C04_Attachment 3 Drawings_1232SA26Q0659.pdf

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AGOPS PARTIAL CAMPUS MAP

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SCALE: 1/16" = 1'-0"

PROJECT LOCATION USDA BUILIDING AGOPS SITE PLAN

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APPLICABLE CODES

BUILDING DATA / DESIGN INFORMATION:

- YEAR BUILT 2021

- UBC BUILDING OCCUPANCY = B

- GOVERNING BUILDING CODE = 2022 CBC, CFC

- UBC CONSTRUCTION TYPE = V-B

GENERAL NOTES (PROJECT DESCRIPTION)

- OCCUPANCY: BUSINESS

USDA BUILDING EXTERIOR SITE LOCATION NEAR MODULAR BUILDING

1. REPLACE EXISTING BACK UP GENERATOR.

2. GENERATOR SLAB & ATTACHMENT METHOD TO BE DEFERRED SUBMITTAL STAMPED

BY LICENSED ENGINEER - BY GENERAL CONTRACTOR.

(FULLY SPRINKLERED)

PROJECT AREA

2022 CALIFORNIA BUILDING CODE (CBC) PART 2, VOLUMES 1 AND 2, TITLE 24

(BASED ON 2021 INTERNATIONAL BUILDING CODE)

2022 CALIFORNIA ELECTRICAL CODE (CEC) PART 3, TITLE 24

(BASED ON 2020 NATIONAL ELECTRICAL CODE)

2022 CALIFORNIA MECHANICAL CODE (CMC) PART 4, TITLE 24

(BASED ON 2021 UNIFORM MECHANICAL CODE)

2022 CALIFORNIA PLUMBING CODE (CPC) PART 5, TITLE 24

(BASED ON 2021 UNIFORM PLUMBING CODE)

2022 CALIFORNIA FIRE CODE (CFC) PART 9, TITLE 24

(BASED ON 2021 INTERNATIONAL FIRE CODE)

2022 CALIFORNIA REFERENCED STANDARD CODE, PART 12, TITLE 24

CALIFORNIA CODE OF REGULATIONS TITLE 19, PUBLIC SAFETY, STATE FIRE MARSHAL REGULATIONS

PARTIAL LIST OF APPLICABLE NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) STANDARDS

NFPA 13, 2022 EDITION - INSTALLATION OF SPRINKLER SYSTEMS (AS AMENDED BY CSFM)

NFPA 14, 2022 EDITION - INSTALLATION OF STANDPIPE AND HOSE SYSTEMS (AS AMENDED BY CSFM)

NFPA 17A, 2022 EDITION - WET CHEMICAL EXTINGUISHING SYSTEMS

NFPA 24, 2022 EDITION - INSTALLATION OF PRIVATE FIRE SERVICE MAINS (AS AMENDED BY CSFM)

NFPA 25, (2022 CALIFORNIA EDITION, BASED OF NFPA 25, 2020 EDITION) - INSPECTION, TESTING &

MAINTENANCE OF WATER - BASED FIRE PROTECTION SYSTEMS

NFPA 72, 2022 EDITION - NATIONAL FIRE ALARM AND SIGNALING CODE (AS AMENDED BY CSFM)

NFPA 80, 2022 EDITION - FIRE DOORS AND OTHER OPENING PROTECTIVES

REFER TO CBC CHAPTER 35 FOR ADDITIONAL STANDARDS NOT PROVIDED ON THIS LIST.

EXISTING POWER

BACK UP GENERATOR

TO BE REPLACED

GENERATOR TO BE REPLACED

CONC. PAD TO BE REPLACED

SITE AERIAL VIEW

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· GENERATOR SLAB & ATTACHMENT

METHOD TO BE DEFERRED SUBMITTAL

STAMPED BY LICENSED ENGINEER - BY

GENERAL CONTRACTOR

· UPDATED CODES

06/18/25

B

AutoCAD SHX Text

USDA BUILDING SITE PLAN

AutoCAD SHX Text

EXISTING GENERATOR

AutoCAD SHX Text

REPLACEMENT PROJECT

guntherl Snapshot guntherl Snapshot guntherl Snapshot guntherl Text Box

CONTACT: ROBERT KRUEGER@USDA.GOV

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USDA PWA 200kW Diesel & 800A ATS

Bargain Business Supplies 1542 N Leroy St STE 5 Fenton, MI 48430-1972

Ron Glenzer ron.glenzer@cummins.com (949) 468-6633

496907

444655

12905B23P0294 5/6/2024 Rev _0

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Sound Data Sheet MSP‐4010

Exhaust Specifcation Sheet EDS‐3046

Circuit Breaker Data Sheet and Information PJL36080U33A

Fuel Tank Specification Sheet NAAC‐5868

Battery Charger Specification Sheet NAAC‐5943

Battery AC‐150

Generator Outline Drawing A060C858

Foundation C200D6D‐FOUNDATION

Generator Options Drawings A060G756

Circuit Breaker Installation Drawing A055B603

Seismic Installation Drawings A058C559

Interconnect Diagram PCC1.1‐OTEC

AC Accessory Load Table AC LOAD TABLE

Fuel Tank Drawing A051P198

Enclosure Outline Drawing A060C609

SECTION 4 ‐ GENERATOR DRAWINGS & INTERCONNECTS

Seismic Certifications VMA‐51071‐01C

SECTION 3 ‐ GENERATOR ACCESSORIES

Cooling System Data Sheet MCP‐2050

EPA Certificate EPA‐2035

Prototype Test Summary PTS‐636

Generator Data Sheet NAD‐6374

PowerCommand Control (PCC) Specification Sheet PDS‐1566

Alternator Data Sheet ADS‐213

SECTION 2 ‐ GENERATOR SPECIFICATION SHEETS

Generator Specification Sheet NAS‐6370

TABLE OF CONTENTS

SECTION 1 ‐ PROJECT INFORMATION

Bill of Material

Sa les and Servic e

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PowerCommand ATS Control Data Sheet S‐6560

