1240BH24Q0024 Attachment 2 Project Specifications.pdf

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Mt Hood HVAC Replacements
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1240BH24Q0024
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This document contains the technical specifications for the Mt. Hood HVAC Replacement project for the USDA Forest Service Pacific Northwest Region. The project includes replacing the HVAC units at the Zigzag History House and Barlow Ranger Station facilities. The contractor shall provide all management, supervision, labor, materials, and equipment necessary to remove the existing non-functional HVAC units and install new units, as well as any necessary upgrades to the existing electrical system. The document provides a list of the contract drawings and specifications, detailed requirements for the HVAC equipment, and installation and testing instructions. It also includes information on contractor use of the site, utility services, and work restrictions. The solicitation number is 1240BH24Q0024 and the federal agency is the USDA Forest Service Region 6 - Pacific Northwest Region.

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Technical Specifications

Mt. Hood HVAC Replacement

Barlow and Zigzag Ranger Districts

USDA Forest Service Pacific Northwest Region

USDA FOREST SERVICE PROJECT SPECIFICATIONS

March 27, 2024 Mt. Hood HVAC Replacement 00 86 00

SECTION 00 86 00

LIST OF DRAWINGS AND SPECIFICATIONS

PART 1 – GENERAL

1.1 LIST OF CONTRACT DRAWINGS:

M-100 LEGEND

M-101 SCHEDULES

M-102 SCHEDULES

M-401 FIRST FLOOR HVAC PLAN

M-601 DETAILS

E-001 LIGHTING SCHEDULES

E-005 FLOOR PLAN POWER/MECH. SCHEDULES

E-008 ELECTRICAL PANEL SCHEDULES

E-009 ELECTRICAL PANEL SCHEDULES

9 Total Plan Sheets in this Contract

1.2 LIST OF CONTRACT SPECIFICATIONS

A. List of Contract Specifications

DIVISION 1 – GENERAL REQUIREMENTS

Section 01 10 00 – Summary of Work

DIVISION 23 – HVAC

Section 23 80 00 – HVAC Equipment

END OF SECTION

USDA Forest Service Project Specifications

March 27, 2024 Mt. Hood HVAC Replacement 01 10 00 – 1/1

SECTION 01 10 00

SUMMARY

PART 1 - GENERAL

1.01 SUMMARY

A. Section Includes:

1. Project information.

2. Work covered by Contract Documents.

3. Contractor's use of site and premises.

4. Work restrictions.

5. Specification and Drawing conventions.

1.02 PROJECT INFORMATION

A. Project Identification: Zigzag History House and Barlow Ranger Station HVAC Re-placement

B. Project Location: This project is located at one site on the Mt. Hood National Forest: Zig-zag Ranger station (45.343196°, -121.941403°) in the Zigzag Ranger District in Zigzag, Oregon and at the Barlow Ranger Station (45.456674°, -121.125430) in the Barlow Ranger District in Dufur, Oregon.

1.03 WORK COVERED BY CONTRACT DOCUMENTS

A. The Work of Project is defined by the Contract Documents and consists of the following:

1. The Contractor shall provide all management, supervision, personnel, labor, tools, supplies, materials, transportation, equipment, and other items necessary to provide the removal and replacement of the non-functional HVAC unit at the Zigzag facili-ties and the Barlow Ranger Station. As well as providing and necessary upgrades to the existing electrical system to incorporate the new units.

2. In Zigzag one existing HVAC units will be replaced. One at the History House (building #2008). See included vicinity maps for more information.

3. At the Barlow Ranger Station: all existing plans the HVAC unit to be replaced is listed as HP (heat pump) 5.

B. Reference all contract documents for all other Work to be completed as a part of this con-tract.

1.04 CONTRACTOR'S USE OF SITE AND PREMISES

A. Use of Site: Limit use of Project site to Work in areas within the Contract limits indicated.

Do not disturb portions of Project site beyond areas in which the Work is indicated.

1. Driveways, Walkways, and Entrances: Keep driveways and entrances serving prem-ises clear and available to Government, Government's employees, and emergency vehicles at all times. Do not use these areas for parking or for storage of materials.

B. Condition of Existing Grounds: Maintain portions of existing grounds, landscaping, and hardscaping affected by construction operations throughout construction period. Repair damage caused by construction operations.

March 27, 2024 Mt. Hood HVAC Replacement 01 10 00 – 1/2

C. Remove construction related debris from the site and deposit off Forest Service and State lands in a legal manner. The contractor shall pay for fees for the use of a landfill if there is a charge.

1.05 UTILITY SERVICES

A. Electricity and water will be available on site with approval from CO. Contractor is respon-sible for removal and disposal of any contract related items.

B. Contractor shall obtain approval to use on site utilities before work begins.

1.06 WORK RESTRICTIONS

A. Work Restrictions, General: Comply with restrictions on construction operations.

1. Comply with limitations on use of public streets and with other requirements of au-thorities having jurisdiction.

B. On-Site Work Hours: Limit work in the existing building to normal business working hours of 7:00 a.m. to 6:00 p.m., Monday through Friday, unless otherwise indicated.

