0701-05 - Shock Tests - ICD SK124823.pdf

DISTRIBUTION STATEMENT D: DISTRIBUTION AUTHORIZED TO THE DEPARTMENT OF DEFENSE AND U. S. DoD CONTRACTORS ONLY; CRITICAL TECHNOLOGY; EXPORT CONTROLLED, 5/21/2021. OTHER REQUESTS SHALL BE REFERRED TO: COMMANDER, DAHLGREN DIVISION, NAVAL SURFACE WARFARE CENTER, 17320 DAHLGREN

ROAD, DAHLGREN, VA 22448-5100.

WARNING - THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C., SEC 2751, et seq) OR THE EXPORT ADMINISTRATION ACT OF 1979, AS AMENDED, TITLE 50, U.S.C., APP 2401, et seq. VIOLATIONS OF THESE EXPORT LAWS ARE SUBJECT TO

SEVERE CRIMINAL PENALTIES. DISSEMINATE PER THE PROVISIONS OF OPNAVINST 5510.161.

DESTRUCTION NOTICE: DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE OF CONTENTS OR

RECONSTRUCTION OF THE DOCUMENT.

NOTES:

1. INTERFACE REQUIREMENTS FOR THE MK38 MOD 4 30MM CONSOLE ARE

DEFINED BY THIS DRAWING

2. LIST OF ABBREVIATIONS AND ACRONYMS

ABBREVIATION TEXT

A AMP

C CELSIUS

CG CENTER OF GRAVITY

EMI ELECTROMAGNETIC INTERFERENCE

HZ HERTZ

IN INCH

MAX MAXIMUM

NC NOT CONNECTED

P/N PART NUMBER

REF REFERENCE

VAC VOLTS, ALTERNATING CURRENT

3. POWER REQUIREMENTS ARE PER THE SPECIFICATIONS TABLE SHOWN

ON SHEET 2.

4. BONDING AND GROUNDING PER MIL-STD-1310.

5. DIMENSIONS DO NOT INCLUDE COATINGS, UNLESS OTHERWISE NOTED.

6. SERVICE AREAS AND CLEARANCE SHALL BE PROVIDED AS SHOWN.

7. IF A SAFETY GROUND IS NOT AVAILABLE IN THE POWER CABLE, THE

EQUIPMENT GROUND STUD MUST BE CONNECTED TO SAFETY GROUND

BEFORE THE POWER CABLE IS CONNECTED AND MUST REMAIN

CONNECTED UNTIL THE POWER CABLE HAS BEEN REMOVED.

8. THE INSTALLING ACTIVITY IS RESPONSIBLE FOR CABLE CONNECTOR

COMPATIBILITY. THE ENVIRONMENTAL SEAL, EMI PROTECTION, STRAIN

RELIEF, AND SHOCK AND VIBRATION RESISTANCE CHARACTERISTICS

OF THE CONNECTOR WITH THE BACKSHELL MUST BE EQUIVALENT TO

THOSE OF THE CONNECTOR ASSEMBLY SPECIFIED IN THE I/O

CONNECTOR DEFINITION TABLE SHOWN ON SHEET 5.

9. DENOTES CENTER OF GRAVITY FOR CONSOLE ASSEMBLY AS SHOWN.

DENOTES CENTER OF GRAVITY FOR CHAIR ASSEMBLY, ARMRESTS

DOWN, SEAT IN NOMINAL VERTICAL AND LATERAL POSITION, BACKREST

UPRIGHT, AND FOOTREST DOWN WITH CHAIR IN CENTER OF DECKRAIL.

VERTICAL HEIGHT OF CENTER OF GRAVITY IS FROM BOTTOM OF

DECKRAIL ASSEMBLY.

10. MOUNTING SURFACE FLATNESS REQUIREMENTS ARE .015 TOTAL

INDICATOR READING (TIR).