Seismic Certification VMA‐52956‐01C

Schematic Drawing A065H781

Generator Warranty Statement A028U870

Transfer Switch Warranty Statement A029Y876

SECTION 6 ‐ WARRANTY

Outline Drawing A065S436

SECTION 5 ‐ ATS SPECIFICATIONS & DRAWINGS

Specification Sheet S‐6557

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SECTION 1

PROJECT INFORMATION

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Bill of Material

Feature Code Description Qty C200D6D C200D6D, Diesel Genset, 60Hz, 200kW 1

Install-US-Stat U.S. EPA, Stationary Emergency Application C200 D6D C200D6D, Diesel Genset, 60Hz, 200kW A331-2 Duty Rating - Standby Power (ESP) L169-2 Emission Certification, EPA, Tier 3, NSPS CI Stationary Emergency L193-2 NFPA 110 Type 10 Level 1 Capable L224-2 IBC Seismic Certification B240-2 Exciter/Reg - Torque Match R104-2 Voltage - 120/240, 1 Phase, 3 Wire BB90-2 Alternator - 60Hz, 8L, 240/120V, 1 Phase, 120C, 40C Ambient F217-2 Aluminum Sound Attenuated Level 2 Enclosure, with Exhaust System P176-2 Enclosure Color - Green, Aluminum F252-2 Enclosure - Wind Load 180 MPH, ASCE7-10 F179-2 Skidbase - Housing Ready C301-2 Fuel Tank - Regional, Dual Wall, Sub Base, 24 Hour Minimum C309-2 High Fuel Level Alarm Panel C127-2 Fuel Water Separator C308-2 High Fuel Level Switch, 90% C310-2 Low Fuel Level Switch, 40% C311-2 Tube - Fuel Tank, Fill Down, 6" from Bottom C312-2 Mechanical Fuel Gauge C314-2 5 Gallon Lockable Spill Containment Fuel Fill Box C315-2 Fuel Tank Vent Extension Kit, 12ft External Vents, 1 Normal, 2 Emergency C318-2 Switch - Fuel Tank, Rupture Basin H609-2 Control Mounting - Left Facing H700-2 PowerCommand 1.1 Controller H012-2 Gauge - Oil Pressure K796-2 Stop Switch - Emergency H536-2 Control Display Language - English KV03-2 Load Connection - Single KY12-2 Circuit Breaker, Location A, 672A - 800A, 3P, LSI, 600 Volts AC, 100%, UL 4090 Circuit Breaker or Terminal Box (Position B)-None 4100 Circuit Breaker or Terminal Box (Position C)-None KB72-2 Bottom Entry, Right A366-2 Engine Governor - Electronic, Isochronous A422-2 Engine Starter - 12 Volt DC Motor D041-2 Engine Air Cleaner - Normal Duty A333-2 Battery Charging Alternator BB89-2 Battery Charger - 6 Amp, Regulated E125-2 Engine Cooling - Radiator, High Ambient Air Temperature, Ship Fitted H389-2 Shutdown - Low Coolant Level E089-2 Extension - Coolant Drain H669-2 Engine Coolant - 50% Antifreeze, 50% Water Mixture E153-2 Coolant Heater H706-2 Engine Oil L028-2 Genset Warranty - 2 Years Base L050-2 Literature - English A322-2 Packing - Skid, Poly Bag

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F065-2 Battery Rack H268-2 Extension - Oil Drain L260-2 Green Sound Level 2 Intake Baffle - Ship Loose L261-2 Ship Loose - Vent Kit A A048C543-FRD Fuel Tank, Extension Kit-1 Normal, 2 Emergency, 12ft A057C503-FRD Kit, FUEL SYSTEM

A062H155 KIT, ENCLOSURE (SL2 Duct) 1

A057C503 Kit, FUEL SYSTEM 1

A045P632 Battery-Wet, 12V, Group 34, 850CCA 2

OTECSED OTECSED, OTEC Service Entrance Transfer Switch-Electronic Control: 800A/1000A 1

Not Applicable Not Available EUEA OTECSE800 OTECSE800, Service Entrance TransferSwitch, PowerCommand, 800 Amp S043-7 Listing - UL 1008 A080-7 IBC Seismic Certification A035-7 Application - Utility to Genset B002-7 Cabinet - Type 3R A028-7 Poles - 3 (Solid Neutral) A044-7 Frequency - 60 Hz A041-7 System - Single Phase, 2 or 3 Wire R023-7 Voltage - 240 Volts AC M033-7 Genset Starting Battery - 12V DC C110-7 PC40 Control G009-7 Transfer Switch Warranty - 1 Year Comprehensive

EXCEPTIONS AND CLARIFICATIONS:

• Only items quoted will be provided

• Startup/commissioning not requested on SOW

• Freight charges include offloading address below. Offloading is limited to removing equipment from truck and placing it on the ground near the truck.

o National Clonal Germplasm Repository 1060 Martin Luther King Blvd Riverside CA 92507

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SECTION 2

GENERATOR

SPECIFICATIONS

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Specification sheet

Diesel generator set

QSB7 series engine

125-200 kW @ 60 Hz

EPA Tier 3 emissions

Description

Cummins® generator sets are fully integrated power generation systems providing optimum performance, reliability and versatility for stationary Standby applications.

Cooling system - Standard cooling package provides reliable running at up to 50 °C (122 °F) ambient temperature.

Enclosures - The aesthetically appealing enclosure incorporates special designs that deliver one of the quietest generators of its kind.

Aluminium material plus durable powder coat paint provides the best anti-corrosion performance. The generator set enclosure has been evaluated to withstand 180 MPH wind loads in accordance with ASCE7 -10. The design has hinged doors to provide easy access for service and maintenance.

