Stantec California State Prison, Solano Replace Hydronic Loop Stantec No. 184200751

SECTION 22 11 28

LIQUEFIED PETROLEUM GAS EQUIPMENT

PART 1 GENERAL

1.1 SUMMARY

A. Section Includes:

1. Storage containers.

2. Pumps.

3. Vaporizers.

4. Air mixers.

5. Air Surge Tank

6. Air Compressor

7. Flare Stack

B. Related Sections:

1. Section 21 10 00 - Deluge Fire Suppression System.

2. Section 22 11 26 -FacWty Liquefied Petroleum Gas Piping.

1.2 PERFORMANCE REQUIREMENTS

CDCR

A. General Requirements:

1. Noise levels shall not exceed 85 dBA spl as measured three (3) feet from all noise sources and/or at the skid battery limits.

2. Equipment subject to the requirements of Section VIII of the ASME BPVC code shall be stamped.

3. Electrical Requirements

a. Power supply shall be 480 Volts/ 3 Phase/ 60 Hz

b. Vendor shan include transfonners if required for lower voltages.

4. Manufacturer to recommend a design that meets the process criteria described in the specification.

5. Manufactw.·er shall accept complete responsibility for the design, manufacture and performance of the shop-assembled system and for each individual component contained within the system.

6. Manufacturer shall furnish all materials, labor, equipment, supervision, and consumable supplies to complete the design and fabrication of the unit.

7. Manufacturer shall provide all special tools for assembly, disassembly, and unit maintenance, along with complete instructions for their use.

B. Design Criteria

1. General Description: ln the event that PG&E natural gas to the facility is curtailed, it is desired to supply mixed propane/air gas to the facility to maintain certain heating requirements.

2. This system will operate automatically; it will start up, supply fuel, and shutdown based on maintenance of fuel pressure to the facility.

3. Air will be from a vendor-supplied air compressor plus dryer package. Propane storage tanks, pump, vaporizer, and air-gas mixer will be provided to blend tis alternate fuel gas.

LIQUEFIED PETROLEUM GAS EQUIPMENT

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California State Prison, Solano Replace Hydronic Loop

Downstream of the mixer, a surge tank will be provided. A flare will also be provided for startup, shutdown, and testing the unit.

4. Fuel Composition - Liquid Propane plus air.

a. Fuel quality: Target Wobbe index of 1315 Bu/Cu ft. This is approximately 60-40 split of propane-air, on a volume basis.

b. Compressed air (before mixing) shall have a dewpoint not to exceed O degree

Fahrenheit at 30 psig.

5. Propane Storage - Two vessels, nominal 30,000 gallons water capacity each.

6. Maximum Fuel Demand - 69,000 MBtu/ hr HHV basis.with minimum fuel rate of 10% of maximum.

7. Fuel Supply Pressure to Facility: 15 psig.

8. Fuel for Vaporizer: Use liquid propane from storage tanks. Vaporization, if required, shall be supplied by vendor.

9. All equipment on site will be electric powered.

10. Owner will provide water connection for LPG Storage fire protection.

11. Control valves with actuators will utilize one of the following:

a. Electric power ( assume always available)

b. Nitrogen bottles. (limited to two high pressure bottles in storage)

c. Air from compressor (estimated 30 psig pressure available only when unit is running and supplying air-gas mix)

12. Emergency Shutdown Philosophy- In the event of loss of power, this fuel unit will shut down in a safe state. Where shutdown valves are provided, they will be spring operated to close, power or pneumatic operated to open. Vaporizer fuel will be shut-in, and propane from tanks to pump will be shut in.

13. Provide flare to run at up to 69,000 MBtu/hr of Air-Gas mixture. To be used for the following:

a. Startup (until fuel quality is on-spec)

b. Testing Unit (when not connected to the prison natural gas supply)

c. System vent wile unit is shutting down.

14. Site Data:

a.

b.

C.

Ambient Temperature

i) Design Minimum:

2) Design Maximum:

200F ll4°F

3) Design Temperature for Air Cooler: 114°F Precipitation

1) Maximum Annual Precipitation:

2) Maximum 24-hour rainfall for 10-year period Elevation: 130 ft.

48 .9 inches

6.1 inches

1.3 SUBMITTALS

CDCR

A. Submit under provisions of Section O 1 33 00.

B. Product Data: For each type of the foliowing:

1. Outlined dimensional drawing of vessels, pumps, vaporizer, mixer, flare stack.

2. Data sheet for vessel and electrical motor.

3. Vessel design drawing.

4. Vaporizer: P&ID and bill of material, including P&ID of Burner Management System.

5. Wiring/control diagrams.

6. Layout of skid fuel gas piping with tie-in locations.

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CDCR

7. Instrument list, I/O list, data sheets.

8. Structural/ASME calculations.

9. Welding procedures.

10. Proposed control scheme including recommended initial settings.

11. Description of control logic and control narrative for programming PLC.

12. Foundation data including skid weight, loadings, center of gravity, and number, location, and size of slid anchor bolts.

13. Single-line/wiring/control diagrams, load list, wiring diagrams and schematics, interconnect diagrams termination schedules, cable/wiring schedules.

14. Instrument index instrument location plan and details, logic/control diagrams, control philosophy functional test procedures, panel drawings and schematics, tubing schedules, PLC input/output (VO) list, and wiring diagrams.

15. Start-up and operating manual.

16. Spare pa,ts listing for commissioning, start-up, and 2-year operations.

17. Installation procedures with lift/rigging diagrams and sketches.

C. Contractor shall allow tbree weeks for drawing review and approval. Contractor shall not start fabrication until the above documents/drawings are approved by CDCR Representative.

