Penetrator assembly

Closed Solicitation Posted

This opportunity was awarded. See the award notice from .

Solicitation number
N0010422QFA76
Agency
Responses due
Set-aside
No set-aside

Opportunity facts

Notice details come from SAM.gov. Updated .

About this opportunity

The Department of the Navy Naval Supply Systems Command seeks Penetrator Assembly components, with proposals due August 13, 2026. The small business set-aside has been dissolved, opening competition to all vendors.

The procurement is for Current-Carrying Wiring Device Manufacturing (NAICS 335931) under PSC 5935, Connectors, Electrical. Delivery is FOB destination with a one-year warranty on supplies effective 365 days after last delivery. Inspection applies to fixed-price supplies per standard Navy contract clauses. Buy American requirements apply under Free Trade Agreements and Balance of Payments Program regulations with the stated deviation (DEVIATION 2020-O0019). The procurement carries priority rating for national defense use per 15 CFR Part 700. Specifications are contained in Sections C and E of the solicitation; the DD1423 Inspection and Test Plan (Data Item A001) may be waived if already on file at NAVSUP WSS Mechanicsburg. Quantities have been decreased from initial release. Packaging was updated in the most recent amendment. The current point of contact is noelle.m.smith10.civ@us.navy.mil.

Notice text

11 versions

Update #11 · Latest ·

ITEM UNIQUE IDENTIFICATION AND VALUATION (MAR 2016)|19||||||||||||||||||||

HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT (NAVICP REVIEW FEB 1991)(FEB 1999)|1|SEE SPECIFICATIONS ON SECTION C AND E |

INSPECTION OF SUPPLIES--FIXED-PRICE (AUG 1996)|2|||

INSPECTION AND ACCEPTANCE - SHORT VERSION|8|||||||||

TIME OF DELIVERY (JUNE 1997)|20|001|12|200||||||||||||||||||

GENERAL INFORMATION-FOB-DESTINATION|1|A|

WIDE AREA WORKFLOW PAYMENT INSTRUCTIONS (DEC 2018)|16|INVOICE AND RECEIVING REPORT COMBO|N/A|TBD|N00104|TBD|TBD|N50286|TBD|133.2||N/A|CERTIFICATION - N39040|||||

NAVY USE OF ABILITYONE SUPPORT CONTRACTOR - RELEASE OF OFFEROR INFORMATION (3-18))|1||

EQUAL OPPORTUNITY (SEP 2016)|2|||

WARRANTY OF SUPPLIES OF A NONCOMPLEX NATURE (JUNE 2003)|6|1 YEAR |365 DAYS AFTER LAST DELIVERY UNDER THIS CONTRACT |||||

WARRANTY OF DATA--BASIC (MAR 2014)|2|||

BUY AMERICAN --FREE TRADE AGREEMENTS--BALANCE OF PAYMENTS PROGRAM - BASIC(DEVIATION 2020-O0019) (JUL 2020))|3||||

NOTICE OF TOTAL SMALL BUSINESS SET-ASIDE (OCT 2020)(DEVIATION 2020-O0008)|1||

ALTERNATE A, ANNUAL REPRESENTATIONS AND CERTIFICATIONS (NOV 2020)|13||||||||||||||

BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM CERTIFICATE (DEVIATION 2020-O0019) (JUL 2020))|3||||

BUY AMERICAN-BALANCE OF PAYMENTS PROGRAM CERTIFICATE-BASIC (NOV 2014)|1||

ANNUAL REPRESENTATIONS AND CERTIFICATIONS (SEP 2021)|13|335931|500||||||||||||

NOTICE OF PRIORITY RATING FOR NATIONAL DEFENSE, EMERGENCY PERPARDENESS, AND ENRGY PROGAM USE (APRIL 2008))|2||X|

EVALUATION CRITERIA AND BASIS FOR AWARD-|1||

Qty is updated.

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Packaging updated.

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 17 Febrary 2026.

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The qty has been decreased.

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 6 November 2025.

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The hour and date specified for receipt of offers has been extended to 4:30PM EST on 27 October 2025.

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The hour and date specified for receipt of offers has been extended to 4:30PM EST on 25 April 2024.

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 25 March 2025.

The small business set aside is dissolved.

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 30 December 2024.

The POC has changed to noelle.m.smith10.civ@us.navy.mil

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1. This Amendment is being released to update the TDP to the latest verison.

2. The receipt of quotes is hereby extended to 09 FEB 2024.

\

1. This amendment is being released to extend the receipt of quotes to 27 APRIL 2022 at 4:00PM local time.

1. This amendmentis issued to extend the receipt of quotes to 10 MAR 2022 at 4:00 PM local time.

1. This amendment is issued to extend the receipt of quotes to 18 FEB 2022 at 4:00 PM local time.

1.DD1423 Data Item A001 (Inspection and Test Plan) may be waived if already on file at NAVSUP WSS Mechanicsburg.

2. All contractual documents (i.e. contracts, purchase orders, task orders,delivery orders, and modifications) related to the instant procurement are considered to be "issued" by the Government when copies are either deposited in the mail, transmitted by

facsimile, or sent by other electronic commerce methods, such as email. The Government's acceptance of the contractor's proposal constitutes bilateral agreement to "issue" contractual documents as detailed here in.

3.The following proposed delivery schedule applies:

Submission of all certification data CDRLS 20 days prior to delivery.

PNSY review/acceptance of certification CDRLS 6 working days after receipt

Final delivery of material (200 days)

4.NAVSUP WSS Mech will be considering past performance in the evaluation of offers. See Clause 252.213-7000.

5. Drawings associated with this solicitation will be made available on the newbeta.SAM website, but will be restricted access which needs to be approved. Once access has been requested, interested vendors should email the POC listed on the solicitation to inform

them of the request.

6. This requirement falls under the Special Emergency Procurement Authority(SEPA) in accordance with 41 U.S.C. 1903 and Class Deviation 2018-O0013.

1. SCOPE

1.1 The material covered in this contract/purchase order will be used in a crucial shipboard system. The use of incorrect or defective material would create a high probability of failure resulting in serious personnel injury, loss of life, loss of vital

shipboard systems, or loss of the ship itself. Therefore, the material has been designated as SPECIAL EMPHASIS material (Level I, Scope of Certification, or Quality Assured) and special control procedures are invoked to ensure receipt of correct material.

2. APPLICABLE DOCUMENTS

2.1 Order of Precedence - In the event of a conflict between the text of this contract/purchase order and the references and/or drawings cited herein, the text of this contract/purchase order must take precedence. Nothing in this contract/purchase order,

however, must supersede applicable laws and regulations unless a specific exemption has been obtained.

2.2 Applicable Documents - The document(s) listed below form a part of this contract/purchase order including modifications or exclusions.

2.2.1 Specification Revisions - The specification revisions listed under "Documents References" below are the preferred revision. Older and/or newer r evisions are acceptable when listed within Contract Support Library Reference Number CSD155 in ECDS (Electric

Contractor Data Submission) at: ht tps://register.nslc.navy.mil/. This is to allow Contractors to use certain acceptable older specification revisions to purge their existing stock of material certified to those older revisions or to use newer specification

revisions when material is certified to newly released revisions,without requiring the submittal of waiver/deviation requests for each specification revision on every contract. Revisions of specifications reflecting editorial and/or re-approval (e.g. E2009,

R2014, etc.) are considered inconsequential, but are acceptable when their revisions are listedwithin CSD155 or elsewhere within this contract.

2.2.2 Documents, drawings, and publications supplied are listed under "Drawing Number". These items should be retained until an award is made.

2.2.3 "Document References" listed below must be obtained by the Contractor. Ordering information is included as an attachment to this contract/purchase order.

DRAWING DATA=EB-4707 |96169| A|SP |D|0001 | A|49998|0034417

DRAWING DATA=EB-4707 |96169| A|SP |D|0002 | A|49998|0010228

DRAWING DATA=EB-4707 |96169| A|SP |D|0003 | A|49998|0009688

DRAWING DATA=EB-4707 |96169| A|SP |D|0004 | A|49998|0015196

DRAWING DATA=EB-4707 |96169| A|SP |D|0005 | A|49998|0042460

DRAWING DATA=EB-4707 |96169| A|SP |D|0006 | A|49998|0013600

DRAWING DATA=EB-4707 |96169| A|SP |D|0007 | A|49998|0025918

DRAWING DATA=EB-4707 |96169| A|SP |D|0008 | A|49998|0027475

DRAWING DATA=EB-4707 |96169| A|SP |D|0009 | A|49998|0035849

DRAWING DATA=EB-4707 |96169| A|SP |D|0010 | A|49998|0026286

DRAWING DATA=EB-4707 |96169| A|SP |D|0011 | A|49998|0027109

DRAWING DATA=EB-4707 |96169| A|SP |D|0012 | A|49998|0040703

DRAWING DATA=EB-4707 |96169| A|SP |D|0013 | A|49998|0040998

DRAWING DATA=EB-4707 |96169| A|SP |D|0014 | A|49998|0043207

DRAWING DATA=EB-4707 |96169| A|SP |D|0015 | A|49998|0037818

DRAWING DATA=EB-4707 |96169| A|SP |D|0016 | A|49998|0020883

DRAWING DATA=H415-8111D14 |53711| A|ER |D|0001 | A|49998|0168074

DRAWING DATA=H415-8111E09 |53711| A|ER |D|0001 | A|49998|0154762

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0001 | A|49998|0031197

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0002 | A|49998|0025576

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0003 | A|49998|0007912

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0004 | A|49998|0026981

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0005 | A|49998|0023648

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0006 | A|49998|0020727

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0007 | A|49998|0013911

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0008 | A|49998|0018514

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0009 | A|49998|0007227

DRAWING DATA=5613012 |53711| A| |D|0001 | A|49998|0052810

DRAWING DATA=5613013 |53711| A| |D|0001 | A|49998|0042555

DRAWING DATA=5613013 |53711| A| |D|0002 | A|49998|0029366

DRAWING DATA=5613014 |53711| A| |D|0001 | A|49998|0028750

DRAWING DATA=5613015 |53711| A| |D|0001 | A|49998|0037962

DRAWING DATA=5613016 |53711| A| |D|0001 | A|49998|0023314

DRAWING DATA=5613017 |53711| A| |D|0001 | A|49998|0019951

DRAWING DATA=5613018 |53711| A| |D|0001 | A|49998|0020757

DRAWING DATA=5613019 |53711| A| |D|0001 | A|49998|0016629

DRAWING DATA=5613020 |53711| A| |D|0001 | A|49998|0018114

DRAWING DATA=5613021 |53711| A| |D|0001 | A|49998|0020600

DRAWING DATA=5613022 |53711| A| |D|0001 | A|49998|0024067

DRAWING DATA=5613023 |53711| A| |D|0001 | A|49998|0020930

DRAWING DATA=5613024 |53711| A| |D|0001 | A|49998|0027302

DRAWING DATA=5613025 |53711| A| |D|0001 | A|49998|0022685

DRAWING DATA=5613029 |53711| A| |D|0001 | A|49998|0026824

DRAWING DATA=7066213 |53711| G| |D|0000.A | G|49998|0027293

DRAWING DATA=7066213 |53711| G| |D|0000.0A | E|49998|0386749

DRAWING DATA=7066213 |53711| G| |D|0001 | G|49998|9999999

DRAWING DATA=7066213 |53711| G| |D|0002 | E|49998|0540066

DRAWING DATA=7066213 |53711| G| |D|0002.1 | G|49998|0045821

DRAWING DATA=7066213 |53711| G| |D|0002.2 | G|49998|0034633

DRAWING DATA=7066213 |53711| G| |D|0003 | C|49998|0264535

DRAWING DATA=7066213 |53711| G| |D|0004.1 | G|49998|0059812

DRAWING DATA=7066213 |53711| G| |D|0004.10 | G|49998|0078310

DRAWING DATA=7066213 |53711| G| |D|0004.11 | G|49998|0082951

DRAWING DATA=7066213 |53711| G| |D|0004.12 | G|49998|0086449

DRAWING DATA=7066213 |53711| G| |D|0004.13 | G|49998|0036956

DRAWING DATA=7066213 |53711| G| |D|0004.2 | G|49998|0068459

DRAWING DATA=7066213 |53711| G| |D|0004.3 | G|49998|0071461

DRAWING DATA=7066213 |53711| G| |D|0004.4 | G|49998|0068557

DRAWING DATA=7066213 |53711| G| |D|0004.5 | G|49998|0061836

DRAWING DATA=7066213 |53711| G| |D|0004.6 | G|49998|0060836

DRAWING DATA=7066213 |53711| G| |D|0004.7 | G|49998|0066673

DRAWING DATA=7066213 |53711| G| |D|0004.8 | G|49998|0069478

DRAWING DATA=7066213 |53711| G| |D|0004.9 | G|49998|0078787

DRAWING DATA=7066213 |53711| G| |D|0005.1 | G|49998|0048454

DRAWING DATA=7066213 |53711| G| |D|0005.2 | G|49998|0046599

DRAWING DATA=7066213 |53711| G| |D|0005.3 | G|49998|0048007

DRAWING DATA=7066213 |53711| G| |D|0005.4 | G|49998|0047993

DRAWING DATA=7066213 |53711| G| |D|0006.1 | G|49998|0060854

DRAWING DATA=7066213 |53711| G| |D|0006.2 | G|49998|0064253

DRAWING DATA=7066213 |53711| G| |D|0006.3 | G|49998|0053616

DRAWING DATA=7066213 |53711| G| |D|0006.4 | G|49998|0043734

DRAWING DATA=7066213 |53711| G| |D|0006.5 | G|49998|0054556

DRAWING DATA=7066213 |53711| G| |D|0006.6 | G|49998|0051176

DRAWING DATA=7066213 |53711| G| |D|0006.7 | G|49998|0059712

DRAWING DATA=7066213 |53711| G| |D|0006.8 | G|49998|0046241

DRAWING DATA=7066213 |53711| G| |D|0007.1 | G|49998|0026452

DRAWING DATA=7066213 |53711| G| |D|0007.10 | G|49998|0045606

DRAWING DATA=7066213 |53711| G| |D|0007.11 | G|49998|0045291

DRAWING DATA=7066213 |53711| G| |D|0007.12 | G|49998|0044279

DRAWING DATA=7066213 |53711| G| |D|0007.13 | G|49998|0044338

DRAWING DATA=7066213 |53711| G| |D|0007.14 | G|49998|0042833

DRAWING DATA=7066213 |53711| G| |D|0007.15 | G|49998|0043556

DRAWING DATA=7066213 |53711| G| |D|0007.16 | G|49998|0044068

DRAWING DATA=7066213 |53711| G| |D|0007.17 | G|49998|0044285

DRAWING DATA=7066213 |53711| G| |D|0007.18 | G|49998|0043993

DRAWING DATA=7066213 |53711| G| |D|0007.19 | G|49998|0043250

DRAWING DATA=7066213 |53711| G| |D|0007.2 | G|49998|0044549

DRAWING DATA=7066213 |53711| G| |D|0007.20 | G|49998|0042219

DRAWING DATA=7066213 |53711| G| |D|0007.21 | G|49998|0045212

DRAWING DATA=7066213 |53711| G| |D|0007.22 | G|49998|0046027

DRAWING DATA=7066213 |53711| G| |D|0007.23 | G|49998|0043602

DRAWING DATA=7066213 |53711| G| |D|0007.24 | G|49998|0042852

DRAWING DATA=7066213 |53711| G| |D|0007.25 | G|49998|0038801

DRAWING DATA=7066213 |53711| G| |D|0007.26 | G|49998|0024962

DRAWING DATA=7066213 |53711| G| |D|0007.3 | G|49998|0045743

DRAWING DATA=7066213 |53711| G| |D|0007.4 | G|49998|0044250

DRAWING DATA=7066213 |53711| G| |D|0007.5 | G|49998|0043828

DRAWING DATA=7066213 |53711| G| |D|0007.6 | G|49998|0046947

DRAWING DATA=7066213 |53711| G| |D|0007.7 | G|49998|0047703

DRAWING DATA=7066213 |53711| G| |D|0007.8 | G|49998|0050956

DRAWING DATA=7066213 |53711| G| |D|0007.9 | G|49998|0045523

DRAWING DATA=7066213 |53711| G| |D|0008.1 | G|49998|0027996

DRAWING DATA=7066213 |53711| G| |D|0008.10 | G|49998|0054893

DRAWING DATA=7066213 |53711| G| |D|0008.11 | G|49998|0055410

DRAWING DATA=7066213 |53711| G| |D|0008.12 | G|49998|0055162

DRAWING DATA=7066213 |53711| G| |D|0008.13 | G|49998|0055061

DRAWING DATA=7066213 |53711| G| |D|0008.14 | G|49998|0054211

DRAWING DATA=7066213 |53711| G| |D|0008.15 | G|49998|0053424

DRAWING DATA=7066213 |53711| G| |D|0008.16 | G|49998|0053356

DRAWING DATA=7066213 |53711| G| |D|0008.17 | G|49998|0056310

DRAWING DATA=7066213 |53711| G| |D|0008.18 | G|49998|0056136

DRAWING DATA=7066213 |53711| G| |D|0008.19 | G|49998|0054113

DRAWING DATA=7066213 |53711| G| |D|0008.2 | G|49998|0053446

DRAWING DATA=7066213 |53711| G| |D|0008.20 | G|49998|0032469

DRAWING DATA=7066213 |53711| G| |D|0008.3 | G|49998|0051555

DRAWING DATA=7066213 |53711| G| |D|0008.4 | G|49998|0052356

DRAWING DATA=7066213 |53711| G| |D|0008.5 | G|49998|0051357

DRAWING DATA=7066213 |53711| G| |D|0008.6 | G|49998|0051958

DRAWING DATA=7066213 |53711| G| |D|0008.7 | G|49998|0054847

DRAWING DATA=7066213 |53711| G| |D|0008.8 | G|49998|0054832

DRAWING DATA=7066213 |53711| G| |D|0008.9 | G|49998|0053989

DRAWING DATA=7066213 |53711| G| |D|0009.1 | G|49998|0062838

DRAWING DATA=7066213 |53711| G| |D|0009.2 | G|49998|0062044

DRAWING DATA=7066213 |53711| G| |D|0009.3 | G|49998|0062475

DRAWING DATA=7066213 |53711| G| |D|0009.4 | G|49998|0064898

DRAWING DATA=7066213 |53711| G| |D|0009.5 | G|49998|0065634

DRAWING DATA=7066213 |53711| G| |D|0009.6 | G|49998|0065095

DRAWING DATA=7066213 |53711| G| |D|0009.7 | G|49998|0064683

DRAWING DATA=7066213 |53711| G| |D|0009.8 | G|49998|0065648

DRAWING DATA=7066213 |53711| G| |D|0009.9 | G|49998|0042105

DRAWING DATA=7066213 |53711| G| |D|0010 | A|49998|0375877

DRAWING DATA=7066213 |53711| G| |D|0011 | G|49998|0092692

DRAWING DATA=7066213 |53711| G| |D|0012 | G|49998|0227173

DRAWING DATA=7066213 |53711| G| |D|0013 | G|49998|0090766

DRAWING DATA=7066213 |53711| G| |D|0014 | G|49998|0102650

DRAWING DATA=7066213 |53711| G| |D|0015 | G|49998|0124935

DRAWING DATA=7066213 |53711| G| |D|0016 | G|49998|0153611

DRAWING DATA=7066213 |53711| G| |D|0017 | G|49998|0136497

DRAWING DATA=7066213 |53711| G| |D|0018 | G|49998|0023482

DRAWING DATA=7350438 |53711| -| |D|0001 | -|49998|0039701

DRAWING DATA=7491201 |53711| -| |D|0001 | -|49998|0027720

DRAWING DATA=7491201 |53711| -| |D|0002 | -|49998|0051607

DRAWING DATA=7491201 |53711| -| |D|0003 | -|49998|0043155

DRAWING DATA=7491201 |53711| -| |D|0004 | -|49998|0068050

DRAWING DATA=7491201 |53711| -| |D|0005 | -|49998|0017950

DRAWING DATA=7491201 |53711| -| |D|0006 | -|49998|0069326

DRAWING DATA=7491201 |53711| -| |D|0007 | -|49998|0047752

DOCUMENT REF DATA=FED-STD-H28 | | |B |190424|A| | |

DOCUMENT REF DATA=FED-STD-H28 |0020| |B |941221|A| |01|

DOCUMENT REF DATA=ANSI/ASQ Z1.4 | | | |080101|A| | |

DOCUMENT REF DATA=ASTM-B150 | | | |190401|A| | |

DOCUMENT REF DATA=QQ-N-286 | | |G |001207|A| | |

DOCUMENT REF DATA=MIL-STD-792 | | |F |060519|A| | |

DOCUMENT REF DATA=MIL-STD-2035 | | |A |950515|A| | |

DOCUMENT REF DATA=MIL-STD-2132 | | |F |080310|F| |01|

DOCUMENT REF DATA=SAE AMS 5666 | | |J |161101|A| | |

DOCUMENT REF DATA=ISO_9001 | | | |081115|A| | |

DOCUMENT REF DATA=ISO10012 | | | |030415|A| | |

DOCUMENT REF DATA=ISO/IEC 17025 | | | |050515|A| | |

DOCUMENT REF DATA=MIL-I-45208 | | |A |810724|A| 1| |

DOCUMENT REF DATA=MIL-STD-45662 | | |A |880801|A| | |

DOCUMENT REF DATA=A-A-59004 | | |B |181118|A| | |

DOCUMENT REF DATA=ANSI/NCSL Z540.3 | | | |130326|A| | |

DOCUMENT REF DATA=0900-LP-001-7000 | | | |810101|C| |01|

DOCUMENT REF DATA=S9074-AQ-GIB-010/248 | | |1 |191112|A| | |

DOCUMENT REF DATA=T9074-AS-GIB-010/271 | | |1 |140911|A| | |

DOCUMENT REF DATA=S9074-AR-GIB-010A/278 (CHG A) | | | |130214|A| | |

3. REQUIREMENTS

3.1 ;The Penetrator Assembly must be in accordance with Naval Sea Systems Command Drawing 7066213, Part Number 021, Assembly EHP 1, Naval Sea Systems Command Drawing 5613012 and Naval Sea Systems Command Drawing 7491201, and all Electric Boat ERs provided

with this Contract/Purchase Order except as amplified or modified herein.;

3.2 ;Marking of MIC number by the manufacturer is not required.;

3.3 ;Mechanical properties must be in accordance with ASTM-B150 in lieu of drawing 7491201 paragraph 1.1.4 where starting material greater than 3 inches in diameter is required.;

3.4 ;The FAT sample(s) must not be delivered against the contract quantity.;

3.5 First Article Approval (Government Testing) - First Article Test (FAT) and approval is required.

3.6 ;Penetrator wiring must be modified per EB Specification 4707.