C. Existing Utility Interruptions: Do not interrupt utilities serving facilities occupied by Gov-ernment or others unless permitted under the following conditions and then only after providing temporary utility services according to requirements indicated:

1. Notify Government not less than 14 days in advance of proposed utility interrup-tions. Interruptions to the pumphouse water electrical will require closing the campground restrooms and which requires public notification through the Forest Service. Coordinate with CO.

2. Obtain Government's written permission before proceeding with utility interruptions.

1.07 SUBMITTALS

A. Submittals shall be submitted electronically to the CO and COR prior to start of work.

B. Submittal format: PDF. The contractor shall supply all submittals in electronic format with the original manufacturers PDF cut sheets on all material and equipment.

C. Provide a multipage PDF file that combines multiple material cut sheet in one PDF file.

Do not submit a separate PDF file for each cut sheet.

D. Submittals shall have sufficient detail to determine if ratings, characteristics, and physical construction are equivalent to those specified.

E. Where manufacturer's catalog sheets are used, indicate the specific items to be supplied ei-ther by arrow, encircled on the sheet, or the inapplicable portion blocked out. List manu-facturer's name, contract, section and drawing sheet reference number on each catalog sheet. Identify where equipment is to be used, if not obvious.

F. Submittals shall show any changes to be made resulting from substitution of equipment or materials for those that are specified.

G. Make complete submittals of all equipment within 45 calendar days of notice to proceed.

H. Sample Warranty

1. When warranty is specified in a Section, submit sample of specified warranty with initial product submittal.

2. Final warranty submittal is specified in “Closeout Submittals” Section.

March 27, 2024 Mt. Hood HVAC Replacement 01 10 00 – 1/3

1.08 SPECIFICATION AND DRAWING CONVENTIONS

A. Specification Content: The Specifications use certain conventions for the style of language and the intended meaning of certain terms, words, and phrases when used in particular situ-ations. These conventions are as follows:

1. Imperative mood and streamlined language are generally used in the Specifications.

The words "shall," "shall be," or "shall comply with," depending on the context, are implied where a colon (:) is used within a sentence or phrase.

2. Specification requirements are to be performed by Contractor unless specifically stated otherwise.

B. Division 01 General Requirements: Requirements of Sections in Division 01 apply to the Work of all Sections in the Specifications.

C. Drawing Coordination: Requirements for materials and products identified on Drawings are described in detail in the Specifications. One or more of the following are used on Drawings to identify materials and products:

D. Terminology: Materials and products are identified by the typical generic terms used in the individual Specifications Sections.

E. Abbreviations: Materials and products are identified by abbreviations published as part of the U.S. National CAD Standard and scheduled on Drawings.

F. Keynoting: Materials and products are identified by reference keynotes referencing Speci-fication Section numbers found in this Project Manual.

PART 2 - PRODUCTS (NOT USED)

PART 3 - EXECUTION (NOT USED)

END OF SECTION 01 10 00

March 27, 2024 Mt. Hood HVAC Replacement 23 80 00 1

SECTION 23 80 00

HVAC EQUIPMENT

PART 1 - GENERAL

1.01 DESCRIPTION

A. Work Included: The work of this Section includes air cooled split system heat pumps.

1.02 SUBMITTALS

A. Product Data:

1. One (1) Trane TEV036B100A0 Furnaces or approved equal.

2. One (1) Carrier 25HCE4 Comfort™ 14 Heat Pump with Puron® Refrigerant Perfor-mance or approved equal.

1.03 PRODUCT WARRANTIES

A. Warranties specified in other Sections shall be in addition to, and run concurrent with, other warranties required by the Contract Documents. Manufacturer's disclaimers and limi-tations on product warranties do not relieve Contractor of obligations under requirements of the Contract Documents.

B. Manufacturer's Warranty: Preprinted written warranty published by individual manufac-turer for a particular product and specifically endorsed by manufacturer to Government.

C. Special Warranties: Written warranty required by or incorporated into the Contract Docu-ments, either to extend time limit provided by manufacturer's warranty or to provide more rights for Government.

1. Prepare a written document that contains appropriate terms and identification, ready for execution. Submit a draft for Government approval before final execution.

2. Manufacturer's standard form may be modified to include Project-specific infor-mation and properly executed.

3. Specified Form: When specified forms are included with the Specifications, prepare a written document using appropriate form properly executed.

4. Refer to Divisions 02 through 49 Sections for specific content requirements and par-ticular requirements for submitting special warranties.

PART 2 - PRODUCTS

2.01 ELECTRIC UNIT HEATERS

A. Manufacturers and Type: Trane TEV036B100A0 Furnaces or approved equal. Heaters shall be UL listed. The heater shall be designed for wall recess mounting.