11. SEE SHEET 6 FOR ELECTRICAL CONNECTOR AND CABLE INFOMATION.

12. ROUTING OF CABLING FROM SHIP TO ENTER AT BACK OF CONSOLE.

13. NO ACTIVE COOLING REQUIRED.

14. CHAIR SHOWN IN REARMOST LATERAL POSITION. CHAIR DECKRAIL HAS 280MM

(11 INCH) TRAVEL.

15. 3/8 INCH THREADED GROUNDING STUD, 1.00 INCH LONG

INTERFACE CONTROL DRAWING

REVISIONS

LTR DESCRIPTION DATE APPROVED

A CONSOLE AND DATA UPDATE 5/21/2021 MDL

B POWER/UPS UPDATE, FDN HOLE PATTERN,

CONNECTION TABLE 7/8/2021 MDL

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D

C

B

A

D

C

B

A

8 7 6 5 4 3 2 1

BNEXT ASSY USED ON

APPLICATION

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOL ON ANGLE 0.5

1 PL .1 2 PL .03 3 PL .015

INTERPRET DIMENSIONS AND TOLERANCES

PER ASME Y14.5-2009

SIZE DAI

D

DWG NO. REV

SCALE: UNIT WEIGHT: SHEET

DEPARTMENT OF THE NAVY

NAVAL SEA SYSTEMS COMMAND

WASHINGTON NAVY YARD, DC 20376

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TITLE

THIRD ANGLE PROJECTION

MATERIAL:

DO NOT SCALE THIS DRAWING

COMMANDER DAHLGREN DIVISION

NAVAL SURFACE WARFARE CENTER

6149 WELSH RD, SUITE 203

DAHLGREN, VA 22448-5000

DRAWN

CM CHECK

53711

MDL

MK 38, MOD 4 CONSOLE

INTERFACE CONTROL

DRAWINGGA

CJP 5/20/2021

APPROVED FOR NAVSEA DATE

CHIEF EGR

LEAD EGR 5/20/2021

5/20/2021

TBD

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CONTROLLED BY: DEPARTMENT OF THE NAVY

CONTROLLED BY: NSWCDD, E30

CUI CATEGORY: CTI; EXPT

DISTRIBUTION/DISSEMINATION CONTROL: DISTRIBUTION D

POC: JAMIE CARSOLA, E34, 540-653-0214

james.carsola Text Box WARNING: THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS RESTRICTED BY THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C., SEC. 2751, ET SEQ.) OR THE EXPORT CONTROL REFORM ACT OF 2018 (TITLE 50, U.S.C.,CHAPTER 58, SEC. 4801-4852). VIOLATIONS OF THESE EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE IN ACCORDANCE WITH THE PROVISIONS OF DOD DIRECTIVE 5230.25.

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POWER SPECIFICATIONS

TYPE

INPUT POWER TYPE I IAW MIL-STD-1399-300 PART 1,

115 VAC, 60 HZ, SINGLE-PHASE, DELTA,

UNGROUNDED

VOLTAGE 115VAC 7% (NOMINAL), 60 HZ 4% FOR 2 SECONDS

(TRANSIENT)

FREQUENCY 60 HZ 3% (NOMINAL), 60 HZ 4% FOR 2 SECONDS

(TRANSIENT)

