1. PRD Dining Hall DW WS WH Specs 2023 04 19.pdf

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Attached to
Pine Ridge Job Corps Center Dishwasher Replacement Federal contract opportunity
Solicitation number
1282A723Q0056
Issued by
Department of Agriculture Forest Service

About this file

This solicitation requests proposals for a dishwasher replacement project at the Pine Ridge Job Corps Center. The solicitation seeks pricing to remove an existing commercial dishwasher and booster heater, and install a new conveyor-type dishwasher. Proposals are also requested to remove an existing water softening system and install a new salt-based system, as well as remove two existing water heaters and install new natural gas storage water heaters. The contracting agency is the US Department of Agriculture Forest Service. Proposals are due within 10 calendar days of the pre-construction conference, which will be held virtually within 10 days of award. The notice to proceed will be issued the first weekday after the pre-construction conference.

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3. PRD Dining ScheduleOfItems-SectionB.pdf PDF
1282A723Q0056.pdf PDF
2. PRD Dining DW WS WH Dwgs rev Finals 2023 04 19.pdf PDF
4 WDOL_DBA_NE.pdf PDF

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DH DISHWASHER, WATER SOFTENER, AND WATER HEATERS 010150 – 1

PINR RIDGE JOB CORPS CCC GENERAL REQUIREMENTS

SECTION 010150

GENERAL REQUIREMENTS

PART 1 – SUMMARY OF WORK

1.1 DESCRIPTION

A. Work for this project requires the contractor to be responsible for supplying all labor, materials, equipment, utilities, miscellaneous items, freight and delivery and all necessary valid licenses for the work summarized as follows:

1. Base Item No. 1 – Dining Hall Dishwasher Replacement

2. Base Item No. 2 – Dining Hall Water Softener Replacement

3. Base Item No. 3 – Dining Hall Water Heaters Replacement

1.2 LOCATION

A. This project is located at the Pine Ridge Job Corps Center campus located approximately 13 miles south of Chadron, Nebraska. The address is 15710 South Highway 385, Chadron, Nebraska 69337. Driving directions can be obtained by calling the Center at 308.432.3316.

1.3 PROJECT SCHEDULING

A. Work hours for this project are between 8:00 AM-4:30 PM Monday through Friday.

1.4 USE OF PREMISES

A. Confine constructions operations to immediate area of work. Do not disturb portions of Project site beyond areas in which the Work is indicated.

B. Government will occupy site and buildings during entire construction period. Cooperate with Government during construction operations to minimize conflicts and facilitate Government usage. Perform the work so as not to interfere with Government's day-to-day operations.

C. Keep driveways, parking areas, loading areas and entrances to buildings clear and available to Government, Government's employees, and emergency vehicles at all times.

Do not use these areas for parking or storage of materials. Do not close or obstruct walkways, corridors, or other occupied or used facilities without written permission from Government.

1.5 WORK RESTRICTIONS

A. Smoking is permitted on campus only in the designated smoking area.

DH DISHWASHER, WATER SOFTENER, AND WATER HEATERS 010150 – 2

1.6 SCHEDULE OF ITEMS

A. Schedule of Items:

1. Provide pricing for all items listed in the Schedule of Items.

2. Contract award will be made for all Base Items.

B. Base Items (BI):

1. Base Item No. 1 – Dining Hall Dishwasher Replacement

a. Measurement: This item is measured as a Lump Sum quantity.

b. Payment: The contract lump sum price as shown in the Schedule of Items includes all materials, equipment, labor and incidentals to remove and dispose of an existing commercial dishwasher and booster heater, and install new dishwasher. This item also includes any plumbing and electrical work needed for the new dishwasher to be fully operational. This item also includes replacement of dishwasher drain line to the existing floor sink/drain.

c. Deficiency ID: #137381

2. Base Item No. 2 – Dining Hall Water Softener Replacement

b. Payment: The contract lump sum price as shown in the Schedule of Items includes all materials, equipment, labor and incidentals to remove an existing water softening system and install a new water softening system. This item also includes any plumbing and electrical work needed for the water softening system to be fully operational.

b. Deficiency ID: # 137382

3. Base Item No. 3 – Dining Hall Water Heaters Replacement

b. Payment: The contract lump sum price as shown in the Schedule of Items includes all materials, equipment, labor and incidentals to remove two existing water heaters and install new water heaters. This item also includes accessories shown in the drawings plumbing schedule and any plumbing, venting, gas pipe, and electrical work needed for the water heaters to be fully operational.

b. Deficiency ID: # NA

1.7 REQUIREMENTS FOR DISHWASHER SYSTEM

A. Remove and dispose of existing Hobart C54A conveyor-type dishwasher and electric water booster model.

DH DISHWASHER, WATER SOFTENER, AND WATER HEATERS 010150 – 3

B. Furnish and install a new Hobert CL54eN conveyor-type dishwasher with the following characteristics:

1. Single tank, 245 racks/hour, insulated hinged doors, 0.56 gallons/rack, stainless steel enclosure panels, controls with low temperature and dirty water indicators, NSF Pot and Pan mode, programmable de-lime notification

2. 15 kw electric tank heat and 30 kw electric booster.

3. Flanged feet kit.

3. Operation: Left to Right.

C. New dishwasher to be Energy Star Certified and meet ASSE Standard No. 1004.

D. Dish washer manufacturer must have an authorized service representative within 250 miles of the project site. Include information on product submittal.

E. Electrical requirements: Dual point connection, 208V, 3 phase.

F. Contractor to connect new unit to existing utilities and make modifications to electrical, water, and sewer connections as needed to accommodate new equipment. Connect to existing steel vent hoods.

G. Warranty: 1 year.

1.8 REQUIREMENTS FOR WATER SOFTENING SYSTEM

A. Perform water hardness test upstream of the existing softening system. Report results in writing to the Contracting Officer.