D. Shop Drawings: For facility LPG piping layout. Include plans piping layout and elevations, sections, and details for fabrication of pipe anchors, bangers, supports for multiple pipes, alignment guides, expansion joints and loops, and attachments of the ame to tructure. Detail location of anchors, alignment guides and expansion joints and Loops.

1. Shop Drawing Scale: 1/4 inch per foot.

2. Detail mounting, supports, and valve arrangements for service meter assembly and pressure regulator assembly.

E. Coordination Drawings: Plans and details, drawn to scale, on which LPG piping is shown and coordinated with other installations, using input from installers of the items involved.

F. Site Survey: Plans, drawn to scale, on which LPG piping is shown and coordinated with other services and utilities.

G. Qualification Data: For qualified professional engineer.

H. Seismic Qualification Certificates: Submit certification that vaporizer, air mixer, storage container supports, accessories, and components will withstand seismic forces defined in Section 22 05 48 - Vibration and Seismic Controls for Plumbing Piping and Equipment.

Include the following:

1. Basis for Certification: Indicate whether withstand certification is based on actual test of assembled components or on calculation.

2. Dimensioned Outline Drawings of Equipment Unit: Identify center of gravity and locate and describe mounting and anchorage provisions.

3. Detailed description of equipment anchorage devices on which the certification is based and their installation requirements.

I. Welding certificates.

J. Field quality-control reports.

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1.4 CLOSEOUT SUBMITTALS

A. Operation and Maintenance Data: For LPG equipment and accessories to include in emergency, operation, and maintenance manuals.

B. Performance and Hydrotest records.

C. Skid Lifting Certificates.

D. Recommended priced spare parts lists for both startup and maintenance.

E. Final equipment drawings and data sheets.

F. Complete set of data books that included Ul-A forms and completer set of project drawings and data sheets.

G. Acceptance: As a condition for acceptance of the work, deliver two sets of AutoCAD latest version CD's and one set of stamped and dated reproducible drawings to the Owner's Representative and obtain a receipt.

1.5 QUALITY ASSURANCE

A. This section outlines minimum requirements for piping, equipment and instrumentation components that are included. The inclusion of these features does not relieve the VENDOR from the primary responsibility of furnishing a unit that will meet the performance requirements as outlined under this section and related sections.

B. Provide all work and materials in full accordance with latest rules and regulations of all prevailing local and state codes, including, but not limited to, the following:

CDCR

1. California Electrical Code (CEC).

2. National Electrical Code (NEC).

3. National Fire Protection Association (N.F.P.A.).

a. NFPA 58 - Liquefied Petroleum Gas Code.

b. NFPA 15 - Water Spray Fixed systems for Fire Protection

4. Office of Safety and Health Standards (O.S.H.A.).

5. Safety Orders of the Division oflndustrial Safety.

6. California Code of Regulation Title 8, Division 1, Chapter 4, Sub-Chapter 1, Art 5, - LP

Gas System.

7. State of California Mechanical Codes - Chapter 13- Fuel Gas Piping.

8. California Building, Plumbing, Fire and Mechanical Codes published by the Building

Officials Conferem.:e of America, Inc.

9. All other applicable laws or regulations.

C. Comply with the current applicable standards of the following listed agencies for all material and work.

1. American Society of Mechanical Engineers (ASME):

a. Boiler and Pressure Vessel Code Section VIII, Division I.

b. B3 l.3, Process Piping

2. American Society for Testing and Materials (ASTM).

3. American Water Works Association (A WWA).

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4. American Welding Society (A WS).

5. Factory Mutual (FM).

6. Underwriters' Laboratories, Inc. (UL).

1.6 PROJECT CONDITIONS

A. Perform site survey, research public utility records, and verify existing utility locations.

Contact utility-locating service for area where Project is located.

B. Interruption of Existing Gas Service: Do not interrupt Gas service to facilities occupied by Owner or others unless permitted under the following conditions and then only after arranging to provide purging and startup of Gas supply according to requirements indicated:

1. Notify Construction Manager no fewer than two days in advance of proposed interruption of Gas service.

2. Do not proceed with interruption of Gas service without Construction Manager's written permission.

1. 7 COORDINATION

A. Coordinate sizes and locations of concrete bases with actual equipment provided.

1.8 WARRANTIES

A. The warranty period is one year after date of acceptance.

1. During this period, provide labor and materials as required to repair or replace defects in the system within following (7) seven days of notification at no additional cost to the Owner. Provide certificate with O&M manual submittal, which guarantees same day service response to Owner's call for all such warranty service.

2. Provide a full thermal, process, mechanical, and hydraulic guarantee for the equipment offered. The guarantee is based on the specified operating parameters.

PART 2 PRODUCTS

2.1 STORAGE CONTAINERS

CDCR

A. Description: Factory fabricated, complying with requirements in NFl> A 58 and ASME Boiler and Pressure Vessel Code and bearing the ASME label. Tanks shall be rated for 250-psig minimum working pressure at 125 degrees fahrenheit.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: ·

a. Modem Custom Fabrication

b. Highland Tank & Mfg. Co ..

c. Hanson, Roy E. Jr. Mfg.

d. Trinity Industries, Inc.

e. United Industries Group, Inc.

2. Liquid outlet and vapor inlet and outlet connections shall have shutoff valves with excess-flow safety shutoff valves and bypass and back-pressure check valves with smaller than 0.039-inchdrill-size hole to equalize pressure. Liquid-fill connection shall have backflow check valve.

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a. Connections: Color-code and tag valves to indicate type.

1) Liquid fill and outlet, red.

2) Vapor inlet and outlet, yellow.

3. Level gage shall indicate current level of liquid in the container. Gages shall also indicate storage container contents; e.g., "Butane," "50-50 LPG Mix," or "Propane."