Hook up of the penetrator conductors to the penetrator header assembly must follow the color code convention of EB Specification 4707. Inboard ends of wires and shields extending from the penetrator header assembly must be marked with the pin number to which

they are attached.

The correct quantity for the coax connector, item 4 on drawing 5613014, is 4;

3.7 Material for Parts Requiring Certification - Quantitative chemical and mechanical analysis is required for the parts listed below unless specifically stated otherwise:

Part - ;Body, Part Number 3, on Drawing 5613012, with details on Drawing 5613013 and ERH415-8111E179;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 5613013);

Part - ;Nut, Part Number 5 on Drawing 5613012 with details on Drawing 5613015;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 5613015);

Part - ;Header, Part Number 1 on Drawing 5613014 with details on Drawing 7350438;

Material - ;Inconel 625 in accordance with SAE-AMS-5666 (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 7350438);

Part - ;Washer, Part Number 12 on Drawing 5613012 with details on Drawing 5613024;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical properties in accordance with Certification Requirements Note 2 on Drawing 5613024);

3.8 Testing Certification - Certifications are required for the following tests on the items listed below. Additional testing on other piece parts (if any) per applicable drawings and specifications is still required, but certifications are only required as

listed below.

Test - ;Dye Penetrant Inspection;

Item - ;Body, Part Number 3; Nut, Part Number 5; and Washer, Part Number 12 on Drawing 5613012 and Header, Part Number 1 on Drawing 5613014;

Performance - T9074-AS-GIB-010/271

Acceptance - MIL-STD-2035

Test - Quality Conformance/Compliance Inspection

Item - ;Penetrator Assembly;

Performance - ;Drawing 7491201 Table 7;

Acceptance - ;Drawing 7491201 Table 7;

Test - Ultrasonic Inspection on Starting Material

Item - ;All Items requiring certification made from QQ-N-286 with a diameter or minimum distance between parallel surfaces of 4 inches or greater of the starting material, or when required by a drawing or specification invoked elsewhere in this contract;

Performance - T9074-AS-GIB-010/271 or MIL-STD-2132, and QQ-N-286

Acceptance - QQ-N-286

Attribute - Annealing and Age Hardening

Item - ;Body, Part Number 3; Nut, Part Number 5; and Washer, Part Number 12 on Drawing 5613012;

Performance - QQ-N-286

Test - Non-Destructive Tests

Item - ;Weld Repair and/or Production Weld (as applicable);

Performance - Per applicable fabrication specification

Acceptance - Per applicable fabrication specification

3.9 O-ring grooves and mating sealing surfaces must be inspected per the contractually invoked drawings or specifications. When the drawings or specifications do not provide specific defect criteria or state that no defects are allowed, the General Acceptance

Criteria (GAC) standard must be used for inspecting O-ring grooves and mating sealing surfaces only. Repairs to sealing surfaces and O-ring grooves with unacceptable defects may be accomplished within the limits of the size and tolerances provided in the

applicable drawing. Repairs thatwould exceed these limits require approval (including final dimensions). The data that is red lined (crossed out) is excluded from the GAC for this contract and is not to be used for acceptance or rejection criteria. The GAC

document is identified as Contract Support Library Reference Number CSD008 at https://register.nslc.navy.mil/

3.10 Slow Strain Rate Tensile Test Laboratories - The Slow Strain Rate Tensile Test of QQ-N-286 must be performed by one of the following laboratories:

Huntington Alloys, a Special Metals Company

Attn: Bill Bolenr

3200 Riverside Drive

Huntington, WV 257059

Phone: (304) 526-5889

FAX: (304) 526-5973

Metallurgical Consultants, Inc.

Attn: W. M. Buehler

4820 Caroline

PO Box 88046

Houston, TX 77288-0046

Phone: (713) 526-6351

FAX: (713) 526-2964

Naval Surface Warfare Center, Carderock Division

Attn: Eric Focht Code 614

9500 Macarthur Blvd

West Bethesda, MD 20817-5700

Phone: (301) 227-5032

FAX: (301) 227-5576

Teledyne Allvac

Attn: Dr. W. D. Cao

2020 Ashcraft Ave.

Monroe, NC 28110

Phone: (704) 289-4511

FAX: (704) 289-4269

Westmoreland Mechanical Testing and Research Inc.

Attn: Andrew Wisniewski

P.O. Box 388

Youngstown, PA 15696-0388

Mannesmann Rohrenwerke

Mannesmann Forschungsinstitut (MFI)

Attn: Dr. Weiss

Postfach 251160

47251 Duisburg

Germany

Phone: 011-49-0203-9993194

FAX: 011-49-0203-9994415

ThyssenKrupp VDM USA, Inc.

Attn: D. C. Agarwal

11210 Steeplecrest Drive, Suite 120

Houston, TX 77065-4939

Phone: (281) 955-6683

3.11 Thread Inspection Requirements - All threads on threaded parts must be inspected using appropriate inspection methods, inspection systems, and inspection gages/instruments in accordance with FED-STD-H28 series. Substitution of thecommercial equivalent

inspection in accordance with ASME B1 series is acceptable.

3.11.1 System 21 of FED-STD-H28/20 must be used as a minimum inspection requirement for threads when the design drawing or design specification does not specify an inspection requirement.

3.11.2 For Navy and Shipyard drawings, system 21 of FED-STD-H28/20 may be substituted for System 22 without further Navy approval when the design drawing invokes System 22 and does not cite governing specifications that specifically require system 22. System

22 of FED-STD-H28/20 must be used when the drawing references other governing specifications that specifically require System 22, such as certain thread types of MIL-DTL-1222.

3.11.3 A written request for concurrence must be submitted when utilizing alternative measuring equipment or measuring systems not applicable to the specified inspection system.

3.12 Thread Lubricant - Thread lubricants containing molybdenum disulfide must not be used on this material. Bacteria in water, especially seawater, causes molybdenum disulfide to break down. The by-products of the breakdown form compounds which attack the

fasteners. Anti-galling compound A-A-59004 must be used as a replacement when thread lubricant is required for assembly.

3.13 Internal Threads - All internal threads must be formed by cutting. Cold forming of internal threads is not acceptable.

3.14 Welding or Brazing - When welding, brazing, and allied processes are required, as invoked by Section C paragraph 3 requirements, they must be in accordance with S9074-AR-GIB-010A/278, 0900-LP-001-7000 for brazing of piping and pressure vessel

applications, or S9074-AQ-GIB-010/248 for brazing of other applications. For all production and repair welding and brazing, personnel and procedures must be qualified under S9074-AQ-GIB-010/248 or 0900-LP-001-7000, as applicable. Repair welding is not

permitted on ;QQ-N-286 material; . Procedures and Qualification Data must be submitted for review and approval prior to performing any welding or brazing.

3.15 The pressure tolerance must be as specified in the assembly drawing, detail drawing, design specification or elsewhere in this contract. Where pressure tolerances are not provided by drawings, specifications or specified elsewhere in this contract, the

following must be used:

For pressure tests below 100 PSIG, the pressure tolerance must be +1 PSIG / -0 PSIG.

For pressure tests at or above 100 PSIG up to and including 2500 PSIG, the pressure tolerance must be +2% / -0 PSIG rounded off to the nearest multiple of the smallest graduation on an analog test pressure gauge, not to exceed 50 PSIG.

For pressure tests above 2500 PSIG, the pressure tolerance must be +2% / -0 PSIG, rounded off to the nearest multiple of the smallest graduation on an analog test pressure gauge, not to exceed 200 PSIG.

The pressure test time tolerance must be as specified in the assembly drawing, detail drawing, design specification or elsewhere in this contract. Where pressure test time tolerances are not provided by drawings, specifications or specified elsewhere in this

contract, the following must be used:

For a test duration up to and including 1 hour, the tolerance must be +5 minutes / - 0 minutes.

For a test duration of more than 1 hour up to and including 24 hours, the tolerance must be +30 minutes / - 0 minutes.

For a test duration of more than 24 hours, the tolerance must be +60 minutes / - 0 minutes.

3.16 Certificate of Compliance - (SPECIAL EMPHASIS MATERIAL) The Contractor must prepare and submit a certificate of compliance certifying that the items/components furnished under this contract comply with the requirements of the procurement document,

including any/all invoked specifications and drawings.

3.17 Configuration Control - The Contractor must maintain the total equipment baseline configuration. For items of proprietary design, Contractor drawings showing the latest assembly configuration must be provided to the Government in electronic (C4) format.

Definitions are provided elsewhere in the Contract/Purchase Order.

3.17.1 Waivers/Deviations - All waivers and deviations, regardless of significance or classification require review and approval by the Contracting Officer. Waivers and Deviations must be designated as Critical, Major, or Minor. The Contractor must provide

a copy of this request to the QAR. Requests must include the information listed below.

a. A complete description of the contract requirement affected

and the nature of the waiver/deviation (non-conformance),

including a classification of Critical, Major, or Minor.

b. Number of units (and serial/lot numbers) to be delivered in this

configuration.

c. Any impacts to logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel or impacts to the operational use of the product.

d. Information about remedial action being taken to prevent reoccurrence

of the non-conformance.

3.17.2 All requests for Waivers/Deviations on NAVSUP-WSS Contracts must be submitted to the NAVSUP WSS Contracting Specialist via eMail.

3.17.3 ECPs - The Government will maintain configuration control and change authority for all modifications or changes affecting form, fit, function, or interface parameters of the Equipment and its sub-assemblies. The Contractor must submit an Engineering

Change Proposal (ECP) for any Class I or II changes that impact the Equipment covered by this contract. ECPs must be prepared in Contractor format, and must include the following information:

a. The change priority, change classification (Class I or Class II),

and change justification.

b. A complete description of the change to be made and the need for

that change.

c. A complete listing of other Configuration Items impacted by the

proposed change and a description of the impact on those CIs.

d. Proposed changes to documents controlled by the Government.

e. Proposed serial/lot number effectivities of units to be

produced in, or retrofitted to, the proposed configuration.

f. Recommendations about the way a retrofit should be accomplished.

g. Impacts to any logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel in support of the product.

h. Impacts to the operational use of the product.

i. Complete estimated life-cycle cost impact of the proposed change.

j. Milestones relating to the processing and implementation of the

engineering change.

3.18 Mercury Free - Mercury and mercury containing compounds must not be intentionally added or come in direct contact with hardware or supplies furnished under this contract. Mercury contamination of the material will be cause for rejection.

3.19 NAVSEA 0948-LP-045-7010 - Any applicable requirements of NAVSHIPS 4410.17,NAVSEA 0948-LP-045-7010, or 0948-045-7010 which the contractor must meet are included in this contract/purchase order. The above documents are for GovernmentUse Only. Further

application of the above documents is prohibited.prohibited.

3.19.1 Marking of material with a Material Designator per the Drawing is also prohibited, with the exception of Fasteners. Fasteners must be marked with a Material Symbol/Designator as specified elsewhere in this contract.

^ QUALITY ASSURANCE REQUIREMENTS ^

3.20 See CDRL DI-MISC-80678 (Test Certification) - A statement of tests performed, listing the pieces tested must be furnished along with a copy of the test results. Certification must include the contractor's name, address and date, quantity inspected,

identified to the contract/purchase order and item number, and the Contractor's or authorized personnel's signature. Test certifications must reference the standard/specification, including the revision, to which the testing was performed and the acceptance

criteria used. Test procedure numbers may also be referenced on test reports. Test reports on weldments must be identified to weld joint and layer.

3.21 First Article Test/Inspection (Government) - ;Destructive; - The Contractor shall deliver ;1 (one) complete Penetrator Assembly; unit(s) to ;Receiving Officer Portsmouth Naval Shipyard, Building 240 Andre Clavette, Code 270.4 (207-438-5898) Kittery

Maine, 03904; for First Article Tests in accordance with the ;requirements of drawing 7491201 Table 7 vendor qualification tests; .

3.22 Quality System Requirements - The Contractor furnishing items under this contract/purchase order must provide and maintain a quality system in accordance with ISO-9001 as amplified or modified herein, with the calibration system requirements of ISO-10012

or ANSI-Z540.3 with ISO-17025. A Quality System in accordance with MIL-I-45208, with the calibration system requirements of MIL-STD-45662, is acceptable as an alternate.

3.22.1 The Contractor's quality system and products supplied under the system are subject to evaluation, verification inspection, and acceptance/nonacceptance by the Government representative to determine the system's effectiveness in meeting the quality

requirements established in the Contract/Purchase Order.

3.22.2 The Contractor's quality system must be documented and must be available for review by the Contracting Officer or his representative prior to initiation of production and throughout the life of the contract. The Prime Contractor must, upon

notification, make his facilities available for audit by the contracting Officer or his authorized representative.

3.22.3 See CDRL DI-QCIC-81110 (Inspection System Procedures) - All suppliers of Level I/SUBSAFE (LI/SS) material are required to submit a copy of their current documented quality system procedures to the Procurement Contracting Officer (PCO) prior to award of

any contract/purchase order. Suppliers that have a copy of their current quality system procedures on file at the Procuring Activity may request the PCO waive this requirement.

3.22.4 This contract provides for the performance of Government Quality Assurance at source. The place or places of performance may not be changed without the authorization of the Procurement Contracting Officer. Upon receipt of this order, promptly

notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest Defense Contract Management Agency

(DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately.

3.22.5 Any changes made by the Contractor to a qualified quality system will require re-submittal to the PCO and concurrence by the Government Quality Assurance Representative prior to adoption.

3.23 Contractor Inspection Requirements - The Contractor must maintain adequate records of all inspections and tests. The records must indicate the nature and number of observations made, the number and type of deficiencies found, the quantities approved and

rejected and the nature of corrective action taken as appropriate. Inspection records must be traceable to the material inspected.

3.23.1 The supplier's gages, measuring and test equipment must be made available for use by the Government representative when required to determine conformance with Contract requirements. When conditions warrant, the supplier's personnel must be made

available for operations of such devices and for verification of their accuracy and condition.

3.23.2 All documents and reference data applicable to this contract must be available for review by the Government representative. Copies of documents required for Government inspection purposes must be furnished in accordance with the instructions provided

by the Government representative.

3.24 Subcontractor Inspection Requirements - The Government has the right to inspect at source, any supplies or services that were not manufactured or performed within the contractor's facility. Such inspection can only be requested by or under authorization

of the Government representative. Any purchasing documents to a subcontractor must cite the applicable portions of the contractually invoked quality system (e.g. calibration requirements), plus any product requirements that apply to the supplies being

purchased. When the Government elects to perform source inspection at the subcontractor's facility, applicable purchase documents must be annotated with the following statement: "A Government inspection is required prior to shipment from your plant. Upon

receipt of this order, promptly notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest

Defense Contract Management Agency (DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately."

3.24.1 The prime contractor's program must include procedures to assess the capability of the prospective suppliers to produce the products or supply the services in accordance with the contract, prior to the issuance of any purchase document.

3.24.2 Each sub-tier supplier of material or services for items in Section 3 of this contract must be subjected to a periodic review or audit by the Prime to determine the continued capability of the supplier to control the quality of the products or services

specified in the purchase order or contract.

3.24.3 The prime contractor must ensure that the purchased product conformsto specified purchase requirements and this contract. The type and extent of control applied to the supplier and the purchased product must be dependent upon the effect of the

purchased product on the end item represented by this contract.

3.24.4 The prime contractor must evaluate the requirements of the contractand select suppliers based on their ability to supply the product in accordance with the prime contractor's requirements and the contract. Criteria for selection and evaluation must be

established. Records of this effort must be available for review by the government.

3.24.5 The prime contractor's supplier quality assurance program must provide for a review of purchase documents to assure applicable quality requirements are included or referenced in the documentation for compliance by the supplier.

3.25 Government Furnished Material and/or Equipment (GFM/GFE) - When material or equipment is furnished by the Government, the Contractor must develop documented control procedures that require at least the following:

3.25.1 Visual examination upon receipt to detect damage during transit.

3.25.2 Inspection for completeness and proper type.

3.25.3 Verification of material quality received.

3.25.4 Periodic inspection and precautions to assure adequate storage conditions and to guard against damage from handling and deterioration during storage.

3.25.5 Functional testing, either prior to or after installation, or both, as required by the Contract to determine satisfactory operation.

3.25.6 Identification and protection from improper use or disposition.

3.25.7 Reporting to the Government, any GFM or GFE property found damaged, malfunctioning, or otherwise unsuitable for use. In the event of damage or malfunction during or after installation, the supplier must determine and record probable cause and

necessity for withholding the material from use.

3.25.8 For GFE material, and as required by the terms of the bailment agreement, the supplier must establish procedures for adequate storage, maintenance, and inspection of bailed Government material. Records of all inspection and maintenance performed on

bailed property must be maintained.

3.25.9 Material returned to the contractor must be handled as GFM.

3.26 Traceability and Certification Requirements - To assure that correct materials are installed in Level I/SUBSAFE systems, it is imperative that traceability be maintained from the material to the material certification test report and other required

Objective Quality Evidence (OQE). The material certification report must completely and accurately reflect that the material supplied meets the specified requirements. Materials requiring Traceability and Certification Data are identified within Paragraph 3,

Section C of this contract/purchase order.

3.26.1 The following provides the minimum requirements for maintaining material traceability and supplements the requirements specified in DI-MISC-81020 and elsewhere in the contract/purchase order. The Contractor must develop written procedures that

implement the material control requirements stated herein and elsewhere in this Contract/Purchase Order.

3.27 Material Traceability - The certification data report must be identified through a unique traceability number, heat-lot number, or heat-treat number, as applicable, which must also be marked on the material. This traceability marking on the material must

provide direct traceability to the material's chemical composition and mechanical properties certification data. For material produced by batch, continuous cast, or continuous pour processes, samples must be taken no less than once in every eight hours of

operation for the purpose of validating proper chemical composition and mechanical properties. Traceability must be maintained through all process operations including any subcontracted operations, to the finished component.

3.27.1 Material Marking for Traceability and Identification - The following are the minimum marking requirements. Additional/alternate marking requirements, if applicable, will be specified elsewhere in the contract/purchase order. In addition to the

marking requirements on applicable drawings and/or specifications, marking for traceability is required. All traceability markings must be permanently applied in accordance with MIL-STD-792 (except as specified below). An alternate marking method is

permissible provided it is an available option in the contractually invoked specification or drawing, except in instances where the material has been modified by this contract/purchase order and differs from that specified in the specification or drawing.

3.27.2 Traceability markings for items with precision machined or plated surfaces, or material with suitable marking surface areas less than 3/8 inches square (either 3/8" x 3/8" or an area equal to 0.1406 inches square) must be applied to a durable tag and

the tag securely affixed to the material.

3.27.3 Traceability markings must be maintained through assembly, and whenever possible must be visible after assembly. For items where the marking is not visible after assembly, a durable tag must be securely attached to the assembly identifying the part

number, piece number, traceability number, and the location of the permanent mark.

3.27.4 Marking must be legible and must be located so as to not affect the form, fit, and function of the material. ; ;

3.28 See CDRL DI-MISC-81020 (Chemical and Mechanical) - Material Certification - In addition to the certification data requirements specified in DI-MISC-81020, the following material certification requirements apply:

3.28.1 Quantitative chemical and mechanical analysis of material traceable to traceability markings is required. Material certification test reports must include the class, form, condition, grade, type, finish, and/or composition, as applicable, of the

material supplied.

3.28.2 Re-identification and re-certification of material is required when the material is subjected to a process which alters it's properties. If the starting material or raw stock is processed in a manner that will not affect its chemical composition or

mechanical properties, the original certifications for the chemical composition and mechanical properties, as required by the material specification, are acceptable. Re-certification of the chemical or mechanical properties is required if a process is used

during fabrication that alters the original properties of the material (e.g. alloying, heat treating, or forming). In these instances, the properties of the material must be re-determined and documented to reflect the altered condition. The altered material

must be uniquely re-identified. The properties thus determined and documented, are required for final certification and must conform to the material specification or the contract/purchase order requirements. When only the mechanical properties are altered,

the original certification forchemical composition must be overstamped and annotated with the unique traceability material and at a minimum contain the information below.

TRACEABILITY MARKING ________________________________________________

(marking on finished item)

IS FABRICATED FROM RAW MATERIAL IDENTIFIED TO

HEAT/LOT NUMBER ______________ AND HEAT TREAT NUMBER _____________________

(when applicable)

_________________________________________ DATE _____________________

(name and signature of auth. co. rep.)

3.28.3 Material certification data forwarded by the manufacturer must contain a signed certification that the report results represent the actual attributes of the material furnished and indicate full compliance with all applicable specification and contract

requirements. Transcription of certification data is prohibited.

3.28.4 Statements on material certification documents must be positive and unqualified. Disclaimers such as "to the best of our knowledge" or "we believe the information contained herein is true" are not acceptable.

3.28.5 If material is received without the required certification papers or with incorrect/missing data on the certification papers, the material will be rejected.