UPS NO.1 5A, 115VAC, 60HZ

UPS NO. 2 5A, 115VAC, 60HZ

HEAT DISSIPATION TO AIR TBD

POWER FACTOR WITHIN 0.8 LAGGING TO 0.95 LEADING

BONDING BONDING AND GROUNDING IAW MIL-STD-1310H

ENVIRONMENTAL SPECIFICATIONS

OPERATING TEMPERATURE 0 C TO +50 C IAW MIL-STD-810G

NON-OPERATING TEMPERATURE -33 C TO +71 C IAW MIL-STD-810G

RELATIVE HUMIDITY UP TO 95% NON-CONDENSING

ALTITUDE N/A

SHOCK

EQUIPMENT TO BE TESTED IAW MIL-STD-901E, TYPE 1

DECK MOUNTED, UNRESTRICTED ORIENTATION,

GRADE A CRITERIA

VIBRATION IAW MIL-STD-167-1 WITH MAX FREQUENCY OF 33 HZ

INSTALLATION, NORMAL NAVAL, SHELTERED, BELOW DECK

INSTALLATION, STORAGE PROTECT FROM WATER EXPOSURE

AIRBORNE NOISE GRADE A12 IAW MIL-STD-1474E, REQUIREMENT 5

STRUCTUREBORNE NOISE TYPE III IAW MIL-STD-740-2

EMISSIONS CE101, CE102, RE101, RE102 IAW MIL-STD-461G

SUSCEPTIBILITY CS101, CS114, CS116, RE103 IAW MIL-STD-461G

SHIP MOTION

SEA STATE 3 IAW DOD-STD-1399, SECTION 301A

(OPERATIONAL), SEA STATES 4 THROUGH 8 (NON-

OPERATIONAL)

GENERAL INFORMATION

CONSOLE BASE MATERIAL ALUMINUM ALLOY

CONSOLE MOUNTING THICKNESS

BLIND HOLE, TAPPED 7/16-14 UNC. MAXIMUM

FASTENER PENETRATION 1.25 INCHES. (8 PLACES)

FASTENER AND LENGTH TO BE DETERMINED BY

FOUNDATION THICKNESS. GRADE 5 FASTENERS OR

EQUIVALENT TO BE USED.

CHAIR BASE MATERIAL ALUMINUM ALLOY (RAMP FRAME),

STEEL (DECKRAIL)

CHAIR MOUNTING THICKNESS 5MM, OR APPROX .20 INCH (14X)

WEIGHT (CONSOLE) NOT TO EXCEED 450LBS

WEIGHT (CHAIR W/DECKRAIL) 193 LBS, ESTIMATED (145 LBS ESTIMATED FOR

CHAIR ONLY

VENTILATION REQUIREMENTS OPEN AREA IN FRONT OF KICKPLATE AND BACK OF

CONSOLE

EQUIPMENT IDENTIFICATION

QTY NOMENCLATURE DESCRIPTION CAGE CODE PART

NUMBER

1 CONSOLE ASSEMBLY, MK 38 MOD 4 TOP LEVEL 3EH -- CDS CONSOLE FAU 53711 SK124824

1 SCD, CDS, CHAIR AND DECK SLIDE CHAIR INCLUDING DECKRAILS 52088 N149081-11

INSTALLATION HARDWARE (NOT PROVIDED EXCEPT AS NOTED)

QTY DESCRIPTION CAGE CODE PART NUMBER

CONSOLE

16 SCREW, HEX HEAD CAP, .375-16 UNC-2A, ZINC PLATED 81343 SAE J429 GRADE 5 2.

16 WASHER, FLAT, 406 ID, .812 OD, ZINC PLATED 81343 SAE J2655 FAN 0375 G4 Z

16 WASHER, LOCKING

CHAIR

6 SCREW, HEX HEAD CAP, .250-20 UNC-2A, ZINC PLATED 81343 SAE J429 GRADE 5 2.

12 WASHER, FLAT, .281 ID, .500 OD , ZINC PLATED 81343 SAE J2655 FBN 0250 GI Z

6 NUT, HEX, .250-20 UNC-3B, LOCKING, ZINC PLATED 80205 NASMI7829, MSI17829Z4C

8 SCREW, HEX HEAD CAP, .4375-14 UNC-2A, ZINC PLATED 81343 SAE J429 GRADE 5 2.

16 WASHER, FLAT, .469 ID, .922 OD, ZINC PLATED 81343 SAE J2655 FAN 0438 G4 Z

8 NUT, HEX, .4375-14 UNC-3B, LOCKING, ZINC PLATED 80205 NASMI7829, MSI7829Z7C

COOLING SPECITICATIONS

COOLING REQUIREMENTS NONE

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30.0 5.0

REQUIRED FOR DISPLAY REMOVAL

2X 3.0

REQUIRED FOR

SHOCK AND VIBRATION

CLEARANCES

18.0

REQUIRED FOR

MAINTENANCE

ACCESS

6.0

CABLE AREA

6.