B. Based on the results of the water test, perform calculations and sizing for a new salt-based water softening system. Assume that new system should handle 3.0 gpm and 32,000 grains. Submit report to Contracting officer that includes this information, as well as the existing pipe size, estimated daily water usage, volume of resin required, proposed valve type/size, tank type/capacity/size and meter information. Verify assumptions. Contracting Officer to review and approve report prior to ordering equipment.

C. Remove and dispose of existing water softening system.

D. Install new water softening system. Connect to existing piping and electrical.

E. Warranty: 1 year.

1.9 REQUIREMENTS FOR WATER HEATER REPLACMENTS

DH DISHWASHER, WATER SOFTENER, AND WATER HEATERS 010150 – 4

A. Remove and dispose of two existing State SUF100199NE water heaters and any components, accessories, piping, vents, etc. that will not be re-utilized for new water heaters.

B. Furnish and install two new American Standard HE-100-199-NG storage water heaters with the following characteristics:

1. Ratings/Listings: Energy Star, NSF 5, ANSI Z21.10.3.

2. Fuel, Input BTU: Natural Gas, 199,000 BTUH.

3. Recovery Rate @ 100⁰ F Rise: 235 GPH.

3. Electric requirements: 120V, 15A, 1PH.

4. Tank: 100 gallon, glass lined with dual magnesium anodes.

5. Accessories: See scheduled accessories in drawings.

6. Warranty: Tank – 3 year limited.

C. Re-use, modify, extend, or replace water and gas piping, vents, electrical as required for new water heater installations. Contractor shall verify existing conditions.

1.10 CODES AND STANDARDS

A. All work shall adhere to the most recent versions of the International Code Council Family of Codes (IBC, IPC, IFGC, etc.) and NFPA codes (NFPA 70, NFPA70E, etc).

1.11 DEFINITIONS

A. The following terms in any combination relating to the installation of products/materials:

install, furnish, provide, or similar statements; mean that the contractor is responsible for the procurement and installation of the products unless it is specifically designated as either a government furnished item, supply only product, or spare.

PART 2 – SUBMITTAL PROCEDURES

2.1 DEFINITIONS

A. Action Submittals: Written and graphic information that requires Government approval.

B. Informational Submittals: Written information that does not require Government approval. Submittals may be rejected for not complying with requirements.

DH DISHWASHER, WATER SOFTENER, AND WATER HEATERS 010150 – 5

2.2 PROCEDURES

A. Contractor Responsibilities

1. Review each submittal and check for compliance with the Contract Documents.

2. Highlight, encircle, or otherwise identify deviations from the Contract Documents on submittals.

3. Include the following information on label or cover sheet for processing and recording action taken:

a. Project name.

b. Date.

c. Name and address of Contractor.

d. Name of manufacturer.

e. Unique identifier, including revision number.

f. Number and title of appropriate Specification Section.

g. Drawing number and detail references, as appropriate.

h. Date of Contractor’s approval.

i. Statement certifying that submittal has been reviewed, checked, and approved by the Contractor for compliance with the Contract Documents.

4. The Government will not review submittals that do not bear Contractor's approval and will return them without action.

5. Unless additional copies are required for final submittal, and unless the

Contracting Officer (CO) observes noncompliance with provisions of the Contract Documents, initial submittal may serve as final submittal.

6. Submittals must be submitted in electronic PDF format. Submit to CO via email or electronic file transfer site.

7. Only final submittals with mark indicating action taken by Government are to be used for construction.

8. Submittals not required by the Contract Documents will not be reviewed and may be discarded.

B. Processing Time: Time for review shall be in accordance with the project schedule table in Section 6.1.

1. Initial Review: Government will review initial submittal within timer permitted in the project schedule table in Section 6.1. Additional time may be needed if processing must be delayed to permit coordination with subsequent submittals. CO will advise Contractor when a submittal being processed must be delayed for coordination.

2. Resubmittals: If resubmittal is necessary, it will be processed in same timeframe as initial submittal.

2.3 ACTION SUBMITTALS

A. Prepare and submit Action Submittals required in the Technical Specifications in this contract, if applicable, and as indicated at the end of this subsection.

DH DISHWASHER, WATER SOFTENER, AND WATER HEATERS 010150 – 6

B. Collect information into a single submittal for each element of construction and type of product or equipment.

1. Mark up each submittal to show which products and options are applicable.

2. Include the following information, as applicable:

a. Manufacturer's written recommendations.

b. Manufacturer's product specifications.

c. Manufacturer's installation instructions.

d. Manufacturer's catalog cuts.

e. Wiring diagrams showing factory-installed wiring.

f. Compliance with recognized trade association standards.

g. Compliance with recognized testing agency standards.

C. Required Action Submittals

1. Product Data: for dishwasher

2. Report for water softening system.

3. Product Data: Water softening system.

4. Product Data: Water Heaters.

5. Water Heater Sample Warranty

2.4 INFORMATIONAL SUBMITTALS

A. Prepare and submit Informational Submittals required in the Technical Specifications in this contract, if applicable, and as indicated below:

B. Required Informational Submittals:

1. Accident Prevention Plan.

2. Construction Schedule.

2.5 CLOSEOUT SUBMITTALS

A. Prepare and submit Closeout Submittals, as follows:

1. Project Record documents.

2. Operations and Maintenance Data for dishwasher.

3. Final design information and Operations and Maintenance Data for water softening system.

4. One-Year Warranty on Entire Project as required by FAR 52.246–21

5. Water heaters warranty and support documentation.

DH DISHWASHER, WATER SOFTENER, AND WATER HEATERS 010150 – 7

PART 3 – TEMPORARY FACILITIES AND CONTROLS

5.1 USE OF UTILITIES

A. Utilities: Use of Government existing facilities will be permitted without metering and without payment of use charges, as long as facilities are cleaned and maintained in an acceptable condition. At Substantial Completion, restore these facilities to condition existing before initial use. The following are available for use by the contractor: water, and electrical power services. The following are not available: telephone service. The contractor is expected to provide whatever phone service he deems necessary for the duration of the project.