4. Pressure relief valves, type and number as required by NFPA 58, connected to vapor space and having discharge piping same size as relief-valve outlet and long enough to extend at least 84 inchesdirectly overhead. Identify relief valves as follows:

a. Discharge pressure in psig.

b. Rate of discharge for standard air in cfm.

c. Manufacturer's name.

d. Catalog or model number.

5. Container pressure gage.

6. For outdoor installation, exposed metal surfaces mechanically cleaned, primed, and painted for resistance to corrosion.

7. Ladders for access to valves more than 72 inchesaboveground.

8. Stainless-Steel Nameplate: Attach to aboveground storage container or to adjacent structure for underground storage container.

a. Name and address of supplier or trade name of container.

b. Water capacity in gallons and liters.

c. Design pressure in psig.

d. Statement, "This container shall not contain a product having a vapor pressure in excess of250 in psig at 100 deg F>."

e. Outside surface area in sq. ft. (sq. m).

f. Year of manufacture.

g. Shell thickness in inches.

h. Overall length in feet.

i. OD in feet.

j. Manufacturer's serial number.

k. ASME Code label.

9. Felt support pads and two concrete or painted-steel saddles per storage container.

Corrosion protection required at container-to-felt contact.

10. Tie straps for each saddle.

11. Straps and anchors for tie-down slab.

12. Asphalt-based coating for corrosion protection.

13. Container connections and valves protected in manway at top of storage container.

14. Manway equipped with ventilation louvers.

2.2 PUMPS

CDCR

A. Description: Factory-assembled and -tested, duplex, positive-displacement, belt drive.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Blackmer; a Dover Resources company.

b. Corken, Inc.; a unit ofIDEX Corporation.

B. Pump Construction:

1. Casing: Ductile-iron casing with threaded gage tappings at inlet and outlet.

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2. Internal Pressure Relief Valve: For pump protection in addition to the external pressure relief valves.

3. Impeller: Carbon or composite vane in cast-iron rotor.

4. Pump Shaft: Carbon steel.

5. Seal: Mechanical with Buna-N o-ring.

6. Pump Bearings: Ball bearings with grease fittings.

7. Baseplate: Bent carbon-steel channel or structural channel.

C. Motor: Comply with NEMA designation, temperature rating, service factor, enclosure type, and efficiency requirements for motors specified in Section 23 05 13 - Common Motor Requirements for Mechanical Equipment.

1. Motor Sizes: Minimum size as indicated. If not indicated, large enough so driven load will not require motor to operate in service factor range above 1.0.

2. Motor Speeds: Single.

3. Bearings: Permanently lubricated ball bearings.

4. Class I, Division 1, Group D requirements per NFPA 70.

D. Factory-Installed Piping and Specialties:

I. Pipe: ASTM A 106, Type E or S, Grade B; Schedule 80 for threaded malleable-iron fittings and joints.

2. Piping Specialties for Each Pump:

a. Bypass valve.

b. Isolation valves.

c. Unions for each connection.

d. Check valve.

e. Basket strainer.

f. Pressure gages for suction and discharge connections.

g. Hydrostatic relief valve.

h. Pilot-operated, pressure-regulating valve.

E. Braided-jacket flexible connectors for suction and discharge connections.

F. Pump and Piping Finish: For outdoor installation, exposed metal surfaces mechanically cleaned, primed, and painted for resistance to corrosion.

G. Controls:

1. Explosion-proof controls enclosure.

2. Magnetic starter package with automatic alternator.

3. Pressure-activated start and stop.

4. Lag pump starts iflead pump fails.

5. Audible and visual indication of pump failure.

2.3 VAPORIZERS

CDCR

A. Description: Factory-fabricated, -assembled, and -tested vaporizer with heat exchanger sealed pressure-tight, built on a steel base; including insulated jacket, flue-gas vent, liquid fuel supply and vapor connections, and controls. Assembly shall be FMG labeled and comply with NFPA 58 and NFPA 70.

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1. Manufacturers: Subject to compliance with requirements, provide products by one of the following available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

2. Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on Drawings Alternate Energy Systems, Inc. or comparable product by one of the following:

a. Alternate Energy System, Inc.

b. Ransome Manufacturing; a division of Meeder Equipment Company.

B. Fabricate base and attachment to vaporizers with reinforcement strong enough to resist vaporizer movement during a seismic event when steel base is anchored to a concrete base.

C. Casing:

1. Mineral-fiber insulation, a minimum of2 inchesthick, surrounding the heat exchanger.

2. Integral one-piece skid with forklift access holes.

3. Lifting lugs on top of vaporizer.

4. Flue rain cap and bird screen.

5. Sheet metal jacket with screw-fastened closures and powder-coat protective finish.

6. Mounting base to secure boiler to concrete base.

7. Control Compartment Enclosure: NEMA 250, Type 4, enclosure housing control panels for LPG-fired vaporizers. Explosion-proof control compartment construction required for electric vaporizers.

D. LPG Liquid and Vapor Circuit Specialties:

CDCR

1. Y-type strainer with drain valve at inlet.

2. Vaporizer coil safety pressure relief valve.

3. Vaporizer coil blowdown valve.

4. Vapor outlet isolation valve.

5. Pressure gages, a minimum of 2-1/2 inchesin diameter, at liquid inlet and vapor discharge. Gages shall have operating-temperature ranges so normal operating range is at approximately SO percent of full range.