March 27, 2024 Mt. Hood HVAC Replacement 23 80 00 2

B. Heater Assembly: The heater assembly, which shall fit into the back box, shall consist of a fan panel upon which is mounted all of the operation parts of the heater.

C. Heating Element: The heating element shall be of the non-flowing design consisting of 80/20 Ni-Ch resistance wire enclosed in a steel sheath to which steel plate fins are brazed.

The element shall cover the entire air discharge area to ensure uniform heating of all dis-charge air.

D. Fan and Fan Motor: The fan shall be aluminum. The fan motor shall be totally enclosed.

E. Fan Delay Switch: Fan delay shall be by-metallic, snap-action type and shall activate fan after heating element reaches operating temperature and continue to operate until the heat-ing element is cool.

F. Thermostat: Double pole thermostat shall be of the bimetallic, snap-action type with en-closed contacts.

G. Thermal Cutout: A thermal cutout shall be built into the system to shut off the heater in the event of overheating.

H. Back Box: The back box shall be designed for duty as a recessed rough-in box. The back box shall be commercial grade galvanized steel and shall contain knockouts through which power leads are brought.

I. Front Cover: The louvered front cover shall be of commercial grade steel finished in color as selected by Contracting Officer.

J. Finish: Sheet metal parts, except the back box shall be phosphatized, then completely painted by a baked enamel painting process.

2.02 FAN COIL UNITS AND AIR COOLED SPLIT SYSTEM HEAT PUMPS

A. Outdoor Heat Pump Unit:

1. Manufacturer and Type: Carrier 25HCE4 Comfort™ 14 Heat Pump with Puron® Refrigerant Performance or approved equal. Unit shall consist of a hermetic com-pressor, an air cooled coil, forward swept blade propeller type condenser fan, factory wiring, piping, refrigerant charge (R410A), and a control box. Unit shall discharge supply air upward. Unit shall be used in a refrigeration circuit to match up to the packaged fan coil unit.

2. Quality Assurance:

a. Unit shall be rated in accordance with the latest edition of AHRI Standard

240.

b. Unit shall be certified for capacity and efficiency, and listed in the latest ARI directory.

c. Unit construction shall comply with latest edition of ASHRAE and with NEC.

d. Unit shall be constructed in accordance with UL standards and shall carry the

UL label of approval.

March 27, 2024 Mt. Hood HVAC Replacement 23 80 00 3

e. Unit cabinet shall be capable of withstanding Federal Test Method Standard No. 141 (Method 6061) 500 hour salt spray test.

f. Air cooled condenser coils shall be pressure tested and the outdoor units shall be leak tested.

3. Unit Cabinet: Unit cabinet shall be constructed of galvanized steel, bonderized, and coated with a powder coat paint.

4. Fans:

a. Condenser fan shall be direct drive propeller type, forward swept blade, dis-charging air upward.

b. Condenser fan motors shall be totally enclosed type with class B insulation and permanently lubricated.

c. Shafts shall be corrosion resistant.

d. Fan blades shall be statically and dynamically balanced.

e. Condenser fan openings shall be equipped with coated steel wire safety guards.

5. Compressor:

a. Compressor shall be hermetically sealed.

b. Compressor shall be mounted on rubber vibration isolators.

c. Compressor shall be covered with a sound absorbing blanket.

6. Condenser Coil:

a. Condenser coil shall be air cooled.

b. Coil shall be constructed of aluminum fins mechanically bonded to copper tubes which shall then cleaned, dehydrated, and sealed.

7. Refrigeration Components:

a. Refrigeration circuit components shall include liquid line back seating shutoff valve with sweat connections, vapor line back seating shutoff valve with sweat connections, system charge of R410A refrigerant, compressor oil, accu-mulator, and reversing valve.

b. Unit shall be equipped with a high pressure switch, loss of charge switch, and a filter drier for refrigerant.

8. Electrical Requirements:

a. Unit electrical power shall be a single point connection.

b. Control circuit shall be 24v.

9. Heat Pump Relay: Micrometl Part No. SPP09-HPRLYKIT01 heat pump relay for mixing box on fan coil unit shall be installed on heat pump.

10. Snow Stand: Coated wire rack which supports the unit 18 inches above the mounting pad.

PART 3 - EXECUTION

3.01 3.1 INSTALLATION

A. General: Install units in accordance with manufacturer's recommendations.

March 27, 2024 Mt. Hood HVAC Replacement 23 80 00 4

B. Fan Coil Units And Air Cooled Split System Heat Pumps:

1. Indoor Fan Coil Unit: Provide hanger rods and Type SH-1 vibration isolators to sup-port fan from above. Provide Type SR-1 seismic restraints. Vibration isolators shall have 1 inch static deflection. Vibration isolators and seismic restraints shall conform to the requirements of Section 23 05 48.