Fuel tanks - Dual wall sub-base fuel tanks are offered as optional features, providing economical and flexible solutions to meet extensive code requirements on diesel fuel tanks.

NFPA - The generator set accepts full rated load in a single step in accordance with NFPA 110 for Level 1 systems.

Warranty and service - Backed by a comprehensive warranty and worldwide distributor network.

Features

Heavy duty engine - Rugged 4-cycle industrial diesel delivers reliable power and fast response to load changes.

Alternator - Several alternator sizes offer selectable motor starting capability with low reactance 2/3 pitch windings, low waveform distortion with non-linear loads and fault clearing short-circuit capability.

Control system - The PowerCommand® 1.1 electronic control is standard equipment and provides total generator set system integration including automatic remote starting/stopping, precise frequency and voltage regulation, alarm and status message display, output metering, auto-shutdown at fault detection and NFPA 110 Level 1 compliance.

Standby 60 Hz

Prime 60 Hz

Data sheets Model kW kVA kW kVA

C125D6D 125 156 113 141 NAD-6371-EN

C150D6D 150 188 135 169 NAD-6372-EN

C175D6D 175 219 158 197 NAD-6373-EN

C200D6D 200 250 180 225 NAD-6374-EN

no304 Highlight no304 Highlight no304 Highlight

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©2019 Cummins Inc. | NAS-6370-EN.DOCX (04/19) A061F585

Engine specifications

Design Turbocharged and charge air cooled

Bore 107 mm (4.21 in.)

Stroke 124 mm (4.88 in.)

Displacement 6.7 L (408 in3)

Cylinder block Cast iron, in-line 6 cylinder

Battery capacity 2 x 850 amps per battery at ambient temperature of 0 °C (32 °F)

Battery charging alternator 100 amps

Starting voltage 2 x 12 volt in parallel, negative ground

Lube oil filter type(s) Spin-on with relief valve

Standard cooling system High ambient radiator

Rated speed 1800 rpm

Alternator specifications

Design Brushless, 4 pole, drip proof, revolving field

Stator 2/3 pitch

Rotor Direct coupled, flexible disc

Insulation system Class H per NEMA MG1-1.65

Standard temperature rise 120 ºC (248 °F) Standby

Exciter type Torque match (shunt) with PMG as option

Alternator cooling Direct drive centrifugal blower

AC waveform Total Harmonic Distortion (THDV) < 5% no load to full linear load, < 3% for any single harmonic

Telephone Influence Factor (TIF) < 50 per NEMA MG1-22.43

Telephone Harmonic Factor (THF) < 3%

Available voltages 1-phase 3-phase

• 120/240 • 120/208 • 120/240 • 277/480 • 347/600 • 127/220

Generator set options Fuel system

• Basic fuel tanks

• Regional fuel tanks

Engine

• Engine air cleaner – normal or heavy duty

• Shut down – low oil pressure

• Extension – oil drain

• Engine oil heater

Alternator

• 120 °C temperature rise alternator

• 105 °C temperature rise alternator

• PMG excitation

• Alternator heater, 120 V

• Reconnectable full 1 phase output alternator upto 175 kWe

Control

• AC output analog meters

• Stop switch – emergency

• Auxiliary output relays (2)

• Auxiliary configurable signal inputs (8) and relay outputs (8)

Electrical

• One, two or three circuit breaker configurations

• 80% rated circuit breakers

• 80% or 100% rated LSI circuit breakers

• Battery charger

Enclosure

• Aluminium enclosure Sound Level 1 or Level 2, green color

• Aluminium weather protective enclosure with muffler installed, green color

Cooling system

• Shutdown – low coolant level

• Warning – low coolant level

• Extension – coolant drain

• Coolant heater options:

- <4 °C (40 °F) – cold weather

- <-18 °C (0 °F) – extreme cold

Exhaust system

• Exhaust connector NPT

• Exhaust muffler mounted

Generator set application

• Base barrier – elevated genset

• Radiator outlet duct adapter

Warranty

• Base warranty – 2 year/1000 hours, Standby

• Base warranty – 1 year/unlimited hours, Prime

• 3 & 5 year Standby warranty options

Generator set specifications

Governor regulation class ISO8528 Part 1 Class G3

Voltage regulation, no load to full load ± 1.0%

Random voltage variation ± 1.0%

Frequency regulation Isochronous

Random frequency variation ± 0.50%

Radio frequency emissions compliance FCC code title 47 part 15 class A and B no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Highlight

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Generator set accessories

• Coolant heater

• Battery heater kit

• Engine oil heater

• Remote control displays

• Auxiliary output relays (2)

• Auxiliary configurable signal inputs (8) and relay outputs (8)

• Annunciator – RS485

• Audible alarm

• Remote monitoring device – PowerCommand 500/550

• Battery charger – stand-alone, 12 V

• Circuit breakers

• Enclosure Sound Level 1 to Sound Level 2 upgrade kit

• Base barrier – elevated generator set

• Mufflers – industrial, residential or critical

• Alternator PMG excitation

• Alternator heater

• Improved PC1.1 display readability

• Top conduit entry access

Control system PowerCommand 1.1

• Low coolant level warning or shutdown

• Low coolant temperature warning

• High, low and weak battery voltage warning

• Fail to start (overcrank) shutdown

• Fail to crank shutdown

• Redundant start disconnect

• Cranking lockout

• Sensor failure indication

• Low fuel level warning or shutdown

Alternator data

• Line-to-Line and Line-to-neutral AC volts

• 3-phase AC current

• Frequency

• Total kVa Engine data

• DC voltage

• Lube oil pressure

• Coolant temperature

• Engine speed

Other data

• Generator set model data

• Start attempts, starts, running hours

• Fault history

• RS485 Modbus® interface

• Data logging and fault simulation (requires InPower service tool)

Digital governing (optional)

• Integrated digital electronic isochronous governor

• Temperature dynamic governing Digital voltage regulation

• Integrated digital electronic voltage regulator

• 2-phase Line-to-Line sensing

• Configurable torque matching Control functions

• Time delay start and cooldown

• Cycle cranking

• PCCNet interface

• (2) Configurable inputs

• (2) Configurable outputs

• Remote emergency stop

• Automatic Transfer Switch (ATS) control

• Generator set exercise, field adjustable

PowerCommand control is an integrated generator set control system providing voltage regulation, engine protection, operator interface and isochronous governing (optional). Major features include:

• Battery monitoring and testing features and smart starting control system.