3.29 Material Handling - The written material control process must include the following:

3.29.1 All raw materials must have traceability markings (except as specified below).

3.29.2 Stored raw materials requiring traceability must be segregated to preclude intermingling with materials not requiring traceability.

3.29.3 When traceability markings will be removed by a manufacturing or fabrication process, the marking must be recorded prior to removal and be immediately restored upon completion of the process. If this cannot be done or is impractical, an appropriate

material control procedure (such as a bag and tag, tagging, and/or tote box control) must be employed. The material control procedure must provide a method of positive control to preclude commingling of heats/lots or loss of traceability. The traceability

marking must be reapplied upon completion of the final manufacturing process.

3.29.4 Brazing or weld filler metals for strength welds forming or integral with pressure containing components or assemblies requiring traceability must be verified to be the correct material, and type or grade, as applicable, prior to consumption. At a

minimum, material verification must consist of inspection of material test reports for conformance to specified requirements. Control of welding and brazing filler metals must be maintained to the point of consumption to assure use of the correct type and

grade. Markings and traceability requirements do not apply to brazing and weld filler metals after consumption. It is the responsibility of the prime contractor to ensure conformance with the above requirements on welds performed by their subcontractors.

3.29.5 Purchase orders for raw material must specify that the material be traceable to material certification test reports by traceability markings on the material and identified on the test reports. The certification data requirements contained in

DI-MISC-81020 must be invoked by the prime contractor on all subcontractors supplying Level I material.

3.29.6 The material control process must include requirements for the maintenance of traceability for items sent out for subcontracted operations. If such operations would remove traceability markings, purchase or work orders must specify a method and marking

location for remarking. The contractor must also ensure that subcontractor production controls are adequate to preclude commingling of materials during processing.

3.30 Receiving inspection -

3.30.1 Products and services produced by sub-tier suppliers for incorporation in the contract end item must be subject to inspection or audit at the time of receipt by the prime prior to further processing within the prime contractor's plant or shipment to

another location.

3.30.2 Receiving Inspection must include as a minimum -

Verification that the traceability marking on the material agrees with that on the certification test reports.

Verification that certification test reports are legible and complete.

Verification that the contents of the certification test reports are in compliance with the contractually invoked specifications and requirements.

3.31 Discrepancy reporting -

3.31.1 Nonconforming products from sub-tier suppliers must be identified and processed in accordance with the prime contractor's procedures for controlling nonconforming products. The prime contractor must report the receipt of any nonconforming products to

the responsible sub-tier supplier in accordance with established procedures. Nonconforming material records must be maintained and available for review by the government Quality Assurance Representative (QAR).

3.32 Final Inspection - The following inspections must be performed prior to Government inspection and acceptance.

3.32.1 Material Sampling - Material must be inspected for form, fit, and function. Lot acceptance must be based on zero defects and lot rejection based on one defect. The sample size must be in accordance with the sampling plan(s) in the applicable military

specification or standard, federal specification or standard, or drawing to which the material was manufactured. In the absence of such sampling plans, sampling inspection must be per ANSI/ASQ-Z1.4, general inspection level II (for sample size selection code),

table IIA (for sample size).

SMALL LOT SIZES - For lot sizes of fifty or less, the minimum sample size must be eight units. For lot sizes of eight or less, the sample size must be one hundred percent of the lot.

3.32.2 The Manufacturer may elect to use Statistical Process Control (SPC) to assure product quality in lieu of the above attribute sampling plan, provided that the SPC methodology/system used provides acceptable products to the Government. However, the

Government/Navy Receipt Inspection Activity may perform their acceptance inspection of the material using the attribute sampling plan outlined above.

3.32.3 All data concerning material verification (chemical, mechanical or physical properties), traceability (material certifications to material marking), and nondestructive test (NDT) certifications for material must be 100% inspected. The certification

test reports must also be 100% inspected for completeness and legibility.

3.32.4 All material requiring traceability must be 100% inspected for traceability marking and that the marking is legible.

3.33 Welding Requirements - When production or repair welding is required, the applicable welding procedure(s) and qualification data must be submitted for review and approval. In addition, the CONSUMED WELD METAL C of C as defined below must be submitted as

part of the certification OQE package submitted by the Contractor.

Note: These requirements do not apply to tack/spot welds.

3.33.1 Approval of the Contractor's qualification data must be obtained prior to performing any welding (production or repair).

3.33.2 If the Contractors qualification data has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the procedures and qualification data report to expedite the approval process. The

approval letter must reference the applicable welding procedure and qualification data report identification/number. Prior approval does not guarantee acceptance for this or any future contracts. As far as practical, all procedures for the contract must be

submitted at the same time. Welding procedures and qualification data must be submitted in a commercially available electronic format such as Adobe Acrobat PDF. The contractor must state the applicability of each weld procedure and qualification data submitted,

citing the drawing number and pieces to be welded. (i.e. ''WP-123 and QD-123 are submitted for the weld joint between pieces 1 and 2 on drawing ABC'.' WP-456 and QD-456 are submitted for the hardfacing of piece 3 on drawing XYZ'')

3.33.3 The PCO's authorization for the use of weld procedure(s) and qualification data for the specific application as submitted does not mitigate the vendors responsibility to comply with the requirements of S9074-AQ-GIB-010, S9074-AR-GIB-010A/278,248d the

contract.

3.33.4 Authority for the repair of Special Repairs in castings, the repair of wrought material, or the repair of forged material must be obtained via request for waiver from the Procurement Contracting Officer. This request must describe the defect; including

size, depth, location, and a description of the proposed repair. Repairs deemed minor or nominal in accordance with S9074-AR-GIB-010/278 can be made at contractor discretion in accordance with S9074-AR-GIB-010/278 requirements; however, Weld Procedure

Specification (WPS) and Procedure Qualification Record (PQR) submittals are still required. This request for NAVSUP-WSS Contracts must be submitted via the Electronic Contractor Data Submission (ECDS) application.

3.33.5 Any new procedure qualification performed under this Contract will require the vendor to provide a minimum 72 hour notification to DCMA with an offer to observe the welding of the test assemblies. The 72 hour time limit may be modified upon mutual

agreement between the vendor and DCMA.

3.33.6 When drawings require hardfacing surface Iron or Nickel content not to exceed 5%, the contractor must verify surface Iron or Nickel content by performing chemical testing as defined by the applicable drawing. The chemical test results must be submitted

as part of the qualification data.

3.33.7 Additional qualification requirements for production hardfacing thickness less than 1/8-inch: Macro-etch (or legible photomacrographs clearly showing the fusion area) must be submitted for review and show consistent, minimized dilution. All essential

elements and any elements not listed in S9074-AQ-GIB-010/248 that influence dilution must be in the qualification data and weld procedure, with strict limits placed on each essential element.

3.33.8 Preparation and retention of weld records is required, as specified by paragraph 4.1.3 of S9074-AR-GIB-010A/278.

3.33.9 When production or repair welding is required on titanium materials, theapplicable fabrication plan, facilities procedure, training plan, and active welder qualification must also be submitted for review and approval.

3.33.10 If the contractor's fabrication plan, facilities procedure, training plan, or active welder qualification has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the applicable

documentation to expedite the approval process. The approval letter must reference the applicable documentation. Prior approval does not guarantee acceptance for this or any future contracts. The contractor's fabrication plan, facilities procedure, training

plan, and active welder qualification must be submitted at the same time as the applicable welding procedure(s) and weld procedure qualification data. All documentation must be submitted in a commercially available electronic format, such as Adobe Acrobat PDF.

3.33.11 A Certificate of Compliance is required for all weld filler metals used for production or repair welding, and must include the following:

a) Filler Metal LOT number(s)

b) Specification and Type

c) A positive statement that the vendor has obtained OQE and verified that each LOT of weld filler material conforms to specification requirements.

d) A positive statement verifying that the weld filler metals were the correct material type or grade prior to consumption.

3.33.12 When production welds or repair welds are performed by a subcontractor, the requirement for submission of all certification documentation required herein must be passed down to the subcontractor.

3.34 See CDRL DI-MISC-80678 (Special Emphasis C of C) - The certificate of compliance must show traceability to the marking applied on each individual item, and must contain the following information:

1. Contractor's name, address and date.

2. The contract/purchase order number (for example: N00104-11-P-FA12)

3. The National Stock Number (NSN). The 18 character National Stock Number for Special Emphasis Material includes the two digit COG, the four digit FSC, the 9 digit NIIN, and the two digit SMIC

(for example: 1H 4820 012345678 L1) ("N/A" when Not Applicable).

4. Lubricants, sealants, anti-seize, and/or thread locking compounds ("N/A" when Not Applicable).

5. Certification that O-rings, packing, gaskets, or other elastomeric products were installed in a compressed state within an assembly or sub-assembly, prior to expiration of the shelf life ("N/A" when Not Applicable).

6. Manufacturer's compound number ("N/A" when Not Applicable).

7. When weld procedure submittal is required by the contract, a statement that the approval date of the qualification data precedes any production or repair welding performed on this Contract. ("N/A" when Not Applicable).

8. A statement to the effect that all items furnished on this contract are in full compliance with the specifications and requirements and list each contractually invoked conformance/compliance test performed by name and that it was performed

satisfactorily.

9. Contractor's or authorized personnel's signature.

4. QUALITY ASSURANCE

4.1 Notes to DCMA QAR and the Contractor -

4.1.1 DCMA QAR and the Contractor for proprietary designs - Departures from Contractor imposed requirements, not specifically covered by the contract, must be judged individually on the basis of the effect, if any, on contractual requirements. When there is a

disagreement between the Contractor and the Government representative as to the effect on contractual requirements, the departure must be considered a nonconformance and be submitted to the PCO for disposition.

4.1.2 DCMA QAR and the Contractor for proprietary designs - All records of departures from Contractor imposed requirements must be maintained and available for review at the Contractor's facility. A copy must be given to the local Government representative. A

record of these departures, traceable to the applicablepart number and contract number must be submitted to the PCO.

4.1.3 DCMA QAR and the Contractor for proprietary designs - For proprietary designs, the contractor's part numbers are acceptable for reference only. The delivered material must conform to all drawings, specifications, and other contractual requirements.

4.1.4 DCMA QAR - It is the responsibility of DCMA QAR to review Non-Destructive Testing (NDT) procedures for NAVSUP Contracts/Purchase Orders.

4.1.5 DCMA QAR and the Contractor - The ECDS (Electronic Contractor Data Submission) system is available for certain data submissions and to submit questions and clarifications, and waiver requests on Contracts and Solicitations. ECDS can be found at:

https://register.nslc.navy.mil/

5. PACKAGING

5.1 Preservation, Packaging, Packing and Marking - Preservation, Packaging, Packing and Marking must be in accordance with the Contract/Purchase Order Schedule and as specified below.

MIL-STD 2073 PACKAGING APPLIES AS FOUND ELSEWHERE IN THE SCHEDULE

6. NOTES

6.1 Several definitions of terms that apply to CSI items are listed below. All terms may not apply to every item.

6.1.1 The ECDS (Electronic Contractor Data Submission) system is at: https://register.nslc.navy.mil/ This application will require advance registration using a PKI Digital Certificate on a CAC. A Vendor User Guide is available as CSD001 in the CSD

(Contract Support Document) Library within ECDS.

6.1.2 Critical Safety Item (CSI) - Any ship part, assembly, or support equipment containing a critical characteristic whose failure, malfunction, or absence of which coul

Update #10 ·

ITEM UNIQUE IDENTIFICATION AND VALUATION (MAR 2016)|19||||||||||||||||||||

HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT (NAVICP REVIEW FEB 1991)(FEB 1999)|1|SEE SPECIFICATIONS ON SECTION C AND E |

INSPECTION OF SUPPLIES--FIXED-PRICE (AUG 1996)|2|||

INSPECTION AND ACCEPTANCE - SHORT VERSION|8|||||||||

TIME OF DELIVERY (JUNE 1997)|20|001|12|200||||||||||||||||||

GENERAL INFORMATION-FOB-DESTINATION|1|A|

WIDE AREA WORKFLOW PAYMENT INSTRUCTIONS (DEC 2018)|16|INVOICE AND RECEIVING REPORT COMBO|N/A|TBD|N00104|TBD|TBD|N50286|TBD|133.2||N/A|CERTIFICATION - N39040|||||

NAVY USE OF ABILITYONE SUPPORT CONTRACTOR - RELEASE OF OFFEROR INFORMATION (3-18))|1||

EQUAL OPPORTUNITY (SEP 2016)|2|||

WARRANTY OF SUPPLIES OF A NONCOMPLEX NATURE (JUNE 2003)|6|1 YEAR |365 DAYS AFTER LAST DELIVERY UNDER THIS CONTRACT |||||

WARRANTY OF DATA--BASIC (MAR 2014)|2|||

BUY AMERICAN --FREE TRADE AGREEMENTS--BALANCE OF PAYMENTS PROGRAM - BASIC(DEVIATION 2020-O0019) (JUL 2020))|3||||

NOTICE OF TOTAL SMALL BUSINESS SET-ASIDE (OCT 2020)(DEVIATION 2020-O0008)|1||

ALTERNATE A, ANNUAL REPRESENTATIONS AND CERTIFICATIONS (NOV 2020)|13||||||||||||||

BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM CERTIFICATE (DEVIATION 2020-O0019) (JUL 2020))|3||||

BUY AMERICAN-BALANCE OF PAYMENTS PROGRAM CERTIFICATE-BASIC (NOV 2014)|1||

ANNUAL REPRESENTATIONS AND CERTIFICATIONS (SEP 2021)|13|335931|500||||||||||||

NOTICE OF PRIORITY RATING FOR NATIONAL DEFENSE, EMERGENCY PERPARDENESS, AND ENRGY PROGAM USE (APRIL 2008))|2||X|

EVALUATION CRITERIA AND BASIS FOR AWARD-|1||

Packaging updated.

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 17 Febrary 2026.

\

The qty has been decreased.

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 6 November 2025.

\

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 27 October 2025.

\

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 25 April 2024.

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 25 March 2025.

The small business set aside is dissolved.

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 30 December 2024.

The POC has changed to noelle.m.smith10.civ@us.navy.mil

\

1. This Amendment is being released to update the TDP to the latest verison.

2. The receipt of quotes is hereby extended to 09 FEB 2024.

\

1. This amendment is being released to extend the receipt of quotes to 27 APRIL 2022 at 4:00PM local time.

1. This amendmentis issued to extend the receipt of quotes to 10 MAR 2022 at 4:00 PM local time.

1. This amendment is issued to extend the receipt of quotes to 18 FEB 2022 at 4:00 PM local time.

1.DD1423 Data Item A001 (Inspection and Test Plan) may be waived if already on file at NAVSUP WSS Mechanicsburg.

2. All contractual documents (i.e. contracts, purchase orders, task orders,delivery orders, and modifications) related to the instant procurement are considered to be "issued" by the Government when copies are either deposited in the mail, transmitted by

facsimile, or sent by other electronic commerce methods, such as email. The Government's acceptance of the contractor's proposal constitutes bilateral agreement to "issue" contractual documents as detailed here in.

3.The following proposed delivery schedule applies:

Submission of all certification data CDRLS 20 days prior to delivery.

PNSY review/acceptance of certification CDRLS 6 working days after receipt

Final delivery of material (200 days)

4.NAVSUP WSS Mech will be considering past performance in the evaluation of offers. See Clause 252.213-7000.

5. Drawings associated with this solicitation will be made available on the newbeta.SAM website, but will be restricted access which needs to be approved. Once access has been requested, interested vendors should email the POC listed on the solicitation to inform

them of the request.

6. This requirement falls under the Special Emergency Procurement Authority(SEPA) in accordance with 41 U.S.C. 1903 and Class Deviation 2018-O0013.

1. SCOPE

1.1 The material covered in this contract/purchase order will be used in a crucial shipboard system. The use of incorrect or defective material would create a high probability of failure resulting in serious personnel injury, loss of life, loss of vital

shipboard systems, or loss of the ship itself. Therefore, the material has been designated as SPECIAL EMPHASIS material (Level I, Scope of Certification, or Quality Assured) and special control procedures are invoked to ensure receipt of correct material.

2. APPLICABLE DOCUMENTS

2.1 Order of Precedence - In the event of a conflict between the text of this contract/purchase order and the references and/or drawings cited herein, the text of this contract/purchase order must take precedence. Nothing in this contract/purchase order,

however, must supersede applicable laws and regulations unless a specific exemption has been obtained.

2.2 Applicable Documents - The document(s) listed below form a part of this contract/purchase order including modifications or exclusions.

2.2.1 Specification Revisions - The specification revisions listed under "Documents References" below are the preferred revision. Older and/or newer r evisions are acceptable when listed within Contract Support Library Reference Number CSD155 in ECDS (Electric

Contractor Data Submission) at: ht tps://register.nslc.navy.mil/. This is to allow Contractors to use certain acceptable older specification revisions to purge their existing stock of material certified to those older revisions or to use newer specification

revisions when material is certified to newly released revisions,without requiring the submittal of waiver/deviation requests for each specification revision on every contract. Revisions of specifications reflecting editorial and/or re-approval (e.g. E2009,

R2014, etc.) are considered inconsequential, but are acceptable when their revisions are listedwithin CSD155 or elsewhere within this contract.

2.2.2 Documents, drawings, and publications supplied are listed under "Drawing Number". These items should be retained until an award is made.

2.2.3 "Document References" listed below must be obtained by the Contractor. Ordering information is included as an attachment to this contract/purchase order.