5.2 SANITARY FACILITIES

A. Sanitary facilities are available for use by the Contractor. Facilities must be cleaned and maintained daily.

5.3 STAGING AND STORAGE

A. Coordinate on-site staging and storage requirements with the Center Point of Contact or the Contracting Officer Representative (COR).

5.4 CONSTRUCTION WASTE DISPOSAL FACILITIES

A. Provide waste-collection containers in sizes adequate to handle waste from construction operations. Containerize and clearly label hazardous, dangerous, or unsanitary waste materials separately from other waste. Use of Government waste containers will not be permitted.

5.5 SAFETY AND ENVIRONMENTAL PROTECTION

A. Environmental Protection: Contractor shall provide protection, operate temporary facilities, and conduct construction in ways and by methods that comply with environmental regulations and that minimize possible air, waterway, and subsoil contamination or pollution or other undesirable effects.

B. Barricades, Warning Signs, and Lights: Comply with the national or state Manual on Uniform Traffic Control Devices (MUTCD) for erecting structurally adequate barricades, paint with appropriate colors, graphics, and warning signs/lights to inform personnel, students, and the public of possible hazards.

C. Fire Protection.

1. Store combustible materials in containers in fire-safe locations.

DH DISHWASHER, WATER SOFTENER, AND WATER HEATERS 010150 – 8

2. Maintain unobstructed access to fire extinguishers, fire hydrants, fire-protection facilities, stairways, and other access routes for firefighting. Prohibit smoking in hazardous fire-exposure areas.

3. Supervise welding operations, combustion-type temporary heating units, and similar sources of fire ignition.

PART 4 – EXECUTION REQUIREMENTS

6.1 EXAMINATION

A. Before beginning work, examine areas and document existing conditions. Proceed with installation only after unsatisfactory conditions have been corrected. Proceeding with the Work indicates acceptance of surfaces and conditions.

B. Field verify all new and existing dimensions affecting the work of this contract before ordering products.

C. Immediately on discovery of the need for clarification of the Contract Documents, submit a request for information to CO. Include a detailed description of problem encountered, together with recommendations for changing the Contract Documents.

6.2 INSTALLATION

A. Locate the Work and components of the Work accurately, in correct alignment and elevation to fit with existing construction.

B. Make vertical work plumb and make horizontal work level.

C. Install per manufacturer's written instructions and recommendations.

6.3 PROGRESS CLEANING

A. Clean Project site and work areas daily, including common areas. Dispose of materials lawfully.

1. Comply with NFPA 241 requirements for removal of combustible waste materials and debris.

2. Do not hold materials more than 7 days during normal weather or 3 days if the temperature is expected to rise above 80 deg F (27 deg C).

B. Burying or burning waste materials on-site will not be permitted. Washing waste materials down sewers or into waterways will not be permitted.

6.4 PROTECTION OF INSTALLED CONSTRUCTION

A. Provide protection and maintain conditions that ensure installed Work does not get damaged or deteriorated prior to Substantial Completion.

DH DISHWASHER, WATER SOFTENER, AND WATER HEATERS 010150 – 9

6.5 CORRECTION OF THE WORK

A. Repair or remove and replace defective construction. Restore damaged substrates and finishes.

1. Repairing includes replacing defective parts, refinishing damaged surfaces, touching up with matching materials, and properly adjusting operating equipment.

PART 5 – CLOSEOUT PROCEDURES

7.1 SUBSTANTIAL COMPLETION

A. Definition of Substantial Completion: The Date certified by the CO when construction is sufficiently complete, in accordance with the Contract Documents, so the Government can occupy or utilize the Work or designated portion thereof for the use for which it is intended, as expressed in the Contract Documents.

B. Preliminary Procedures: Before requesting inspection for determining date of Substantial Completion, complete the following. List items below that are incomplete in request.

1. Prepare a list of items to be completed and corrected (punch list), the value of items on the list, and reasons why the Work is not complete.

2. Advise the CO of pending insurance changeover requirements.

3. Submit specific warranties, workmanship bonds, final certifications, and similar documents.

4. Obtain and submit releases permitting Government unrestricted use of the Work and access to services and utilities.

5. Deliver tools, spare parts, extra materials, and similar items to location designated by Government. Label with manufacturer's name and model number where applicable.

6. Complete startup testing of systems.

7. Submit changeover information related to Government occupancy, use, operation, and maintenance.

8. Complete final cleaning requirements, including touchup painting.

9. Touch up and otherwise repair and restore marred exposed finishes to eliminate visual defects.

C. Inspection: Submit a written request for inspection for Substantial Completion. On receipt of request, CO will either proceed with inspection or notify Contractor of unfulfilled requirements. CO will prepare the Certificate of Substantial Completion after inspection or will notify Contractor of items, either on Contractor's list or additional items identified by CO, that must be completed or corrected before certificate will be issued.

1. Reinspection: Request reinspection when the Work identified in previous inspections as incomplete is completed or corrected.

DH DISHWASHER, WATER SOFTENER, AND WATER HEATERS 010150 – 10

2. Results of completed inspection will form the basis of requirements for Final Completion.

7.2 FINAL COMPLETION

A. Preliminary Procedures: Before requesting final inspection for determining date of Final Completion, complete the following:

1. Submit certified copy of CO’s Substantial Completion inspection list of items to be completed or corrected (punch list), endorsed and dated by CO. The certified copy of the list shall state that each item has been completed or otherwise resolved for acceptance.

2. Submit evidence of final, continuing insurance coverage complying with insurance requirements.

3. Instruct Government personnel in operation, adjustment, and maintenance of products, equipment, and systems.

B. Inspection: Submit a written request for final inspection for acceptance. On receipt of request, CO will either proceed with inspection or notify Contractor of unfulfilled requirements. CO will prepare a final Certificate for Payment after inspection or will notify Contractor of construction that must be completed or corrected before certificate will be issued.

