USCG BASE KODIAK Microclor MC-80 Skid Mounted Hypochlorite Generator

Request an on-site hypochlorite generation (OSHG) system that is a skid-mounted system. Consisting of electrolytic cells, a rectifier, brine pump, piping, valves, instrumentation, and controls.

Require system to be pre-assembled, piped, wired, and factory-tested to facilitate simple installation and start-up at the jobsite.

Ancillary equipment necessary to make a complete and functional system includes a hydrogen dilution blower, water softener, water and brine filters, brine tank, hypochlorite storage tank, and metering pump.

Request; On-Site Hypochlorite Generation System incorporates many features and advantages, including:

Passive hydrogen removal increases operator safety

Salt efficiency maximized by variable speed brine pump controlled by current feedback loop

Constant current reliably achieved using an automated variable speed brine pump

Advanced electrolytic cell design precludes the need for wet DC cable connections or internal baffles and gasketing

Skid-mounted unique cell design and union connections allows for simple cell maintenance and replacement

Reliable performance and robust construction reduces operator attention and lowers maintenance costs

Pre-assembled, piped, wired, and tested at the factory prior to shipment

Delivered and installed quickly, with minimal construction and installation cost

With a Proven track record supported by years of successful operational experience

Item 1.

On-Site Hypochlorite Generation System, Skid-Mounted, Pre-Assembled, Piped, Wired, and Factory-Tested, including:

20 ppd Electrolytic Cell (Qty. 4)

Stainless Steel Brine Gear Pump with Integral Speed Control

Water and Brine Rotameters

Magnetic Flow Meter

Optical Level Switch (Qty. 4)

Temperature Switch (Qty. 3)

Temperature Sensor

Water and Brine Makeup Solenoid Valves

304 Stainless Steel, Electropolished Open Frame Equipment Skid

Qty. 1

Item 2.

Skid-Mounted Transformer Rectifier, including:

NEMA 3R Enclosure – 304 Stainless Steel Construction

9.6 kVA Step-Down Transformer - 240VDC @ 40 ADC

DC Bridge Rectifier with Diode Assemblies and Aluminum Heat Sink with Cooling Fan

DC Current Transducer

Panel-Mounted Disconnect Switch

Qty. 1

Item 3.

Skid-Mounted Electrical Control Panel, including:

NEMA 4X Enclosure – 304 Stainless Steel Construction

Allen-Bradley MicroLogix 1400 Programmable Logic Controller with Ethernet Communication

7” Color Touchscreen HMI

24 VDC Power Supply

Emergency Stop Pushbutton

Panel-Mounted Disconnect Switch

Current Sensor

Qty. 1

Item 4.

Hydrogen Dilution Blower, including:

Volumetric Flow Rate: 163 cfm

TEFC Motor

Air Flow Sensor Assembly

Qty. 1

Item 5.

Cartridge Filters

Qty. 3

Item 6.

Dual Tank Water Softener

Qty.1

Item 7.

Brine Storage Tank, including:

Manual Fill

HDLPE Construction

200 Gallon Capacity

Level Control Assembly

Under Drain with Valve

Dimensions: 36” D x 48” H

Qty. 1

Item 8.

Hypochlorite Storage Tank, including:

HDLPE Construction

1300 Gallon Capacity

Radar Level Transmitter

Top Manway

Tank Fittings

Dimensions: 72’-0” D x 87’-0” H

Qty. 1

Item 9.

Hypochlorite Dosing Assembly, including:

Metering Pump, 77.0 GPH @ 130 PSI with TEFC Inverter-Duty Motor

NEMA 4X Variable Frequency Drive

Calibration Column

Pressure Relief Valve

Backpressure Valve

Pulsation Dampener

Wye Strainer

Pressure Gauge

PVC Pump Stand

Qty. 1

Item 10.

Heat Exchanger, including:

4” Shell

Titanium Construction

Teflon and Kynar Interconnection

Qty. 1

Item 11.

Acid Cleaning System – 7 Gallon

Qty. 1

 

Item 12.

Hydrogen Detector

Conspec CN06

Qty. 1

Item 13.

Manufacturer’s Field Services, including:

Installation Inspection

System Start-Up

Operator Training

Included

Item 14.

Submittal and Operation & Maintenance Manual as Follows:

Submittal: Sent Electronically

O&M Manual: Both Hard Copies and Electronic PDF

Included

Item 15.

FOB Factory, Full Freight to Jobsite, USCG Base Kodiak, AK

Included