DRAWING DATA=EB-4707 |96169| A|SP |D|0001 | A|49998|0034417

DRAWING DATA=EB-4707 |96169| A|SP |D|0002 | A|49998|0010228

DRAWING DATA=EB-4707 |96169| A|SP |D|0003 | A|49998|0009688

DRAWING DATA=EB-4707 |96169| A|SP |D|0004 | A|49998|0015196

DRAWING DATA=EB-4707 |96169| A|SP |D|0005 | A|49998|0042460

DRAWING DATA=EB-4707 |96169| A|SP |D|0006 | A|49998|0013600

DRAWING DATA=EB-4707 |96169| A|SP |D|0007 | A|49998|0025918

DRAWING DATA=EB-4707 |96169| A|SP |D|0008 | A|49998|0027475

DRAWING DATA=EB-4707 |96169| A|SP |D|0009 | A|49998|0035849

DRAWING DATA=EB-4707 |96169| A|SP |D|0010 | A|49998|0026286

DRAWING DATA=EB-4707 |96169| A|SP |D|0011 | A|49998|0027109

DRAWING DATA=EB-4707 |96169| A|SP |D|0012 | A|49998|0040703

DRAWING DATA=EB-4707 |96169| A|SP |D|0013 | A|49998|0040998

DRAWING DATA=EB-4707 |96169| A|SP |D|0014 | A|49998|0043207

DRAWING DATA=EB-4707 |96169| A|SP |D|0015 | A|49998|0037818

DRAWING DATA=EB-4707 |96169| A|SP |D|0016 | A|49998|0020883

DRAWING DATA=H415-8111D14 |53711| A|ER |D|0001 | A|49998|0168074

DRAWING DATA=H415-8111E09 |53711| A|ER |D|0001 | A|49998|0154762

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0001 | A|49998|0031197

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0002 | A|49998|0025576

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0003 | A|49998|0007912

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0004 | A|49998|0026981

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0005 | A|49998|0023648

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0006 | A|49998|0020727

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0007 | A|49998|0013911

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0008 | A|49998|0018514

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0009 | A|49998|0007227

DRAWING DATA=5613012 |53711| A| |D|0001 | A|49998|0052810

DRAWING DATA=5613013 |53711| A| |D|0001 | A|49998|0042555

DRAWING DATA=5613013 |53711| A| |D|0002 | A|49998|0029366

DRAWING DATA=5613014 |53711| A| |D|0001 | A|49998|0028750

DRAWING DATA=5613015 |53711| A| |D|0001 | A|49998|0037962

DRAWING DATA=5613016 |53711| A| |D|0001 | A|49998|0023314

DRAWING DATA=5613017 |53711| A| |D|0001 | A|49998|0019951

DRAWING DATA=5613018 |53711| A| |D|0001 | A|49998|0020757

DRAWING DATA=5613019 |53711| A| |D|0001 | A|49998|0016629

DRAWING DATA=5613020 |53711| A| |D|0001 | A|49998|0018114

DRAWING DATA=5613021 |53711| A| |D|0001 | A|49998|0020600

DRAWING DATA=5613022 |53711| A| |D|0001 | A|49998|0024067

DRAWING DATA=5613023 |53711| A| |D|0001 | A|49998|0020930

DRAWING DATA=5613024 |53711| A| |D|0001 | A|49998|0027302

DRAWING DATA=5613025 |53711| A| |D|0001 | A|49998|0022685

DRAWING DATA=5613029 |53711| A| |D|0001 | A|49998|0026824

DRAWING DATA=7066213 |53711| G| |D|0000.A | G|49998|0027293

DRAWING DATA=7066213 |53711| G| |D|0000.0A | E|49998|0386749

DRAWING DATA=7066213 |53711| G| |D|0001 | G|49998|9999999

DRAWING DATA=7066213 |53711| G| |D|0002 | E|49998|0540066

DRAWING DATA=7066213 |53711| G| |D|0002.1 | G|49998|0045821

DRAWING DATA=7066213 |53711| G| |D|0002.2 | G|49998|0034633

DRAWING DATA=7066213 |53711| G| |D|0003 | C|49998|0264535

DRAWING DATA=7066213 |53711| G| |D|0004.1 | G|49998|0059812

DRAWING DATA=7066213 |53711| G| |D|0004.10 | G|49998|0078310

DRAWING DATA=7066213 |53711| G| |D|0004.11 | G|49998|0082951

DRAWING DATA=7066213 |53711| G| |D|0004.12 | G|49998|0086449

DRAWING DATA=7066213 |53711| G| |D|0004.13 | G|49998|0036956

DRAWING DATA=7066213 |53711| G| |D|0004.2 | G|49998|0068459

DRAWING DATA=7066213 |53711| G| |D|0004.3 | G|49998|0071461

DRAWING DATA=7066213 |53711| G| |D|0004.4 | G|49998|0068557

DRAWING DATA=7066213 |53711| G| |D|0004.5 | G|49998|0061836

DRAWING DATA=7066213 |53711| G| |D|0004.6 | G|49998|0060836

DRAWING DATA=7066213 |53711| G| |D|0004.7 | G|49998|0066673

DRAWING DATA=7066213 |53711| G| |D|0004.8 | G|49998|0069478

DRAWING DATA=7066213 |53711| G| |D|0004.9 | G|49998|0078787

DRAWING DATA=7066213 |53711| G| |D|0005.1 | G|49998|0048454

DRAWING DATA=7066213 |53711| G| |D|0005.2 | G|49998|0046599

DRAWING DATA=7066213 |53711| G| |D|0005.3 | G|49998|0048007

DRAWING DATA=7066213 |53711| G| |D|0005.4 | G|49998|0047993

DRAWING DATA=7066213 |53711| G| |D|0006.1 | G|49998|0060854

DRAWING DATA=7066213 |53711| G| |D|0006.2 | G|49998|0064253

DRAWING DATA=7066213 |53711| G| |D|0006.3 | G|49998|0053616

DRAWING DATA=7066213 |53711| G| |D|0006.4 | G|49998|0043734

DRAWING DATA=7066213 |53711| G| |D|0006.5 | G|49998|0054556

DRAWING DATA=7066213 |53711| G| |D|0006.6 | G|49998|0051176

DRAWING DATA=7066213 |53711| G| |D|0006.7 | G|49998|0059712

DRAWING DATA=7066213 |53711| G| |D|0006.8 | G|49998|0046241

DRAWING DATA=7066213 |53711| G| |D|0007.1 | G|49998|0026452

DRAWING DATA=7066213 |53711| G| |D|0007.10 | G|49998|0045606

DRAWING DATA=7066213 |53711| G| |D|0007.11 | G|49998|0045291

DRAWING DATA=7066213 |53711| G| |D|0007.12 | G|49998|0044279

DRAWING DATA=7066213 |53711| G| |D|0007.13 | G|49998|0044338

DRAWING DATA=7066213 |53711| G| |D|0007.14 | G|49998|0042833

DRAWING DATA=7066213 |53711| G| |D|0007.15 | G|49998|0043556

DRAWING DATA=7066213 |53711| G| |D|0007.16 | G|49998|0044068

DRAWING DATA=7066213 |53711| G| |D|0007.17 | G|49998|0044285

DRAWING DATA=7066213 |53711| G| |D|0007.18 | G|49998|0043993

DRAWING DATA=7066213 |53711| G| |D|0007.19 | G|49998|0043250

DRAWING DATA=7066213 |53711| G| |D|0007.2 | G|49998|0044549

DRAWING DATA=7066213 |53711| G| |D|0007.20 | G|49998|0042219

DRAWING DATA=7066213 |53711| G| |D|0007.21 | G|49998|0045212

DRAWING DATA=7066213 |53711| G| |D|0007.22 | G|49998|0046027

DRAWING DATA=7066213 |53711| G| |D|0007.23 | G|49998|0043602

DRAWING DATA=7066213 |53711| G| |D|0007.24 | G|49998|0042852

DRAWING DATA=7066213 |53711| G| |D|0007.25 | G|49998|0038801

DRAWING DATA=7066213 |53711| G| |D|0007.26 | G|49998|0024962

DRAWING DATA=7066213 |53711| G| |D|0007.3 | G|49998|0045743

DRAWING DATA=7066213 |53711| G| |D|0007.4 | G|49998|0044250

DRAWING DATA=7066213 |53711| G| |D|0007.5 | G|49998|0043828

DRAWING DATA=7066213 |53711| G| |D|0007.6 | G|49998|0046947

DRAWING DATA=7066213 |53711| G| |D|0007.7 | G|49998|0047703

DRAWING DATA=7066213 |53711| G| |D|0007.8 | G|49998|0050956

DRAWING DATA=7066213 |53711| G| |D|0007.9 | G|49998|0045523

DRAWING DATA=7066213 |53711| G| |D|0008.1 | G|49998|0027996

DRAWING DATA=7066213 |53711| G| |D|0008.10 | G|49998|0054893

DRAWING DATA=7066213 |53711| G| |D|0008.11 | G|49998|0055410

DRAWING DATA=7066213 |53711| G| |D|0008.12 | G|49998|0055162

DRAWING DATA=7066213 |53711| G| |D|0008.13 | G|49998|0055061

DRAWING DATA=7066213 |53711| G| |D|0008.14 | G|49998|0054211

DRAWING DATA=7066213 |53711| G| |D|0008.15 | G|49998|0053424

DRAWING DATA=7066213 |53711| G| |D|0008.16 | G|49998|0053356

DRAWING DATA=7066213 |53711| G| |D|0008.17 | G|49998|0056310

DRAWING DATA=7066213 |53711| G| |D|0008.18 | G|49998|0056136

DRAWING DATA=7066213 |53711| G| |D|0008.19 | G|49998|0054113

DRAWING DATA=7066213 |53711| G| |D|0008.2 | G|49998|0053446

DRAWING DATA=7066213 |53711| G| |D|0008.20 | G|49998|0032469

DRAWING DATA=7066213 |53711| G| |D|0008.3 | G|49998|0051555

DRAWING DATA=7066213 |53711| G| |D|0008.4 | G|49998|0052356

DRAWING DATA=7066213 |53711| G| |D|0008.5 | G|49998|0051357

DRAWING DATA=7066213 |53711| G| |D|0008.6 | G|49998|0051958

DRAWING DATA=7066213 |53711| G| |D|0008.7 | G|49998|0054847

DRAWING DATA=7066213 |53711| G| |D|0008.8 | G|49998|0054832

DRAWING DATA=7066213 |53711| G| |D|0008.9 | G|49998|0053989

DRAWING DATA=7066213 |53711| G| |D|0009.1 | G|49998|0062838

DRAWING DATA=7066213 |53711| G| |D|0009.2 | G|49998|0062044

DRAWING DATA=7066213 |53711| G| |D|0009.3 | G|49998|0062475

DRAWING DATA=7066213 |53711| G| |D|0009.4 | G|49998|0064898

DRAWING DATA=7066213 |53711| G| |D|0009.5 | G|49998|0065634

DRAWING DATA=7066213 |53711| G| |D|0009.6 | G|49998|0065095

DRAWING DATA=7066213 |53711| G| |D|0009.7 | G|49998|0064683

DRAWING DATA=7066213 |53711| G| |D|0009.8 | G|49998|0065648

DRAWING DATA=7066213 |53711| G| |D|0009.9 | G|49998|0042105

DRAWING DATA=7066213 |53711| G| |D|0010 | A|49998|0375877

DRAWING DATA=7066213 |53711| G| |D|0011 | G|49998|0092692

DRAWING DATA=7066213 |53711| G| |D|0012 | G|49998|0227173

DRAWING DATA=7066213 |53711| G| |D|0013 | G|49998|0090766

DRAWING DATA=7066213 |53711| G| |D|0014 | G|49998|0102650

DRAWING DATA=7066213 |53711| G| |D|0015 | G|49998|0124935

DRAWING DATA=7066213 |53711| G| |D|0016 | G|49998|0153611

DRAWING DATA=7066213 |53711| G| |D|0017 | G|49998|0136497

DRAWING DATA=7066213 |53711| G| |D|0018 | G|49998|0023482

DRAWING DATA=7350438 |53711| -| |D|0001 | -|49998|0039701

DRAWING DATA=7491201 |53711| -| |D|0001 | -|49998|0027720

DRAWING DATA=7491201 |53711| -| |D|0002 | -|49998|0051607

DRAWING DATA=7491201 |53711| -| |D|0003 | -|49998|0043155

DRAWING DATA=7491201 |53711| -| |D|0004 | -|49998|0068050

DRAWING DATA=7491201 |53711| -| |D|0005 | -|49998|0017950

DRAWING DATA=7491201 |53711| -| |D|0006 | -|49998|0069326

DRAWING DATA=7491201 |53711| -| |D|0007 | -|49998|0047752

DOCUMENT REF DATA=FED-STD-H28 | | |B |190424|A| | |

DOCUMENT REF DATA=FED-STD-H28 |0020| |B |941221|A| |01|

DOCUMENT REF DATA=ANSI/ASQ Z1.4 | | | |080101|A| | |

DOCUMENT REF DATA=ASTM-B150 | | | |190401|A| | |

DOCUMENT REF DATA=QQ-N-286 | | |G |001207|A| | |

DOCUMENT REF DATA=MIL-STD-792 | | |F |060519|A| | |

DOCUMENT REF DATA=MIL-STD-2035 | | |A |950515|A| | |

DOCUMENT REF DATA=MIL-STD-2132 | | |F |080310|F| |01|

DOCUMENT REF DATA=SAE AMS 5666 | | |J |161101|A| | |

DOCUMENT REF DATA=ISO_9001 | | | |081115|A| | |

DOCUMENT REF DATA=ISO10012 | | | |030415|A| | |

DOCUMENT REF DATA=ISO/IEC 17025 | | | |050515|A| | |

DOCUMENT REF DATA=MIL-I-45208 | | |A |810724|A| 1| |

DOCUMENT REF DATA=MIL-STD-45662 | | |A |880801|A| | |

DOCUMENT REF DATA=A-A-59004 | | |B |181118|A| | |

DOCUMENT REF DATA=ANSI/NCSL Z540.3 | | | |130326|A| | |

DOCUMENT REF DATA=0900-LP-001-7000 | | | |810101|C| |01|

DOCUMENT REF DATA=S9074-AQ-GIB-010/248 | | |1 |191112|A| | |

DOCUMENT REF DATA=T9074-AS-GIB-010/271 | | |1 |140911|A| | |

DOCUMENT REF DATA=S9074-AR-GIB-010A/278 (CHG A) | | | |130214|A| | |

3. REQUIREMENTS

3.1 ;The Penetrator Assembly must be in accordance with Naval Sea Systems Command Drawing 7066213, Part Number 021, Assembly EHP 1, Naval Sea Systems Command Drawing 5613012 and Naval Sea Systems Command Drawing 7491201, and all Electric Boat ERs provided

with this Contract/Purchase Order except as amplified or modified herein.;

3.2 ;Marking of MIC number by the manufacturer is not required.;

3.3 ;Mechanical properties must be in accordance with ASTM-B150 in lieu of drawing 7491201 paragraph 1.1.4 where starting material greater than 3 inches in diameter is required.;

3.4 ;The FAT sample(s) must not be delivered against the contract quantity.;

3.5 First Article Approval (Government Testing) - First Article Test (FAT) and approval is required.

3.6 ;Penetrator wiring must be modified per EB Specification 4707.

Hook up of the penetrator conductors to the penetrator header assembly must follow the color code convention of EB Specification 4707. Inboard ends of wires and shields extending from the penetrator header assembly must be marked with the pin number to which

they are attached.

The correct quantity for the coax connector, item 4 on drawing 5613014, is 4;

3.7 Material for Parts Requiring Certification - Quantitative chemical and mechanical analysis is required for the parts listed below unless specifically stated otherwise:

Part - ;Body, Part Number 3, on Drawing 5613012, with details on Drawing 5613013 and ERH415-8111E179;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 5613013);

Part - ;Nut, Part Number 5 on Drawing 5613012 with details on Drawing 5613015;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 5613015);

Part - ;Header, Part Number 1 on Drawing 5613014 with details on Drawing 7350438;

Material - ;Inconel 625 in accordance with SAE-AMS-5666 (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 7350438);

Part - ;Washer, Part Number 12 on Drawing 5613012 with details on Drawing 5613024;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical properties in accordance with Certification Requirements Note 2 on Drawing 5613024);

3.8 Testing Certification - Certifications are required for the following tests on the items listed below. Additional testing on other piece parts (if any) per applicable drawings and specifications is still required, but certifications are only required as

listed below.

Test - ;Dye Penetrant Inspection;

Item - ;Body, Part Number 3; Nut, Part Number 5; and Washer, Part Number 12 on Drawing 5613012 and Header, Part Number 1 on Drawing 5613014;

Performance - T9074-AS-GIB-010/271

Acceptance - MIL-STD-2035

Test - Quality Conformance/Compliance Inspection

Item - ;Penetrator Assembly;

Performance - ;Drawing 7491201 Table 7;

Acceptance - ;Drawing 7491201 Table 7;

Test - Ultrasonic Inspection on Starting Material

Item - ;All Items requiring certification made from QQ-N-286 with a diameter or minimum distance between parallel surfaces of 4 inches or greater of the starting material, or when required by a drawing or specification invoked elsewhere in this contract;

Performance - T9074-AS-GIB-010/271 or MIL-STD-2132, and QQ-N-286

Acceptance - QQ-N-286

Attribute - Annealing and Age Hardening

Item - ;Body, Part Number 3; Nut, Part Number 5; and Washer, Part Number 12 on Drawing 5613012;

Performance - QQ-N-286

Test - Non-Destructive Tests

Item - ;Weld Repair and/or Production Weld (as applicable);

Performance - Per applicable fabrication specification

Acceptance - Per applicable fabrication specification

3.9 O-ring grooves and mating sealing surfaces must be inspected per the contractually invoked drawings or specifications. When the drawings or specifications do not provide specific defect criteria or state that no defects are allowed, the General Acceptance

Criteria (GAC) standard must be used for inspecting O-ring grooves and mating sealing surfaces only. Repairs to sealing surfaces and O-ring grooves with unacceptable defects may be accomplished within the limits of the size and tolerances provided in the

applicable drawing. Repairs thatwould exceed these limits require approval (including final dimensions). The data that is red lined (crossed out) is excluded from the GAC for this contract and is not to be used for acceptance or rejection criteria. The GAC

document is identified as Contract Support Library Reference Number CSD008 at https://register.nslc.navy.mil/

3.10 Slow Strain Rate Tensile Test Laboratories - The Slow Strain Rate Tensile Test of QQ-N-286 must be performed by one of the following laboratories:

Huntington Alloys, a Special Metals Company

Attn: Bill Bolenr

3200 Riverside Drive

Huntington, WV 257059

Phone: (304) 526-5889

FAX: (304) 526-5973

Metallurgical Consultants, Inc.

Attn: W. M. Buehler

4820 Caroline

PO Box 88046

Houston, TX 77288-0046

Phone: (713) 526-6351

FAX: (713) 526-2964

Naval Surface Warfare Center, Carderock Division

Attn: Eric Focht Code 614

9500 Macarthur Blvd

West Bethesda, MD 20817-5700

Phone: (301) 227-5032

FAX: (301) 227-5576

Teledyne Allvac

Attn: Dr. W. D. Cao

2020 Ashcraft Ave.

Monroe, NC 28110

Phone: (704) 289-4511

FAX: (704) 289-4269

Westmoreland Mechanical Testing and Research Inc.

Attn: Andrew Wisniewski

P.O. Box 388

Youngstown, PA 15696-0388

Mannesmann Rohrenwerke

Mannesmann Forschungsinstitut (MFI)

Attn: Dr. Weiss

Postfach 251160

47251 Duisburg

Germany

Phone: 011-49-0203-9993194

FAX: 011-49-0203-9994415

ThyssenKrupp VDM USA, Inc.

Attn: D. C. Agarwal

11210 Steeplecrest Drive, Suite 120

Houston, TX 77065-4939

Phone: (281) 955-6683

3.11 Thread Inspection Requirements - All threads on threaded parts must be inspected using appropriate inspection methods, inspection systems, and inspection gages/instruments in accordance with FED-STD-H28 series. Substitution of thecommercial equivalent

inspection in accordance with ASME B1 series is acceptable.

3.11.1 System 21 of FED-STD-H28/20 must be used as a minimum inspection requirement for threads when the design drawing or design specification does not specify an inspection requirement.

3.11.2 For Navy and Shipyard drawings, system 21 of FED-STD-H28/20 may be substituted for System 22 without further Navy approval when the design drawing invokes System 22 and does not cite governing specifications that specifically require system 22. System

22 of FED-STD-H28/20 must be used when the drawing references other governing specifications that specifically require System 22, such as certain thread types of MIL-DTL-1222.

3.11.3 A written request for concurrence must be submitted when utilizing alternative measuring equipment or measuring systems not applicable to the specified inspection system.

3.12 Thread Lubricant - Thread lubricants containing molybdenum disulfide must not be used on this material. Bacteria in water, especially seawater, causes molybdenum disulfide to break down. The by-products of the breakdown form compounds which attack the

fasteners. Anti-galling compound A-A-59004 must be used as a replacement when thread lubricant is required for assembly.

3.13 Internal Threads - All internal threads must be formed by cutting. Cold forming of internal threads is not acceptable.

3.14 Welding or Brazing - When welding, brazing, and allied processes are required, as invoked by Section C paragraph 3 requirements, they must be in accordance with S9074-AR-GIB-010A/278, 0900-LP-001-7000 for brazing of piping and pressure vessel

applications, or S9074-AQ-GIB-010/248 for brazing of other applications. For all production and repair welding and brazing, personnel and procedures must be qualified under S9074-AQ-GIB-010/248 or 0900-LP-001-7000, as applicable. Repair welding is not

permitted on ;QQ-N-286 material; . Procedures and Qualification Data must be submitted for review and approval prior to performing any welding or brazing.

3.15 The pressure tolerance must be as specified in the assembly drawing, detail drawing, design specification or elsewhere in this contract. Where pressure tolerances are not provided by drawings, specifications or specified elsewhere in this contract, the

following must be used:

For pressure tests below 100 PSIG, the pressure tolerance must be +1 PSIG / -0 PSIG.

For pressure tests at or above 100 PSIG up to and including 2500 PSIG, the pressure tolerance must be +2% / -0 PSIG rounded off to the nearest multiple of the smallest graduation on an analog test pressure gauge, not to exceed 50 PSIG.

For pressure tests above 2500 PSIG, the pressure tolerance must be +2% / -0 PSIG, rounded off to the nearest multiple of the smallest graduation on an analog test pressure gauge, not to exceed 200 PSIG.

The pressure test time tolerance must be as specified in the assembly drawing, detail drawing, design specification or elsewhere in this contract. Where pressure test time tolerances are not provided by drawings, specifications or specified elsewhere in this

contract, the following must be used:

For a test duration up to and including 1 hour, the tolerance must be +5 minutes / - 0 minutes.

For a test duration of more than 1 hour up to and including 24 hours, the tolerance must be +30 minutes / - 0 minutes.

For a test duration of more than 24 hours, the tolerance must be +60 minutes / - 0 minutes.

3.16 Certificate of Compliance - (SPECIAL EMPHASIS MATERIAL) The Contractor must prepare and submit a certificate of compliance certifying that the items/components furnished under this contract comply with the requirements of the procurement document,

including any/all invoked specifications and drawings.

3.17 Configuration Control - The Contractor must maintain the total equipment baseline configuration. For items of proprietary design, Contractor drawings showing the latest assembly configuration must be provided to the Government in electronic (C4) format.

Definitions are provided elsewhere in the Contract/Purchase Order.

3.17.1 Waivers/Deviations - All waivers and deviations, regardless of significance or classification require review and approval by the Contracting Officer. Waivers and Deviations must be designated as Critical, Major, or Minor. The Contractor must provide

a copy of this request to the QAR. Requests must include the information listed below.

a. A complete description of the contract requirement affected

and the nature of the waiver/deviation (non-conformance),

including a classification of Critical, Major, or Minor.

b. Number of units (and serial/lot numbers) to be delivered in this

configuration.

c. Any impacts to logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel or impacts to the operational use of the product.

d. Information about remedial action being taken to prevent reoccurrence

of the non-conformance.

3.17.2 All requests for Waivers/Deviations on NAVSUP-WSS Contracts must be submitted to the NAVSUP WSS Contracting Specialist via eMail.

3.17.3 ECPs - The Government will maintain configuration control and change authority for all modifications or changes affecting form, fit, function, or interface parameters of the Equipment and its sub-assemblies. The Contractor must submit an Engineering

Change Proposal (ECP) for any Class I or II changes that impact the Equipment covered by this contract. ECPs must be prepared in Contractor format, and must include the following information:

a. The change priority, change classification (Class I or Class II),

and change justification.

b. A complete description of the change to be made and the need for

that change.

c. A complete listing of other Configuration Items impacted by the

proposed change and a description of the impact on those CIs.

d. Proposed changes to documents controlled by the Government.

e. Proposed serial/lot number effectivities of units to be

produced in, or retrofitted to, the proposed configuration.

f. Recommendations about the way a retrofit should be accomplished.

g. Impacts to any logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel in support of the product.

h. Impacts to the operational use of the product.

i. Complete estimated life-cycle cost impact of the proposed change.

j. Milestones relating to the processing and implementation of the

engineering change.

3.18 Mercury Free - Mercury and mercury containing compounds must not be intentionally added or come in direct contact with hardware or supplies furnished under this contract. Mercury contamination of the material will be cause for rejection.

3.19 NAVSEA 0948-LP-045-7010 - Any applicable requirements of NAVSHIPS 4410.17,NAVSEA 0948-LP-045-7010, or 0948-045-7010 which the contractor must meet are included in this contract/purchase order. The above documents are for GovernmentUse Only. Further

application of the above documents is prohibited.prohibited.

3.19.1 Marking of material with a Material Designator per the Drawing is also prohibited, with the exception of Fasteners. Fasteners must be marked with a Material Symbol/Designator as specified elsewhere in this contract.