6. Inlet safety solenoid valve to close with off-normal operation alarm.

7. Backflow check valve in bypass around inlet safety solenoid valve.

8. Liquid carryover or float-type safety shutoff switch.

9. LPG Vapor Filter: Steel shell designed and manufactured per ASME Boiler and Pressure

Vessel Code, Section VIII, Division 1; factory mounted on vaporizer discharge. Shells larger than S inches shall be ASME "U" stamped. Fill with stainless-steel, woven-mesh coalescing element to remove 99 percent of particles larger than 10 microns. 250-psigminimum working pressure. Finish with corrosion-resistant coating for an exterior application. Include factory-mounted and -piped, differential pressure gage with gage cocks in anu oul, anu minimum NPS 3/4full-port, ball-type drain valve.

E. Indirect-Type, Water-Bath Heat Exchanger:

1. Description: Immersion-type, electric heating element with ASME-rated and -stamped, helical, LPG, vaporizer coil submerged in water bath. Include the following:

a. Water bath filled with water/glycol solution designed to prevent freezing.

b. Water-bath, high- and low-level sight glasses.

c. Low-water cutoff to stop electric heater and annunciate alarm.

d. Water/glycol fill and vent fitting.

e. Minimum NPS 3/4 hose-end drain valves.

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CDCR

f. Operating high- and low-limit aquastat controllers.

g. Water-bath temperature gage; a minimum of 2-1/2 inches in diameter. Gages shall have operating-temperature ranges so normal operating range is at approximately 50 percent of full range.

2. Electric Heater Operating Controls:

a. Controls shall maintain safe operating conditions. Safety controls limit operation of the electric element. Microprocessor-based control system integrates safety and operating controls.

b. Operating Water-Bath Temperature Control: Factory wired and mounted to control burner.

c. High-Temperature and High-Pressure Cutoff: Manual reset stops burner if operating conditions rise above maximum design temperature or pressure.

d. Alarm Bell and Rotary Beacon: Factory mounted on control panel with silence switch; shall sound alarm for out-of-normal conditions.

e. Control Transformer: 115-V maximum control voltage.

F. Building Management System Interface: Factory-installed hardware and software to enable building management system to monitor and control set points and display vaporizer status and alarms.

G. Capacities and Characteristics:

1. Heating Fuel: Propane.

2. Vaporization Heat Exchanger:

a. Minimum Working-Pressure Rating: 250 psig.

b. Test Pressure: 375 psig.

3. LPG Vaporization Rate: per drawing.

4. Electrical Characteristics:

a. Volts: 460.

b. Phase: Three.

c. Hertz: 60.

H. Description: Factory-fabricated, -assembled, -calibrated, and -tested, blower-assisted air mixer with surge tank, built on a steel base; including vapor supply and discharge connections, and controls. Assembly shall be FMG labeled and comply with NFPA 58 and

NFPA 70.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

2. Basis-of-Design Product: Subject to compliance with requirements, provide product indicated on Drawings or comparable product by one of the following:

a. Alternate Energy Systems, Inc.

b. Algas-SDI.

c. Ely Energy, Inc.

d. Ransome Manufacturing; a division of Meeder Equipment Company.

I. Fabricate base and attachment to mixers with reinforcement strong enough to resist air mixer movement during a seismic event when steel base is anchored to a concrete base.

J. Mounting Skid, Panels, and Surge Tank:

1. Integral one-piece skid with forklift access holes.

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2. Lifting lugs on top of air mixer.

3. Powder-coat protective finish.

4. Mounting base to secure boiler to concrete base.

5. Control Compartment Enclosure: NEMA 250, Type 4, enclosure housing control panels.

6. ASME-stamped surge tank with venturi, isolation valves, excess-flow safeties, and safety relief valves.

K. Blower: Positive-displacement, rotary-lobe type.

1. Motor: Single speed, with permanently lubricated ball bearings. Comply with requirements in Section 23 05 13 - Common Motor Requirements for Mechanical Equipment.

L. LPG Circuit Specialties:

1. Venturi solenoid valves.

2. Venturi nozzles, minimum of 3, for minimum of 10:1 tumdown capacity.

3. Venturi silencers.

4. Mist filter and strainer with pressure differential gage, and blowdown ball valve.

5. Inlet and outlet .isolation valves.

6. Pressure gages, a minimum of 2-1 /2 inches in diameter, at inlet and discharge. Gages shall have operating-temperature ranges so normal operating range is at approximately 50 percent of full range.

M. Air-Mixer Controls:

1. Controls shall maintain safe operating conditions. The following safety controls limit the operation of the air mixer. All safety controls are manual reset.

a. Low-inlet-vapor pressure.

b. High- or low-discharge pressure.

2. Alarm Bell and Rotary Beacon: Factory mounted on control panel with silence switch;

shall sound alarm for out-of-normal conditions.

3. Control Transformer: 115-V maximum control voltage.

N. Mount on common skid with vaporizer.

2.4 OIL-FLOODED, ROTARY-SCREW AIR COMPRESSORS

A. Manufacturers: Subject to compliance with requirements, provide product by one of the following available manufacturers offering products that be incorporated in the Work include, but are not limited to the following:

CDCR

B. Basis-of-Design Product: Subject to compliance with requirements, provide product by Ingersoll-Rand Air Solutions Group or comparable product by one of the following.

1. Atlas Copco.

2. Compare, Ltd

3. Gardner Denver, Inc.

4. Kaeser Compressors, Inc.

5. Quincy Compressor; an EnPro Industries company.

C. Compressor(s): Oil-flooded, rotary-screw type with lubricated helical screws and lubricated gear box. Unit must be for outdoor installation.

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1. Coupling: Nonlubricated, flexible type.

2. Cooling/Lubrication System: Unit-mounted, air-cooled exchanger package prepiped to unit; with air pressure circulation system with coolant stop valve, full-flow coolant filter, and thermal bypass valve.