2. Outdoor Air Cooled Heat Pump Unit: Anchor snow stand to structure. Anchor unit to snow stand.

3. Provide interlocking control wiring in accordance with manufacturer's written in-structions. Wiring shall be in accordance with Division 26, NFPA 70, and state and local electrical codes. Provide wiring to make fully functional system and as re-quired by functions specified and indicated on Drawings and as recommended by equipment manufacturers, to serve specified control functions.

3.02 CLEANING AND ADJUSTING

A. Thoroughly clean plenums and casings of debris and blow free of small particles of rubbish and dust before installing and making final duct connections. Wipe equipment clean, with traces of oil, dust, dirt, or paint spots removed.

B. Provide temporary filters for fans that are operated during construction, and after construc-tion dirt has been removed from the building, install new filters. Provide a spare set of fil-ters for units.

C. Lubricate bearings with oil or grease as recommended by the manufacturer. Tighten belts to proper tension with no audible belt slippage during fan acceleration from stand still to operating rpm and during operation of fan. Adjust control valves and other equipment re-quiring adjustment to setting indicated or directed. Adjust fans to the speed indicated by the manufacturer to meet specified conditions, ready for air balancing.

3.03 TESTING AND DEMONSTRATION

A. Systems Operation Demonstration: Upon completion and prior to acceptance of the work, perform pre-operational checkout, calibration, and adjustment of system components to ensure stable, accurately, reproducible, energy efficient operation and optimum perfor-mance. Demonstration shall be under the direction of the manufacturer's representative who shall attest to installed systems and equipment compliance with the requirements of the specification. Demonstrations shall include operation of systems equipment and con-trols through normal ranges and sequences and simulation of abnormal conditions. Systems shall be operated for 48 hours after major corrections have been made. If tests do not demonstrate satisfactory system performance, deficiencies shall be corrected, and system shall be retested.

END OF SECTION 23 80 00

Product Data

25HCB6

Performancet 16 2---Stage Heat Pump with Puronr Refrigerant 2 to 5 Tons

Carrier Air Conditioners with Puron r refrigerant provide a collection of features unmatched by any other family of equipment.

The 25HCB6 has been designed utilizing Carrier’s Puron refrigerant. The environmentally sound refrigerant allows you to make a responsible decision in the protection of the earth’s ozone layer.

This product has been designed and manufactured to meet Energy Starr criteria for energy efficiency when matched with appropriate coil components. Refer to the combination ratings in the Product Data for system combinations that meet Energy Starr guidelines.

NOTE: Ratings contained in this document are subject to change at any time. Always refer to the AHRI directory (www.ahridirectory.org) for the most up--to--date ratings information.

INDUSTRY LEADING

FEATURES / BENEFITS

Energy Efficiency

S 13.7 -- 17.2 SEER/11.2 -- 13.5 EER/8.0 -- 9.5 HSPF

S Microtube Technologyt refrigeration system

S Indoor air quality accessories available

Sound S Sound level as low as 70 dBA

Comfort S System supports Thermidistatt or standard 2--stage thermostat controls

Reliability S Puronr refrigerant -- environmentally sound, won’t deplete the ozone layer and low lifetime service cost.

S Front--seating service valves

S 2--stage scroll compressor

S Internal pressure relief valve

S Internal thermal overload

S High pressure switch

S Loss of charge switch

S Filter drier

S Balanced refrigeration system for maximum reliability

Durability WeatherArmor Ultrat protection package:

S Solid, Durable sheet metal construction

S Steel louver coil guard

S Baked--on, complete outer coverage, powder paint

Applications S Long--line -- up to 250 feet (76.2 m) total equivalent length, up to 200 feet (60.96 m) condenser above evaporator, or up to 80 ft.

(24.38 m) evaporator above condenser (See Longline Guide for more information.)

S Low ambient cooling (down to 0_F / --17.8_C ) with approved low ambient accessory kits.

MODEL NUMBER NOMENCLATURE

1 2 3 4 5 6 7 8 9 10 11 12 13 N N A A A/N N N N A/N A/N A/N N N

2 5 H C B 6 3 6 A 0 0 3 0

Product Series

Product Family Tier Major

Series SEER Cooling Capacity Variations Open Open Voltage Minor

Series

25 = HP H = RES HP

C =

Performance Series

A = Puron 6=16 SEER 1,000 Btuh (nominal) A = Standard 0=Not

Defined 0=Not Defined 3=208/230---1 0, 1, 2...

This product has been designed and manufactured to meet Energy Star criteria for energy efficiency when matched with appropriate coil components. However, proper refrigerant charge and proper air flow are critical to achieve rated capacity and efficiency. Installation of this product should follow all manufacturing refrigerant charging and air flow instructions. Failure to confirm proper charge and air flow may reduce energy efficiency and shorten equipment life.

Use of the AHRI Certified TM Mark indicates a manufacturer’s participation in the program For verification of certification for individual products, go to www.ahridirectory.org.