• Standard PCCNet interface to devices such as remote annunciator for NFPA 110 applications.

• Control boards potted for environmental protection.

• Control suitable for operation in ambient temperatures from -40 °C to +70 °C (-40 °F to +158 °F) and altitudes to 5000 meters (13,000 feet).

• Prototype tested; UL, CSA, and CE compliant.

• InPower™ PC-based service tool available for detailed diagnostics.

Operator/display panel

• Manual off switch

• Alpha-numeric display with pushbutton access for viewing engine and alternator data and providing setup, controls and adjustments (English or international symbols)

• LED lamps indicating generator set running, not in auto, common warning, common shutdown, manual run mode and remote start

• Suitable for operation in ambient temperatures from -40 °C to +70 °C

• Bargraph display (optional) AC protection

• Over current warning and shutdown

• Over and under voltage shutdown

• Over and under frequency shutdown

• Over excitation (loss of sensing) fault

• Field overload Engine protection

• Overspeed shutdown

• Low oil pressure warning and shutdown

• High coolant temperature warning and shutdown no304 Highlight no304 Highlight

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Options

• Auxiliary output relays (2)

• Remote annunciator with (3) configurable inputs and

(4) configurable outputs

• PMG alternator excitation

• PowerCommand 500/550 for remote monitoring and alarm notification (accessory)

• Auxiliary, configurable signal inputs (8) and configurable relay outputs (8)

• AC output analog meters (bargraph)

- Color-coded graphical display of:

- 3-phase AC voltage

- 3-phase current

- Frequency

- kVa

• Remote operator panel

• PowerCommand 2.3 control with AmpSentry protection

Ratings definitions

Emergency Standby Power (ESP):

Applicable for supplying power to varying electrical load for the duration of power interruption of a reliable utility source. Emergency Standby Power (ESP) is in accordance with ISO 8528. Fuel Stop power in accordance with ISO 3046, AS 2789, DIN 6271 and

BS 5514.

Limited-Time Running Power (LTP):

Applicable for supplying power to a constant electrical load for limited hours. Limited Time Running Power (LTP) is in accordance with ISO 8528.

Prime Power (PRP):

Applicable for supplying power to varying electrical load for unlimited hours. Prime Power (PRP) is in accordance with ISO 8528. Ten percent overload capability is available in accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.

Base Load (Continuous) Power (COP):

Applicable for supplying power continuously to a constant electrical load for unlimited hours. Continuous Power (COP) in accordance with ISO 8528, ISO 3046, AS 2789, DIN 6271 and BS 5514.

This outline drawing is for reference only. See respective model data sheet for specific model outline drawing number.

Do not use for installation design no304 Highlight

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For more information contact your local Cummins distributor or visit power.cummins.com

©2019 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.

NAS-6370-EN.DOCX (04/19) A061F585

Codes and standards Codes or standards compliance may not be available with all model configurations – consult factory for availability.

This generator set is designed in facilities certified to ISO 9001 and manufactured in facilities certified to ISO 9001 or

ISO 9002.

The generator set is available Listed to UL 2200, Stationary Engine Generator Assemblies.

The Prototype Test Support (PTS) program verifies the performance integrity of the generator set design. Cummins products bearing the PTS symbol meet the prototype test requirements of NFPA 110 for Level 1 systems.

U.S. EPA

Engine certified to U.S. EPA SI Stationary Emission Regulation 40 CFR, Part 60.

All low voltage models are CSA certified to product class 4215-01.

International Building Code

The generator set is certified to International Building Code (IBC) 2012.

Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect to any building’s electrical system except through an approved device or after building main switch is open.

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©2019 Cummins Inc. | NAD-6374-EN (09/19) A061F589

Generator Set Data Sheet

Model:

Frequency:

Fuel Type:

KW Rating:

Emissions level:

C200D6D

60 Hz

Diesel

200 Standby

180 Prime

EPA Tier 3, Stationary Emergency

Exhaust Emission Data Sheet: EDS-3046

Exhaust Emission Compliance Sheet: EPA-2035

Sound Performance Data Sheet: MSP-4010

Cooling Performance Data Sheet: MCP-2050

Prototype Test Summary Data Sheet: PTS-636

Fuel Consumption Standby Prime kW (kVA) kW (kVA)

Ratings 200 (250) 180 (225)

Load 1/4 1/2 3/4 Full 1/4 1/2 3/4 Full

US gph 5.7 8.7 11.7 14.9 5.3 8 10.7 13.6

L/hr 21.57 32.92 44.28 56.39 20.06 30.28 40.49 51.47

Engine rating

Prime rating

Engine Manufacturer Cummins Inc.

Engine Model QSB7-G5

Configuration Cast iron, in-line, 6 cylinders

Aspiration Turbocharged and charge air cooled

Gross Engine Power Output, kWm (bhp) 242 (324) 208 (279)

BMEP at set rated load, kPa (psi) 2276 (330) 2063 (299)

Bore, mm (in) 107 (4.21)

Stroke, mm (in) 124 (4.88)

Rated Speed, rpm 1800

Piston Speed, m/s (ft/min) 7.44 (1464)

Compression Ratio 17.2:1

Lube Oil Capacity, L (qt) 17.4 (18.38)

Overspeed limit, rpm 2250

Fuel Flow Maximum Fuel Flow, L/hr (US gph) 103 (27.0)

Maximum Fuel Inlet Restriction with Clean Filter, mm Hg (in Hg) 127 (5.0) no304 Highlight no304 Highlight no304 Highlight no304 Highlight

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North America

1400 73rd Avenue N.E.