3. Air Filter: Dry type, with maintenance indicator and cleanable, replaceable filter element.

4. Air/Coolant Receiver and Separation System: 150-psig-rated steel tank with ASME safety valve, coolant-level gage, multistage air-coolant separator element, minimum pressure valve, blowdown valve, discharge check valve, coolant stop valve, full-flow coolant filter, and thermal bypass valve.

5. Capacity Control: Capacity modulation between zero and 100 percent air delivery, with operating pressures between 50 and 125 psig. Include necessary control to hold constant pressure. When air demand is zero, unload compressor by using pressure switch and blowdown valve.

D. Capacities and Characteristics:

1. Actual-Air Capacity of Each Air Compressor: 184 cfm delivered.

2. Discharge-Air Pressure: 125 psig.

3. Remote Receiver: ASME construction steel tank.

a. Arrangement: Vertical.

b. Capacity: 2000 gallon

c. Interior Finish: Epoxy or galvanized coating.

d. Pressure Rating: 150 psig minimum.

e; Pressure Regulator Setting: 30 psig.

f. Pressure Relief Valve Setting: 150 psig.

g. Drain: Automatic valve.

4. Enclosure: Steel with sound-attenuating material lining.

E. Inlet-Air Filters

1. Description: Combination inlet-air filter-silencer, suitable for remote installation, for each air compressor.

2. Construction: Weatherproof housing for replaceable, dry-type filter element, with silencer tubes or other method of sound reduction.

3. Capacity: Match capacity of air compressor, with filter having collection efficiency of

99 percent retention of particles larger than 10 micrometers.

F. Refrigerant Compressed-Air Dryers

1. Description: Noncycling, air-cooled, electric-motor-driven unit with steel enclosure and capability to deliver 35 deg F, 100-psig air at dew point. Include automatic ejection of condensate from airstream, step-down transformers, disconnect switches, inlet and outlet pressure gages, thermometers, automatic controls, and filters.

2.5 FLARE STACK

CDCR

A. Stainless Steel Flare Burner Stack (Test Flare): Flare Stack to be used during system setup and for periodical system tests and maintenance. Flare Stack to act as a large load and allow the system to be tested under simulated load conditions. Flare Stack to include automatic

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California State Prison, Solano Replace Hydronic Loop ignition, standing pilot, weather cap, electronic flame safeguard and electrically actuated main flare gas valve.

PART 3 EXECUTION

3.1 EQUIPMENTS

A. All equipment shall be new.

B. Emissions specifications. Consider that the vaporizer and the flare may be "permit units", according to SN APCD. Owner shall be consulted on emissions control required in the Fuel System.

3.2 INSPECTION AND TESTING

A. Inspection and testing shall be Contractor's sole responsibility and made at Contractor's expense using personnel, equipment, and facilities provided by Contractor.

B. Contractor shall inform all sub-suppliers and suppliers of the inspection requirements.

• All Supplier-procured equipment, components, parts, and materials shall be subject to shop inspection by the company.

• Contractor shall be responsible for furnishing company with all specified certifications on materials and shop test data to verify technical requirements are met.

C. Company ( or authorized representative) shall reserve the right to inspect the work at any time, to witness all testing, and to have access to all test records and results.

• Contractor shall not intentionally interfere with inspection and testing activities, and shall allow adequate time for proper inspection and testing.

• Company inspection shall not relieve Contractor of responsibility for all inspection and testing necessary to ensure compliance with technical requirements.

D. Before fabrication starts, a pre-inspection meeting shall be held with the Contractor and major sub-suppliers to review all technical requirements-in particular, the fabrication procedures, schedule and inspection and testing requirements. The inspection program and hold points shall be established at that time.

CDCR

R. Contractor shall provide at least ten (10) working days advance notice, in writing, prior to witnessed inspections or tests.

F. Prior to inspection and testing, Contractor shall clean the working area to allow proper access to the work.

1. Contractor shall furnish, install, and maintain the necessary facilities and equipment for conducting safe and thorough inspection and testing.

2. Facilities shall include scaffolding, ladders, walkways, lighting, etc. as necessary

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3.3

CDCR

G. Contractor shall thoroughly clean all major welds of slag, splatter, dirt, grease, oil, and loose scale to aid in the visual inspection of the welds.

1. If ultrasonic testing is required, the welds shall be brush blasted.

2. The surface condition for properly applied welds shall be adequate for proper interpretation of test results.

3. Any additional preparation of surfaces necessary prior to instituting specific nondestructive methods shall be provided at Contractor's expense.

H. The unit shall be complete in all respects before final inspection and testing.

1. Final inspection and testing shall not be performed unless CDCR Representative is present or has waived the right in writing.

2. Such inspection and testing made in CDCR Representative's absence without the waiver shall be repeated in CDCR Representative's presence at the Contractor's sole expense.

I. The dimensions of all components, including interconnecting piping, shall be checked for compliance with the technical requirements, Contractor shall notify CDCR Representative in writing for resolution.

J. All piping shall be hydrostatically tested at 1.5 times the maximum allowable working pressure (MA WP). The minimum test period shall be one hour.

K. The assembled package shall be tested as a unit using the Contractor's standard mechanical run test as accepted by CDCR Representative.

L. All instrument, control, and electrical systems shall be given functional test to ensure total system operation.

M.

N.

A.

B.

C.

D.

E.

F.

1. All inter-lockable safety devices and fail safe functions shall be tested and verified.

2. The intent of this test shall be to prove the proper interaction of all control and safety devices.

Connection shall be provided for a sample bomb, to collect a gas sample of air-gas mixture if desired. A local lab can run GC analysis and calculate heating value and gravity from that.

During assembled package running tests, all mechanical performance shall be satisfactory.

STORAGE CONTAINER INSTALLATION

Fill storage container to at least 80 percent capacity with propane.