6.

B

36.0

37.2

C

A AIR INLET/EGRESS ZONE

13.

.09

LOCK WASHER

(REF)

.08

WASHER

(REF)

1.15

MAX BOLT

PENETRATION

FROM BOTTOM

OF CONSOLE

.50

FOUNDATION PLATE

(REF)

CONSOLE MOUNTING DETAIL

SEE SH 2 FOR HARDWARE DETAILS

AND TORQUE VALUES

A

6.

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B

A

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11.3

30±5

9. (CENTER OF CHAIR PEDESTAL)

57.0 (BACK OF DECK RAIL ASSY W/O SHROUD)

44.8

65.2

28.6

A

A

B B

14.

SEE SH5

ZONE A6

9.

170.00°

15 5

18 TO 10

MINIMUM CHAIR ROTATION AREA, R16.0

9.

8X .484+ .006 .001

(CONSOLE)

6X .276+ .006 .001

(RAMP FRAME)

28.000

5.

.1

.0

.2

.1

.4

.7

.8

.9

.5

4.596 6.407

22.470 24.281

7.943

20.935

CHAIR AND CONSOLE MOUNTING BOLT HOLE PATTERN

8X .472+ .006 .001

(DECK RAIL)

.028 M A B C .014 M A

(HOLES MARKED "B")

A A

A A

A

A B B B B

B B B B

.100 M A B C

.014 M A B

.012 M A B C

(HOLES MARKED "A")

22.05±.40

15±1 9.

VIEW B-B

SCALE 1 : 8

SEE ZONE B3

28.000

.8

0.

6.

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B

A

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VIEW A-A

SCALE 1 : 8

SEE SH4

ZONE B3

Y

X

15.

LOCATION: CONNECTOR: X Y

Left Back Panel

J11 4.000 41.750

J13-SPARE 7.465 39.750

J6 4.000 37.750

J12-SPARE 7.465 35.750

J5 4.000 33.750

GRD STUD 7.465 31.750

J1 4.000 29.750 Right Back Panel

J9 26.000 41.750 J10 22.535 39.750 J8 26.000 37.750 J3 22.535 35.750 J7 26.000 33.750 J2 22.535 31.750 J4 26.000 29.750

UPS NO. 1 J1 18.500 23.800

UPS NO. 2 J1 18.500 25.300

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A

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COMPONENT

(UNIT A):

CONNECTOR

DESIGNATOR TYPE: CONNECTOR P/N GOES TO

(UNIT B):

GOES TO, JACK

NUMBER. (UNIT B) PIN OUT DATA, UNIT A

NOT CONNECTED J1 - - - - -

EOSS 1 VID J2 FIBER MS28876/11B1S1N EOSS VID EOSS EIU J4 / J7

J2-1 BLU, UNIT A Rx/UNIT B Tx J2-2 ORN, UNIT A Tx/UNIT B Rx

J2-3 GRN, SPARE

J2-4 BRN, SPARE

EOSS 1 DATA J3 FIBER MS28876/11B1S1N EOSS DATA EOSS EIU J3 / J5

J3-1 BLU, UNIT A Rx/UNIT B Tx J3-2 ORN, UNIT A Tx/UNIT B Rx

J3-3 GRN, SPARE

J3-4 BRN, SPARE

GM 1 POS J4 CAT5e Copper RJFTV71G GUN MOUNT

POSITIONING PL B8

1. W/O 2. O

3. W/G 4. B

5. W/B 6. G

7. W/BN 8. BN

GM 1 CTRL J5 DISCRETE D38999/24WG41PN GUN MOUNT

CONTROLES PL B12

J5A- Mount 24V supply J5B- Mount on (n/o) J5C- Mount on (n/c)