1. Reinspection: Request reinspection when the Work identified in previous inspections as incomplete is completed or corrected.

7.3 LIST OF INCOMPLETE ITEMS (PUNCH LIST)

A. Preparation: Submit two copies of list. Include name and identification of each space and area affected by construction operations for incomplete items and items needing correction including, if necessary, areas disturbed by Contractor that are outside the limits of construction.

7.4 PROJECT RECORD DOCUMENTS

A. General: Do not use Project Record Documents for construction purposes. Protect Project Record Documents from deterioration and loss. Provide access to Project Record Documents for CO's reference during normal working hours.

B. Provide Draft of Project Record Drawings at Substantial Completion. CO will return reviewed copy. Provide Final Project Record Drawings at Final Completion.

C. Record Drawings: Maintain and submit one set of blue- or black-line white prints of Contract Drawings and Shop Drawings.

1. Mark Record Prints to show the actual installation where installation varies from that shown originally. Require individual or entity who obtained record data, DH DISHWASHER, WATER SOFTENER, AND WATER HEATERS 010150 – 11 whether individual or entity is Installer, subcontractor, or similar entity, to prepare the marked-up Record Prints.

a. Give particular attention to information on concealed elements that cannot be readily identified and recorded later.

b. Record data as soon as possible after obtaining it. Record and check the markup before enclosing concealed installations.

2. Mark record sets with erasable, red-colored pencil. Use other colors to distinguish between changes for different categories of the Work at the same location.

3. Note Construction Change Directive numbers, Change Order numbers, alternate numbers, and similar identification where applicable.

4. Identify and date each Record Drawing; include the designation "PROJECT RECORD DRAWING" in a prominent location. Organize into manageable sets;

bind each set with durable paper cover sheets. Include identification on cover sheets.

7.5 FINAL CLEANING

A. General: Provide final cleaning. Conduct cleaning and waste-removal operations to comply with local laws and ordinances and Federal and local environmental and antipollution regulations.

B. Cleaning Agents: Use cleaning materials and agents recommended by manufacturer or fabricator of the surface to be cleaned. Do not use cleaning agents that are potentially hazardous to health or property or that might damage finished surfaces.

C. Complete the following cleaning operations before requesting inspection for certification of Substantial Completion for entire Project or for a portion of Project:

1. Clean Project site, yard, and grounds, in areas disturbed by construction activities, including landscape development areas, of rubbish, waste material, litter, and other foreign substances.

2. Remove tools, construction equipment, machinery, and surplus material from Project site.

3. Touch up and otherwise repair and restore marred, exposed finishes and surfaces.

Replace finishes and surfaces that cannot be satisfactorily repaired or restored or that already show evidence of repair or restoration.

D. Remove waste materials from Project site and dispose of lawfully.

PART 6 – PROJECT SCHEDULE

6.1 PROJECT SCHEDULE

DH DISHWASHER, WATER SOFTENER, AND WATER HEATERS 010150 – 12

ITEM* REQUIRED DUE DATE (calendar days)

Pre-Construction Conference

Within 10 days of Award (Virtually)

Notice To Proceed (NTP)

Issued first weekday after Pre-Construction Conference

Bonds 10 days after NTP

Action and Informational Submittals

12 days after NTP (CORs have 12 days to return)

Closeout Submittals prior to CO acceptance of project

Contract Release form and final pay request

10 days after CO acceptance of project

* All items above must be included in contractor’s construction schedule

END OF SECTION 010150

DH DISHWASHER, WATER SOFTENER, AND WATER HEATERS 260100 - 1

PINE RIDGE JOB CORPS CCC COMMON WORK RESULTS

FOR ELECTRICAL

SECTION 260100

COMMON WORK RESULTS FOR ELECTRICAL

PART 1 - GENERAL

1.1 SUMMARY

A. This section includes requirements for electrical materials and methods.

1.2 WORK INCLUDED

A. As specified and as shown, furnish, install, test, and place in satisfactory and successful operation all equipment, materials, devices, and necessary appurtenances to provide a complete and operable electrical system. The work also includes the completion of those details of electrical work not mentioned or shown which are necessary for the successful operation of all electrical systems.

1.3 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specifications, apply to Division 26 Sections.

1.4 QUALITY ASSURANCE

A. Worker's Qualifications: All electrical work shall be performed by Nebraska State licensed electricians or under the direct supervision of a Nebraska State licensed electrician.

B. Codes and Regulations:

1. All work shall meet requirements of governing codes and regulations, NFPA 70- 2020 (NEC), and NESC.

2. Advise the Contracting Officer of conflicting codes or conflicts between codes and drawings and specifications.

3. When the requirements of specifications or drawings are more stringent than the codes, regulations, or standards, the specifications or drawings shall prevail.

4. The electrical installation shall meet the requirements of NECA Standard of Installation, except where otherwise specified.

C. UL Listing:

1. All electrical materials and equipment shall meet requirements of the applicable standards of UL if UL standards exist for such materials and equipment.

2. The UL authorized listing mark is acceptable as evidence that the materials meet this requirement.

DH DISHWASHER, WATER SOFTENER, AND WATER HEATERS 260100 - 2

FOR ELECTRICAL

3. In lieu of UL authorized listing mark, the Contractor may submit independent proof satisfactory to the Contracting Officer that the materials meet the standards.

4. Materials and equipment shall be installed only for their intended operational purpose.

D. Standard Products: Provide only new electrical equipment of current standard design.

1.5 PERMITS AND INSPECTIONS

A. State electrical inspection is required for this project. Obtain an electrical permit if the State requires a permit to do the inspection.