Install piping connections with swing joints or flexible connectors to allow for storage container settlement and for thermal expansion and contraction.

Set storage containers in felt pads on concrete or steel saddles. Install corrosion protection at container-to-felt contact.

Install tie-downs over storage containers on saddles with proper tension.

Set concrete saddles on dowels set in concrete base. Anchor steel saddles to concrete base.

Set storage container on concrete ballast base large enough to offset buoyancy of empty storage container immersed in water.

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California State Prison, Solano Replace Hydronic Loop

G. Install tie-down straps over container anchored in ballast base and repair damaged coating.

3.4 PUMP INSTALLATION

A. Install pumps with access space for periodic maintenance including removal of motors, impellers, and accessories.

B. Set pumps on and anchored to concrete base.

C. Install suction piping with minimum fittings and change of direction.

D. Connect liquid suction to container, supply to vaporizer, and return line to container.

3 .5 VAPORIZER INSTALLATION

A. Install vaporizer with access space for periodic maintenance.

B. Set vaporizers on and anchor to concrete base.

C. Connect liquid line from pump set, and vapor supply to distribution piping.

D. Install backup connection from vapor space of container to inlet of pressure-regulating valve at vaporizer discharge to bypass the vaporizer during maintenance. Install shutoff valves to change source from vaporizer to storage container.

3.6 AIR MIXER WITH VAPORIZER INSTALLATION

A. Install air mixer with vaporizer with access space for periodic maintenance.

B. Set air mixer with vaporizer on and anchor to concrete base.

C. Connect liquid line from pump set, and mixed gas supply to distribution piping.

D. Install backup connection from vapor space of container to inlet of pressure-regulating valve at vaporizer discharge to bypass vaporizer during maintenance. Install shutoff valves to change source from vaporizer to storage container.

E. Replace filters at Substantial Completion if air mixer was operated during construction.

3.7 LABELING AND IDENTIFYING

A. Comply with requirements in Section 22 05 53 - Identification for Plumbing Piping and Equipment, for piping and valve identification.

B. Install detectable warning tape directly above gas piping, 12 inches below finished grade, except 6 inchesbelow subgrade under pavements and slabs.

3.8 PAINTING

CDCR

A. Paint exposed, exterior metal piping, valves, service regulators, service meters and meter bars, earthquake valves, and piping specialties, except components with factory-applied paint or protective coating.

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1. Alkyd System: MPI EXT 5.lD.

a. Prime Coat: Alkyd anticorrosive metal primer.

b. Intermediate Coat: Exterior alkyd enamel matching topcoat.

c. Topcoat: Exterior alkyd enamel semigloss.

d. Color: White.

B. Paint exposed, interior metal piping, valves, service regulators, service meters and meter bars, earthquake valves, and piping specialties, except components with factory-applied paint or protective coating. ..

1. Latex Over Alkyd Primer System: MPI INT 5.lQ.

a. Prime Coat: Alkyd anticorrosive metal primer.

b. Intermediate Coat: Interior latex matching topcoat.

c. Topcoat: Interior latex satin (semigloss).

d. Color: White.

C. Damage and Touchup: Repair marred and damaged factory-applied finishes with materials and by procedures to match original factory finish.

3.9 CONCRETE BASES

A. Concrete Bases: Anchor equipment to concrete base.

1. Construct concrete bases of dimensions indicated, but not less than 4 incheslarger in both directions than supported unit.

2. Install dowel rods to connect concrete base to concrete floor. Unless otherwise indicated, install dowel rods on 18-inchcenters around the full perimeter of the base.

3. Install epoxy-coated anchor bolts for supported equipment that extend through concrete base, and anchor into structural concrete floor.

4. Place and secure anchorage devices. Use supported equipment manufacturer's setting drawings, templates, diagrams, instructions, and directions furnished with items to be embedded.

5. Install anchor bolts to elevations required for proper attachment to supported equipment.

6. Use 3000-psig, 28-day, compressive-strength concrete and reinforcement as specified in

Section 03 30 00 - Cast-in-Place Concrete.

3.10 FIELD QUALITY CONTROL

CDCR

A. Perform tests and inspections.

B. Tests and Inspections

1. Test, inspect, and purge LPG according to NFPA 58 and requirements of authorities having jurisdiction.

C. LPG piping will be considered defective if it does not pass tests and inspections.

D. Prepare test and inspection reports.

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3.11 DEMONSTRATION

California State Prison, Solano Replace Hydronic Loop

A. Engage a factory-authorized service representative to train CDCR's maintenance personnel to adjust, operate, and maintain LPG equipment.

CDCR

END OF SECTION

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California State Prison, Solano Replace Hydronic Loop

SECTION 01 33 23

SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES

PART 1 GENERAL

1.1 SUMMARY

A. Section Includes

1. Definitions.

2. Shop Drawings.

3. Product Data.

4. Samples.

B. Related Sections

1. Section 01 33 00 - Submittal Procedures.

1.2 DEFINITIONS

A. Manufactured: Standard units, usually mass-produced.

B. Fabricated: Specifically assembled or made out of selected materials to meet design requirements.

C. Shop Drawings: Documents establishing the actual detail of manufactured or fabricated items, indicating relation to adjoining work, identifying what work is performed at the project site, and amplifying design details of mechanical and electrical equipment in proper relation to physical spaces in the structure.

D. Product Data: Manufacturer's standard drawings, descriptive literature, catalogs, brochures, performance and test data, wiring and control diagrams, installation/application instructions, other drawings and descriptive data pertaining to specified products.