STANDARD FEATURES

FEATURES

Unit Size --- Voltage, Series

24---31 36---31 48---31 60---32

Puron Refrigerant X X X X

Maximum SEER Rating* 17.2 17.0 16.5 16.0

2---Stage Scroll Compressor X X X X

Low Ambient Cooling Capability with Approved Kits X X X X

Louvered Coil Guard X X X X

Field Installed Filter Drier X X X X

Front Seating Service Valves X X X X

Internal Pressure Relief Valve X X X X

Long Line capability X X X X

Loss of Charge Switch X X X X

High Pressure Switch X X X X

Crankcase Heater X X X X

X = Standard

* With approved combinations

PHYSICAL DATA

UNIT SIZE SERIES 24---31 36---31 48---31 60---32

Operating Weight lb (kg) 257 (117) 269 (122) 295 (134) 322 (146) Shipping Weight lb (kg) 301 (137) 313 (142) 339 (154) 368 (167) Compressor Type Ultratechr Scroll REFRIGERANT Puronr (R---410A) Control TXV (Puron Hard Shutoff) Charge lb (kg) 13.07 (5.93) 13.70 (6.21) 13.73 (6.23) 14.78 (6.70) Outdoor Htg Piston # 46 55 61 67

COND FAN Propeller Type, Direct Drive Air Discharge Vertical Air Qty (CFM) 3200 3200 4350 5000 Motor HP 1/12 1/12 1/4 1/4 Motor RPM 800 800 825 825

COND COIL COND COIL

Face Area (Sq ft) 25.2 25.2 25.2 30.18 Fins per In. 20 20 20 20 Rows 2 2 2 2 Circuits 8 8 8 10 VALVE CONNECT. (In. ID) VALVE CONNECT. (In. ID) Vapor 3/4 7/8 7/8 7/8 Liquid 3/8

REFRIGERANT TUBES (In.

OD) REFRIGERANT TUBES* (In. OD)

Rated Vapor* 3/4 7/8 1---1/8 1---1/8 Max Liquid Line 3/8

* Units are rated with 25 ft (7.6 m) of lineset length. See Vapor Line Sizing and Cooling Capacity Loss table when using other sizes and lengths of lineset.

Note: See unit Installation Instruction for proper installation.

VAPOR LINE SIZING AND COOLING CAPACITY LOSS

Acceptable vapor line diameters provide adequate oil return to the compressor while avoiding excessive capacity loss. The suction line diameters shown in the chart below are acceptable for AC systems with Puron refrigerant:

Unit Nominal Size (Btuh)

Maximum Liquid Line Diameters (In. OD)

Vapor Line Diameters (In.) OD

Cooling Capacity Loss (%) Total Equivalent Line Length ft. (m)

Standard Application Long Line Application Requires Accessories

26---50 (7.9---15.2)

51---80 (15.5---24.4)

81---100 (24.7---30.5)

101---125 (30.8---38.1)

126---150 (38.4---45.7)

151---175 (46.0---50.3)

176---200 (53.6---60.0)

201---225 (61.3---68.6)

226---250 (68.9---76.2)

24,000 2---Stage HP with Puron

3/8 5/8 0 1 1 2 3 3 4 4 5

3/4 0 1 1 1 1 1 1 1 1

36,000 2---Stage HP with Puron

3/8

5/8 1 2 4 5 6 7 9 10 11

3/4 0 0 1 1 2 2 3 3 4

7/8 0 0 — — — — — — — 48,000 2---Stage HP with Puron

3/8

3/4 1 2 2 3 4 5 6 7 7

7/8 0 1 1 2 2 2 3 3 4

1---1/8 0 0 — — — — — — — 60,000 2---Stage HP with Puron

3/8

3/4 1 2 4 5 6 8 9 10 11

7/8 0 1 2 2 3 4 4 5 5

1---1/8 0 0 — — — — — — — Standard Length = 80 ft. (24.4 m) or less total equivalent length Applications in this area are long line. Accessories are required as shown recommended on Long Line Application Guidelines Applications in this area may have height restrictions that limit allowable total equivalent length, when outdoor unit is below indoor unit.

— Applications in this area are not recommended due to insuficient oil return.

REFRIGERANT PIPING LENGTH LIMITATIONS

Maximum Line Lengths:

The maximum allowable total equivalent length for heat pumps varies depending on the vertical separation. See the tables below for allowable lengths depending on whether the outdoor unit is on the same level, above or below the outdoor unit.

Maximum Line Lengths for Heat Pump Applications

MAXIMUM ACTUAL LENGTH

ft (m)

MAXIMUM EQUIVALENT LENGTH{

ft (m)

MAXIMUM VERTICAL SEPARA-

TION ft (m)

Units on equal level 200 (61) 250 (76.2) N/A Outdoor unit ABOVE indoor unit 200 (61) 250 (76.2) 200 (61)

Outdoor unit BELOW indoor unit See Table ’Maximum Total Equivalent Length: Outdoor Unit BELOW Indoor Unit’

{ Total equivalent length accounts for losses due to elbows or fitting. See the Long Line Guideline for details.

