1.03 SC72B129000-1001 REV N_HARPOON WHD WOODEN BOX DWG.pdf

PACKAGING, HANDLING, STORAGE, AND TRANSPORTABILITY ENGINEERING

TITLE

MIL NO MIL NOCONCUR

CONCUR

SUPV

CHECK

DESIGNED

SCALE SIZE DWG NO SHEET

CAGE

76301

THE BOEING COMPANY

ANONE

DESCRIPTION: SHIPPING CONTAINER PER ASTM-D6251 (PPP-B-601)

OUTSIDE DIMENSIONS: 48" X 21-3/4" X 24-3/4"

INSIDE DIMENSIONS: 453 4" X 191 2" X 191 2"

CUBE = 14.9 CU FT.

USAGE: FOR SHIPMENT AND STORAGE OF THE HARPOON MISSILE WARHEAD

AND EXERCISE SECTION

SHIPPING CONTAINER - WARHEAD - HARPOON MISSILE

SC72B129000-1001

REVISION L 01-06

M. J. WOLKEN

(COMPLETE REDRAW)

REVISION M 10-2012

M. J. WOLKEN

(MINOR CORRECTIONS)

REVISION N

M.J.WOLKEN

(CONTOUR DIM CLARIFIED)

J.D. DOOLING

LEO MANCHOVIC 10/83

W.J.DRESCHER

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PACKAGING, HANDLING, STORAGE, AND TRANSPORTABILITY ENGINEERING

TITLESUPV

CHECK

DESIGNED

SCALE SIZE DWG NO

THE BOEING COMPANY

FIND

NO QTY NAME MTL / SPECSIZE / DESCRIPTION

ANONE

SHIPPING CONTAINER - WARHEAD - HARPOON MISSILE

SC72B129000-1001

CAGE

76301

SHEET

A/R

A/R

A/R

18 1

1 20

END CUSHION 19 1 2 X 18 X 2(NOM) - ETHAFOAM

PPP-C-1752 TYPE I

2-2.6 LB DENSITY RANGE

END CUSHION

FILLER 2 X 4(NOM) X 215 8 LUMBER

CLEAT 1 X 4(NOM) X 191 2 LUMBER

PLATEN 191 2 X 16 X 1 2 PLYWOOD

19 1 2 X 18 X A/R - ETHAFOAM

PPP-C-1752 TYPE I

2-2.6 LB DENSITY RANGE

END CUSHION

STATION 191 2 X 191 2 X 31 2 - ETHAFOAM

ADHESIVE ---------------- MMM-A-1617 OR EQIV.

CLEAT 1 X 4(NOM) X 18 LUMBER

RUB STRIP 2 X 4(NOM) X 215 8 LUMBER

NAME PLATE 41 2 X 11 4 X .05 ALUMINIUM 6061 OR EQUIV.

PRIMER ----------------- MIL-P-23377

FILLER 1 X 4(NOM) X 141 2 LUMBER

KLIMP FASTENER NO. 4 MS-24535

BLOCKING 2 X 4(NOM) X 191 2 LUMBER

CUSHION 2(ACT) X 191 2 X 31 2 - ETHAFOAM

19 1 2 X 16 X 2(NOM) - ETHAFOAM

PPP-C-1752 TYPE I

2-2.6 LB DENSITY RANGE

PPP-C-1752 TYPE V

9-10.5 LB DENSITY RANGE

PPP-C-1752 TYPE V

9-10.5 LB DENSITY RANGE

REVISION N

J.D. DOOLING

LEO MANCHOVIC 10/83

W.J.DRESCHER

STRAPPING 3 4 WIDE METAL BANDING

BARRIER 50 X 59 MIL-PRF-81705 TYPE I

CUSHION 43 X 8 X 1 8

PPP-C-1752 TYPE I

CLASS 2 (STATIC FREE)

HUMIDITY INDICATOR PLUG TYPE MIL-I-26860 TYPE II

CUSHION 1 8" THICK

TAPE 3" WIDE

PPP-T-60

TYPE IV CLASS 1

DESSICANT UNITS MIL-D-3464 TYPE I

TOPICAL ANTISTAT -----------------

"RESQUE" SUPPLIED BY

RILEY & BEEHR, OR EQ.