J5D- Arm 30mm J5E- Select coax J5F- Charge coax J5G- Stow coax J5H- Arm coax

J5J- Load position

J5K- SPARE

J5L- SPARE

J5M- SPARE

J5N- SPARE

J5P- SPARE

J5R- SPARE

J5S- SPARE

J5T- SPARE

J5U- SPARE

J5V- SPARE

J5W- SPARE

J5X- SPARE

J5Y- SPARE

J5Z- SPARE

J5a- Tellback 24V supply J5b- Mount in safe

J5c- mount in remote J5d- Mount on

J5e- Gun Ready J5f- Gun Safe

J5g- Gun Armed J5h- Gun Misfire

J5i- Round fired 30mm J5j- Load Position

J5k- Coax Selected J5m- Coax Armed

J5n- Round fired Coax J5p- SPARE J5q- SPARE J5r- SPARE J5s- SPARE J5t- SPARE

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COMPONENT

(UNIT A):

CONNECTOR

DESIGNATOR TYPE: CONNECTOR P/N GOES TO

(UNIT B):

GOES TO,

JACK

NUMBER.

(UNIT B)

PIN OUT DATA, UNIT A

GM 1 FIRE

DMD J6 DISCRETE D38999/24WB98SN GUN MOUINT FIRE DEMAND PL B1

J6-A FIRE DEMAND SUPPLY

J6-B FIRE DEMAND RETURN

J6-C SCREEN

J6-D FIRE DEMAND CONTROL A

J6-E FIRE DEMAND CONTROL B

J6-F SCREEN

CONSOLE 2 J7 FIBER MS28876/11B1S1N MK 38 MOD 4 CONSOLE

J7-1 BLU, UNIT A Rx/UNIT B Tx J7-2 ORN, UNIT A Tx/UNIT B Rx

J7-3 GRN, SPARE

J7-4 BRN, SPARE

MK 34 PRI J8 FIBER MS28876/11B1S1N MK 34 CABINET

J8-1 BLU, UNIT A Rx/UNIT B Tx J8-2 ORN, UNIT A Tx/UNIT B Rx

J8-3 GRN, SPARE

J8-4 BRN, SPARE

MK 34 SEC J9 FIBER MS28876/11B1S1N MK 34 CABINET

J9-1 BLU, UNIT A Rx/UNIT B Tx J9-2 ORN, UNIT A Tx/UNIT B Rx

J9-3 GRN, SPARE

J9-4 BRN, SPARE

NOT

CONNECTED J10 - - - - -

COMM (CMT) J11 TSP M24308/4-11 CMT NETWORK

J11-1 CASE GND

J11-2 PRIMARY 28V

J11-PRIMARY 28V TRN

J11-4 PRIMARY 28V

J11-5 PRIMARY 28V RTN

J11-6 PRIMARY PRI IN2-

J11-7 PRIMARY PRI OUT2-

J11-8 CASE GND

J11-9 PRIMARY PRI IN1-

J11-10 PRIMARY PRI OUT1-

J11-11 PRIMARY PRI IN2+

J11-12 PRIMARY PRI OUT2+

J11-13 CASE GND

J11-14 PRIMARY PRI IN1+

J11-15 PRIMARY PRI OUT1+

NOT

CONNECTED J12 - - - - -

NOT

CONNECTED J13 - - - - -

UPS NO.1 J1 POWER MS3102E16-10P SHIP'S POWER A= Line, B=Ground, C =Neutral

UPS NO.2 J1 POWER MS3102E16-10P SHIP'S POWER A= Line, B=Ground, C =Neutral

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