1.6 INTENT OF CONSTRUCTION DRAWINGS

A. Electrical drawings do not attempt to show complete details of building construction that affect installation. Diagrams are schematic only and do not necessarily show physical arrangement of equipment. Refer to drawings of other trades for additional details that affect work.

B. Conduit, conductor and ground connections are shown diagrammatically only. Layout does not necessarily show total number of conduits or conductors for circuits required and should not be used for obtaining quantities for linear runs of conduits or wires.

Locations of indicated runs are not intended to show actual routing of conduits.

Provide additional conduits and wire wherever needed to complete installation of specific equipment furnished.

C. Locations of outlets, switches, and junction boxes on drawings are approximate and may be distorted for clarity in representation.

D. Install electrical outlets and other equipment clear of and in proper relation to radiators, ducts, grilles, pipes, and other equipment, and items such as cabinets and counters.

E. Changes such as offsetting conduit runs, moving outlets, or other minor changes necessary to facilitate installation shall be made at no additional expense to the Government.

1.7 COORDINATION

A. Coordinate chases, slots, inserts, sleeves, and openings for electrical supports, raceways, and cable with general construction work.

B. Coordinate electrical work with the work of the various trades on the project.

1.8 SUBMITTALS

DH DISHWASHER, WATER SOFTENER, AND WATER HEATERS 260100 - 3

FOR ELECTRICAL

A. As specified in “Submittal Procedures” paragraph in Division 1 Section “General Re-quirements”:

1. Product Data: Submit manufacturer’s product literature for the following items:

a. Conduit, raceways, and fittings.

b. Wire and cable.

c. Disconnects and enclosures.

d. Circuit breakers.

2. Copy of State Electrical Permit. (If a permit was required as a condition of in-spection)

B. Closeout Submittals: As specified in “Closeout Procedures” paragraph in Division 1 Section “General Requirements”

1. Field quality test reports.

2. Furnish a copy of the State Electrical Inspector’s Report.

PART 2 – PRODUCTS

2.1 RACEWAYS

A. Metal Conduit:

1. RMC: UL 6 rigid metal conduit; hot dipped galvanized rigid steel; ANSI C80.1 with threaded fittings.

2. Fittings and Conduit Bodies: ANSI/NEMA FB 1; material to match conduit.

B. EMT: UL 797 electrical metallic tubing; ANSI C80.3, zinc-coated steel.

1. Fittings and Conduit Bodies: ANSI/NEMA FB 1; steel compression or set screw type.

C. Bushings: Insulated type bushings designed to prevent abrasion of wires without im-pairing the continuity of the conduit grounding system comprised of rigid steel con-duit. Provide locking type grounding bushings with a feed-through compression lug.

D. Expansion Fittings: Rigid hot-dipped galvanized steel or malleable iron with factory-installed packing and grounding ring.

1. Rigid non-metallic conduit expansion fittings: Provide short type for runs 25 feet or less and long type in runs 26 to 80 feet.

a. Short Type: On-piece coupling with O ring providing 2 inches of total movement range in 1/2-inch to 2-inch conduit sizes.

b. Long Type: Two piece barrel and piston joint providing 6 inches of total movement range in 1/2-inch to 6-inch conduit sizes.

E. Sealing Fittings: Threaded, zinc or cadmium coated, cast or malleable iron type for steel conduits. Provide continuous drain type when fittings are used to prevent pas-sage of water vapor.

DH DISHWASHER, WATER SOFTENER, AND WATER HEATERS 260100 - 4

FOR ELECTRICAL

F. Feeders and Branch Circuits: Copper, stranded conductor, 600 volt insulation, Type THHN/THWN depending on application.

2.2 ENCLOSURES

1. Heavy duty, NEMA 1, metallic, UL listed.

2.3 ENCLOSED SWITCHES

A. Enclosed, Nonfusible Switch: NEMA KS 1, Type GD, with lockable handle, inter-locked with cover.

2.4 ENCLOSED CIRCUIT BREAKERS

A. Molded-Case Circuit Breaker: NEMA AB 1, with interrupting capacity to meet avail-able fault currents.

1. Thermal-Magnetic Circuit Breakers: Inverse time-current element for low-level overloads, and instantaneous magnetic trip element for short circuits. Adjusta-ble magnetic trip setting for circuit-breaker frame sizes 250 A and larger.

2. Adjustable Instantaneous-Trip Circuit Breakers: Magnetic trip element with front-mounted, field-adjustable trip setting.

2.5 ELECTRICAL IDENTIFICATION

A. Identification Device Colors: Use those prescribed by ANSI A13.1, NFPA 70, and these Specifications.

B. Colored Adhesive Marking Tape for Raceways, Wires, and Cables: Self-adhesive vinyl tape, not less than 1 inch wide by 3 mils thick.

C. Tape Markers for Conductors: Vinyl or vinyl-cloth, self-adhesive, wraparound type with preprinted numbers and letters.

D. Color-Coding Cable Ties: Type 6/6 nylon, self-locking type. Colors to suit coding scheme.

E. Engraved-Plastic Labels, Signs, and Instruction Plates: Engraving stock, melamine plastic laminate punched or drilled for mechanical fasteners 1/16-inch minimum thickness for signs up to 20 sq. in. and 1/8-inch minimum thickness for larger sizes.

Engraved legend in black letters on white background. Minimum text height of 1/4-inch.

1. Fasteners for Nameplates and Signs: Self-tapping, stainless-steel screws or No. 10/32 stainless-steel machine screws with nuts and flat and lock washers.

DH DISHWASHER, WATER SOFTENER, AND WATER HEATERS 260100 - 5

FOR ELECTRICAL

F. Engraved-Plastic Label, Signs, and Instruction Plates: Engraving stock, melamine plastic laminate, punched or drilled for mechanical fasteners. Engraved legend in black letters on white background.

G. Fasteners for Nameplates and Signs: Self-tapping, stainless-steel screws or No. 10/32 stainless-steel machine screws with nuts and washers.