ANTISTATIC FILM APPROX. 4 MIL MIL-PRF-81705 TYPE II

PPP-C-1752 TYPE I

CLASS 2 (STATIC FREE)

20 CHAMFER OUTSIDE EDGE OF DETAIL 5 AT A 45 ANGLE. (TOP AND SIDES)

19 FWD END CUSHION (DETAIL 2) MAY BE IN TWO PCS AT OPTION OF MDA-E MTL. HANDLING & PKG DEPT. IF SO

DESIGNATED THESE PADS WILL BE SIZED 191 2 X 63 4 X A/R

18 POSITION FOUR KLIMP FASTENERS (NEAR BOX ENDS) APPROX. 61 2 IN FROM ENDS SO WHEN STACKED, THE RUBSTRIPS

ON THE UPPER BOX WILL NOT REST ON FASTENERS.

17. STENCIL SHIPPING CONTAINER WITH IDENTIFICATION AND FRAGILE MARKINGS IAW MIL-STD-129 MARK BOX WITH UN SPEC: UN-4D/Y**/S/**/USA/+A1** CONTAINER FABRICATOR TO CONTACT PHS&T ENGINEERING FOR(*) POSITION DATA (234-3059) MISSING DATA ON STENCILED BOX WILL BE

CAUSE FOR REJECTION.

16. STENCIL CONTAINER BOTH SIDES AND TOP WITH 3 4" OR 1" LETTERS "FWD --->" AS APPLICABLE.

15 DUE TO THE VARIATION IN THE THICKNESS OF ETHAFOAM, DETAILS 1,2,& 6, (TYPICALLY 2" FOAM ACTUALLY MEASURES ABOUT 21 8) THE CRITICAL SPACING BETWEEN THE END CUSHIONS IS GIVEN, THICKNESS OF DETAIL 2 SHOULD BE

AS REQUIRED TO MAINTAIN PROPER SPACING.

14 DETAIL 4 MUST FIT FLUSH WITH TOP OF SIDE PANELS.

13 FOR DRAINAGE OF THE TWO TOP PANEL LENGTHWISE CLEATS SHORTEN CLEAT APPROX. 1/4" SHORTER

THAN DIST. BETWEEN END CLEATS. (PPP-B-601 FIG 4, A2)

12. FASTENER TYPES & PATTERNS SPECIFIED IN PPP-B-601 SHALL BE USED FOR FABRICATION OF PANELS I.E. SECURING CLEATS TO PLYWOOD & FASTENING TOGETHER ADJACENT CLEATED PANELS & FOR SECURING SKIDS TO BASE OF BOX.

11. TOLERANCE ALL DIMENSIONS 1/8" EXCEPT CRITICAL ITEMS SUCH AS THE STATIONS.

10 STEEL STAMP OR ETCH LETTERS ON DETAIL 11.

9. PAINT CONTAINER INSIDE AND OUTSIDE WITH TWO COATS OF MIL-P-23377 PRIMER (DETAIL 12)

PARTS SHOULD BE PAINTED BEFORE ATTACHING OR POSITIONING CUSHIONING.

CAUTION: MASK ALL AREAS WHERE CUSHIONING WILL BE BONDED IN PLACE.

ALL WOOD MUST BE PAINTED TO PREVENT RELEASE OF ACETIC ACID VAPOR.

8 SECURE METAL IDENTIFICATION TAG (DETAIL 11) TO EACH END OF CONTAINER WITH 2d NAILS.

7. STENCIL ON ONE END OF CONTAINER WITH 1 2" OR 3 4" BLACK LETTERS: "REUSABLE CONTAINER - DO NOT DESTROY"

6 STENCIL 2" X 12" STRIPS ON ONE SIDE OF EACH STATION AS SHOWN, ONE STATION USE RED STRIPS, THE OTHER BLACK.

5. STENCIL WITH RED 3 4" OR 1" LETTERS ON THE UPPER LEFT HAND CORNER OF REMOVABLE PANEL:

"TO OPEN BOX REMOVE BANDING & KLIMP TYPE FASTENERS ON THE TOP & SIDE PANELS"

4 THE TOP & ONE SIDE PANEL SHOULD BE SECURED WITH 'KLIMP' TYPE FASTENERS

(DETAIL 14). DO NOT NAIL THESE TWO PANELS.

3 POSITION BLOCKING AND CUSHION (DETAILS 15 & 16) ABOVE CENTER RUBSTRIP.

BOND CUSHION TO BLOCKING USING ADHESIVE (DETAIL 8).

2. CONSTRUCT TOP, SIDES, AND ENDS PER ASTM-D6251 (PPP-B-601);

SEE LAST PAGE FOR MATERIALS CUTTING LIST. USE MECHANICALLY DEFORMED (I.E. RING SHANKED OR SPIRAL) NAILS AND CLENCH NAILS WHERE APPLICABLE. STAPLES SHALL NOT BE USED. PLYWOOD SHALL BE CDX PINE OR BETTER.