^ QUALITY ASSURANCE REQUIREMENTS ^

3.20 See CDRL DI-MISC-80678 (Test Certification) - A statement of tests performed, listing the pieces tested must be furnished along with a copy of the test results. Certification must include the contractor's name, address and date, quantity inspected,

identified to the contract/purchase order and item number, and the Contractor's or authorized personnel's signature. Test certifications must reference the standard/specification, including the revision, to which the testing was performed and the acceptance

criteria used. Test procedure numbers may also be referenced on test reports. Test reports on weldments must be identified to weld joint and layer.

3.21 First Article Test/Inspection (Government) - ;Destructive; - The Contractor shall deliver ;1 (one) complete Penetrator Assembly; unit(s) to ;Receiving Officer Portsmouth Naval Shipyard, Building 240 Andre Clavette, Code 270.4 (207-438-5898) Kittery

Maine, 03904; for First Article Tests in accordance with the ;requirements of drawing 7491201 Table 7 vendor qualification tests; .

3.22 Quality System Requirements - The Contractor furnishing items under this contract/purchase order must provide and maintain a quality system in accordance with ISO-9001 as amplified or modified herein, with the calibration system requirements of ISO-10012

or ANSI-Z540.3 with ISO-17025. A Quality System in accordance with MIL-I-45208, with the calibration system requirements of MIL-STD-45662, is acceptable as an alternate.

3.22.1 The Contractor's quality system and products supplied under the system are subject to evaluation, verification inspection, and acceptance/nonacceptance by the Government representative to determine the system's effectiveness in meeting the quality

requirements established in the Contract/Purchase Order.

3.22.2 The Contractor's quality system must be documented and must be available for review by the Contracting Officer or his representative prior to initiation of production and throughout the life of the contract. The Prime Contractor must, upon

notification, make his facilities available for audit by the contracting Officer or his authorized representative.

3.22.3 See CDRL DI-QCIC-81110 (Inspection System Procedures) - All suppliers of Level I/SUBSAFE (LI/SS) material are required to submit a copy of their current documented quality system procedures to the Procurement Contracting Officer (PCO) prior to award of

any contract/purchase order. Suppliers that have a copy of their current quality system procedures on file at the Procuring Activity may request the PCO waive this requirement.

3.22.4 This contract provides for the performance of Government Quality Assurance at source. The place or places of performance may not be changed without the authorization of the Procurement Contracting Officer. Upon receipt of this order, promptly

notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest Defense Contract Management Agency

(DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately.

3.22.5 Any changes made by the Contractor to a qualified quality system will require re-submittal to the PCO and concurrence by the Government Quality Assurance Representative prior to adoption.

3.23 Contractor Inspection Requirements - The Contractor must maintain adequate records of all inspections and tests. The records must indicate the nature and number of observations made, the number and type of deficiencies found, the quantities approved and

rejected and the nature of corrective action taken as appropriate. Inspection records must be traceable to the material inspected.

3.23.1 The supplier's gages, measuring and test equipment must be made available for use by the Government representative when required to determine conformance with Contract requirements. When conditions warrant, the supplier's personnel must be made

available for operations of such devices and for verification of their accuracy and condition.

3.23.2 All documents and reference data applicable to this contract must be available for review by the Government representative. Copies of documents required for Government inspection purposes must be furnished in accordance with the instructions provided

by the Government representative.

3.24 Subcontractor Inspection Requirements - The Government has the right to inspect at source, any supplies or services that were not manufactured or performed within the contractor's facility. Such inspection can only be requested by or under authorization

of the Government representative. Any purchasing documents to a subcontractor must cite the applicable portions of the contractually invoked quality system (e.g. calibration requirements), plus any product requirements that apply to the supplies being

purchased. When the Government elects to perform source inspection at the subcontractor's facility, applicable purchase documents must be annotated with the following statement: "A Government inspection is required prior to shipment from your plant. Upon

receipt of this order, promptly notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest

Defense Contract Management Agency (DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately."

3.24.1 The prime contractor's program must include procedures to assess the capability of the prospective suppliers to produce the products or supply the services in accordance with the contract, prior to the issuance of any purchase document.

3.24.2 Each sub-tier supplier of material or services for items in Section 3 of this contract must be subjected to a periodic review or audit by the Prime to determine the continued capability of the supplier to control the quality of the products or services

specified in the purchase order or contract.

3.24.3 The prime contractor must ensure that the purchased product conformsto specified purchase requirements and this contract. The type and extent of control applied to the supplier and the purchased product must be dependent upon the effect of the

purchased product on the end item represented by this contract.

3.24.4 The prime contractor must evaluate the requirements of the contractand select suppliers based on their ability to supply the product in accordance with the prime contractor's requirements and the contract. Criteria for selection and evaluation must be

established. Records of this effort must be available for review by the government.

3.24.5 The prime contractor's supplier quality assurance program must provide for a review of purchase documents to assure applicable quality requirements are included or referenced in the documentation for compliance by the supplier.

3.25 Government Furnished Material and/or Equipment (GFM/GFE) - When material or equipment is furnished by the Government, the Contractor must develop documented control procedures that require at least the following:

3.25.1 Visual examination upon receipt to detect damage during transit.

3.25.2 Inspection for completeness and proper type.

3.25.3 Verification of material quality received.

3.25.4 Periodic inspection and precautions to assure adequate storage conditions and to guard against damage from handling and deterioration during storage.

3.25.5 Functional testing, either prior to or after installation, or both, as required by the Contract to determine satisfactory operation.

3.25.6 Identification and protection from improper use or disposition.

3.25.7 Reporting to the Government, any GFM or GFE property found damaged, malfunctioning, or otherwise unsuitable for use. In the event of damage or malfunction during or after installation, the supplier must determine and record probable cause and

necessity for withholding the material from use.

3.25.8 For GFE material, and as required by the terms of the bailment agreement, the supplier must establish procedures for adequate storage, maintenance, and inspection of bailed Government material. Records of all inspection and maintenance performed on

bailed property must be maintained.

3.25.9 Material returned to the contractor must be handled as GFM.

3.26 Traceability and Certification Requirements - To assure that correct materials are installed in Level I/SUBSAFE systems, it is imperative that traceability be maintained from the material to the material certification test report and other required

Objective Quality Evidence (OQE). The material certification report must completely and accurately reflect that the material supplied meets the specified requirements. Materials requiring Traceability and Certification Data are identified within Paragraph 3,

Section C of this contract/purchase order.

3.26.1 The following provides the minimum requirements for maintaining material traceability and supplements the requirements specified in DI-MISC-81020 and elsewhere in the contract/purchase order. The Contractor must develop written procedures that

implement the material control requirements stated herein and elsewhere in this Contract/Purchase Order.

3.27 Material Traceability - The certification data report must be identified through a unique traceability number, heat-lot number, or heat-treat number, as applicable, which must also be marked on the material. This traceability marking on the material must

provide direct traceability to the material's chemical composition and mechanical properties certification data. For material produced by batch, continuous cast, or continuous pour processes, samples must be taken no less than once in every eight hours of

operation for the purpose of validating proper chemical composition and mechanical properties. Traceability must be maintained through all process operations including any subcontracted operations, to the finished component.

3.27.1 Material Marking for Traceability and Identification - The following are the minimum marking requirements. Additional/alternate marking requirements, if applicable, will be specified elsewhere in the contract/purchase order. In addition to the

marking requirements on applicable drawings and/or specifications, marking for traceability is required. All traceability markings must be permanently applied in accordance with MIL-STD-792 (except as specified below). An alternate marking method is

permissible provided it is an available option in the contractually invoked specification or drawing, except in instances where the material has been modified by this contract/purchase order and differs from that specified in the specification or drawing.

3.27.2 Traceability markings for items with precision machined or plated surfaces, or material with suitable marking surface areas less than 3/8 inches square (either 3/8" x 3/8" or an area equal to 0.1406 inches square) must be applied to a durable tag and

the tag securely affixed to the material.

3.27.3 Traceability markings must be maintained through assembly, and whenever possible must be visible after assembly. For items where the marking is not visible after assembly, a durable tag must be securely attached to the assembly identifying the part

number, piece number, traceability number, and the location of the permanent mark.

3.27.4 Marking must be legible and must be located so as to not affect the form, fit, and function of the material. ; ;

3.28 See CDRL DI-MISC-81020 (Chemical and Mechanical) - Material Certification - In addition to the certification data requirements specified in DI-MISC-81020, the following material certification requirements apply:

3.28.1 Quantitative chemical and mechanical analysis of material traceable to traceability markings is required. Material certification test reports must include the class, form, condition, grade, type, finish, and/or composition, as applicable, of the

material supplied.

3.28.2 Re-identification and re-certification of material is required when the material is subjected to a process which alters it's properties. If the starting material or raw stock is processed in a manner that will not affect its chemical composition or

mechanical properties, the original certifications for the chemical composition and mechanical properties, as required by the material specification, are acceptable. Re-certification of the chemical or mechanical properties is required if a process is used

during fabrication that alters the original properties of the material (e.g. alloying, heat treating, or forming). In these instances, the properties of the material must be re-determined and documented to reflect the altered condition. The altered material

must be uniquely re-identified. The properties thus determined and documented, are required for final certification and must conform to the material specification or the contract/purchase order requirements. When only the mechanical properties are altered,

the original certification forchemical composition must be overstamped and annotated with the unique traceability material and at a minimum contain the information below.

TRACEABILITY MARKING ________________________________________________

(marking on finished item)

IS FABRICATED FROM RAW MATERIAL IDENTIFIED TO

HEAT/LOT NUMBER ______________ AND HEAT TREAT NUMBER _____________________

(when applicable)

_________________________________________ DATE _____________________

(name and signature of auth. co. rep.)

3.28.3 Material certification data forwarded by the manufacturer must contain a signed certification that the report results represent the actual attributes of the material furnished and indicate full compliance with all applicable specification and contract

requirements. Transcription of certification data is prohibited.

3.28.4 Statements on material certification documents must be positive and unqualified. Disclaimers such as "to the best of our knowledge" or "we believe the information contained herein is true" are not acceptable.

3.28.5 If material is received without the required certification papers or with incorrect/missing data on the certification papers, the material will be rejected.

3.29 Material Handling - The written material control process must include the following:

3.29.1 All raw materials must have traceability markings (except as specified below).

3.29.2 Stored raw materials requiring traceability must be segregated to preclude intermingling with materials not requiring traceability.

3.29.3 When traceability markings will be removed by a manufacturing or fabrication process, the marking must be recorded prior to removal and be immediately restored upon completion of the process. If this cannot be done or is impractical, an appropriate

material control procedure (such as a bag and tag, tagging, and/or tote box control) must be employed. The material control procedure must provide a method of positive control to preclude commingling of heats/lots or loss of traceability. The traceability

marking must be reapplied upon completion of the final manufacturing process.

3.29.4 Brazing or weld filler metals for strength welds forming or integral with pressure containing components or assemblies requiring traceability must be verified to be the correct material, and type or grade, as applicable, prior to consumption. At a

minimum, material verification must consist of inspection of material test reports for conformance to specified requirements. Control of welding and brazing filler metals must be maintained to the point of consumption to assure use of the correct type and

grade. Markings and traceability requirements do not apply to brazing and weld filler metals after consumption. It is the responsibility of the prime contractor to ensure conformance with the above requirements on welds performed by their subcontractors.

3.29.5 Purchase orders for raw material must specify that the material be traceable to material certification test reports by traceability markings on the material and identified on the test reports. The certification data requirements contained in

DI-MISC-81020 must be invoked by the prime contractor on all subcontractors supplying Level I material.

3.29.6 The material control process must include requirements for the maintenance of traceability for items sent out for subcontracted operations. If such operations would remove traceability markings, purchase or work orders must specify a method and marking

location for remarking. The contractor must also ensure that subcontractor production controls are adequate to preclude commingling of materials during processing.

3.30 Receiving inspection -

3.30.1 Products and services produced by sub-tier suppliers for incorporation in the contract end item must be subject to inspection or audit at the time of receipt by the prime prior to further processing within the prime contractor's plant or shipment to

another location.

3.30.2 Receiving Inspection must include as a minimum -

Verification that the traceability marking on the material agrees with that on the certification test reports.

Verification that certification test reports are legible and complete.

Verification that the contents of the certification test reports are in compliance with the contractually invoked specifications and requirements.

3.31 Discrepancy reporting -

3.31.1 Nonconforming products from sub-tier suppliers must be identified and processed in accordance with the prime contractor's procedures for controlling nonconforming products. The prime contractor must report the receipt of any nonconforming products to

the responsible sub-tier supplier in accordance with established procedures. Nonconforming material records must be maintained and available for review by the government Quality Assurance Representative (QAR).

3.32 Final Inspection - The following inspections must be performed prior to Government inspection and acceptance.

3.32.1 Material Sampling - Material must be inspected for form, fit, and function. Lot acceptance must be based on zero defects and lot rejection based on one defect. The sample size must be in accordance with the sampling plan(s) in the applicable military

specification or standard, federal specification or standard, or drawing to which the material was manufactured. In the absence of such sampling plans, sampling inspection must be per ANSI/ASQ-Z1.4, general inspection level II (for sample size selection code),

table IIA (for sample size).

SMALL LOT SIZES - For lot sizes of fifty or less, the minimum sample size must be eight units. For lot sizes of eight or less, the sample size must be one hundred percent of the lot.

3.32.2 The Manufacturer may elect to use Statistical Process Control (SPC) to assure product quality in lieu of the above attribute sampling plan, provided that the SPC methodology/system used provides acceptable products to the Government. However, the

Government/Navy Receipt Inspection Activity may perform their acceptance inspection of the material using the attribute sampling plan outlined above.

3.32.3 All data concerning material verification (chemical, mechanical or physical properties), traceability (material certifications to material marking), and nondestructive test (NDT) certifications for material must be 100% inspected. The certification

test reports must also be 100% inspected for completeness and legibility.

3.32.4 All material requiring traceability must be 100% inspected for traceability marking and that the marking is legible.

3.33 Welding Requirements - When production or repair welding is required, the applicable welding procedure(s) and qualification data must be submitted for review and approval. In addition, the CONSUMED WELD METAL C of C as defined below must be submitted as

part of the certification OQE package submitted by the Contractor.

Note: These requirements do not apply to tack/spot welds.

3.33.1 Approval of the Contractor's qualification data must be obtained prior to performing any welding (production or repair).

3.33.2 If the Contractors qualification data has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the procedures and qualification data report to expedite the approval process. The

approval letter must reference the applicable welding procedure and qualification data report identification/number. Prior approval does not guarantee acceptance for this or any future contracts. As far as practical, all procedures for the contract must be

submitted at the same time. Welding procedures and qualification data must be submitted in a commercially available electronic format such as Adobe Acrobat PDF. The contractor must state the applicability of each weld procedure and qualification data submitted,

citing the drawing number and pieces to be welded. (i.e. ''WP-123 and QD-123 are submitted for the weld joint between pieces 1 and 2 on drawing ABC'.' WP-456 and QD-456 are submitted for the hardfacing of piece 3 on drawing XYZ'')

3.33.3 The PCO's authorization for the use of weld procedure(s) and qualification data for the specific application as submitted does not mitigate the vendors responsibility to comply with the requirements of S9074-AQ-GIB-010, S9074-AR-GIB-010A/278,248d the

contract.

3.33.4 Authority for the repair of Special Repairs in castings, the repair of wrought material, or the repair of forged material must be obtained via request for waiver from the Procurement Contracting Officer. This request must describe the defect; including

size, depth, location, and a description of the proposed repair. Repairs deemed minor or nominal in accordance with S9074-AR-GIB-010/278 can be made at contractor discretion in accordance with S9074-AR-GIB-010/278 requirements; however, Weld Procedure

Specification (WPS) and Procedure Qualification Record (PQR) submittals are still required. This request for NAVSUP-WSS Contracts must be submitted via the Electronic Contractor Data Submission (ECDS) application.

3.33.5 Any new procedure qualification performed under this Contract will require the vendor to provide a minimum 72 hour notification to DCMA with an offer to observe the welding of the test assemblies. The 72 hour time limit may be modified upon mutual

agreement between the vendor and DCMA.

3.33.6 When drawings require hardfacing surface Iron or Nickel content not to exceed 5%, the contractor must verify surface Iron or Nickel content by performing chemical testing as defined by the applicable drawing. The chemical test results must be submitted

as part of the qualification data.

3.33.7 Additional qualification requirements for production hardfacing thickness less than 1/8-inch: Macro-etch (or legible photomacrographs clearly showing the fusion area) must be submitted for review and show consistent, minimized dilution. All essential

elements and any elements not listed in S9074-AQ-GIB-010/248 that influence dilution must be in the qualification data and weld procedure, with strict limits placed on each essential element.

3.33.8 Preparation and retention of weld records is required, as specified by paragraph 4.1.3 of S9074-AR-GIB-010A/278.

3.33.9 When production or repair welding is required on titanium materials, theapplicable fabrication plan, facilities procedure, training plan, and active welder qualification must also be submitted for review and approval.

3.33.10 If the contractor's fabrication plan, facilities procedure, training plan, or active welder qualification has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the applicable

documentation to expedite the approval process. The approval letter must reference the applicable documentation. Prior approval does not guarantee acceptance for this or any future contracts. The contractor's fabrication plan, facilities procedure, training

plan, and active welder qualification must be submitted at the same time as the applicable welding procedure(s) and weld procedure qualification data. All documentation must be submitted in a commercially available electronic format, such as Adobe Acrobat PDF.

3.33.11 A Certificate of Compliance is required for all weld filler metals used for production or repair welding, and must include the following:

a) Filler Metal LOT number(s)

b) Specification and Type

c) A positive statement that the vendor has obtained OQE and verified that each LOT of weld filler material conforms to specification requirements.

d) A positive statement verifying that the weld filler metals were the correct material type or grade prior to consumption.

3.33.12 When production welds or repair welds are performed by a subcontractor, the requirement for submission of all certification documentation required herein must be passed down to the subcontractor.

3.34 See CDRL DI-MISC-80678 (Special Emphasis C of C) - The certificate of compliance must show traceability to the marking applied on each individual item, and must contain the following information:

1. Contractor's name, address and date.

2. The contract/purchase order number (for example: N00104-11-P-FA12)

3. The National Stock Number (NSN). The 18 character National Stock Number for Special Emphasis Material includes the two digit COG, the four digit FSC, the 9 digit NIIN, and the two digit SMIC

(for example: 1H 4820 012345678 L1) ("N/A" when Not Applicable).

4. Lubricants, sealants, anti-seize, and/or thread locking compounds ("N/A" when Not Applicable).

5. Certification that O-rings, packing, gaskets, or other elastomeric products were installed in a compressed state within an assembly or sub-assembly, prior to expiration of the shelf life ("N/A" when Not Applicable).

6. Manufacturer's compound number ("N/A" when Not Applicable).

7. When weld procedure submittal is required by the contract, a statement that the approval date of the qualification data precedes any production or repair welding performed on this Contract. ("N/A" when Not Applicable).

8. A statement to the effect that all items furnished on this contract are in full compliance with the specifications and requirements and list each contractually invoked conformance/compliance test performed by name and that it was performed

satisfactorily.

9. Contractor's or authorized personnel's signature.

4. QUALITY ASSURANCE

4.1 Notes to DCMA QAR and the Contractor -

4.1.1 DCMA QAR and the Contractor for proprietary designs - Departures from Contractor imposed requirements, not specifically covered by the contract, must be judged individually on the basis of the effect, if any, on contractual requirements. When there is a

disagreement between the Contractor and the Government representative as to the effect on contractual requirements, the departure must be considered a nonconformance and be submitted to the PCO for disposition.

4.1.2 DCMA QAR and the Contractor for proprietary designs - All records of departures from Contractor imposed requirements must be maintained and available for review at the Contractor's facility. A copy must be given to the local Government representative. A

record of these departures, traceable to the applicablepart number and contract number must be submitted to the PCO.

4.1.3 DCMA QAR and the Contractor for proprietary designs - For proprietary designs, the contractor's part numbers are acceptable for reference only. The delivered material must conform to all drawings, specifications, and other contractual requirements.

4.1.4 DCMA QAR - It is the responsibility of DCMA QAR to review Non-Destructive Testing (NDT) procedures for NAVSUP Contracts/Purchase Orders.

4.1.5 DCMA QAR and the Contractor - The ECDS (Electronic Contractor Data Submission) system is available for certain data submissions and to submit questions and clarifications, and waiver requests on Contracts and Solicitations. ECDS can be found at:

https://register.nslc.navy.mil/

5. PACKAGING

5.1 Preservation, Packaging, Packing and Marking - Preservation, Packaging, Packing and Marking must be in accordance with the Contract/Purchase Order Schedule and as specified below.

MIL-STD 2073 PACKAGING APPLIES AS FOUND ELSEWHERE IN THE SCHEDULE

6. NOTES

6.1 Several definitions of terms that apply to CSI items are listed below. All terms may not apply to every item.

6.1.1 The ECDS (Electronic Contractor Data Submission) system is at: https://register.nslc.navy.mil/ This application will require advance registration using a PKI Digital Certificate on a CAC. A Vendor User Guide is available as CSD001 in the CSD

(Contract Support Document) Library within ECDS.