H. Circuit Directories

1. Update circuit directories to reflect any circuity changes made during this pro-ject. Obtain approval before installing. Use a computer or typewriter to create directory; handwritten directories are not acceptable.

PART 3 – EXECUTION

3.1 ELECTRICAL REMOVAL AND EXTENSION OF EXISTING ELECTRICAL

WORK

A. Disconnect, demolish, and remove electrical systems, equipment, and components in-dicated to be removed.

1. Circuits to Be Removed: Remove portion of circuits, including conductors and conduit, indicated to be removed to source of supply. Disconnect abandoned outlets and remove devices. Remove abandoned outlets if conduit servicing them is abandoned and removed. Provide blank cover for abandoned outlets which are not removed.

2. Equipment to Be Removed: Disconnect equipment. Remove circuit to source of supply where circuit is indicated to be removed. Temporarily terminate con-ductors in a safe manner where circuit will be reattached to new equipment or devices. Remove equipment.

3. Equipment to Be Removed and Reinstalled: Disconnect and remove circuit to source of supply. Remove, clean, and store equipment; when appropriate, rein-stall, reconnect, and make equipment operational.

4. Equipment to Be Removed and Salvaged: Disconnect and remove circuit to source of supply. Remove equipment and deliver to Government.

B. Verify that abandoned wiring and equipment serve only abandoned facilities. Main-tain electrical continuity to remaining wiring and equipment.

C. If during construction electrical conductors, conduits, or equipment to remain is dam-aged in appearance or is unserviceable, remove damaged or unserviceable portions and replace with new products of equal capacity and quality.

D. Disconnect electrical systems in ceilings scheduled for removal.

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E. Existing Electrical Service: Maintain existing systems in service until new systems are accepted. Disable systems only to make switchovers and connections. Notify the Contracting Officer at least 36 hours before partially or completely disabling system.

Minimize outage duration. Make temporary connections to maintain service in areas adjacent to work area.

F. Where the reuse of existing conduits, outlets, junction boxes, etc. is permissible, make certain that the wiring for them is continuous from outlet to outlet.

G. Provide temporary wiring and connections to maintain existing systems in service dur-ing construction.

H. Remove exposed abandoned conduit, including abandoned conduit above accessible ceiling finishes. Cut conduit flush with walls and floors, and patch surfaces.

I. Repair adjacent construction and finishes damaged during demolition and extension work. Provide modifications to assure that circuits or systems wiring shall not pass through outlet or junction boxes that may be rendered inaccessible by changes made to the building.

J. Connect new work to existing work in a manner that will assure proper raceway grounding throughout in conformance with the National Electrical Code.

K. Removed conduits, wire, devices, fixtures, etc. is the property of the Contractor unless otherwise noted.

L. Panelboards: Replace circuit breakers damaged during construction and provide clo-sure plates for vacant positions. Provide typed circuit directory showing revised cir-cuiting arrangement.

3.2 CUTTING AND PATCHING

A. Cut, channel, chase, and drill floors, walls, partitions, ceilings, and other surfaces required to permit electrical installations. Perform cutting by skilled mechanics of trades involved.

B. Repair, refinish and touch up disturbed finish materials and other surfaces to match adjacent undisturbed surfaces.

3.3 ELECTRICAL EQUIPMENT INSTALLATION

A. Headroom Maintenance: If mounting heights or other location criteria are not indicated, arrange and install components and equipment to provide maximum possible headroom.

B. Materials and Components: Install level, plumb, and parallel and perpendicular to other building systems and components, unless otherwise indicated.

DH DISHWASHER, WATER SOFTENER, AND WATER HEATERS 260100 - 7

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C. Equipment: Install to facilitate service, maintenance, and repair or replacement of components. Connect for ease of disconnecting, with minimum interference with other installations.

D. Right of Way: Give to raceways and piping systems installed at a required slope.

3.4 RACEWAY APPLICATION

1. Homeruns:

a. Above Accessible Ceilings: 1/2-inch.

2. Branch Circuits After First Junction Point: 1/2-inch.

B. Dry Locations:

1. Exposed: EMT.

2. Concealed in Walls or Ceilings: EMT.

3.5 RACEWAY INSTALLATION

A. Install raceways in accordance with NECA “Standard of Installation” and manufacturer’s recommendations.

B. Route exposed raceways parallel and perpendicular to walls.

C. Conceal raceways and cables, unless otherwise indicated, within finished walls, ceilings, and floors.

D. Run raceway plumb, level, and in a direct line, with long sweeping bends and offsets.

Make changes in direction of raceway with symmetrical bends or metal fittings.

E. Keep legs of raceway bends in the same plane and keep straight legs of offsets parallel.

F. Maintain 12-inch clearance between conduit and surfaces with temperatures exceeding 1040F.

G. Use conduit hubs or sealing locknuts to fasten conduit to sheet metal boxes and cast boxes in damp and wet locations.

H. Install no more than equivalent of four 90-degree bends between boxes. Use conduit bodies to make sharp changes in direction.

I. Seal wall and roof penetrations weathertight.

DH DISHWASHER, WATER SOFTENER, AND WATER HEATERS 260100 - 8

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J. Grout around conduit tie-ins entering building walls. Where conduit enters buildings, seal openings with duct seal to prevent circulation of air or moisture.

3.6 WIRE AND CABLE METHODS

A. Conductor Size:

1. Meet requirements of NFPA 70 or the sizes shown on the drawings if larger.

Use no wire smaller than No. 12 AWG for power and lighting circuits, and no smaller than No. 16 AWG for control wiring.

2. Use No. 10 AWG conductor for 20 ampere, 120 volt branch circuit home runs longer than 75 feet.

B. Wire and Cable Application: Use wiring and cabling methods specified below to the extent permitted by applicable codes.