LUMBER SHALL BE #2 OR BETTER, SPF. USE ONLY HEAT-TREATED LUMBER AND MARK IAW IPPC ISPM-15 REQUIREMENTS.

1 BOND TOGETHER, AS SHOWN, DETAILS 1,5,& 6 AND ANY SECTIONS REQ'D TO BUILD UP DETAILS 2 & 7. BOND DETAIL 1

TO END OF CONTAINER AND BOND BOTTOM TWO STATIONS TO BOX FLOOR

FABRICATIONS NOTES:

TITLE

CAGE

A

SCALE SIZE

NONE 76301

DWG NO SHEET

SHIPPING CONTAINER - WARHEAD - HARPOON MISSILE

REVISION N

33 PRIOR TO PACKING, SPRAY ALL EXPOSED SURFACES OF DETAILS 1,2,6,& 7 WITH A TOPICAL ANTISTAT (DETAIL 24).

ALLOW TO DRY.

32 WRAP DETAIL 19 AROUND WARHEAD THEN SECURE WITH TAPE(DETAIL 22) AS ILLUSTRATED.

31 POSITION TWO HORIZONTAL STRAPS FIRST THEN THREE GIRTHWISE STRAPS. STRAPS SHOULD BE POSITIONED UNDER

KLIMP FASTENERS WHEN APPLICABLE.

30 POSITION DETAIL 21 BETWEEN BAG AND PLYWOOD END PLATE(DETAIL 5) TO ELIMINAT BAG AND PRODUCT ABRASION.

29. DO NOT USE THIS CONTAINER FOR EXPORT SHIPMENT WITHOUT PRIOR APPROVAL FROM HMC.

28. REMOVED

27 FORM BARRIER BAG SIDE AND BOTTOM SEALS ON HEAR SEALER. AFTER INSTERING WAHEAD MAKE FINAL TOP CLOSURE

BY FOLDING THE EDGE OF THE BAG TWICE THEN SEALING WITH DETAIL 22.

DO NOT USE HEAT SEALER ONCE WARHEAD IS BAG.

26 CUSHION SHARP EDGES WITH DETAIL 21 BEFORE BAGGING.

25 LOCATE MIL-I-26860 HUMIDITY INDICATOR AS SHWN IN DETAIL 18 OVER DETAIL 19 AND TICHTEN WITH WRENCHES.

LOCATE AFTER WARHEAD IS IN BAG BUT PRIOR TO SEALING TO BE CERTIAN OF PROPER ALIGNMENT

(APPROX. CENTER OF DETAIL 19)

24. FOR LEVEL C PACK, OMIT DETAILS 18, 20, & 23

23. LEVEL A & B, PRESERVE & PACKAGE METHOD IIc PER MIL-P-116

22. WEIGHT OF PART = 500 LBS

21 LOCATE DEISSICANT IN THIS AREA. PLACE DETAIL 23 IN STATIC FREE FILM (DETAIL 25) TO PREVENT THE DESICCANT

FROM CONTACTING THE PART, LEAVE THE ENDS 0PEN.

PACKAGING NOTES:

TITLE

CAGE

A

SCALE SIZE

NONE 76301

DWG NO SHEET

SHIPPING CONTAINER - WARHEAD - HARPOON MISSILE

REVISION N

DWG NO SHEET

SC72B129000-1001 REV M 9

CONTAINER CUTTING LIST

SPECIFICATION ASTM-D6251, Type III Style A (PPP-B-601)

INTERIOR DIMENSIONS 45-3/4 x 19-1/2 x 19-1/2

APPROX. WOOD WEIGHT 59.5 lbs

Qty Size Quantity Where Used Description Side1 Side1 End1 End2 Top Bottom

2 1 13/8 x 48 x 19-1/2 PLYWOOD - Panel

2 1 13/8 x 19-1/2 x 19-1/2 PLYWOOD - Panel

2 1 13/8 x 48 x 21-3/4 PLYWOOD - Panel

4 2 21 x 4(NOM) x 48 LUMBER - Cleat

10 3 3 2 21 x 4(NOM) x 12-1/4 LUMBER - Cleat

4 2 21 x 4(NOM) x 19-1/2 LUMBER - Cleat

4 2 21 x 4(NOM) x 40-3/4 LUMBER - Cleat

4 2 21 x 4(NOM) x 21-3/4 LUMBER - Cleat

2 1 11 x 4(NOM) x 14-1/2 LUMBER - Cleat