USDA_AutomatedExtractions_AE Equipment Information_Revised 20220713.pdf

USDA

Preliminary System Layout June 14, 2022

USDA | Confidential | June 14, 2022

Blender

(3) Silos

Hopper to Bagger (bagger not shown)

Pellet Mill

Auger w/ Discharge Diverter

Inclined Conveyer

Bi-Directional Conveyer

Conveyer

Crumbler

(3) Augers

45° Elbows

All components will need to be set in place, bolted together, supported, and lagged. Silos will need supporting concrete pads for each. Silos to be assembled on site.

Three belt conveyors will come with support legs that need to be lagged to the floor.

Support in this area needs to come from the ground up.

Auger motor drives will need to be suspended from the ceiling via cable or chain.

Stand to be fabricated on site to support crumbler over conveyor.

Stand to be fabricated on site to raise mixer / blender for auger access.

Silo Concrete example (exact specs to follow):

Motors HP

Auger 1 3 Auger 2 3 Auger 3 3 Blender 5 Auger 4 3 Pelletizer 10 Cooling belt 3 Reversing belt 5 Crumbler 3 Crumbler discharge 3

There will be one central control panel provided by Automated Extractions. This control panel can be fed with either 480V 3-P or 208V 3-P. All motors and sensors will wire to this one control panel. The motor list is below:

Sensor and E-stop connections:

2ea. E-stops. One located at the mixer/pellet mill and one located at the crumbler 3ea. Load sensor 0-10VDC signals from each silo to the main control panel 2ea. Position signals from the diverter gate on the pellet mill feed.

Possible control panel location. To be confirmed by USDA

Pneumatics: Diverter gate and pneumatic vibrators will be used. Supply air (1/2”) to be fed to the main control panel. Pneumatic tube connections from the control panel need to be run per the below:

Vibrator pneumatic tube connections 3/8”

Diverter valve 2-way tube connections (one for open and one for closed) ¼”

Blender, pellet mill, crumbler, bagging and sewing www.automatedextractions.com

19 Donovan Drive Hopewell Junction, NY 12533

845-447-3103

Blender: RB1000 Ribbon Blender

• 1000lb Ribbon Blender

• Motor Upgrade to 5hp motor and larger dodge gearbox

Pellet Mill: MILL10 Pellet Mill

• Millennium Mill-10 Pelletmill w/Motor and

• Die Puller

• MILL-10 6MM Type 2 Low Friction

• Ultra Dispersion Nitrogen Cooling System

Crumbler: CRM624 Crumbler

• CRM624 Crumbler w/ Motor

• Bypass gate

Bagging: MILL-BSM Manual Bagging Scale

• Bagging bin

• BSM Manual Bagging Scale

• Sewing Station with Heavy Duty Conveyor

SPECIFICATIONS:

• 5HP 1700RPM 230/460v 3-phase Motor

• 2,000 lbs (ship weight) 76" x 52" x 80"

SPECIFICATIONS:

• 10HP 1800RPM 215T 230/460 Motor

• 645 lbs (ship weight) 48" x 42" x 66"

SPECIFICATIONS:

• 3HP 1800RPM 182TC Motor

• 830 lbs (ship weight) 42" x 50" x 27"

SPECIFICATIONS:

• 170 lbs (ship weight) 36" x 24" x 35"

Sewing: MILL-SWR Sewing Station

SPECIFICATIONS:

• 410 lbs (ship weight) 74" x 43" x 70"

Bin: ECO-BIN

SPECIFICATIONS:

• 850 lbs (ship weight) 78" x 78" x 81"

Silos, weigh hopper, augers, and conveyors

Hopewell Junction, NY 12533

845-447-3103

Silos

• 180 Bushel silos (approximately 4-5 tons)

• 7ft diameter x 14ft height

• Ladder

• Load cells

Hopper discharge augers 3ea.:

• 4.5” Flexible auger

• Pneumatic turbine vibrator

• 3/4HP motors (silo augers)

• 3HP (aprox) for blender out auger

• Flexible discharge boot

Hopewell Junction, NY 12533

845-447-3103

Incline cooling conveyor

• Channel frame stationary conveyor with 6’ skirted receiving hopper and one extended side, metal skirtboard both sides remaining length with adjustable rubber skirting.

• 3HP motor drive (aprox)

• Mini “V” cleat conveyor belt with mechanical splice installed.Pneumatic vibrator on transition hopper

• 30 degree incline

Horizontal reversing belt conveyor:

• Approximately 100CUFT/HR

• Channel frame stationary conveyor with 6’ skirted receiving hopper and one extended side, metal skirtboard both sides remaining length with adjustable rubber skirting.

• 2HP motor drive (aprox)

• Conveyor belt with mechanical splice installed. Pneumatic vibrator on transition hopper

• Reversing

Discharge conveyor:

• Approximately 100CUFT/HR

• Channel frame stationary conveyor with 6’ skirted receiving hopper and one extended side, metal skirtboard both sides remaining length with adjustable rubber skirting.

• 2HP motor drive (aprox)

• Conveyor belt with mechanical splice installed. Pneumatic vibrator on transition hopper

Controls

Hopewell Junction, NY 12533

845-447-3103

Controls Custom built control panel(s)

• All augers, weigh hopper, and belts controlled via variable speed drives.

• Soft starters for the pelletizer, crumbler, and blender

Control panel will be UL-508 Listed

15.6” operator interface touch screen

Control System Cost Summary:

Qty/Line Description Price Ea Ext Price 1 Enclosure NEMA 12 1 15.6" HMI Touch screen display 1 Feedback signal from diverte valve 1 Soft start for pelletizer 9 VFD's and motor starters for augers, conveyors, feeders and equipment 2 E-stop circuit

Total Investment

Hopewell Junction, NY 12533

845-447-3103

Important Installation Considerations:

The installation of this equipment requires MEP drawings and proper local permitting. These services are not included in Automated Extraction’s scope. Automated Extractions will work closely with the architectural / engineering firm. It is also highly recommended to employ a general contractor to supervise all on site contractor work.

Local contractors will be required to perform the following work. Automated Extractions will work closely with the contractors supplying all relevant information, schematics, and point to point electrical connection diagrams.

RIGGING:

• Unpacking equipment on site

• Rigging, hanging, & lagging equipment into place

Metal Work:

• On site fabrication of adapters and supports

• For existing equipment adaptation to quoted equipment

ELECTRICAL WORK:

• Main power connections to the AE panel

• Motor connections from the AE panel

• I/O connections from the various sensors and switches to the AE panel

• E-stop connections to the AE panel

PLUMBING:

• Plumbing lines to the pelletizer conditioner (if hard piping is desired)

• Air lines to the pneumatic vibrators, and actuators

NOTE: Compressed air will be required. If a compressor is needed, please contact Automated Extractions for a quotation.