0391_A_TEPF CSI AUTOMATION MAINTENANCE IMCS (1 YR) (SCSI) (3).docx

USNS Burlington and USNS Yuma

( EPF 10 and 8)

ABSTRACT

The purpose of this item is to describe OEM technical services for Integrated Monitoring Control System (IMCS) annual maintenance on USNS Burlington and USNS Yuma.

REFERENCE

NAVSEA Tech Manual S9436-BN-MMC-020, Integrated Monitoring Control System, Model 630; Volume 2, Administrative Care and Maintenance

ITEM LOCATION/DESCRIPTION

Location/Quantity Locations Primary Automation Server (03-17-0) Secondary Automation Server (1-75-2)

a. Machinery Plant Central Control, Bridge (04-18-1) RCS Main Station (03-17-0) RCS Local Station (3-70-1) Item Description/Manufacturer’s Data Primary Automation Server: Austal Model A202372.0 Secondary Automation Server: Austal Model A202373.0 Machinery Plant Central Control: Micro Motion LLC Model Panasonic Toughbook 31

RCS Main Station: Austal Model JHSV-510-709D-002 RCS Local Station: Austal Model JHSV-510-709D-003 GOVERNMENT FURNISHED EQUIPMENT/MATERIAL/SERVICE: None.

NOTES: None.

QUALITY ASSURANCE REQUIREMENTS: None additional.

STATEMENT OF WORK REQUIRED

Provide the services of an OEM IMCS field service representative.

Provide all labor and material to perform the annual IMCS maintenance using Reference 2.1 for guidance, including, but not limited to:

Check cable connections on the following devices:

Simatic DVI/USB cable 10m DVI/USB cable for touch screen Simatic 17” Flat Panel Touch Screen Simatic S7-300 Front connector, 40-pin, spring Simatic SM321 Terminal Block 40 pts Clamp connect terminal block 64x DI 24V Simatic SM321 2.5m Connection cable 2.5m connection cable to suit 64x DI 24V Simatic Embedded Industrial PC DIN Mounted IPC, Core 2 Duo, 4GB, 32GB Simatic PROFIBUS connector w/o PG I/F; 90deg Simatic PROFIBUS active terminator 24VDC Simatic PROFIBUS active terminator 24VDC IMCS Monitors Check the following for retaining screw tightness and error indications on the following devices:

Simatic S7-400 UR2 Rack ALU Centralized and Distributed with nine Slots Simatic S7-400 PS 405 power supply Simatic S7-400H CPU 417H Simatic NET CP 443-1 Communications PrFor connecting Simatic to Ethernet Simatic IM153 DP Redundant Coupler ET200M DP Coupler Simatic IM153 DP Y Link Redundant Coupler ET200M DP Y Link Coupler Simatic Y-Link Module for Redundant DP Master systems for PC Simatic SM321 Digital Input Module 32x DI 24VDC Simatic SM321 High Density Digital Input Module 64x DI 24VDC Simatic SM322 Digital Output Module 32x DQ 24VDC, 0.5A Simatic SM322 High Density Digital Output Module 64x DQ 24VDC 0.3A Simatic SM331 Analog Input Module 8x Al, 15 bits + sign Simatic SM332 Analog Output module 8* AQ 11/12 bits (40 Pin) Simatic CP340 Serial Comm. Card RS422/485 ASCII point to point serial Simatic CP341-1A Serial Comm. Card RS422/485 Modbus point to point serial Simatic Net Profibus OLM Profibus OLM/G12 V4.0 optical link module Simatic Ethernet Net Switch Simatic NET Scalance X308-2, managed Provide and replace Simatic S7-400 backup batteries.

IMCS Workstation Shut down computer, temporarily remove from mountings. Temporarily remove and clean filters, check cooling fan for operation. Open computer case and check that internal cards/components are firmly retained. Clean out dust/dirt from computer case and inspect for damage to cabling, PCB or components.

Analyze, defragment drives C:\ and D:\ and activate check disk. Ensure hard drives still have adequate storage capacity.

Create backup images of IMCS workstation and store in secure location.

Clean automation server cooling fan filters.

1.2 Reports

1.2.1 When inspection, service and testing reveal any deficiency a condition report is to be submitted to the OMT REP with recommended repairs and parts required. Submit one electronic copy in Portable Document Format (PDF).

Submit a report that includes “as released” condition of the IMCS annual maintenance. Submit one electronic copy in Portable Document Format (PDF).

All reports and checklists are to be completed and signed by the person who carried out the inspection and maintenance work and countersigned by the Company’s representative.

Painting: None Manufacturer’s Representative Provide the services on an OEM authorized field service representative to accomplish the annual maintenance for the Integrated Monitoring Control System (IMCS).

Possible Source Post Delivery Service and Support, Austal POC: Garrad Green PDSS Project Manager | AUSTAL USA 100 Austal Way, Mobile AL 36602 garrad.green@austalusa.com Office Phone: (251)434-8000, Ext. 1633 Cell Phone: (251)513-0991 www.austalusa.com Provide the OMT REP with a signed letter of qualification from the Original Equipment Manufacturer and certificate of training for the field service representative for the equipment listed in paragraph 3.0 prior to the start of any work.

Preparation of Drawings Provide electronic copies of all revised and/or updated technical documentation including drawings, technical manuals, service bulletins, parts lists, certification and test data associated with the work performed or parts supplied to the OMT REP.

GENERAL REQUIREMENTS: None additional.

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