1.3 SHOP DRAWINGS

A. Submit under provisions of Section O 1 33 00.

B. Reproductions of Contract Drawings, Specifications, or portions thereof must not be used for shop drawing submittals.

C. Present information in clear and thorough manner.

D. Identify details by reference to Drawing and detail, schedule, or room numbers shown and specified.

1.4 PRODUCT DATA

A. Submit under provisions of Section O 1 33 00.

B. Clearly mark each copy to identify pertinent products and models.

SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES

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California State Prison, Solano Replace Hydronic Loop

1. Modify to delete inapplicable information.

2. Supplement standard information as required.

C. Indicate performance characteristics and capacities.

D. Show dimensions and clearances required.

E. Show wiring, piping diagrams, and controls.

1.5 SAMPLES

A. Submit under provisions of Section O 1 33 00.

B. Submit samples of sufficient size to illustrate functional and aesthetic characteristics of the product, with integral parts and attachment devices. Coordinate sample submittals for interfacing work.

C. Submit samples of finishes from the full range of manufacturer's standard colors, custom colors when specified, textures and patterns for selection.

D. Include identification on each sample with full project information.

E. Reviewed samples which may be used in the Work are indicated in individual Sections.

1. Only samples marked "No Exception Taken" may be incorporated into the Work.

2. Samples that were intended to be incorporated into the Work will be returned, together with a written notice designating the sample with the appropriate review status and indicating errors discovered on review.

3. Other samples will not be returned, but the same notice will be given, and such notice must be considered a return of the sample.

PART 2 PRODUCTS - NOT USED

PART 3 EXECUTION - NOT USED

END OF SECTION

CDCR 20141020

SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES

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California State Prison, Solano Replace Hydronic Loop

PART 1 GENERAL

1.1 SUMMARY

A. Section Includes

1. Submittal Log.

SECTION 01 33 00

SUBMITTAL PROCEDURES

2. Submittal Procedures.

3. Submittal Contents.

4. Submittal Quantities and Format.

5. Manufacturer's Instructions.

B. Related Sections and Documents

1. Section 01 33 23 - Shop Drawings, Product Data, and Samples.

2. Section 01 41 00 - Regulatory Requirements.

3. Section 01 78 23 - Operation and Maintenance Data.

4. Section 01 79 00 - Demonstration and Training.

1.2 SUBMITTAL LOG

A. Within 45 days after Notice to Proceed, Contractor must furnish to CDCR Representative, an electronic version and four printed copies of the Submittal Log. The CDCR Representative will review and approve the Submittal Log or return it with comments for correction or revision.

B. Submittal Log must include all submittals required by the Contract Documents and include the following information for each of the Contractor's submittal packages:

1. Specification Section number and title.

2. Submittal Title/ description of the Work covered.

3. Name of responsible entity (CONTRACTOR, CDCR, Subcontractor ... etc)

4. Submittal category (action or informational).

5. Provide written signatures of subcontractors indicating their review and approval of

Submittal Log dates and information for their submittals.

6. Identify deferred submittals which must be reviewed by state departments other than

CDCR and/or local regulatory agencies.

7. Identify critical and near critical submittals as defined in Section 01 32 00, Scheduling.

8. If Submittal is included in Contract Schedule per Section 01 32 00, the following additional information must also be included in Submittal Log:

a. Corresponding Contract Schedule Activity ID/number.

b. Contractor's scheduled date for submission of initial submittal package to CDCR

Representative.

c. Contractor's scheduled dates required for review, re-submittals and review of re submittals (when applicable).

d. Identify procurement time in days, to procure items.

e. Corresponding Contract Schedule activity(s) dependent on the submittal approval.

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California State Prison, Solano Replace Hydronic Loop

C. The approved Submittal Log must be updated on a weekly basis by the Contractor to reflect the current status of the submittals.

1. Contractor must provide a minimum of four copies of the updated Submittal Log to the

CDCR Representative at Weekly Contractor meetings.

2. Contractor and CDCR Representative must jointly revise submittal log information to reflect actual submittals and correct dates which are not accurate.

1.3 SUBMITTAL PROCEDURES

A. Provide submittals as required in the individual Section.

B. Electronic submittals may be utilized by Contractor subject to the approval of the CDCR Representative. Contractor must assume responsibility for:

1. Confirming Electronic format compatibility with all required reviewers;

2. Providing all software; security; access and instructions/training/support required for use of any proprietary applications;

3. Compliance with all other applicable requirements of this Section.

C. Submittals not required will not be reviewed.

D. Submittals must be in the English language and numerical data must be in the system of units used as shown and specified.

E. Neither the review nor lack of review of any submittal will waive any of the requirements of the Contract, or relieve the Contractor of any obligations hereunder.

F. Make submittals promptly in accordance with the approved submittal log, and in such sequence as to cause no delay in the Work or in the work of any other contractor.

G. Number submittals sequentially, using alphabetic suffixes on resubmittals.

H. Each submittal must contain data representing only one specification Section.

I. CDCR Representative will review and return submittals within 20 days after receipt thereof, or within 20 days after receipt of all information necessary for such review, whichever is later.

1. Review status will be marked "No Exception Taken", "Make Corrections Noted", "Revise and Resubmit", "Rejected", or "Not Reviewed".

2. Revise and resubmit within 15 days ofreturn submittals marked "Revise and Resubmit" or "Rejected".

J. Regulatory Agency Submittals: Contractor must allow additional time for required regulatory agency submittal reviews and processing as follows:

1. Office of State Fire Marshal: six ( 6) weeks.

2. County/Regional Air Quality Management District: six (6) months for review of

Authority to Construct.

K. Distribute copies of the reviewed submittals to concerned parties. Instruct parties to promptly report inability to comply with provisions. Notify CDCR Representative of every such report.