Minneapolis, MN 55432

USA

Phone 763 574 5000

Fax 763 574 5298

©2021 Cummins Inc. All rights reserved.

Cummins is a registered trademarks of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of Cummins. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.

NAD-6374-EN (07/21) A061F589

power.cummins.com

Air Standby rating

Prime rating

Combustion Air, m3/min (scfm) 15.86 (560) 15.38 (543)

Maximum Air Cleaner Restriction with Clean Filter, kPa (in H2O) 3.7 (15)

Exhaust

Exhaust Flow at set rated load, m3/min (cfm) 40.74 (1439) 37.8 (1335)

Exhaust Temperature, C (F) 512.22 (954) 484.44 (904)

Maximum Back Pressure, kPa (in H2O) 10 (40.19) 10 (40.19)

Actual Exhaust Back Pressure with CPG Sound level 2 Enclosure Muffler, kPa (in H2O)

10 (40.19) 9.9 (39.78)

Actual Exhaust Back Pressure with CPG Weather Enclosure Muffler, kPa (in H2O)

8.4 (33.76) 7.8 (31.47)

Standard Set-Mounted Radiator Cooling

Ambient Design, C ( F) 49 (120.2)

Fan Load, kWm (HP) 14.02 (18.8)

Coolant Capacity (with radiator), L (US Gal) 22 (5.9)

Cooling System Air Flow, m3/min (scfm) 305.82 (10800)

Total Heat Rejection, MJ/min (Btu/min) 10.06 (9538) 9.44 (8952)

Maximum Cooling Air Flow Static Restriction, kPa (in H2O) 0.12 (0.5)

Weight2

Unit Wet Weight kgs (lbs) 1583 (3491)

Notes:

1 For non-standard remote installations contact your local Cummins Power Generation representative.

2 Weights represent a set with standard features. See outline drawing for weights of other configurations.

Derating Factors

Engine power available up to 2148 m (7049 ft.) at ambient temperatures up to 40° C (104° F) and 1086 m (3563 ft.) at 50° C (122° F). Consult your Cummins distributor for temperature and ambient requirements outside these parameters.

Prime Engine power available up to 1944 m (6377 ft.) at ambient temperatures up to 40° C (104° F) and 811 m (2660 ft.) at 50° C (122° F). Consult your Cummins distributor for temperature and ambient requirements outside these parameters.

Ratings Definitions

Emergency Standby Power (ESP):

Limited-time Running Power (LTP): Prime Power (PRP):

Base Load (continuous) Power

(COP):

Applicable for supplying power to varying electrical load for the duration of power interruption of a reliable utility source. Emergency Standby Power (ESP) is in accordance with ISO 8528. Fuel Stop power in accordance with ISO 3046, AS 2789, DIN 6271 and

Applicable for supplying power to a constant electrical load for limited hours. Limited Time Running Power (LTP) is in accordance with ISO 8528.

Applicable for supplying power to varying electrical load for unlimited hours. Prime Power (PRP) is in accordance with ISO 8528. Ten percent overload capability is available in accordance with ISO 3046, AS 2789, DIN 6271 and

Applicable for supplying power continuously to a constant electrical load for unlimited hours. Continuous Power (COP) is in accordance with

ISO 8528, ISO 3046,

AS 2789, DIN 6271 and no304

WEIGHTS & DIMENSIONS

no304 Highlight no304 Highlight

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North America

1400 73rd Avenue N.E.

Minneapolis, MN 55432

USA

Phone 763 574 5000

Fax 763 574 5298

©2021 Cummins Inc. All rights reserved.

Cummins is a registered trademarks of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of Cummins. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.

NAD-6374-EN (07/21) A061F589

Alternator Data

Standard Alternators Single phase2 Three Phase1

Maximum Temperature Rise above 40 °C Ambient

120 °C 120 °C

Feature Code BB90-2 B946-2 B986-2 B952-2 B943-2 BB86-2

Alternator Data Sheet Number ADS-213 ADS-213 ADS-212 ADS-212 ADS-212 ADS-212

Voltage Ranges 120/240 120/208 120/240 347/600 277/480 127/220

Voltage Feature Code R104-2 R098-2 R106-2 R114-2 R002-2 R020-2

Surge kW 205.7 211.1 213.4 214.3 213.4 211.6

Motor Starting kVA (at 90% sustained voltage) Shunt

770 770 672 770 770 770

Motor Starting kVA (at 90% sustained voltage) PMG

920 920 791 920 920 920

Full load Current Amps at Standby Rating

833 694 602 240 301 656

1 Single phase power can be taken from a three phase generator set at up to 2/3 set rated 3-phase kW at 1.0 power factor

Full single phase output up to full set rated 3-phase kW at 1.0 power factor

Formulas for Calculating Full Load Currents:

Three phase output Single phase output

Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect to any building’s electrical system except through an approved device or after building main switch is open.

Alternator Data

Standard Alternators Three phase1

Maximum Temperature Rise above 40 °C Ambient

105 °C 105 °C 105 °C 105 °C 105 °C

Feature Code BB94-2 BB95-2 BB92-2 BB85-2 BB93-2

Alternator Data Sheet Number ADS-212 ADS-212 ADS-212 ADS-212 ADS-213

Voltage Ranges 120/240 277/480 347/600 127/220 120/208

Voltage Feature Code R106-2 R002-2 R114-2 R020-2 R098-2

Surge kW 213.4 213.4 214.3 211.6 211.1

Motor Starting kVA (at 90% sustained voltage) Shunt

770 770 770 770 770

Motor Starting kVA (at 90% sustained voltage) PMG

920 920 920 920 920

Full load current amps at standby rating 602 301 240 656 694

Voltage

1000 x eFactorSinglePhas x kW

0.8 x 1.73 x Voltage

1000 x kW no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Highlight no304 Line no304 Line no304 Line

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©2019 Cummins Inc. | PDS-1566 | PD00000147 | (01/22)

Specification Sheet

PowerCommand®

1.1 Control

System

Description Features

The PowerCommand control system is a microprocessor-based generator set monitoring, metering and control system designed to meet the demands of today’s engine driven generator sets. The integration of all control functions into a single control system provides enhanced reliability and performance compared to conventional generator set control systems.