Maximum Total Equivalent Length{ -- Outdoor Unit BELOW Indoor Unit

Size Liquid Line Diameter w/ TXV

HP with Puronr Refrigerant --- Maximum Total Equivalent Length{ Vertical Separation ft (m) Outdoor unit BELOW indoor unit;

0---20 (0 --- 6.1)

21---30 (6.4 --- 9.1)

31---40 (9.4 --- 12.2)

41---50 (12.5 --- 15.2)

51---60 (15.5 --- 18.3)

61---70 (18.6 --- 21.3)

71---80 (21.6 --- 24.4)

HP with Puron

3/8 250* 250* 250* 250* 250* 250* 250*

HP with Puron

3/8 250* 250* 250* 250* 250* 250* 250*

HP with Puron

3/8 250* 250* 250* 250* 230 160 --- ---

HP with Puron

3/8 250* 225* 190 150 110 --- --- --- ---

* Maximum actual length not to exceed 200 ft (61 m) { Total equivalent length accounts for losses due to elbows or fitting. See the Long Line Guideline for details.

--- --- = outside acceptable range

LONG LINE APPLICATIONS

An application is considered Long Line when the refrigerant level in the system requires the use of accessories to maintain acceptable refrigerant management for systems reliability. Defining a system as long line depends on the liquid line diameter, actual length of the tubing, and vertical separation between the indoor and outdoor units.

For Heat Pump systems, the chart below shows when an application is considered Long Line. Beyond these lengths, long line accessories are required:

HPWITH PURONr REFRIGERANT LONG LINE DESCRIPTION ft (m) Beyond these lengths, long line accessories are required

Liquid Line Size Units On Same Level Outdoor Below Indoor Outdoor Above Indoor

3/8 80 (24.4) 20 (6.1) vertical or 80 (24.4) total 80 (24.4)

Note: See Long Line Guideline for details

THERMOSTATS

PART NUMBER PROGRAM GAS ELECTRIC HEAT PUMP HYBRID

HEAT HEAT COOL

Performance

TP---PRH01---A 7---Day √ √ √ √ 3 2

TP---PHP01 7---Day √ √ 3 2

TP---NRH01---A NP √ √ √ √ 3 2

TP---NHP01 NP √ √ 3 2

THERMOSTAT ACCESSORIES

PART NUMBER BRIEF DESCRIPTION THERMOSTATS USED WITH

SYSTXCCRRS01 Indoor Remote Room Temperature Sensor All TP--- thermostats

TP---EXP01---A ExP Computer Programming Accessory TP---P thermostats

TSTATXXCNV10‡ Thermostat Conversion Kit (4 to 5 wire) --- 10 pack All Carrier branded thermostats

TX---LBP01 Large Decorative Backplate TP---Pxx, TP---Nxx, TC---Pxx

TSTATXXSEN01---B* Outdoor Air Temperature Sensor All TP--- thermostats

ACCESSORIES

KIT NUMBER KIT NAME 24---31 36---31 48---31 60---32

KHALS0401LLS SOLENOID VALVE X X X X

KHASS0606MPK* SNOW STAND X X X X

KSAHS2501AAA{ HARD START KIT X X

KSAHS2801AAA{ HARD START KIT X X

KSASF0101AAA SUPPORT FEET X X X X

KSASH2301COP SOUND BLANKET X X

KSASH2401COP SOUND BLANKET X X

KSALA0301410 LOW AMBIENT PRESSURE SWITCH X X X X

KAAFT0101AAA FREEZE THERMOSTAT X X X X

KHAIR0201AAA ISOLATION RELAY X X X X

x = Accessory S = Standard

* Available from RCD { Not backward compatible to previous series.

ACCESSORY USAGE GUIDELINE

Accessory Required for Low Ambient Cooling Applications (Below 55° F / 12.8° C)

Required for Long Line Applications*

Required for Sea Coast Applications

(within 2 miles/3.2 km) Compressor Start Assist Capacitor and Relay Yes Yes No Crankcase Heater Yes (standard) Yes (standard) No Evaporator Freeze Thermostat Yes No No

Hard Shutoff TXV Yes

(standard w/factory approved indoor unit)

Yes (standard w/factory approved indoor unit)

Yes (standard w/factory approved indoor unit) Isolation Relay Yes No No

Liquid Line Solenoid Valve No See Residential Piping and Long Line Guideline No

Low---Ambient Pressure Switch Yes No No Support Feet Recommended No Recommended

* For tubing line sets between 80 and 200 ft. (24.38 and 60.96 m) and/or 20 ft. (6.09 m) vertical differential, refer to Residential Piping and Longline Guideline.

Accessory Description and Usage (Listed Alphabetically) 1.Compressor Start Assist -- Capacitor and Relay Start capacitor and relay gives a “hard” boost to compressor motor at each start up.

Usage Guideline:

Required for 2--stage non--communicating units in the following applications:

Long line Low ambient cooling

Suggested for all compressors in areas with a history of low voltage problems.