1. Service Entrance: Type SE, Service entrance cable.

2. Concealed Interior Feeders and Branch Circuits: Building wire in raceways.

3. Exposed Interior Locations: Building wire in raceways.

4. Exposed, Above Accessible Ceilings, or in Attic: Building wire in raceways.

5. Wet or Damp Interior Locations: Building wire in raceways.

6. Exterior Locations: Building wire in raceways.

7. Remote-Control Signaling and Power-Limited Circuits, Classes 1, 2, and 3:

a. Concealed: Insulated conductors in raceways.

b. Exposed, Above Accessible Ceilings or in Attic: Signal wire supported every 4 feet by bridal ring Insulated conductors in raceways.

3.7 WIRE AND CABLE INSTALLATION

A. Taps and Splices:

1. Permitted only in junction or outlet boxes.

2. Make splices and taps that are compatible with conductor material and that possess equivalent or better mechanical strength and insulation ratings than unspliced conductors.

B. Place an equal number of conductors for each phase of a circuit in same raceway or cable. Pull all conductors into a raceway at the same time.

3.8 IDENTIFICATION MATERIALS AND DEVICES

A. Install at locations for most convenient viewing without interference with operation and maintenance of equipment.

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B. Coordinate names, abbreviations, colors, and other designations used for electrical identification with corresponding designations indicated in the Contract Documents or required by codes and standards. Use consistent designations throughout Project.

C. Self-Adhesive Identification Products: Clean surfaces before applying.

D. Nameplates: Identify panels, motor starters, control points, and disconnect switches.

1. Remotely Mounted Controls: Identify the equipment controlled.

2. Panels: Identify panel number, feeder number, and voltage of panel bus.

3. Safety Switches, Relays, and Motor Starters: Identify equipment controlled and circuits from which they are fed.

E. Wire Markers: Install at each end of each wire interconnecting between such items as control panels, sensors, and control devices. Wire markers shall correspond to control wire numbers on schematic diagrams.

F. Tag and label circuits designated to be extended in the future.

G. Install warning labels on panels, disconnects, and other devices as required by NFPA 70.

3.9 INSPECTION

A. Demonstrate that electrical work operates satisfactorily and in accordance with the requirements of the drawings and specifications. Before final inspection, remove the front covers on all panelboards and wire gutters. Replace covers after the final inspection is completed.

