceable polymer Cover Bolts: Stainless steel

Approvals

Approved by the Foundation for Cross-Connection Control and Research at The University of Southern California. (for sizes 3⁄4"-2")

A

N

D

E G H

F

M

Dimensions — Weights

B

C

A

B

C

Air Gaps

Pressure — Temperature Temperature Range: 33ºF – 180ºF (0.5ºC – 82ºC) Maximum Working Pressure: 175psi (12.1 bar)

AIR GAP MODEL SIZES DIMENSIONS WEIGHT

A B C (NPT)

in. mm in. mm in. mm lbs. kg

919AGC 1⁄4" – 1" 23⁄8 60 31⁄8 79 1⁄2 13 .63 .28

919AGF 11⁄4" – 2" 43⁄8 111 87⁄16 214 2 50 3.5 1.6

LF919QT, LF919QT-S

SIZE DIMENSIONS STRAINER DIMENSIONS WEIGHT

A B C D E (LF) F G H M N

in. in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm lbs. kgs 1/2 91/2 241 67/8 175 27/8 73 123/4 324 53/4 146 33/8 86 17/8 48 19/16 40 23/4 70 21/4 57 5.8 2.6 3/4 121/8 307 77/16 188 31/2 88 151/2 393 711/16 195 35/8 92 21/16 52 19/16 40 15/8 41 33/16 81 8.3 3.7 1 141/2 368 8 202 37/8 98 193/16 487 93/16 233 4 102 27/16 62 19/16 40 21/8 54 33/4 95 11.8 5.4

11/4 181/8 461 117/16 290 51/8 129 231/4 591 1111/16 297 51/8 130 25/8 67 21/2 64 21/2 64 47/16 113 22.3 10.1 11/2 183/4 476 117/16 290 51/8 129 251/16 637 1111/16 297 55/8 143 31/8 79 21/2 64 3 76 47/8 124 28.3 12.8 2 211/16 535 121/16 307 55/8 142 2813/16 732 133/8 340 515/16 151 37/16 87 21/2 64 39/16 90 515/16 151 37.3 16.9

Bryana.Zuiderweg

2 211/16 535 121/16 307 55/8 142 2813/16 732 133/8 340 515/16 151 37/16 87 21/2 64 39/16 90 515/16 151 37.3 16.9

Flow Rate

Pr es su re

L os s kPa psi

207 30

172 25

138 20

103 15

69 10

34 5

0 0 0 10 20 30 40 50 gpm

0 38 76 114 152 190 lpm

3⁄4"

Flow Rate

Pr es su re

L os s kPa psi

172 25

138 20

103 15

69 10

34 5

0 0 0 10 20 30 40 50 60 gpm

0 38 76 114 152 190 228 lpm

1"

Flow Rate

Pr es su re

L os s kPa psi 172 25

138 20

103 15

69 10

34 5

0 0

0 10 20 30 40 50 60 70 80 gpm 0 38 76 114 152 190 228 266 304 lpm

11⁄4"

Flow Rate

Pr es su re

L os s kPa psi

138 20

103 15

69 10

34 5

0 0 0 20 40 60 80 100 120 gpm 0 76 152 228 304 380 456 lpm

11⁄2"

Flow Rate

Pr es su re

L os s kPa psi

138 20

103 15

69 10

34 5

0 0 0 50 100 150 200 gpm 0 190 380 570 760 lpm

2"

Capacities Pr es su re L os s kPa psi

172 25

138 20

103 15

69 10

34 5

0 0

1⁄2"

Flow Rate

0 2.5 5 7.5 10 12.5 15 gpm 0 9.5 17.0 28.4 38 47 57 lpm

ES-LF919 2042 © 2020 Watts

USA: T: (978) 689-6066 • F: (978) 975-8350 • Watts.com Canada: T: (888) 208-8927 • F: (905) 332-7068 • Watts.ca

Latin America: T: (52) 55-4122-0138 • Watts.com

*Typical maximum system flow rate (7.5 feet/sec., 2.3 meters/sec.)

BACKFLOW PREVENTION

B A

C K

FLO

W

P R

E V

EN

TIO

N

I-26 Customer Service (704) 841-6000 commercial.apollovalves.com

PART NUMBER MATRIX

40 [X] 000 FPV X

OPTIONS

40 - STANDARD 1 - W/1/8" NPT PLUG

40LF - LEAD FREE 2 - W/1/8" MALE X 1/4" FEMALE TEST COCK

2F - SAE TEST COCK

R - REPAIR KIT* FOR FPV1 AND FPV2

* Repair kit includes: Thermal element, spring, spring guide, two o-rings (all internal parts)

WEIGHTS

MODEL NO. NET WEIGHT (LB.)