2. Crankcase Heater An electric resistance heater which mounts to the base of the compressor to keep the lubricant warm during off cycles. Improves compressor lubrication on restart and minimizes the chance of liquid slugging.

Usage Guideline:

Required in low ambient cooling applications.

Required in long line applications.

Suggested in all commercial applications.

3. Evaporator Freeze Thermostat An SPST temperature--actuated switch that stops unit operation when evaporator reaches freeze--up conditions.

Usage Guideline:

Required when low ambient kit has been added.

4. Isolation Relay An SPDT relay which switches the low ambient controller out of the outdoor fan motor circuit when the heat pump switches to heating mode.

Usage Guideline:

Required in all heat pumps where low ambient kit has been added.

5. Low--Ambient Pressure Switch A long life pressure switch which is mounted to outdoor unit service valve. It is designed to cycle the outdoor fan motor in order to maintain head pressure within normal operating limits. The control will maintain working head pressure at low--ambient temperatures down to 0_F (--17.8_C) when properly installed.

Usage Guideline:

A Low--Ambient Pressure Switch must be used when cooling operation is used at outdoor temperatures below 55_F (12.8_C).

6.Liquid--Line Solenoid Valve (LLS) An electrically operated shutoff valve which stops and starts refrigerant liquid flow in response to compressor operation. It is to be installed at the outdoor unit to control refrigerant off cycle migration in the heating mode.

Usage Guideline:

An LLS is required in all long line heat pump applications to control refrigerant off cycle migration in the heating mode. See Long Line Guideline.

Suggested for all commercial applications.

7.Outdoor Air Temperature Sensor Designed for use with Carrier Thermostats listed in this publication. This device enables the thermostat to display the outdoor temperature. This device also is required to enable special thermostat features such as auxiliary heat lock out.

Usage Guideline:

Suggested for all Carrier thermostats listed in this publication.

8.Outdoor Thermostat An SPDT temperature--actuated switch which turns on supplemental electric heaters when outdoor air temperature drops below a user--selected set point.

Usage Guideline:

Electric supplemental heat applications in non--variable speed indoor units when electric heat staging is desired.

9.Secondary Outdoor Thermostat An SPDT temperature--actuated switch which turns on third--stage of supplemental electric heaters when outdoor air temperature drops below the second--stage set point.

Usage Guideline:

Outdoor thermostat applications where electric heater is capable of three--stage operation.

10.Snow Stand Coated wire rack which supports unit 18 in. (457.2 mm) above mounting pad to allow for drainage from unit base.

Usage Guideline:

Suggested in the following applications:

Heat pump installations in heavy snowfall areas.

Heat pump installations in snow drift locations.

Heat pump installations in areas of prolonged subfreezing temperatures.

All commercial installations.

11.Thermostatic Expansion Valve (TXV) Bi--Flow A modulating flow--control valve which meters refrigerant liquid flow rate into the evaporator in response to the superheat of the refrigerant gas leaving the evaporator.

Usage Guideline:

Accessory required to meet AHRI rating and system reliability, where indoor not equipped.

Required in all heat pump applications designed with Puron refrigerant.

ELECTRICAL DATA

UNIT

SIZE---

VOLTAGE,

SERIES

V/PH

OPER VOLTS* COMPR FAN

MCA

MIN

WIRE

SIZE{

MIN

WIRE

SIZE{

MAX

LENGTH

ft (m)}

MAX

LENGTH

ft (m)}

MAX

FUSE*

* or

CKT

BRK

AMPSMAX MIN LRA RLA FLA 60C 75C 60C 75C

24---31

208---230/1 253 197

58.3 12.5 0.6 16.2 14 14 48 (14.8) 46 (14.1) 25

36---31 83.0 18.5 0.6 23.7 12 12 52 (16.0) 50 (15.3) 40

48---31 104.0 22.8 1.3 29.8 10 10 67 (20.4) 63 (19.4) 50

60---32 152.9 28.8 1.5 37.5 8 8 82 (25.2) 78 (24.0) 60

* Permissible limits of the voltage range at which the unit will operate satisfactorily { If wire is applied at ambient greater than 30_C, consult table 310---16 of the NEC (NFPA 70). The ampacity of non---metallic---sheathed cable (NM), trade name ROMEX, shall be that of 60_C conditions, per the NEC (NFPA 70) Article 336---26. If other than uncoated (no---plated), 60 or 75_C insulation, copper wire (solid wire for 10 AWG or smaller, stranded wire for larger than 10 AWG) is used, consult applicable tables of the NEC (NFPA 70).

} Length shown is as measured 1 way along wire path between unit and service panel for voltage drop not to exceed 2%.

** Time---Delay fuse.

FLA --- Full Load Amps LRA --- Locked Rotor Amps MCA --- Minimum Circuit Amps RLA --- Rated Load Amps NOTE: Control circuit is 24---V on all units and requires external power source. Copper wire must be used from service disconnect to unit.