6.1.2 Critical Safety Item (CSI) - Any ship part, assembly, or support equipment containing a critical characteristic whose failure, malfunction, or absence of which could cause a catastro

Update #9 ·

ITEM UNIQUE IDENTIFICATION AND VALUATION (MAR 2016)|19||||||||||||||||||||

HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT (NAVICP REVIEW FEB 1991)(FEB 1999)|1|SEE SPECIFICATIONS ON SECTION C AND E |

INSPECTION OF SUPPLIES--FIXED-PRICE (AUG 1996)|2|||

INSPECTION AND ACCEPTANCE - SHORT VERSION|8|||||||||

TIME OF DELIVERY (JUNE 1997)|20|001|12|200||||||||||||||||||

GENERAL INFORMATION-FOB-DESTINATION|1|A|

WIDE AREA WORKFLOW PAYMENT INSTRUCTIONS (DEC 2018)|16|INVOICE AND RECEIVING REPORT COMBO|N/A|TBD|N00104|TBD|TBD|N50286|TBD|133.2||N/A|CERTIFICATION - N39040|||||

NAVY USE OF ABILITYONE SUPPORT CONTRACTOR - RELEASE OF OFFEROR INFORMATION (3-18))|1||

EQUAL OPPORTUNITY (SEP 2016)|2|||

WARRANTY OF SUPPLIES OF A NONCOMPLEX NATURE (JUNE 2003)|6|1 YEAR |365 DAYS AFTER LAST DELIVERY UNDER THIS CONTRACT |||||

WARRANTY OF DATA--BASIC (MAR 2014)|2|||

BUY AMERICAN --FREE TRADE AGREEMENTS--BALANCE OF PAYMENTS PROGRAM - BASIC(DEVIATION 2020-O0019) (JUL 2020))|3||||

NOTICE OF TOTAL SMALL BUSINESS SET-ASIDE (OCT 2020)(DEVIATION 2020-O0008)|1||

ALTERNATE A, ANNUAL REPRESENTATIONS AND CERTIFICATIONS (NOV 2020)|13||||||||||||||

BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM CERTIFICATE (DEVIATION 2020-O0019) (JUL 2020))|3||||

BUY AMERICAN-BALANCE OF PAYMENTS PROGRAM CERTIFICATE-BASIC (NOV 2014)|1||

ANNUAL REPRESENTATIONS AND CERTIFICATIONS (SEP 2021)|13|335931|500||||||||||||

NOTICE OF PRIORITY RATING FOR NATIONAL DEFENSE, EMERGENCY PERPARDENESS, AND ENRGY PROGAM USE (APRIL 2008))|2||X|

EVALUATION CRITERIA AND BASIS FOR AWARD-|1||

The qty has been decreased.

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 6 November 2025.

\

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 27 October 2025.

\

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 25 April 2024.

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 25 March 2025.

The small business set aside is dissolved.

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 30 December 2024.

The POC has changed to noelle.m.smith10.civ@us.navy.mil

\

1. This Amendment is being released to update the TDP to the latest verison.

2. The receipt of quotes is hereby extended to 09 FEB 2024.

\

1. This amendment is being released to extend the receipt of quotes to 27 APRIL 2022 at 4:00PM local time.

1. This amendmentis issued to extend the receipt of quotes to 10 MAR 2022 at 4:00 PM local time.

1. This amendment is issued to extend the receipt of quotes to 18 FEB 2022 at 4:00 PM local time.

1.DD1423 Data Item A001 (Inspection and Test Plan) may be waived if already on file at NAVSUP WSS Mechanicsburg.

2. All contractual documents (i.e. contracts, purchase orders, task orders,delivery orders, and modifications) related to the instant procurement are considered to be "issued" by the Government when copies are either deposited in the mail, transmitted by

facsimile, or sent by other electronic commerce methods, such as email. The Government's acceptance of the contractor's proposal constitutes bilateral agreement to "issue" contractual documents as detailed here in.

3.The following proposed delivery schedule applies:

Submission of all certification data CDRLS 20 days prior to delivery.

PNSY review/acceptance of certification CDRLS 6 working days after receipt

Final delivery of material (200 days)

4.NAVSUP WSS Mech will be considering past performance in the evaluation of offers. See Clause 252.213-7000.

5. Drawings associated with this solicitation will be made available on the newbeta.SAM website, but will be restricted access which needs to be approved. Once access has been requested, interested vendors should email the POC listed on the solicitation to inform

them of the request.

6. This requirement falls under the Special Emergency Procurement Authority(SEPA) in accordance with 41 U.S.C. 1903 and Class Deviation 2018-O0013.

1. SCOPE

1.1 The material covered in this contract/purchase order will be used in a crucial shipboard system. The use of incorrect or defective material would create a high probability of failure resulting in serious personnel injury, loss of life, loss of vital

shipboard systems, or loss of the ship itself. Therefore, the material has been designated as SPECIAL EMPHASIS material (Level I, Scope of Certification, or Quality Assured) and special control procedures are invoked to ensure receipt of correct material.

2. APPLICABLE DOCUMENTS

2.1 Order of Precedence - In the event of a conflict between the text of this contract/purchase order and the references and/or drawings cited herein, the text of this contract/purchase order must take precedence. Nothing in this contract/purchase order,

however, must supersede applicable laws and regulations unless a specific exemption has been obtained.

2.2 Applicable Documents - The document(s) listed below form a part of this contract/purchase order including modifications or exclusions.

2.2.1 Specification Revisions - The specification revisions listed under "Documents References" below are the preferred revision. Older and/or newer r evisions are acceptable when listed within Contract Support Library Reference Number CSD155 in ECDS (Electric

Contractor Data Submission) at: ht tps://register.nslc.navy.mil/. This is to allow Contractors to use certain acceptable older specification revisions to purge their existing stock of material certified to those older revisions or to use newer specification

revisions when material is certified to newly released revisions,without requiring the submittal of waiver/deviation requests for each specification revision on every contract. Revisions of specifications reflecting editorial and/or re-approval (e.g. E2009,

R2014, etc.) are considered inconsequential, but are acceptable when their revisions are listedwithin CSD155 or elsewhere within this contract.

2.2.2 Documents, drawings, and publications supplied are listed under "Drawing Number". These items should be retained until an award is made.

2.2.3 "Document References" listed below must be obtained by the Contractor. Ordering information is included as an attachment to this contract/purchase order.

DRAWING DATA=EB-4707 |96169| A|SP |D|0001 | A|49998|0034417

DRAWING DATA=EB-4707 |96169| A|SP |D|0002 | A|49998|0010228

DRAWING DATA=EB-4707 |96169| A|SP |D|0003 | A|49998|0009688

DRAWING DATA=EB-4707 |96169| A|SP |D|0004 | A|49998|0015196

DRAWING DATA=EB-4707 |96169| A|SP |D|0005 | A|49998|0042460

DRAWING DATA=EB-4707 |96169| A|SP |D|0006 | A|49998|0013600

DRAWING DATA=EB-4707 |96169| A|SP |D|0007 | A|49998|0025918

DRAWING DATA=EB-4707 |96169| A|SP |D|0008 | A|49998|0027475

DRAWING DATA=EB-4707 |96169| A|SP |D|0009 | A|49998|0035849

DRAWING DATA=EB-4707 |96169| A|SP |D|0010 | A|49998|0026286

DRAWING DATA=EB-4707 |96169| A|SP |D|0011 | A|49998|0027109

DRAWING DATA=EB-4707 |96169| A|SP |D|0012 | A|49998|0040703

DRAWING DATA=EB-4707 |96169| A|SP |D|0013 | A|49998|0040998

DRAWING DATA=EB-4707 |96169| A|SP |D|0014 | A|49998|0043207

DRAWING DATA=EB-4707 |96169| A|SP |D|0015 | A|49998|0037818

DRAWING DATA=EB-4707 |96169| A|SP |D|0016 | A|49998|0020883

DRAWING DATA=H415-8111D14 |53711| A|ER |D|0001 | A|49998|0168074

DRAWING DATA=H415-8111E09 |53711| A|ER |D|0001 | A|49998|0154762

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0001 | A|49998|0031197

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0002 | A|49998|0025576

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0003 | A|49998|0007912

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0004 | A|49998|0026981

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0005 | A|49998|0023648

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0006 | A|49998|0020727

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0007 | A|49998|0013911

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0008 | A|49998|0018514

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0009 | A|49998|0007227

DRAWING DATA=5613012 |53711| A| |D|0001 | A|49998|0052810

DRAWING DATA=5613013 |53711| A| |D|0001 | A|49998|0042555

DRAWING DATA=5613013 |53711| A| |D|0002 | A|49998|0029366

DRAWING DATA=5613014 |53711| A| |D|0001 | A|49998|0028750

DRAWING DATA=5613015 |53711| A| |D|0001 | A|49998|0037962

DRAWING DATA=5613016 |53711| A| |D|0001 | A|49998|0023314

DRAWING DATA=5613017 |53711| A| |D|0001 | A|49998|0019951

DRAWING DATA=5613018 |53711| A| |D|0001 | A|49998|0020757

DRAWING DATA=5613019 |53711| A| |D|0001 | A|49998|0016629

DRAWING DATA=5613020 |53711| A| |D|0001 | A|49998|0018114

DRAWING DATA=5613021 |53711| A| |D|0001 | A|49998|0020600

DRAWING DATA=5613022 |53711| A| |D|0001 | A|49998|0024067

DRAWING DATA=5613023 |53711| A| |D|0001 | A|49998|0020930

DRAWING DATA=5613024 |53711| A| |D|0001 | A|49998|0027302

DRAWING DATA=5613025 |53711| A| |D|0001 | A|49998|0022685

DRAWING DATA=5613029 |53711| A| |D|0001 | A|49998|0026824

DRAWING DATA=7066213 |53711| G| |D|0000.A | G|49998|0027293

DRAWING DATA=7066213 |53711| G| |D|0000.0A | E|49998|0386749

DRAWING DATA=7066213 |53711| G| |D|0001 | G|49998|9999999

DRAWING DATA=7066213 |53711| G| |D|0002 | E|49998|0540066

DRAWING DATA=7066213 |53711| G| |D|0002.1 | G|49998|0045821

DRAWING DATA=7066213 |53711| G| |D|0002.2 | G|49998|0034633

DRAWING DATA=7066213 |53711| G| |D|0003 | C|49998|0264535

DRAWING DATA=7066213 |53711| G| |D|0004.1 | G|49998|0059812

DRAWING DATA=7066213 |53711| G| |D|0004.10 | G|49998|0078310

DRAWING DATA=7066213 |53711| G| |D|0004.11 | G|49998|0082951

DRAWING DATA=7066213 |53711| G| |D|0004.12 | G|49998|0086449

DRAWING DATA=7066213 |53711| G| |D|0004.13 | G|49998|0036956

DRAWING DATA=7066213 |53711| G| |D|0004.2 | G|49998|0068459

DRAWING DATA=7066213 |53711| G| |D|0004.3 | G|49998|0071461

DRAWING DATA=7066213 |53711| G| |D|0004.4 | G|49998|0068557

DRAWING DATA=7066213 |53711| G| |D|0004.5 | G|49998|0061836

DRAWING DATA=7066213 |53711| G| |D|0004.6 | G|49998|0060836

DRAWING DATA=7066213 |53711| G| |D|0004.7 | G|49998|0066673

DRAWING DATA=7066213 |53711| G| |D|0004.8 | G|49998|0069478

DRAWING DATA=7066213 |53711| G| |D|0004.9 | G|49998|0078787

DRAWING DATA=7066213 |53711| G| |D|0005.1 | G|49998|0048454

DRAWING DATA=7066213 |53711| G| |D|0005.2 | G|49998|0046599

DRAWING DATA=7066213 |53711| G| |D|0005.3 | G|49998|0048007

DRAWING DATA=7066213 |53711| G| |D|0005.4 | G|49998|0047993

DRAWING DATA=7066213 |53711| G| |D|0006.1 | G|49998|0060854

DRAWING DATA=7066213 |53711| G| |D|0006.2 | G|49998|0064253

DRAWING DATA=7066213 |53711| G| |D|0006.3 | G|49998|0053616

DRAWING DATA=7066213 |53711| G| |D|0006.4 | G|49998|0043734

DRAWING DATA=7066213 |53711| G| |D|0006.5 | G|49998|0054556

DRAWING DATA=7066213 |53711| G| |D|0006.6 | G|49998|0051176

DRAWING DATA=7066213 |53711| G| |D|0006.7 | G|49998|0059712

DRAWING DATA=7066213 |53711| G| |D|0006.8 | G|49998|0046241

DRAWING DATA=7066213 |53711| G| |D|0007.1 | G|49998|0026452

DRAWING DATA=7066213 |53711| G| |D|0007.10 | G|49998|0045606

DRAWING DATA=7066213 |53711| G| |D|0007.11 | G|49998|0045291

DRAWING DATA=7066213 |53711| G| |D|0007.12 | G|49998|0044279

DRAWING DATA=7066213 |53711| G| |D|0007.13 | G|49998|0044338

DRAWING DATA=7066213 |53711| G| |D|0007.14 | G|49998|0042833

DRAWING DATA=7066213 |53711| G| |D|0007.15 | G|49998|0043556

DRAWING DATA=7066213 |53711| G| |D|0007.16 | G|49998|0044068

DRAWING DATA=7066213 |53711| G| |D|0007.17 | G|49998|0044285

DRAWING DATA=7066213 |53711| G| |D|0007.18 | G|49998|0043993

DRAWING DATA=7066213 |53711| G| |D|0007.19 | G|49998|0043250

DRAWING DATA=7066213 |53711| G| |D|0007.2 | G|49998|0044549

DRAWING DATA=7066213 |53711| G| |D|0007.20 | G|49998|0042219

DRAWING DATA=7066213 |53711| G| |D|0007.21 | G|49998|0045212

DRAWING DATA=7066213 |53711| G| |D|0007.22 | G|49998|0046027

DRAWING DATA=7066213 |53711| G| |D|0007.23 | G|49998|0043602

DRAWING DATA=7066213 |53711| G| |D|0007.24 | G|49998|0042852

DRAWING DATA=7066213 |53711| G| |D|0007.25 | G|49998|0038801

DRAWING DATA=7066213 |53711| G| |D|0007.26 | G|49998|0024962

DRAWING DATA=7066213 |53711| G| |D|0007.3 | G|49998|0045743

DRAWING DATA=7066213 |53711| G| |D|0007.4 | G|49998|0044250

DRAWING DATA=7066213 |53711| G| |D|0007.5 | G|49998|0043828

DRAWING DATA=7066213 |53711| G| |D|0007.6 | G|49998|0046947

DRAWING DATA=7066213 |53711| G| |D|0007.7 | G|49998|0047703

DRAWING DATA=7066213 |53711| G| |D|0007.8 | G|49998|0050956

DRAWING DATA=7066213 |53711| G| |D|0007.9 | G|49998|0045523

DRAWING DATA=7066213 |53711| G| |D|0008.1 | G|49998|0027996

DRAWING DATA=7066213 |53711| G| |D|0008.10 | G|49998|0054893

DRAWING DATA=7066213 |53711| G| |D|0008.11 | G|49998|0055410

DRAWING DATA=7066213 |53711| G| |D|0008.12 | G|49998|0055162

DRAWING DATA=7066213 |53711| G| |D|0008.13 | G|49998|0055061

DRAWING DATA=7066213 |53711| G| |D|0008.14 | G|49998|0054211

DRAWING DATA=7066213 |53711| G| |D|0008.15 | G|49998|0053424

DRAWING DATA=7066213 |53711| G| |D|0008.16 | G|49998|0053356

DRAWING DATA=7066213 |53711| G| |D|0008.17 | G|49998|0056310

DRAWING DATA=7066213 |53711| G| |D|0008.18 | G|49998|0056136

DRAWING DATA=7066213 |53711| G| |D|0008.19 | G|49998|0054113

DRAWING DATA=7066213 |53711| G| |D|0008.2 | G|49998|0053446

DRAWING DATA=7066213 |53711| G| |D|0008.20 | G|49998|0032469

DRAWING DATA=7066213 |53711| G| |D|0008.3 | G|49998|0051555

DRAWING DATA=7066213 |53711| G| |D|0008.4 | G|49998|0052356

DRAWING DATA=7066213 |53711| G| |D|0008.5 | G|49998|0051357

DRAWING DATA=7066213 |53711| G| |D|0008.6 | G|49998|0051958

DRAWING DATA=7066213 |53711| G| |D|0008.7 | G|49998|0054847

DRAWING DATA=7066213 |53711| G| |D|0008.8 | G|49998|0054832

DRAWING DATA=7066213 |53711| G| |D|0008.9 | G|49998|0053989

DRAWING DATA=7066213 |53711| G| |D|0009.1 | G|49998|0062838

DRAWING DATA=7066213 |53711| G| |D|0009.2 | G|49998|0062044

DRAWING DATA=7066213 |53711| G| |D|0009.3 | G|49998|0062475

DRAWING DATA=7066213 |53711| G| |D|0009.4 | G|49998|0064898

DRAWING DATA=7066213 |53711| G| |D|0009.5 | G|49998|0065634

DRAWING DATA=7066213 |53711| G| |D|0009.6 | G|49998|0065095

DRAWING DATA=7066213 |53711| G| |D|0009.7 | G|49998|0064683

DRAWING DATA=7066213 |53711| G| |D|0009.8 | G|49998|0065648

DRAWING DATA=7066213 |53711| G| |D|0009.9 | G|49998|0042105

DRAWING DATA=7066213 |53711| G| |D|0010 | A|49998|0375877

DRAWING DATA=7066213 |53711| G| |D|0011 | G|49998|0092692

DRAWING DATA=7066213 |53711| G| |D|0012 | G|49998|0227173

DRAWING DATA=7066213 |53711| G| |D|0013 | G|49998|0090766

DRAWING DATA=7066213 |53711| G| |D|0014 | G|49998|0102650

DRAWING DATA=7066213 |53711| G| |D|0015 | G|49998|0124935

DRAWING DATA=7066213 |53711| G| |D|0016 | G|49998|0153611

DRAWING DATA=7066213 |53711| G| |D|0017 | G|49998|0136497

DRAWING DATA=7066213 |53711| G| |D|0018 | G|49998|0023482

DRAWING DATA=7350438 |53711| -| |D|0001 | -|49998|0039701

DRAWING DATA=7491201 |53711| -| |D|0001 | -|49998|0027720

DRAWING DATA=7491201 |53711| -| |D|0002 | -|49998|0051607

DRAWING DATA=7491201 |53711| -| |D|0003 | -|49998|0043155

DRAWING DATA=7491201 |53711| -| |D|0004 | -|49998|0068050

DRAWING DATA=7491201 |53711| -| |D|0005 | -|49998|0017950

DRAWING DATA=7491201 |53711| -| |D|0006 | -|49998|0069326

DRAWING DATA=7491201 |53711| -| |D|0007 | -|49998|0047752

DOCUMENT REF DATA=FED-STD-H28 | | |B |190424|A| | |

DOCUMENT REF DATA=FED-STD-H28 |0020| |B |941221|A| |01|

DOCUMENT REF DATA=ANSI/ASQ Z1.4 | | | |080101|A| | |

DOCUMENT REF DATA=ASTM-B150 | | | |190401|A| | |

DOCUMENT REF DATA=QQ-N-286 | | |G |001207|A| | |

DOCUMENT REF DATA=MIL-STD-792 | | |F |060519|A| | |

DOCUMENT REF DATA=MIL-STD-2035 | | |A |950515|A| | |

DOCUMENT REF DATA=MIL-STD-2132 | | |F |080310|F| |01|

DOCUMENT REF DATA=SAE AMS 5666 | | |J |161101|A| | |

DOCUMENT REF DATA=ISO_9001 | | | |081115|A| | |

DOCUMENT REF DATA=ISO10012 | | | |030415|A| | |

DOCUMENT REF DATA=ISO/IEC 17025 | | | |050515|A| | |

DOCUMENT REF DATA=MIL-I-45208 | | |A |810724|A| 1| |

DOCUMENT REF DATA=MIL-STD-45662 | | |A |880801|A| | |

DOCUMENT REF DATA=A-A-59004 | | |B |181118|A| | |

DOCUMENT REF DATA=ANSI/NCSL Z540.3 | | | |130326|A| | |

DOCUMENT REF DATA=0900-LP-001-7000 | | | |810101|C| |01|

DOCUMENT REF DATA=S9074-AQ-GIB-010/248 | | |1 |191112|A| | |

DOCUMENT REF DATA=T9074-AS-GIB-010/271 | | |1 |140911|A| | |

DOCUMENT REF DATA=S9074-AR-GIB-010A/278 (CHG A) | | | |130214|A| | |

3. REQUIREMENTS

3.1 ;The Penetrator Assembly must be in accordance with Naval Sea Systems Command Drawing 7066213, Part Number 021, Assembly EHP 1, Naval Sea Systems Command Drawing 5613012 and Naval Sea Systems Command Drawing 7491201, and all Electric Boat ERs provided

with this Contract/Purchase Order except as amplified or modified herein.;

3.2 ;Marking of MIC number by the manufacturer is not required.;

3.3 ;Mechanical properties must be in accordance with ASTM-B150 in lieu of drawing 7491201 paragraph 1.1.4 where starting material greater than 3 inches in diameter is required.;

3.4 ;The FAT sample(s) must not be delivered against the contract quantity.;

3.5 First Article Approval (Government Testing) - First Article Test (FAT) and approval is required.

3.6 ;Penetrator wiring must be modified per EB Specification 4707.

Hook up of the penetrator conductors to the penetrator header assembly must follow the color code convention of EB Specification 4707. Inboard ends of wires and shields extending from the penetrator header assembly must be marked with the pin number to which

they are attached.

The correct quantity for the coax connector, item 4 on drawing 5613014, is 4;

3.7 Material for Parts Requiring Certification - Quantitative chemical and mechanical analysis is required for the parts listed below unless specifically stated otherwise:

Part - ;Body, Part Number 3, on Drawing 5613012, with details on Drawing 5613013 and ERH415-8111E179;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 5613013);

Part - ;Nut, Part Number 5 on Drawing 5613012 with details on Drawing 5613015;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 5613015);

Part - ;Header, Part Number 1 on Drawing 5613014 with details on Drawing 7350438;

Material - ;Inconel 625 in accordance with SAE-AMS-5666 (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 7350438);

Part - ;Washer, Part Number 12 on Drawing 5613012 with details on Drawing 5613024;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical properties in accordance with Certification Requirements Note 2 on Drawing 5613024);

3.8 Testing Certification - Certifications are required for the following tests on the items listed below. Additional testing on other piece parts (if any) per applicable drawings and specifications is still required, but certifications are only required as

listed below.