These control systems have been designed and tested to meet the harsh environment in which gensets are typically applied.

Easy to view: HMI 211RS for residential use.

128 x 64 pixel graphic LED backlight LCD.

Easy to use: Tactile buttons for generator set start/stop. Residential Standby display for convenient use.

Modbus® interface: Eliminates need for

MODLON.

Progressive protective functions: Advanced Overcurrent Protection – Generator set monitoring & protection.

Digital voltage regulation: Single phase full wave SCR type regulator compatible with either shunt or PMSG systems.

Digital engine speed governing: Provides isochronous frequency regulation.

12 and 24 VDC battery operation.

Automatic mains failure: Smooth & automatic transfer and re-transfer of load from utility to generator set & vice-versa.

Exerciser clock: Runs generator set exerciser routines for dependability of operation.

Warranty and service: Backed by a comprehensive warranty and worldwide distributor service network.

Certification: Suitable for us on generator sets that are designed, manufactured, tested and certified to relevant UL, NFPA, ISO, IEC Mil Std., CE, UKCA and CSA standards.

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PowerCommand Digital Generator Set Control

PCC 1302

• Configurable inputs and outputs - Four discrete inputs and two dry contact relay outputs.

• Warranty and service - Backed by a comprehensive warranty and worldwide distributor service network.

• Certifications - Suitable for use on generator sets that are designed, manufactured, tested and certified to relevant UL, NFPA, ISO, IEC, Mil Std., CE, UKCA and CSA standards.

Base Control Functions

HMI capability

Operator adjustments - The HMI includes provisions for many set up and adjustment functions.

Generator set hardware data - Access to the control and software part number, generator set rating in kVA and generator set model number is provided from the HMI or InPowerTM.

Data logs - Includes engine run time, controller on time, number of start attempts.

Fault history - Provides a record of the most recent fault conditions with control hours time stamp. Up to 10 events are stored in the control non-volatile memory.

Alternator data

• Voltage (single or three phase Line-to-Line and Line-to- Neutral)

• Current (single or three phase)

• kVA (three phase and total)

• Frequency

• Engine data

• Starting battery voltage

• Engine speed

• Engine temperature

• Engine oil pressure

• Partial Full Authority Engine (FAE) data (where applicable)

• Service adjustments - The HMI includes provisions for adjustment and calibration of generator set control functions.

Adjustments are protected by a password. Functions include:

• Engine speed governor adjustments

• Voltage regulation adjustments

• Cycle cranking

• Configurable fault set up

• Configurable output set up

• Meter calibration

• Units of measurement

Description

The PowerCommand generator set control is suitable for use on a wide range of generator sets in non-paralleling applications. The PowerCommand control is compatible with shunt or PMG excitation style. It is suitable for use with reconnectable or non-reconnectable generators, and it can be configured for any frequency, voltage and power connection from 120-600 VAC Line-to-Line.

Power for this control system is derived from the generator set starting batteries. The control functions over a voltage range from 8 VDC to 30 VDC.

Features

• 12 and 24 VDC battery operation.

• Digital voltage regulation.

• Digital engine speed governing (where applicable) - Provides isochronous frequency regulation.

• Full authority engine communications (where applicable) - Provides communication and control with the Engine Control Module (ECM).

• Common harnessing - with higher feature Cummins controls allows for easy field upgrades.

• Generator set monitoring - Monitors status of all critical engine and alternator functions.

• Digital genset metering (AC and DC).

• Genset battery monitoring system - to sense and warn against a weak battery condition.

• Engine starting - Includes relay drivers for starter, fuel shut off (FSO), glow plug/spark ignition power and switch B+ applications.

• Generator set protection - Protects engine and alternator.

• Advanced serviceability - using InPower™, a PC-based software service tool.

• Environmental protection - The control system is designed for reliable operation in harsh environments. The main control board is a fully encapsulated module that is protected from the elements.

• Exerciser function – Routine exercising of generator set.

• Supports dual fuel control.

• Automatic Mains Failure function built in generator set controller. Modbus interface - for interconnecting to customer equipment.

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Engine control

SAE-J1939 CAN interface to full authority ECMs (where applicable) - Provides data swapping between genset and engine controller for control, metering and diagnostics.

12 VDC/24 VDC battery operations - PowerCommand will operate either on 12 VDC or 24 VDC batteries.

Isochronous governing (where applicable) - Capable of controlling engine speed within +/-0.25% for any steady state load from no load to full load. Frequency drift will not exceed +/-0.5% for a 33 °C (60 °F) change in ambient temperature over an 8 hour period.

Temperature dependent governing dynamics (with electronic governing) - Modifies the engine governing control parameters as a function of engine temperature.

This allows the engine to be more responsive when warm and more stable when operating at lower temperature levels.

Remote start mode - Accepts a ground signal from remote devices to automatically start the generator set and immediately accelerate to rated speed and voltage. The remote start signal will also wake up the control from sleep mode. The control can incorporate a time delay start and stop.

Remote and local Emergency stop - The control accepts a ground signal from a local (genset mounted) or remote (facility mounted) Emergency stop switch to cause the generator set to immediately shut down. The generator set is prevented from running or cranking with the switch engaged. If in sleep mode, activation of either Emergency stop switch will wake up the control.

Sleep mode - The control includes a configurable low current draw state to minimize starting battery current draw when the genset is not operating. The control can also be configured to go into a low current state while in auto for Prime applications or applications without a battery charger.

