Project Grant DESC0021519

This $250,000 federal Project Grant award from the National Science Foundation's (NSF) Engineering program (CFDA 47.041) supports research at Purdue University to develop a fundamental understanding of the process-microstructure-property relationships for additive manufacturing of metal matrix composites via cold spray technology. The key objectives are to expand the applicability of cold spray to a broader range of materials and applications, and to develop manufacturing science and mechanistic...

The National Science Foundation (NSF) awarded a $250,000 Project Grant to Cornell University under the Engineering CFDA program to develop fundamental research and manufacturing science for producing metal matrix composites via cold spray additive manufacturing. The 4-year project aims to advance the understanding of process-microstructure-property relationships for cold spraying metal matrix composites and leverage this knowledge for applications in aerospace, energy, and defense industries....

This five-year, $648,748 National Science Foundation Project Grant supports research at Cornell University to develop a unified framework for understanding and predicting critical velocity, microstructural development, micro-scale bond strength, and macro-scale mechanical properties of cold-sprayed metal deposits. The Principal Investigator will conduct laser-induced micro-scale projectile impact testing with high-resolution imaging to produce well-defined high-velocity individual bonded...

This federal Project Grant award from the National Science Foundation (NSF) under the NSF Technology, Innovation, and Partnerships (TIP) program (CFDA 47.084) provides $275,000 to Dmag USA LLC to develop a nickel-boron-tungsten-carbon fullerene coating with superior performance for aerospace applications. The key products or services to be delivered include: A novel coating formulation that incorporates boron, nickel, tungsten, carbon fullerenes, carbon nanotubes, and nano diamond to withstand...

Nanocoatings Inc. (NCI) was awarded a $249,949 Project Grant from the Department of Energy Office of Science under the Office of Science Financial Assistance Program (CFDA 81.049) to develop wire-arc additive manufacturing and wire-arc thermal spray methods to clad nuclear-reactor materials. The one-year project period runs from February 21, 2023 through February 20, 2024 and will be performed in Rapid City, South Dakota. Under this award, NCI will work to advance additive manufacturing and...

This five-year, $641,328 National Science Foundation Project Grant supports research at the Colorado School of Mines to advance additive manufacturing of nickel-based superalloys for clean energy applications. Funded through NSF's Engineering program (CFDA 47.041), the award will develop a mechanistic understanding of how wire arc additive manufacturing processing conditions influence the microstructure and high-temperature mechanical properties of Haynes 282 superalloy. The research combines...

This Cooperative Agreement award, totaling $1,781,948.00, was granted by the Air Force Research Laboratory (AFRL) under the Air Force Defense Research Sciences Program (CFDA 12.800). The award aims to support the Metals Affordability Initiative III (MAI III) and specifically focuses on providing cold spray support for casting processes. The key products and services being delivered under this award include advanced materials research, innovative manufacturing techniques like cold spray...

This $122,531 Project Grant awarded by the National Science Foundation (NSF) Engineering program (CFDA 47.041) supports research into fabricating columnar-grained microstructures and single crystals of nickel-based superalloys through directional recrystallization of additively manufactured materials. The goal is to develop a cost-effective method for producing nickel-based superalloy turbine blades, a key component in jet engines that currently cost over $15,000 each. The project will...

This $300,000 Project Grant awarded by the National Science Foundation (NSF) Engineering program (CFDA 47.041) will fund the development of new metallic materials for high-temperature applications critical to improving the efficiency of jet engines and turbines. The grant recipient, The Ohio State University, will work with collaborators at NASA Glenn Research Center, GE Aerospace, and the Air Force Research Laboratory to utilize a novel additive manufacturing approach to create oxide dispersion...

This Project Grant award from the National Science Foundation (NSF) Engineering program (CFDA 47.041) provides $538,225 to Dartmouth College to conduct research on fabricating columnar-grained microstructures and single crystals of nickel-based superalloys through directional recrystallization of additively manufactured materials. The goal is to develop a cost-effective method for producing nickel alloy turbine blades, a critical component in jet engines. The research will investigate the...