40-000-FPV1 .70

40-000-FPV2 .77

MODEL NUMBERS

MODEL NO.

40-000-FPV1

40-000-FPV2 – w/test cock

40LF-000-FPV1

40LF-000-FPV2F – w/SAE testcock

The Apollo® Series FPV Freeze Protection Valve protects backflow preventers from freezing when installed in accordance with manufacturer’s instructions. All internal parts of the Freeze Protection Valve are replaceable.

OPERATION

During flow conditions, the Freeze Protection Valve shall be drip-tight during above-freezing normal operating conditions. The Freeze Protection Valve shall be suitable for normal operating pressures of 20 to 175 psig.

FPV SERIES

FREEZE PROTECTION VALVE

FEATURES

• Installs Easily on All Backflow Preventers

• Ease of Repair with Available Repair Kit

• Corrosion Resistant

• 1/4” Male Pipe Thread Inlet Port

• Available With 1/8”M x 1/4”F Testcock

• Discharge Port Accommodates 5/8” I.D. Hose

• Lead-Free Option

• Mechanical Operating Principle

• Compact Design

• IAPMO listed

• US Patent #6,374,849

• 5 Year Warranty

PERFORMANCE RATING

• Nominal Start to Open Temperature of 35°F

• Maximum Operating Pressure: 175 psig

• Maximum Temperature of 180°F

APPROVALS

• NSF/ANSI 372 Lead Free (40LF only)

STANDARD MATERIALS LIST

BODY Bronze (C84400/LF C89836)

CAP Brass

SPRING GUIDE Brass

SPRING Stainless Steel

CAP O-RING Buna-N

GUIDE O-RING Buna-N

THERMAL ELEMENT Copper/Stainless Steel/EPDM Contact local water authorities for installation/service requirements.

Gorilla Cage General Specifications

• End frame tubing is 1" square carbon steel with 1/8" wall.

• End frames feature a welded steel strip 1/8" x 1" for reinforcing the expanded steel skin welds.

• Angle Iron framework is 1" x 1" x 1/8" structural steel.

• Expanded metal skins closing out the open areas of the framework are 1/2" #13 flattened expanded carbon steel.are 1/2" #13 flattened expanded carbon steel.

• Welding a minimum of 1/4" long welds on 4" spacing.

• All welding accomplished using MIG process, proper filler wire and shielding gas per industry standards.

• Cages capable of withstanding a minimum of 200 lbs. per square foot without any permanent deflection or distortion.

• Hold down points and hold down hardware are internal to the cage to maximize effectiveness and protection.maximize effectiveness and protection.

• 1" spacing between the angle iron framework of enclosure and slab to prevent rusting. End frame tube ends support entire cage on slab.

•Every cage shipped with a pre-built wooden concrete form and heat treated, case-hardened, hold down hardware.

Pre-powdercoat Treatment Process

Finish welded Gorilla Cages are heated in a heating unit to vaporize and remove any oils or contaminants. The cages are then sandblasted to the base metal to smooth the cages, remove any final impurities and improve powdercoat adhesion.

Powdercoat Treatment Process

Preheated cages are then powdercoated by electrostatic application Preheated cages are then powdercoated by electrostatic application either Evergreen by Axalta (p/n PFG500S9) or Caramel by PPG (p/n PCT20170). Cages meet or exceed ASTM D-2794, ASTM D-523 and ASTM D-3359 standards

STANDARD GORILLA CAGE ENCLOSURES

Cage Sizes and Internal Dimensions

GC-1 12.5" W x 24.8" H x 22" L Lift-Off GC-2 12.5" W x 24.8" H x 32" L Lift-Off GC-3 12.5" W x 24.8" H x 42" L Lift-Off GC-4 12.5" W x 24.8" H x 48" L Lift-Off

GENERAL SPECIFICATIONS FOR

STANDARD GORILLA CAGE ENCLOSURES

REV B

2/25/2019

Gorilla Manufacturing 19525 Wied Rd Suite 102 Spring, TX 77388 281-705-9701

Bryana.Zuiderweg

GC-3 12.5" W x 24.8" H x 42" L Lift-Off

JobName 11:
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File details come from the government source that posted it. Updated .