Engine starting - The control system supports automatic engine starting. Primary and backup start disconnects are achieved by one of three methods: magnetic pickup, battery charging alternator feedback or main alternator output frequency. The control also supports configurable glow plug control when applicable.

Cycle cranking - Configurable for the number of starting cycles (1 to 7) and duration of crank and rest periods.

Control includes starter protection algorithms to prevent the operator from specifying a starting sequence that might be damaging.

Time delay start and stop (cooldown) - Configurable for time delay of 0-300 seconds prior to starting after receiving a remote start signal and for time delay of 0-600 seconds prior to shut down after signal to stop in normal operation modes. Default for both time delay periods is 0 seconds.

Alternator control

The control includes an integrated line-to-line sensing voltage regulation system that is compatible with shunt or PMG excitation systems. The voltage regulation system is full wave rectified and has an SCR output for good motor starting capability. Major system features include:

Digital output voltage regulation - Capable of regulating output voltage to within +/-1.0% for any loads between no load and full load. Voltage drift will not exceed +/-1.5% for a 40 ºC (104 ºF) change in temperature in an eight hour period. On engine starting or sudden load acceptance, voltage is controlled to a maximum of 5% overshoot over nominal level.

The automatic voltage regulator feature can be disabled to allow the use of an external voltage regulator.

Torque-matched V/Hz overload control - The voltage roll-off set point and rate of decay (i.e. the slope of the V/Hz curve) is adjustable in the control.

Protective Functions

On operation of a protective function the control will indicate a fault by illuminating the appropriate status LED on the HMI, as well as display the fault code and fault description on the LCD. The nature of the fault and time of occurrence are logged in the control. The service manual and InPower service tool provide service keys and procedures based on the service codes provided.

Protective functions include:

Battle short mode

When enabled and the battle short switch is active, the control will allow some shutdown faults to be bypassed. If a bypassed shutdown fault occurs, the fault code and description will still be annunciated, but the genset will not shutdown. This will be followed by a fail to shutdown fault.

Emergency stop shutdowns and others that are critical for proper operation are not bypassed. Please refer to the Control Application Guide or Manual for list of these faults.

Configurable alarm and status inputs

The control accepts up to four alarm or status inputs (configurable contact closed to ground or open) to indicate a configurable (customer-specified) condition. The control is programmable for warning, shutdown or status indication and for labelling the input.

Emergency stop

Annunciated whenever either Emergency stop signal is received from external switch.

General engine protection

Low and high battery voltage warning - Indicates status of battery charging system (failure) by continuously monitoring battery voltage.

Weak battery warning - The control system will test the battery each time the generator set is signaled to start and indicate a warning if the battery indicates impending failure.

Fail to start (overcrank) shutdown - The control system will indicate a fault if the generator set fails to start by the completion of the engine crack sequence.

Fail to crank shutdown - Control has signaled starter to crank engine but engine does not rotate.

Cranking lockout - The control will not allow the starter to attempt to engage or to crank the engine when the engine is rotating.

Hydro mechanical fuel system engine protection

Overspeed shutdown - Default setting is 115% of nominal.

Low lube oil pressure warning/shutdown - Level is pre-set (configurable with InPower) to match the capabilities of the engine used. Control includes time delays to prevent nuisance alarms.

High lube oil temperature warning/shutdown - Level is pre-set (configurable with InPower) to match the capabilities of the engine used. Control includes time delays to prevent nuisance alarms.

High engine temperature warning/shutdown - Level is pre-set (configurable with InPower) to match the capabilities of the engine used. Control includes time delays to prevent nuisance alarms.

Low coolant temperature warning - Indicates that engine temperature may not be high enough for a 10 second start or proper load acceptance.

Sensor failure indication - Logic is provided on the base control to detect analog sensor or interconnecting wiring failures.

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Full authority electronic engine protection

Engine fault detection is handled inside the engine ECM.

Fault information is communicated via the SAE-J1939 data link for annunciation in the HMI

Alternator protection

High AC voltage shutdown (59) - Output voltage on any phase exceeds pre-set values. Time to trip is inversely proportional to amount above threshold. Values adjustable from 105-130% of nominal voltage, with time delay adjustable from 0.1-10 seconds. Default value is 110% for 10 seconds.

Low AC voltage shutdown (27) - Voltage on any phase has dropped below a pre-set value. Adjustable over a range of 50-95% of reference voltage, time delay 2-20 seconds.

Default value is 85% for 10 seconds.

Overcurrent warning/shutdown - Implementation of the thermal damage curve with instantaneous trip level calculated based on current transformer ratio and application power rating.

Advanced Functions

Automatic mains failure*

The built in AMF feature provides the automatic transfer and re-transfer of the load from utility to generator set and vice-versa.

• Automatically starts-stops the generator set in the event of utility failure.

• Annunciates faults.

* A utility voltage monitoring sensor (as shown in the AMF diagram above) must be connected in order to use the AMF feature on the 1302 control. Use Schneider Electric Relay RSB1A120U7 and Socket RSZE1S35M.

Exerciser clock

The exerciser clock runs the generator set exerciser routines for dependability of operation.

Field Control Interface

Input signals to the base control include:

- Remote start

- Local and Emergency stop

- Configurable inputs: Control includes (4) input signals from customer discrete devices that are configurable for warning, shutdown or status indication, as well as message displayed.

Output signals from the PowerCommand control include:

- Configurable relay outputs: Control includes (2) relay output contacts rated at 2 A. These outputs can be configured to activate on any control warning or shutdown fault as well as ready to load, not in auto, common alarm, common warning and common shutdown.

- Ready to load (generator set running) signal:

Operates when the generator set has reached 90% of rated speed and voltage and latches until generator set is switched to off or idle mode.