L. Do not begin Work covered by a submittal designated "Revise and Resubmit" or "Rejected".

Contractor may begin Work covered by submittals marked "No Exceptions Taken" or "Make

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SUBMITTAL PROCEDURES

0133 00 - 2 10/16/2018

. I

California State Prison, Solano Replace Hydronic Loop

Corrections Noted" in accordance with review notes and comments or as otherwise approved by a regulatory agency.

1.4 SUBMITI AL CONTENTS

A. Submittals Must Contain:

1. Date of submission and dates of any previous submissions.

2. Project title and number.

3. Contract Identification.

4. Names of Contractor, supplier, and manufacturer.

5. Identification of the product, with the specification Section number.

6. Dimensions and values in units to match those indicated.

7. Field dimensions, clearly identified as such.

8. Relation to adjacent or critical features of the work or materials.

9. Applicable standards, such as ASTM or Federal Specification numbers.

10. Identification of revisions on resubmittals.

11 . An 8 x 3-inch space for review stamps in the lower right hand corner of each page.

12. Contractor's stamp, initialed or signed, certifying to review of submittal, verification of products, field measurements and field construction criteria, and coordination of the information within the submittal with requirements of the Work and of the Contract.

1.5 SUBMITTAL QUANTITIES AND FORMAT

A. Quantities

1. General: Submit six (6) Copies. Two (2) copies will be returned to Contractor.

2. Samples:

a. Submit the number of samples indicated in the Section.

b. Where no number is specified, submit four (4) samples.

c. Two (2) samples will be returned to Contractor.

3. Operation and Maintenance Manuals: See Section 01 78 23.

4. Demonstration and Training: See Section 01 79 00.

5. The number of submittals may be adjusted for specific submittals as approved by the

CDCR Representative.

B. Where Electronic submittal format is utilized, a PDF format file copy and two paper copies of the final approved submittal must be provided.

C. Submittals must be organized in identical order in all copies.

1.6 MANUFACTURER'S INSTRUCTIONS

A. Where any item of Work is required by the Contract to be delivered, stored, assembled, installed, started-up, adjusted, or finished in accordance with the Manufacturer' s instructions, submit manufacturer's printed instructions.

B. Identify conflicts between manufacturer's instructions and the Contract. Report conflicts to CDCR Representative.

PART 2 PRODUCTS - NOT USED

CDCR-SDD 20150114

SUBMITTAL PROCEDURES

0133 00 - 3 10/16/2018

PART 3 EXECUTION - NOT USED

CDCR-SDD 20150114

END OF SECTION

SUBMITTAL PROCEDURES

0133 00 - 4

California State Prison, Solano Replace Hydronic Loop

10/16/2018

California State Prison, Solano Replace Hydronic Loop

SECTION 017900

DEMONSTRATION AND TRAINING

PART 1 GENERAL

1.1 SUMMARY

A. Section Includes:

1. Demonstration, instruction, and training of CDCR personnel.

B. Related Sections:

1. Section 0 1 78 23 - Operation and Maintenance Data.

2. Individual Sections Requiring Instruction, Demonstration, and Training.

1.2 INSTRUCTION, DEMONSTRATION, AND TRAINING REQUIREMENTS

A. Provide demonstration and training instruction to CDCR personnel when specified herein, as indicated in individual Sections, and for equipment and systems indicated in Section 01 78 00 including, but not limited to, the following:

1. Specific scope of instruction.

2. Number of personnel to be instructed.

3. Minimum number of hours of actual instruction ( excluding preparation and setup time).

4. Devote at least one lesson plan to review ofrelevant digital videos.

5. Where no training is specified, provide manufacturer's recommended training for startup, operations, and maintenance.

B. Provide a qualified manufacturer's representative to do the instructing. For systems and equipment listed in Section 01 78 00, include manufacturer's representatives with assistance by Design Engineer(s).

C. Coordinate scheduling of demonstration and training with CDCR Representative, based on availability of department personnel. CDCR Representative will give the Contractor at least 14 days advance written notice of the date instruction can begin. Coordinate and include participation by of Design Engineers and manufacturer's representatives.

D. Unless otherwise indicated, instruction must occur at the Project Site.

A. Sections with instruction, demonstration, or training requirements include, but are not necessarily limited to, the following:

1. 01 78 00 - Closeout Submittals; equipment and systems listed in section.

2. 21 10 00- Water-Based Fire Suppression Systems.

3. 28 16 45 - Controls and Detection for Lethal Electrified Fence System.

1.3 FACILITIES AND EQUIPMENT

CDCR

A. Training Materials:

1. Provide training materials and texts necessary to train CDCR personnel to operate and maintain equipment and systems. Materials and texts must be of a self-teaching format that can be used for recurrent training requirements.

DEMONSTRATION AND TRAINING

017900 -1 10/16/2018

2. Video Materials:

a. Provide videos recorded on DVD media discs, which were recorded on site at the facility, using the operating installed equipment to ensure that video portrayal is accurate and representative of installed systems and equipment in use.

b. Design videos to be self-instructive for new users, and to facilitate new users to self train themselves to comprehend the systems without the need for dedicated instructors.

c. Include videos designed to assist maintenance personnel in troubleshooting systems problems and in making routine maintenance and repairs.

B. Training Facilities: CDCR will provide room, tables, and chairs. Include materials describing prescribed hands-on training, under supervision of others who have successfully completed the training program and who are knowledgeable of the subject matter.

C. Training Documentation:

1. Provide a sign-in/sign-out sheet requiring the trainer(s) and all CDCR personnel to signify attendance and length of time attended. A copy of the signed sheet must be provided to the CDCR Representative at the end of each training session.

2. Provide digital video equipment, DVD media, and professional videographer to continuously record the training period.

3. After presentation of demonstration and training events, solicit any needed changes or clarifications from trainees and CDCR Representatives, and incorporate any…