All motors/compressors contain internal overload protection.

Complies with 2010 requirements of ASHRAE Standards 90.1

SOUND POWER LEVEL (dBA) Unit Size --- Voltage, Series

Standard Rating dBA TYPICAL OCTAVE BAND SPECTRUM (dBA, without tone adjustment)

125 250 500 1000 2000 4000 8000

24---31 73 --- High Stage 51.5 55.0 63.5 69.0 62.0 58.5 56.0

70 --- Low Stage 51.5 55.5 63.0 66.0 62.0 59.0 54.0

36---31 74 --- High Stage 54.5 57.5 65.0 70.5 62.5 60.0 57.0

71 --- Low Stage 54.0 57.5 63.5 66.0 61.0 60.5 55.0

48---31 75 --- High Stage 53.5 59.5 66.0 70.5 64.0 61.5 55.0

71 --- Low Stage 54.0 59.5 66.0 66.0 63.0 61.5 55.5

60---32 74 --- High Stage 51.5 58.0 66.0 68.0 64.5 63.0 61.5

73 --- Low Stage 53.0 58.5 66.5 68.0 64.5 63.0 58.5

NOTE: Tested in compliance with AHRI 270---2008 but not listed with AHRI.

SOUND POWER LEVEL (dBA) WITH ACCESSORY SOUNDSHIELD Unit Size --- Voltage, Series

Standard Rating dBA TYPICAL OCTAVE BAND SPECTRUM (dBA, without tone adjustment)

125 250 500 1000 2000 4000 8000

24---31 71 --- High Stage 50.0 55.0 63.0 68.0 61.5 57.5 52.0

70 --- Low Stage 50.5 56.0 63.0 66.0 61.5 58.0 51.5

36---31 72 --- High Stage 54.5 57.0 64.5 69.0 61.5 58.5 53.0

70 --- Low Stage 55.5 56.5 63.0 65.0 60.5 59.0 52.0

48---31 74 --- High Stage 54.0 59.5 66.0 70.0 63.0 59.0 51.5

70 --- Low Stage 53.5 59.0 65.5 65.0 62.5 60.5 54.0

60---32 73 --- High Stage 52.0 58.5 66.0 68.0 64.0 60.5 56.5

72 --- Low Stage 54.0 58.0 66.0 67.5 64.0 61.0 55.0 NOTE: Tested in compliance with AHRI 270---2008 but not listed with AHRI.

CHARGING SUBCOOLING (TXV--TYPE EXPANSION DEVICE)

UNIT SIZE---VOLTAGE, SERIES REQUIRED SUBCOOLING _F (_C)

24---31 10 (5.6)

36---31 13 (7.2)

48---31 12 (6.7)

60---32 11 (6.1)

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S ee no te s on pg

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To ta la nd se ns ib le ca pa ci tie s ar e ne tc ap ac iti es .B lo w er m ot or he at ha s be en su bt ra ct ed

S en si bl e ca pa ci tie s sh ow n ar e ba se d on F (2 7_ C )e nt er in g ai ra tt he in do or co il.

Fo rs en si bl e ca pa ci tie s at ot he rt ha n F (2 7_ C de du ct B tu h

(2 kW )p er C

FM

(4 L/ S )o fi nd oo rc oi la ir fo re ac h de gr ee be lo w F (2 7_ C or ad d B tu h (2 kW )p er C

FM

(4 L/ S )o fi nd oo rc oi la ir pe rd eg re e ab ov e F (2 7_ C

S ys te m kw is to ta lo fi nd oo ra nd ou td oo ru ni tk ilo w at ts

A tT

VA

ra tin g in do or co nd iti on (7 5_ F ed b/ F ew b) .A ll ot he ri nd oo ra ir te m pe ra tu re s ar e at F ed b.

D et ai le d co ol in g ca pa ci tie s ar e ba se d on in do or an d ou td oo ru ni ta tt he sa m e el ev at io n pe rA H R Is ta nd ar d 0/ .I fa dd iti on al tu bi ng le ng th an d/ or in do or un it is lo ca te d ab ov e ou td oo ru ni t, a sl ig ht va ria tio n in ca pa ci ty m ay oc cu r.

N O

TE

:W he n th e re qu ire d da ta fa lls be tw ee n th e pu bl is he d da ta ,i nt er po la tio n m ay be pe rfo rm ed .E xt ra po la tio n is no ta n ac ce pt ab le pr ac tic e.

EW

B E nt er in g W et B ul b

E A T P U M P H E A T

IN

G P E R F O R M A N C E

IN

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S ee no te s on pg .2

E A T P U M P H E A T

IN

G P E R F O R M A N C E C O N T

IN

U E D

IN

D O O R A

IR

O U

TD

O O R C O

IL

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TE

R

IN

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M P E R A

TU

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--1 9.

4)

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--2 .8

(2 .8

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(1 3.

9)

(1 9.

4)

E D B

°F C

C

FM

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1.

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2.

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.

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