Under frequency shutdown (81 u) - Generator set output frequency cannot be maintained. Settings are adjustable from 2-10 Hz below nominal governor set point, for a 5-20 second time delay. Default: 6 Hz, 10 seconds.

Over frequency shutdown/warning (81o) - Generator set is operating at a potentially damaging frequency level.

Settings are adjustable from 2-10 Hz above nominal governor set point for a 1-20 second time delay. Default: 6 Hz, 10 seconds, enabled.

Loss of sensing voltage shutdown - Shutdown of generator set will occur on loss of voltage sensing inputs to the control.

Field overload shutdown - Uses field voltage to shutdown generator set when a field overload condition occurs.

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PowerCommand Human Machine Interface HMI211

Mechanical Drawing

Software

InPower (beyond 6.0 version) is a PC-based software service tool that is designed to directly communicate to PowerCommand generator sets and transfer switches, to facilitate service and monitoring of these products.

Environment

The control is designed for proper operation without recalibration in ambient temperatures from -40 ºC (-40 ºF) to +70º C (158 ºF), and for storage from -55 ºC (-67 ºF) to +80 ºC (176 ºF). Control will operate with humidity up to 95%, non-condensing.

The HMI is designed for proper operation in ambient temperatures from -40 ºC* (-40 ºF) to +70 ºC (158 ºF), and for storage from -40 ºC* (-40 ºF) to +80 ºC (176 ºF).

The control board is fully encapsulated to provide superior resistance to dust and moisture. Display panel has a single membrane surface, which is impervious to effects of dust, moisture, oil and exhaust fumes. This panel uses a sealed membrane to provide long reliable service life in harsh environments.

The control system is specifically designed and tested for resistance to RFI/EMI and to resist effects of vibration to provide a long reliable life when mounted on a generator set. The control includes transient voltage surge suppression to provide compliance to referenced standards.

* Heater accessory (pn: A040H853) is available for enhanced operation below -20 ºC

Certifications

PowerCommand meets or exceeds the requirements of the following codes and standards:

- NFPA 110 for level 1 and 2 systems.

- ISO 8528-4: 1993 compliance, controls and switchgear.

- CE and UKCA marking: The control system is suitable for use on generator sets to be CE and UKCA-marked.

- EN 50081-1,2 residential/light industrial emissions or industrial emissions.

- EN 50082-1,2 residential/light industrial or industrial susceptibility.

- ISO 7637-2, level 2; DC supply surge voltage test.

- Mil Std. 202C, Method 101 and ASTM B117: Salt fog test.

- PowerCommand control systems and generator sets are designed and manufactured in ISO 9001 certified facilities.

- UL 6200 recognized and suitable for use on UL 2200 Listed generator sets.

- CSA C282-M1999 compliance.

- CSA 22.2 No. 14 M91 industrial controls.

Description

This control system includes an intuitive operator interface panel that allows for complete genset control as well as system metering, fault annunciation, configuration and diagnostics. The interface includes five generator set status LED lamps with both internationally accepted symbols and English text to comply with customer needs. The interface also includes an LED backlit LCD display with tactile feel soft-switches for easy operation and screen navigation. It is configurable for units of measurement and has adjustable screen contrast and brightness.

The run/off/auto switch function is integrated into the interface panel.

All data on the control can be viewed by scrolling through screens with the navigation keys. The control displays the current active fault and a time-ordered history of the five previous faults.

Features

• LED indicating lamps:

- Remote start

- Not in auto

- Shutdown

- Warning

- Auto

- Run

• 128 x 64 pixels graphic LED backlight LCD.

• Four tactile feel membrane switches for LCD defined operation. The functions of these switches are defined dynamically on the LCD.

• Two tactile feel membrane switches dedicated for off and back.

• Allows for complete genset control setup.

• Certifications: Suitable for use on generator sets that are designed, manufactured, tested and certified to relevant UL, NFPA, ISO, IEC, Mil Std., CE, UKCA and CSA standards.

• HMI 211RS provides convenience for residential use.

Communications Connections

PC tool interface - This RS-485 communication port allows the HMI to communicate with a personal computer running InPower.

This RS-485 communication port allows the HMI to communicate with the main control board.

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For more information contact your local Cummins distributor or visit power.cummins.com

©2019 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.

PDS-1566 | PD00000147 | (01/22)

Warranty

All components and subsystems are covered by an express limited one year warranty. Other optional and extended factory warranties and local distributor maintenance agreements are available

Accessories

1301-1302 Upgrade Kit (HM) 0541-1431

PowerCommand 500 (LAN) A040X126

Remote HMI 211 0541-1394

Remote HMI 211RS A046K103

I/O Expansion (Aux 101) 0541-1291

HMI Heater Accessory Kit A040H853

Parts Ordering Information

1302 Control Board 0327-1617-02

1302 control Board – Arrow A043W505

Aux 104 (Governor Control) 0327-1507

HMI 211 Without Heater 0300-6014

HMI 211 with Heater A026G237

Additional Resources

Resource Where to find

1302 Service Manual QSOL

Accessories Catalog cumminspower.com

Additional Controls Information PowerSuite Library http://power.cummins.com/

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Cummins Inc. Data and specification subject to change without notice ADS-213c (08/19)

Alternator data sheet Frame size: UCDI274K

Characteristics

Weights: Wound stator assembly: 454 kg 1001 lb

Rotor assembly: 273 kg 602 lb

Complete alternator: 727 kg 1603 lb

Maximum speed: 2250 rpm

Excitation current: Full load: 2 Amps

No load: 0.50 Amps

Insulation system: Class H throughout

1 ∅ Ratings (1.0 power factor) 60 Hz (winding no) 50 Hz (winding no)

(Based on specific temperature rise at 40 °C ambient temperature)

Double delta (311)

4 lead (06)

Double delta (311)

4 lead (05)

120/240 120/240 110-120/220-240 110-120/220-240

125 °C rise ratings kW/kVA 175/175 200/200…