END OF SECTION 260100

010150 Div 1 PRD DW WS WH
1.
1.1 Description
A. Work for this project requires the contractor to be responsible for supplying all labor, materials, equipment, utilities, miscellaneous items, freight and delivery and all necessary valid licenses for the work summarized as follows:
1. Base Item No. 1 – Dining Hall Dishwasher Replacement
2. Base Item No. 2 – Dining Hall Water Softener Replacement
3. Base Item No. 3 – Dining Hall Water Heaters Replacement
1.2 location
A. This project is located at the Pine Ridge Job Corps Center campus located approximately 13 miles south of Chadron, Nebraska. The address is 15710 South Highway 385, Chadron, Nebraska 69337. Driving directions can be obtained by calling the Center...
1.3 project scheduling
A. Work hours for this project are between 8:00 AM-4:30 PM Monday through Friday.
1.4 USE OF PREMISES
A. Confine constructions operations to immediate area of work. Do not disturb portions of Project site beyond areas in which the Work is indicated.
B. Government will occupy site and buildings during entire construction period. Cooperate with Government during construction operations to minimize conflicts and facilitate Government usage. Perform the work so as not to interfere with Government's...
C. Keep driveways, parking areas, loading areas and entrances to buildings clear and available to Government, Government's employees, and emergency vehicles at all times. Do not use these areas for parking or storage of materials. Do not close or ob...
1.5 WORK RESTRICTIONS
A. Smoking is permitted on campus only in the designated smoking area.
1.6 schedule of items
A. Schedule of Items:
1. Provide pricing for all items listed in the Schedule of Items.
2. Contract award will be made for all Base Items.
B. Base Items (BI):
1. Base Item No. 1 – Dining Hall Dishwasher Replacement
a. Measurement: This item is measured as a Lump Sum quantity.
b. Payment: The contract lump sum price as shown in the Schedule of Items includes all materials, equipment, labor and incidentals to remove and dispose of an existing commercial dishwasher and booster heater, and install new dishwasher. This item ...
c. Deficiency ID: #137381
2. Base Item No. 2 – Dining Hall Water Softener Replacement
a. Measurement: This item is measured as a Lump Sum quantity.
b. Payment: The contract lump sum price as shown in the Schedule of Items includes all materials, equipment, labor and incidentals to remove an existing water softening system and install a new water softening system. This item also includes any plu...
b. Deficiency ID: # 137382
3. Base Item No. 3 – Dining Hall Water Heaters Replacement
a. Measurement: This item is measured as a Lump Sum quantity.
b. Payment: The contract lump sum price as shown in the Schedule of Items includes all materials, equipment, labor and incidentals to remove two existing water heaters and install new water heaters. This item also includes accessories shown in the d...
b. Deficiency ID: # NA
1.7 REQUIREMENTS for dishwasher system
A. Remove and dispose of existing Hobart C54A conveyor-type dishwasher and electric water booster model.
B. Furnish and install a new Hobert CL54eN conveyor-type dishwasher with the following characteristics:
1. Single tank, 245 racks/hour, insulated hinged doors, 0.56 gallons/rack, stainless steel enclosure panels, controls with low temperature and dirty water indicators, NSF Pot and Pan mode, programmable de-lime notification
2. 15 kw electric tank heat and 30 kw electric booster.
3. Flanged feet kit.
3. Operation: Left to Right.
C. New dishwasher to be Energy Star Certified and meet ASSE Standard No. 1004.
D. Dish washer manufacturer must have an authorized service representative within 250 miles of the project site. Include information on product submittal.
E. Electrical requirements: Dual point connection, 208V, 3 phase.
F. Contractor to connect new unit to existing utilities and make modifications to electrical, water, and sewer connections as needed to accommodate new equipment. Connect to existing steel vent hoods.
G. Warranty: 1 year.
1.8 REQUIREMENTS for water softening system
A. Perform water hardness test upstream of the existing softening system. Report results in writing to the Contracting Officer.
B. Based on the results of the water test, perform calculations and sizing for a new salt-based water softening system. Assume that new system should handle 3.0 gpm and 32,000 grains. Submit report to Contracting officer that includes this informatio...
C. Remove and dispose of existing water softening system.
D. Install new water softening system. Connect to existing piping and electrical.
E. Warranty: 1 year.
1.9 REQUIREMENTS for WATER HEATER REPLACMENTS
A. Remove and dispose of two existing State SUF100199NE water heaters and any components, accessories, piping, vents, etc. that will not be re-utilized for new water heaters.
B. Furnish and install two new American Standard HE-100-199-NG storage water heaters with the following characteristics:
1. Ratings/Listings: Energy Star, NSF 5, ANSI Z21.10.3.
2. Fuel, Input BTU: Natural Gas, 199,000 BTUH.
3. Recovery Rate @ 100⁰ F Rise: 235 GPH.
3. Electric requirements: 120V, 15A, 1PH.
4. Tank: 100 gallon, glass lined with dual magnesium anodes.
5. Accessories: See scheduled accessories in drawings.
6. Warranty: Tank – 3 year limited.
C. Re-use, modify, extend, or replace water and gas piping, vents, electrical as required for new water heater installations. Contractor shall verify existing conditions.
1.10 CODES AND STANDARDS
A. All work shall adhere to the most recent versions of the International Code Council Family of Codes (IBC, IPC, IFGC, etc.) and NFPA codes (NFPA 70, NFPA70E, etc).
1.11 Definitions
A. The following terms in any combination relating to the installation of products/materials: install, furnish, provide, or similar statements; mean that the contractor is responsible for the procurement and installation of the products unless it is...
2.
2.1 DEFINITIONS
A. Action Submittals: Written and graphic information that requires Government approval.
B. Informational Submittals: Written information that does not require Government approval. Submittals may be rejected for not complying with requirements.
2.2 PROCEDURES
A. Contractor Responsibilities
1. Review each submittal and check for compliance with the Contract Documents.
2. Highlight, encircle, or otherwise identify deviations from the Contract Documents on submittals.
3. Include the following information on label or cover sheet for processing and recording action taken:
a. Project name.
b. Date.
c. Name and address of Contractor.
d. Name of manufacturer.
e. Unique identifier, including revision number.
f. Number and title of appropriate Specification Section.
g. Drawing number and detail references, as appropriate.
h. Date of Contractor’s approval.
i. Statement certifying that submittal has been reviewed, checked, and approved by the Contractor for compliance with the Contract Documents.
4. The Government will not review submittals that do not bear Contractor's approval and will return them without action.
5. Unless additional copies are required for final submittal, and unless the Contracting Officer (CO) observes noncompliance with provisions of the Contract Documents, initial submittal may serve as final submittal.
6. Submittals must be submitted in electronic PDF format. Submit to CO via email or electronic file transfer site.
7. Only final submittals with mark indicating action taken by Government are to be used for construction.
8. Submittals not required by the Contract Documents will not be reviewed and may be discarded.
B. Processing Time: Time for review shall be in accordance with the project schedule table in Section 6.1.
1. Initial Review: Government will review initial submittal within timer permitted in the project schedule table in Section 6.1. Additional time may be needed if processing must be delayed to permit coordination with subsequent submittals. CO will ...
2. Resubmittals: If resubmittal is necessary, it will be processed in same timeframe as initial submittal.
2.3 ACTION SUBMITTALS
A. Prepare and submit Action Submittals required in the Technical Specifications in this contract, if applicable, and as indicated at the end of this subsection.
B. Collect information into a single submittal for each element of construction and type of product or equipment.
1. Mark up each submittal to show which products and options are applicable.
2. Include the following information, as applicable:
a. Manufacturer's written recommendations.
b. Manufacturer's product specifications.
c. Manufacturer's installation instructions.
d. Manufacturer's catalog cuts.
e. Wiring diagrams showing factory-installed wiring.
f. Compliance with recognized trade association standards.
g. Compliance with recognized testing agency standards.
C. Required Action Submittals
1. Product Data: for dishwasher
2. Report for water softening system.
3. Product Data: Water softening system.
4. Product Data: Water Heaters.
5. Water Heater Sample Warranty
2.4 INFORMATIONAL SUBMITTALS
A. Prepare and submit Informational Submittals required in the Technical Specifications in this contract, if applicable, and as indicated below:
B. Required Informational Submittals:
1. Accident Prevention Plan.
2. Construction Schedule.
2.5 CLOSEOUT SUBMITTALS
A. Prepare and submit Closeout Submittals, as follows:
1. Project Record documents.
2. Operations and Maintenance Data for dishwasher.
3. Final design information and Operations and Maintenance Data for water softening system.
4. One-Year Warranty on Entire Project as required by FAR 52.246–21
5. Water heaters warranty and support documentation.
3.
4.
5.
5.1 use of UTILITies
A. Utilities: Use of Government existing facilities will be permitted without metering and without payment of use charges, as long as facilities are cleaned and maintained in an acceptable condition. At Substantial Completion, restore these facilitie...
5.2 sanitary facilities
A. Sanitary facilities are available for use by the Contractor. Facilities must be cleaned and maintained daily.
5.3 Staging and storage
A. Coordinate on-site staging and storage requirements with the Center Point of Contact or the Contracting Officer Representative (COR).
5.4 construction WASTE DISPOSAL faciLITIES
A. Provide waste-collection containers in sizes adequate to handle waste from construction operations. Containerize and clearly label hazardous, dangerous, or unsanitary waste materials separately from other waste. Use of Government waste containers ...
5.5 safety and environmental PROTECTION

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