Test - ;Dye Penetrant Inspection;

Item - ;Body, Part Number 3; Nut, Part Number 5; and Washer, Part Number 12 on Drawing 5613012 and Header, Part Number 1 on Drawing 5613014;

Performance - T9074-AS-GIB-010/271

Acceptance - MIL-STD-2035

Test - Quality Conformance/Compliance Inspection

Item - ;Penetrator Assembly;

Performance - ;Drawing 7491201 Table 7;

Acceptance - ;Drawing 7491201 Table 7;

Test - Ultrasonic Inspection on Starting Material

Item - ;All Items requiring certification made from QQ-N-286 with a diameter or minimum distance between parallel surfaces of 4 inches or greater of the starting material, or when required by a drawing or specification invoked elsewhere in this contract;

Performance - T9074-AS-GIB-010/271 or MIL-STD-2132, and QQ-N-286

Acceptance - QQ-N-286

Attribute - Annealing and Age Hardening

Item - ;Body, Part Number 3; Nut, Part Number 5; and Washer, Part Number 12 on Drawing 5613012;

Performance - QQ-N-286

Test - Non-Destructive Tests

Item - ;Weld Repair and/or Production Weld (as applicable);

Performance - Per applicable fabrication specification

Acceptance - Per applicable fabrication specification

3.9 O-ring grooves and mating sealing surfaces must be inspected per the contractually invoked drawings or specifications. When the drawings or specifications do not provide specific defect criteria or state that no defects are allowed, the General Acceptance

Criteria (GAC) standard must be used for inspecting O-ring grooves and mating sealing surfaces only. Repairs to sealing surfaces and O-ring grooves with unacceptable defects may be accomplished within the limits of the size and tolerances provided in the

applicable drawing. Repairs thatwould exceed these limits require approval (including final dimensions). The data that is red lined (crossed out) is excluded from the GAC for this contract and is not to be used for acceptance or rejection criteria. The GAC

document is identified as Contract Support Library Reference Number CSD008 at https://register.nslc.navy.mil/

3.10 Slow Strain Rate Tensile Test Laboratories - The Slow Strain Rate Tensile Test of QQ-N-286 must be performed by one of the following laboratories:

Huntington Alloys, a Special Metals Company

Attn: Bill Bolenr

3200 Riverside Drive

Huntington, WV 257059

Phone: (304) 526-5889

FAX: (304) 526-5973

Metallurgical Consultants, Inc.

Attn: W. M. Buehler

4820 Caroline

PO Box 88046

Houston, TX 77288-0046

Phone: (713) 526-6351

FAX: (713) 526-2964

Naval Surface Warfare Center, Carderock Division

Attn: Eric Focht Code 614

9500 Macarthur Blvd

West Bethesda, MD 20817-5700

Phone: (301) 227-5032

FAX: (301) 227-5576

Teledyne Allvac

Attn: Dr. W. D. Cao

2020 Ashcraft Ave.

Monroe, NC 28110

Phone: (704) 289-4511

FAX: (704) 289-4269

Westmoreland Mechanical Testing and Research Inc.

Attn: Andrew Wisniewski

P.O. Box 388

Youngstown, PA 15696-0388

Mannesmann Rohrenwerke

Mannesmann Forschungsinstitut (MFI)

Attn: Dr. Weiss

Postfach 251160

47251 Duisburg

Germany

Phone: 011-49-0203-9993194

FAX: 011-49-0203-9994415

ThyssenKrupp VDM USA, Inc.

Attn: D. C. Agarwal

11210 Steeplecrest Drive, Suite 120

Houston, TX 77065-4939

Phone: (281) 955-6683

3.11 Thread Inspection Requirements - All threads on threaded parts must be inspected using appropriate inspection methods, inspection systems, and inspection gages/instruments in accordance with FED-STD-H28 series. Substitution of thecommercial equivalent

inspection in accordance with ASME B1 series is acceptable.

3.11.1 System 21 of FED-STD-H28/20 must be used as a minimum inspection requirement for threads when the design drawing or design specification does not specify an inspection requirement.

3.11.2 For Navy and Shipyard drawings, system 21 of FED-STD-H28/20 may be substituted for System 22 without further Navy approval when the design drawing invokes System 22 and does not cite governing specifications that specifically require system 22. System

22 of FED-STD-H28/20 must be used when the drawing references other governing specifications that specifically require System 22, such as certain thread types of MIL-DTL-1222.

3.11.3 A written request for concurrence must be submitted when utilizing alternative measuring equipment or measuring systems not applicable to the specified inspection system.

3.12 Thread Lubricant - Thread lubricants containing molybdenum disulfide must not be used on this material. Bacteria in water, especially seawater, causes molybdenum disulfide to break down. The by-products of the breakdown form compounds which attack the

fasteners. Anti-galling compound A-A-59004 must be used as a replacement when thread lubricant is required for assembly.

3.13 Internal Threads - All internal threads must be formed by cutting. Cold forming of internal threads is not acceptable.

3.14 Welding or Brazing - When welding, brazing, and allied processes are required, as invoked by Section C paragraph 3 requirements, they must be in accordance with S9074-AR-GIB-010A/278, 0900-LP-001-7000 for brazing of piping and pressure vessel

applications, or S9074-AQ-GIB-010/248 for brazing of other applications. For all production and repair welding and brazing, personnel and procedures must be qualified under S9074-AQ-GIB-010/248 or 0900-LP-001-7000, as applicable. Repair welding is not

permitted on ;QQ-N-286 material; . Procedures and Qualification Data must be submitted for review and approval prior to performing any welding or brazing.

3.15 The pressure tolerance must be as specified in the assembly drawing, detail drawing, design specification or elsewhere in this contract. Where pressure tolerances are not provided by drawings, specifications or specified elsewhere in this contract, the

following must be used:

For pressure tests below 100 PSIG, the pressure tolerance must be +1 PSIG / -0 PSIG.

For pressure tests at or above 100 PSIG up to and including 2500 PSIG, the pressure tolerance must be +2% / -0 PSIG rounded off to the nearest multiple of the smallest graduation on an analog test pressure gauge, not to exceed 50 PSIG.

For pressure tests above 2500 PSIG, the pressure tolerance must be +2% / -0 PSIG, rounded off to the nearest multiple of the smallest graduation on an analog test pressure gauge, not to exceed 200 PSIG.

The pressure test time tolerance must be as specified in the assembly drawing, detail drawing, design specification or elsewhere in this contract. Where pressure test time tolerances are not provided by drawings, specifications or specified elsewhere in this

contract, the following must be used:

For a test duration up to and including 1 hour, the tolerance must be +5 minutes / - 0 minutes.

For a test duration of more than 1 hour up to and including 24 hours, the tolerance must be +30 minutes / - 0 minutes.

For a test duration of more than 24 hours, the tolerance must be +60 minutes / - 0 minutes.

3.16 Certificate of Compliance - (SPECIAL EMPHASIS MATERIAL) The Contractor must prepare and submit a certificate of compliance certifying that the items/components furnished under this contract comply with the requirements of the procurement document,

including any/all invoked specifications and drawings.

3.17 Configuration Control - The Contractor must maintain the total equipment baseline configuration. For items of proprietary design, Contractor drawings showing the latest assembly configuration must be provided to the Government in electronic (C4) format.

Definitions are provided elsewhere in the Contract/Purchase Order.

3.17.1 Waivers/Deviations - All waivers and deviations, regardless of significance or classification require review and approval by the Contracting Officer. Waivers and Deviations must be designated as Critical, Major, or Minor. The Contractor must provide

a copy of this request to the QAR. Requests must include the information listed below.

a. A complete description of the contract requirement affected

and the nature of the waiver/deviation (non-conformance),

including a classification of Critical, Major, or Minor.

b. Number of units (and serial/lot numbers) to be delivered in this

configuration.

c. Any impacts to logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel or impacts to the operational use of the product.

d. Information about remedial action being taken to prevent reoccurrence

of the non-conformance.

3.17.2 All requests for Waivers/Deviations on NAVSUP-WSS Contracts must be submitted to the NAVSUP WSS Contracting Specialist via eMail.

3.17.3 ECPs - The Government will maintain configuration control and change authority for all modifications or changes affecting form, fit, function, or interface parameters of the Equipment and its sub-assemblies. The Contractor must submit an Engineering

Change Proposal (ECP) for any Class I or II changes that impact the Equipment covered by this contract. ECPs must be prepared in Contractor format, and must include the following information:

a. The change priority, change classification (Class I or Class II),

and change justification.

b. A complete description of the change to be made and the need for

that change.

c. A complete listing of other Configuration Items impacted by the

proposed change and a description of the impact on those CIs.

d. Proposed changes to documents controlled by the Government.

e. Proposed serial/lot number effectivities of units to be

produced in, or retrofitted to, the proposed configuration.

f. Recommendations about the way a retrofit should be accomplished.

g. Impacts to any logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel in support of the product.

h. Impacts to the operational use of the product.

i. Complete estimated life-cycle cost impact of the proposed change.

j. Milestones relating to the processing and implementation of the

engineering change.

3.18 Mercury Free - Mercury and mercury containing compounds must not be intentionally added or come in direct contact with hardware or supplies furnished under this contract. Mercury contamination of the material will be cause for rejection.

3.19 NAVSEA 0948-LP-045-7010 - Any applicable requirements of NAVSHIPS 4410.17,NAVSEA 0948-LP-045-7010, or 0948-045-7010 which the contractor must meet are included in this contract/purchase order. The above documents are for GovernmentUse Only. Further

application of the above documents is prohibited.prohibited.

3.19.1 Marking of material with a Material Designator per the Drawing is also prohibited, with the exception of Fasteners. Fasteners must be marked with a Material Symbol/Designator as specified elsewhere in this contract.

^ QUALITY ASSURANCE REQUIREMENTS ^

3.20 See CDRL DI-MISC-80678 (Test Certification) - A statement of tests performed, listing the pieces tested must be furnished along with a copy of the test results. Certification must include the contractor's name, address and date, quantity inspected,

identified to the contract/purchase order and item number, and the Contractor's or authorized personnel's signature. Test certifications must reference the standard/specification, including the revision, to which the testing was performed and the acceptance

criteria used. Test procedure numbers may also be referenced on test reports. Test reports on weldments must be identified to weld joint and layer.

3.21 First Article Test/Inspection (Government) - ;Destructive; - The Contractor shall deliver ;1 (one) complete Penetrator Assembly; unit(s) to ;Receiving Officer Portsmouth Naval Shipyard, Building 240 Andre Clavette, Code 270.4 (207-438-5898) Kittery

Maine, 03904; for First Article Tests in accordance with the ;requirements of drawing 7491201 Table 7 vendor qualification tests; .

3.22 Quality System Requirements - The Contractor furnishing items under this contract/purchase order must provide and maintain a quality system in accordance with ISO-9001 as amplified or modified herein, with the calibration system requirements of ISO-10012

or ANSI-Z540.3 with ISO-17025. A Quality System in accordance with MIL-I-45208, with the calibration system requirements of MIL-STD-45662, is acceptable as an alternate.

3.22.1 The Contractor's quality system and products supplied under the system are subject to evaluation, verification inspection, and acceptance/nonacceptance by the Government representative to determine the system's effectiveness in meeting the quality

requirements established in the Contract/Purchase Order.

3.22.2 The Contractor's quality system must be documented and must be available for review by the Contracting Officer or his representative prior to initiation of production and throughout the life of the contract. The Prime Contractor must, upon

notification, make his facilities available for audit by the contracting Officer or his authorized representative.

3.22.3 See CDRL DI-QCIC-81110 (Inspection System Procedures) - All suppliers of Level I/SUBSAFE (LI/SS) material are required to submit a copy of their current documented quality system procedures to the Procurement Contracting Officer (PCO) prior to award of

any contract/purchase order. Suppliers that have a copy of their current quality system procedures on file at the Procuring Activity may request the PCO waive this requirement.

3.22.4 This contract provides for the performance of Government Quality Assurance at source. The place or places of performance may not be changed without the authorization of the Procurement Contracting Officer. Upon receipt of this order, promptly

notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest Defense Contract Management Agency

(DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately.

3.22.5 Any changes made by the Contractor to a qualified quality system will require re-submittal to the PCO and concurrence by the Government Quality Assurance Representative prior to adoption.

3.23 Contractor Inspection Requirements - The Contractor must maintain adequate records of all inspections and tests. The records must indicate the nature and number of observations made, the number and type of deficiencies found, the quantities approved and

rejected and the nature of corrective action taken as appropriate. Inspection records must be traceable to the material inspected.

3.23.1 The supplier's gages, measuring and test equipment must be made available for use by the Government representative when required to determine conformance with Contract requirements. When conditions warrant, the supplier's personnel must be made

available for operations of such devices and for verification of their accuracy and condition.

3.23.2 All documents and reference data applicable to this contract must be available for review by the Government representative. Copies of documents required for Government inspection purposes must be furnished in accordance with the instructions provided

by the Government representative.

3.24 Subcontractor Inspection Requirements - The Government has the right to inspect at source, any supplies or services that were not manufactured or performed within the contractor's facility. Such inspection can only be requested by or under authorization

of the Government representative. Any purchasing documents to a subcontractor must cite the applicable portions of the contractually invoked quality system (e.g. calibration requirements), plus any product requirements that apply to the supplies being

purchased. When the Government elects to perform source inspection at the subcontractor's facility, applicable purchase documents must be annotated with the following statement: "A Government inspection is required prior to shipment from your plant. Upon

receipt of this order, promptly notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest

Defense Contract Management Agency (DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately."

3.24.1 The prime contractor's program must include procedures to assess the capability of the prospective suppliers to produce the products or supply the services in accordance with the contract, prior to the issuance of any purchase document.

3.24.2 Each sub-tier supplier of material or services for items in Section 3 of this contract must be subjected to a periodic review or audit by the Prime to determine the continued capability of the supplier to control the quality of the products or services

specified in the purchase order or contract.

3.24.3 The prime contractor must ensure that the purchased product conformsto specified purchase requirements and this contract. The type and extent of control applied to the supplier and the purchased product must be dependent upon the effect of the

purchased product on the end item represented by this contract.

3.24.4 The prime contractor must evaluate the requirements of the contractand select suppliers based on their ability to supply the product in accordance with the prime contractor's requirements and the contract. Criteria for selection and evaluation must be

established. Records of this effort must be available for review by the government.

3.24.5 The prime contractor's supplier quality assurance program must provide for a review of purchase documents to assure applicable quality requirements are included or referenced in the documentation for compliance by the supplier.

3.25 Government Furnished Material and/or Equipment (GFM/GFE) - When material or equipment is furnished by the Government, the Contractor must develop documented control procedures that require at least the following:

3.25.1 Visual examination upon receipt to detect damage during transit.

3.25.2 Inspection for completeness and proper type.

3.25.3 Verification of material quality received.

3.25.4 Periodic inspection and precautions to assure adequate storage conditions and to guard against damage from handling and deterioration during storage.

3.25.5 Functional testing, either prior to or after installation, or both, as required by the Contract to determine satisfactory operation.

3.25.6 Identification and protection from improper use or disposition.

3.25.7 Reporting to the Government, any GFM or GFE property found damaged, malfunctioning, or otherwise unsuitable for use. In the event of damage or malfunction during or after installation, the supplier must determine and record probable cause and

necessity for withholding the material from use.

3.25.8 For GFE material, and as required by the terms of the bailment agreement, the supplier must establish procedures for adequate storage, maintenance, and inspection of bailed Government material. Records of all inspection and maintenance performed on

bailed property must be maintained.

3.25.9 Material returned to the contractor must be handled as GFM.

3.26 Traceability and Certification Requirements - To assure that correct materials are installed in Level I/SUBSAFE systems, it is imperative that traceability be maintained from the material to the material certification test report and other required

Objective Quality Evidence (OQE). The material certification report must completely and accurately reflect that the material supplied meets the specified requirements. Materials requiring Traceability and Certification Data are identified within Paragraph 3,

Section C of this contract/purchase order.

3.26.1 The following provides the minimum requirements for maintaining material traceability and supplements the requirements specified in DI-MISC-81020 and elsewhere in the contract/purchase order. The Contractor must develop written procedures that

implement the material control requirements stated herein and elsewhere in this Contract/Purchase Order.

3.27 Material Traceability - The certification data report must be identified through a unique traceability number, heat-lot number, or heat-treat number, as applicable, which must also be marked on the material. This traceability marking on the material must

provide direct traceability to the material's chemical composition and mechanical properties certification data. For material produced by batch, continuous cast, or continuous pour processes, samples must be taken no less than once in every eight hours of

operation for the purpose of validating proper chemical composition and mechanical properties. Traceability must be maintained through all process operations including any subcontracted operations, to the finished component.

3.27.1 Material Marking for Traceability and Identification - The following are the minimum marking requirements. Additional/alternate marking requirements, if applicable, will be specified elsewhere in the contract/purchase order. In addition to the

marking requirements on applicable drawings and/or specifications, marking for traceability is required. All traceability markings must be permanently applied in accordance with MIL-STD-792 (except as specified below). An alternate marking method is

permissible provided it is an available option in the contractually invoked specification or drawing, except in instances where the material has been modified by this contract/purchase order and differs from that specified in the specification or drawing.

3.27.2 Traceability markings for items with precision machined or plated surfaces, or material with suitable marking surface areas less than 3/8 inches square (either 3/8" x 3/8" or an area equal to 0.1406 inches square) must be applied to a durable tag and

the tag securely affixed to the material.

3.27.3 Traceability markings must be maintained through assembly, and whenever possible must be visible after assembly. For items where the marking is not visible after assembly, a durable tag must be securely attached to the assembly identifying the part

number, piece number, traceability number, and the location of the permanent mark.

3.27.4 Marking must be legible and must be located so as to not affect the form, fit, and function of the material. ; ;

3.28 See CDRL DI-MISC-81020 (Chemical and Mechanical) - Material Certification - In addition to the certification data requirements specified in DI-MISC-81020, the following material certification requirements apply:

3.28.1 Quantitative chemical and mechanical analysis of material traceable to traceability markings is required. Material certification test reports must include the class, form, condition, grade, type, finish, and/or composition, as applicable, of the

material supplied.

3.28.2 Re-identification and re-certification of material is required when the material is subjected to a process which alters it's properties. If the starting material or raw stock is processed in a manner that will not affect its chemical composition or

mechanical properties, the original certifications for the chemical composition and mechanical properties, as required by the material specification, are acceptable. Re-certification of the chemical or mechanical properties is required if a process is used

during fabrication that alters the original properties of the material (e.g. alloying, heat treating, or forming). In these instances, the properties of the material must be re-determined and documented to reflect the altered condition. The altered material

must be uniquely re-identified. The properties thus determined and documented, are required for final certification and must conform to the material specification or the contract/purchase order requirements. When only the mechanical properties are altered,

the original certification forchemical composition must be overstamped and annotated with the unique traceability material and at a minimum contain the information below.

TRACEABILITY MARKING ________________________________________________

(marking on finished item)

IS FABRICATED FROM RAW MATERIAL IDENTIFIED TO

HEAT/LOT NUMBER ______________ AND HEAT TREAT NUMBER _____________________

(when applicable)

_________________________________________ DATE _____________________

(name and signature of auth. co. rep.)

3.28.3 Material certification data forwarded by the manufacturer must contain a signed certification that the report results represent the actual attributes of the material furnished and indicate full compliance with all applicable specification and contract

requirements. Transcription of certification data is prohibited.

3.28.4 Statements on material certification documents must be positive and unqualified. Disclaimers such as "to the best of our knowledge" or "we believe the information contained herein is true" are not acceptable.

3.28.5 If material is received without the required certification papers or with incorrect/missing data on the certification papers, the material will be rejected.

3.29 Material Handling - The written material control process must include the following:

3.29.1 All raw materials must have traceability markings (except as specified below).

3.29.2 Stored raw materials requiring traceability must be segregated to preclude intermingling with materials not requiring traceability.

3.29.3 When traceability markings will be removed by a manufacturing or fabrication process, the marking must be recorded prior to removal and be immediately restored upon completion of the process. If this cannot be done or is impractical, an appropriate

material control procedure (such as a bag and tag, tagging, and/or tote box control) must be employed. The material control procedure must provide a method of positive control to preclude commingling of heats/lots or loss of traceability. The traceability

marking must be reapplied upon completion of the final manufacturing process.

3.29.4 Brazing or weld filler metals for strength welds forming or integral with pressure containing components or assemblies requiring traceability must be verified to be the correct material, and type or grade, as applicable, prior to consumption. At a

minimum, material verification must consist of inspection of material test reports for conformance to specified requirements. Control of welding and brazing filler metals must be maintained to the point of consumption to assure use of the correct type and

grade. Markings and traceability requirements do not apply to brazing and weld filler metals after consumption. It is the responsibility of the prime contractor to ensure conformance with the above requirements on welds performed by their subcontractors.

3.29.5 Purchase orders for raw material must specify that the material be traceable to material certification test reports by traceability markings on the material and identified on the test reports. The certification data requirements contained in

DI-MISC-81020 must be invoked by the prime contractor on all subcontractors supplying Level I material.

3.29.6 The material control process must include requirements for the maintenance of traceability for items sent out for subcontracted operations. If such operations would remove traceability markings, purchase or work orders must specify a method and marking

location for remarking. The contractor must also ensure that subcontractor production controls are adequate to preclude commingling of materials during processing.

3.30 Receiving inspection -

3.30.1 Products and services produced by sub-tier suppliers for incorporation in the contract end item must be subject to inspection or audit at the time of receipt by the prime prior to further processing within the prime contractor's plant or shipment to

another location.

3.30.2 Receiving Inspection must include as a minimum -

Verification that the traceability marking on the material agrees with that on the certification test reports.

Verification that certification test reports are legible and complete.

Verification that the contents of the certification test reports are in compliance with the contractually invoked specifications and requirements.

3.31 Discrepancy reporting -

3.31.1 Nonconforming products from sub-tier suppliers must be identified and processed in accordance with the prime contractor's procedures for controlling nonconforming products. The prime contractor must report the receipt of any nonconforming products to

the responsible sub-tier supplier in accordance with established procedures. Nonconforming material records must be maintained and available for review by the government Quality Assurance Representative (QAR).

3.32 Final Inspection - The following inspections must be performed prior to Government inspection and acceptance.

3.32.1 Material Sampling - Material must be inspected for form, fit, and function. Lot acceptance must be based on zero defects and lot rejection based on one defect. The sample size must be in accordance with the sampling plan(s) in the applicable military

specification or standard, federal specification or standard, or drawing to which the material was manufactured. In the absence of such sampling plans, sampling inspection must be per ANSI/ASQ-Z1.4, general inspection level II (for sample size selection code),

table IIA (for sample size).

SMALL LOT SIZES - For lot sizes of fifty or less, the minimum sample size must be eight units. For lot sizes of eight or less, the sample size must be one hundred percent of the lot.

3.32.2 The Manufacturer may elect to use Statistical Process Control (SPC) to assure product quality in lieu of the above attribute sampling plan, provided that the SPC methodology/system used provides acceptable products to the Government. However, the

Government/Navy Receipt Inspection Activity may perform their acceptance inspection of the material using the attribute sampling plan outlined above.

3.32.3 All data concerning material verification (chemical, mechanical or physical properties), traceability (material certifications to material marking), and nondestructive test (NDT) certifications for material must be 100% inspected. The certification

test reports must also be 100% inspected for completeness and legibility.

3.32.4 All material requiring traceability must be 100% inspected for traceability marking and that the marking is legible.

3.33 Welding Requirements - When production or repair welding is required, the applicable welding procedure(s) and qualification data must be submitted for review and approval. In addition, the CONSUMED WELD METAL C of C as defined below must be submitted as

part of the certification OQE package submitted by the Contractor.

Note: These requirements do not apply to tack/spot welds.

3.33.1 Approval of the Contractor's qualification data must be obtained prior to performing any welding (production or repair).

3.33.2 If the Contractors qualification data has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the procedures and qualification data report to expedite the approval process. The

approval letter must reference the applicable welding procedure and qualification data report identification/number. Prior approval does not guarantee acceptance for this or any future contracts. As far as practical, all procedures for the contract must be

submitted at the same time. Welding procedures and qualification data must be submitted in a commercially available electronic format such as Adobe Acrobat PDF. The contractor must state the applicability of each weld procedure and qualification data submitted,

citing the drawing number and pieces to be welded. (i.e. ''WP-123 and QD-123 are submitted for the weld joint between pieces 1 and 2 on drawing ABC'.' WP-456 and QD-456 are submitted for the hardfacing of piece 3 on drawing XYZ'')

3.33.3 The PCO's authorization for the use of weld procedure(s) and qualification data for the specific application as submitted does not mitigate the vendors responsibility to comply with the requirements of S9074-AQ-GIB-010, S9074-AR-GIB-010A/278,248d the

contract.

3.33.4 Authority for the repair of Special Repairs in castings, the repair of wrought material, or the repair of forged material must be obtained via request for waiver from the Procurement Contracting Officer. This request must describe the defect; including

size, depth, location, and a description of the proposed repair. Repairs deemed minor or nominal in accordance with S9074-AR-GIB-010/278 can be made at contractor discretion in accordance with S9074-AR-GIB-010/278 requirements; however, Weld Procedure

Specification (WPS) and Procedure Qualification Record (PQR) submittals are still required. This request for NAVSUP-WSS Contracts must be submitted via the Electronic Contractor Data Submission (ECDS) application.

3.33.5 Any new procedure qualification performed under this Contract will require the vendor to provide a minimum 72 hour notification to DCMA with an offer to observe the welding of the test assemblies. The 72 hour time limit may be modified upon mutual

agreement between the vendor and DCMA.

3.33.6 When drawings require hardfacing surface Iron or Nickel content not to exceed 5%, the contractor must verify surface Iron or Nickel content by performing chemical testing as defined by the applicable drawing. The chemical test results must be submitted

as part of the qualification data.

3.33.7 Additional qualification requirements for production hardfacing thickness less than 1/8-inch: Macro-etch (or legible photomacrographs clearly showing the fusion area) must be submitted for review and show consistent, minimized dilution. All essential

elements and any elements not listed in S9074-AQ-GIB-010/248 that influence dilution must be in the qualification data and weld procedure, with strict limits placed on each essential element.

3.33.8 Preparation and retention of weld records is required, as specified by paragraph 4.1.3 of S9074-AR-GIB-010A/278.

3.33.9 When production or repair welding is required on titanium materials, theapplicable fabrication plan, facilities procedure, training plan, and active welder qualification must also be submitted for review and approval.

3.33.10 If the contractor's fabrication plan, facilities procedure, training plan, or active welder qualification has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the applicable

documentation to expedite the approval process. The approval letter must reference the applicable documentation. Prior approval does not guarantee acceptance for this or any future contracts. The contractor's fabrication plan, facilities procedure, training

plan, and active welder qualification must be submitted at the same time as the applicable welding procedure(s) and weld procedure qualification data. All documentation must be submitted in a commercially available electronic format, such as Adobe Acrobat PDF.

3.33.11 A Certificate of Compliance is required for all weld filler metals used for production or repair welding, and must include the following:

a) Filler Metal LOT number(s)

b) Specification and Type

c) A positive statement that the vendor has obtained OQE and verified that each LOT of weld filler material conforms to specification requirements.

d) A positive statement verifying that the weld filler metals were the correct material type or grade prior to consumption.

3.33.12 When production welds or repair welds are performed by a subcontractor, the requirement for submission of all certification documentation required herein must be passed down to the subcontractor.

3.34 See CDRL DI-MISC-80678 (Special Emphasis C of C) - The certificate of compliance must show traceability to the marking applied on each individual item, and must contain the following information:

1. Contractor's name, address and date.

2. The contract/purchase order number (for example: N00104-11-P-FA12)

3. The National Stock Number (NSN). The 18 character National Stock Number for Special Emphasis Material includes the two digit COG, the four digit FSC, the 9 digit NIIN, and the two digit SMIC

(for example: 1H 4820 012345678 L1) ("N/A" when Not Applicable).

4. Lubricants, sealants, anti-seize, and/or thread locking compounds ("N/A" when Not Applicable).

5. Certification that O-rings, packing, gaskets, or other elastomeric products were installed in a compressed state within an assembly or sub-assembly, prior to expiration of the shelf life ("N/A" when Not Applicable).

6. Manufacturer's compound number ("N/A" when Not Applicable).

7. When weld procedure submittal is required by the contract, a statement that the approval date of the qualification data precedes any production or repair welding performed on this Contract. ("N/A" when Not Applicable).

8. A statement to the effect that all items furnished on this contract are in full compliance with the specifications and requirements and list each contractually invoked conformance/compliance test performed by name and that it was performed

satisfactorily.

9. Contractor's or authorized personnel's signature.

4. QUALITY ASSURANCE

4.1 Notes to DCMA QAR and the Contractor -

4.1.1 DCMA QAR and the Contractor for proprietary designs - Departures from Contractor imposed requirements, not specifically covered by the contract, must be judged individually on the basis of the effect, if any, on contractual requirements. When there is a

disagreement between the Contractor and the Government representative as to the effect on contractual requirements, the departure must be considered a nonconformance and be submitted to the PCO for disposition.

4.1.2 DCMA QAR and the Contractor for proprietary designs - All records of departures from Contractor imposed requirements must be maintained and available for review at the Contractor's facility. A copy must be given to the local Government representative. A

record of these departures, traceable to the applicablepart number and contract number must be submitted to the PCO.

4.1.3 DCMA QAR and the Contractor for proprietary designs - For proprietary designs, the contractor's part numbers are acceptable for reference only. The delivered material must conform to all drawings, specifications, and other contractual requirements.

4.1.4 DCMA QAR - It is the responsibility of DCMA QAR to review Non-Destructive Testing (NDT) procedures for NAVSUP Contracts/Purchase Orders.

4.1.5 DCMA QAR and the Contractor - The ECDS (Electronic Contractor Data Submission) system is available for certain data submissions and to submit questions and clarifications, and waiver requests on Contracts and Solicitations. ECDS can be found at:

https://register.nslc.navy.mil/

5. PACKAGING

5.1 Preservation, Packaging, Packing and Marking - Preservation, Packaging, Packing and Marking must be in accordance with the Contract/Purchase Order Schedule and as specified below.

MIL-STD 2073 PACKAGING APPLIES AS FOUND ELSEWHERE IN THE SCHEDULE

6. NOTES

6.1 Several definitions of terms that apply to CSI items are listed below. All terms may not apply to every item.

6.1.1 The ECDS (Electronic Contractor Data Submission) system is at: https://register.nslc.navy.mil/ This application will require advance registration using a PKI Digital Certificate on a CAC. A Vendor User Guide is available as CSD001 in the CSD

(Contract Support Document) Library within ECDS.

6.1.2 Critical Safety Item (CSI) - Any ship part, assembly, or support equipment containing a critical characteristic whose failure, malfunction, or absence of which could cause a catastrophic or critical failure resulting in loss of, or serious damage to the

ship, or unacceptable risk of personal injury or lo

Update #8 ·

ITEM UNIQUE IDENTIFICATION AND VALUATION (MAR 2016)|19||||||||||||||||||||

HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT (NAVICP REVIEW FEB 1991)(FEB 1999)|1|SEE SPECIFICATIONS ON SECTION C AND E |

INSPECTION OF SUPPLIES--FIXED-PRICE (AUG 1996)|2|||

INSPECTION AND ACCEPTANCE - SHORT VERSION|8|||||||||

TIME OF DELIVERY (JUNE 1997)|20|001|12|200||||||||||||||||||

GENERAL INFORMATION-FOB-DESTINATION|1|A|

WIDE AREA WORKFLOW PAYMENT INSTRUCTIONS (DEC 2018)|16|INVOICE AND RECEIVING REPORT COMBO|N/A|TBD|N00104|TBD|TBD|N50286|TBD|133.2||N/A|CERTIFICATION - N39040|||||

NAVY USE OF ABILITYONE SUPPORT CONTRACTOR - RELEASE OF OFFEROR INFORMATION (3-18))|1||

EQUAL OPPORTUNITY (SEP 2016)|2|||

WARRANTY OF SUPPLIES OF A NONCOMPLEX NATURE (JUNE 2003)|6|1 YEAR |365 DAYS AFTER LAST DELIVERY UNDER THIS CONTRACT |||||

WARRANTY OF DATA--BASIC (MAR 2014)|2|||

BUY AMERICAN --FREE TRADE AGREEMENTS--BALANCE OF PAYMENTS PROGRAM - BASIC(DEVIATION 2020-O0019) (JUL 2020))|3||||

NOTICE OF TOTAL SMALL BUSINESS SET-ASIDE (OCT 2020)(DEVIATION 2020-O0008)|1||

ALTERNATE A, ANNUAL REPRESENTATIONS AND CERTIFICATIONS (NOV 2020)|13||||||||||||||

BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM CERTIFICATE (DEVIATION 2020-O0019) (JUL 2020))|3||||

BUY AMERICAN-BALANCE OF PAYMENTS PROGRAM CERTIFICATE-BASIC (NOV 2014)|1||

ANNUAL REPRESENTATIONS AND CERTIFICATIONS (SEP 2021)|13|335931|500||||||||||||

NOTICE OF PRIORITY RATING FOR NATIONAL DEFENSE, EMERGENCY PERPARDENESS, AND ENRGY PROGAM USE (APRIL 2008))|2||X|

EVALUATION CRITERIA AND BASIS FOR AWARD-|1||

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 27 October 2025.

\

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 25 April 2024.

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 25 March 2025.

The small business set aside is dissolved.

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 30 December 2024.

The POC has changed to noelle.m.smith10.civ@us.navy.mil

\

1. This Amendment is being released to update the TDP to the latest verison.

2. The receipt of quotes is hereby extended to 09 FEB 2024.

\

1. This amendment is being released to extend the receipt of quotes to 27 APRIL 2022 at 4:00PM local time.

1. This amendmentis issued to extend the receipt of quotes to 10 MAR 2022 at 4:00 PM local time.

1. This amendment is issued to extend the receipt of quotes to 18 FEB 2022 at 4:00 PM local time.

1.DD1423 Data Item A001 (Inspection and Test Plan) may be waived if already on file at NAVSUP WSS Mechanicsburg.

2. All contractual documents (i.e. contracts, purchase orders, task orders,delivery orders, and modifications) related to the instant procurement are considered to be "issued" by the Government when copies are either deposited in the mail, transmitted by

facsimile, or sent by other electronic commerce methods, such as email. The Government's acceptance of the contractor's proposal constitutes bilateral agreement to "issue" contractual documents as detailed here in.

3.The following proposed delivery schedule applies:

Submission of all certification data CDRLS 20 days prior to delivery.

PNSY review/acceptance of certification CDRLS 6 working days after receipt

Final delivery of material (200 days)

4.NAVSUP WSS Mech will be considering past performance in the evaluation of offers. See Clause 252.213-7000.

5. Drawings associated with this solicitation will be made available on the newbeta.SAM website, but will be restricted access which needs to be approved. Once access has been requested, interested vendors should email the POC listed on the solicitation to inform

them of the request.

6. This requirement falls under the Special Emergency Procurement Authority(SEPA) in accordance with 41 U.S.C. 1903 and Class Deviation 2018-O0013.

1. SCOPE

1.1 The material covered in this contract/purchase order will be used in a crucial shipboard system. The use of incorrect or defective material would create a high probability of failure resulting in serious personnel injury, loss of life, loss of vital

shipboard systems, or loss of the ship itself. Therefore, the material has been designated as SPECIAL EMPHASIS material (Level I, Scope of Certification, or Quality Assured) and special control procedures are invoked to ensure receipt of correct material.

2. APPLICABLE DOCUMENTS

2.1 Order of Precedence - In the event of a conflict between the text of this contract/purchase order and the references and/or drawings cited herein, the text of this contract/purchase order must take precedence. Nothing in this contract/purchase order,

however, must supersede applicable laws and regulations unless a specific exemption has been obtained.

2.2 Applicable Documents - The document(s) listed below form a part of this contract/purchase order including modifications or exclusions.

2.2.1 Specification Revisions - The specification revisions listed under "Documents References" below are the preferred revision. Older and/or newer r evisions are acceptable when listed within Contract Support Library Reference Number CSD155 in ECDS (Electric

Contractor Data Submission) at: ht tps://register.nslc.navy.mil/. This is to allow Contractors to use certain acceptable older specification revisions to purge their existing stock of material certified to those older revisions or to use newer specification

revisions when material is certified to newly released revisions,without requiring the submittal of waiver/deviation requests for each specification revision on every contract. Revisions of specifications reflecting editorial and/or re-approval (e.g. E2009,

R2014, etc.) are considered inconsequential, but are acceptable when their revisions are listedwithin CSD155 or elsewhere within this contract.

2.2.2 Documents, drawings, and publications supplied are listed under "Drawing Number". These items should be retained until an award is made.

2.2.3 "Document References" listed below must be obtained by the Contractor. Ordering information is included as an attachment to this contract/purchase order.

DRAWING DATA=EB-4707 |96169| A|SP |D|0001 | A|49998|0034417

DRAWING DATA=EB-4707 |96169| A|SP |D|0002 | A|49998|0010228

DRAWING DATA=EB-4707 |96169| A|SP |D|0003 | A|49998|0009688

DRAWING DATA=EB-4707 |96169| A|SP |D|0004 | A|49998|0015196

DRAWING DATA=EB-4707 |96169| A|SP |D|0005 | A|49998|0042460

DRAWING DATA=EB-4707 |96169| A|SP |D|0006 | A|49998|0013600

DRAWING DATA=EB-4707 |96169| A|SP |D|0007 | A|49998|0025918

DRAWING DATA=EB-4707 |96169| A|SP |D|0008 | A|49998|0027475

DRAWING DATA=EB-4707 |96169| A|SP |D|0009 | A|49998|0035849

DRAWING DATA=EB-4707 |96169| A|SP |D|0010 | A|49998|0026286

DRAWING DATA=EB-4707 |96169| A|SP |D|0011 | A|49998|0027109

DRAWING DATA=EB-4707 |96169| A|SP |D|0012 | A|49998|0040703

DRAWING DATA=EB-4707 |96169| A|SP |D|0013 | A|49998|0040998

DRAWING DATA=EB-4707 |96169| A|SP |D|0014 | A|49998|0043207

DRAWING DATA=EB-4707 |96169| A|SP |D|0015 | A|49998|0037818

DRAWING DATA=EB-4707 |96169| A|SP |D|0016 | A|49998|0020883

DRAWING DATA=H415-8111D14 |53711| A|ER |D|0001 | A|49998|0168074

DRAWING DATA=H415-8111E09 |53711| A|ER |D|0001 | A|49998|0154762

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0001 | A|49998|0031197

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0002 | A|49998|0025576

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0003 | A|49998|0007912

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0004 | A|49998|0026981

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0005 | A|49998|0023648

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0006 | A|49998|0020727

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0007 | A|49998|0013911

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0008 | A|49998|0018514

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0009 | A|49998|0007227

DRAWING DATA=5613012 |53711| A| |D|0001 | A|49998|0052810

DRAWING DATA=5613013 |53711| A| |D|0001 | A|49998|0042555

DRAWING DATA=5613013 |53711| A| |D|0002 | A|49998|0029366

DRAWING DATA=5613014 |53711| A| |D|0001 | A|49998|0028750

DRAWING DATA=5613015 |53711| A| |D|0001 | A|49998|0037962

DRAWING DATA=5613016 |53711| A| |D|0001 | A|49998|0023314

DRAWING DATA=5613017 |53711| A| |D|0001 | A|49998|0019951

DRAWING DATA=5613018 |53711| A| |D|0001 | A|49998|0020757

DRAWING DATA=5613019 |53711| A| |D|0001 | A|49998|0016629

DRAWING DATA=5613020 |53711| A| |D|0001 | A|49998|0018114

DRAWING DATA=5613021 |53711| A| |D|0001 | A|49998|0020600

DRAWING DATA=5613022 |53711| A| |D|0001 | A|49998|0024067

DRAWING DATA=5613023 |53711| A| |D|0001 | A|49998|0020930

DRAWING DATA=5613024 |53711| A| |D|0001 | A|49998|0027302

DRAWING DATA=5613025 |53711| A| |D|0001 | A|49998|0022685

DRAWING DATA=5613029 |53711| A| |D|0001 | A|49998|0026824

DRAWING DATA=7066213 |53711| G| |D|0000.A | G|49998|0027293

DRAWING DATA=7066213 |53711| G| |D|0000.0A | E|49998|0386749

DRAWING DATA=7066213 |53711| G| |D|0001 | G|49998|9999999

DRAWING DATA=7066213 |53711| G| |D|0002 | E|49998|0540066

DRAWING DATA=7066213 |53711| G| |D|0002.1 | G|49998|0045821

DRAWING DATA=7066213 |53711| G| |D|0002.2 | G|49998|0034633

DRAWING DATA=7066213 |53711| G| |D|0003 | C|49998|0264535

DRAWING DATA=7066213 |53711| G| |D|0004.1 | G|49998|0059812

DRAWING DATA=7066213 |53711| G| |D|0004.10 | G|49998|0078310

DRAWING DATA=7066213 |53711| G| |D|0004.11 | G|49998|0082951

DRAWING DATA=7066213 |53711| G| |D|0004.12 | G|49998|0086449

DRAWING DATA=7066213 |53711| G| |D|0004.13 | G|49998|0036956

DRAWING DATA=7066213 |53711| G| |D|0004.2 | G|49998|0068459

DRAWING DATA=7066213 |53711| G| |D|0004.3 | G|49998|0071461

DRAWING DATA=7066213 |53711| G| |D|0004.4 | G|49998|0068557

DRAWING DATA=7066213 |53711| G| |D|0004.5 | G|49998|0061836

DRAWING DATA=7066213 |53711| G| |D|0004.6 | G|49998|0060836

DRAWING DATA=7066213 |53711| G| |D|0004.7 | G|49998|0066673

DRAWING DATA=7066213 |53711| G| |D|0004.8 | G|49998|0069478

DRAWING DATA=7066213 |53711| G| |D|0004.9 | G|49998|0078787

DRAWING DATA=7066213 |53711| G| |D|0005.1 | G|49998|0048454

DRAWING DATA=7066213 |53711| G| |D|0005.2 | G|49998|0046599

DRAWING DATA=7066213 |53711| G| |D|0005.3 | G|49998|0048007

DRAWING DATA=7066213 |53711| G| |D|0005.4 | G|49998|0047993

DRAWING DATA=7066213 |53711| G| |D|0006.1 | G|49998|0060854

DRAWING DATA=7066213 |53711| G| |D|0006.2 | G|49998|0064253

DRAWING DATA=7066213 |53711| G| |D|0006.3 | G|49998|0053616

DRAWING DATA=7066213 |53711| G| |D|0006.4 | G|49998|0043734

DRAWING DATA=7066213 |53711| G| |D|0006.5 | G|49998|0054556

DRAWING DATA=7066213 |53711| G| |D|0006.6 | G|49998|0051176

DRAWING DATA=7066213 |53711| G| |D|0006.7 | G|49998|0059712

DRAWING DATA=7066213 |53711| G| |D|0006.8 | G|49998|0046241

DRAWING DATA=7066213 |53711| G| |D|0007.1 | G|49998|0026452

DRAWING DATA=7066213 |53711| G| |D|0007.10 | G|49998|0045606

DRAWING DATA=7066213 |53711| G| |D|0007.11 | G|49998|0045291

DRAWING DATA=7066213 |53711| G| |D|0007.12 | G|49998|0044279

DRAWING DATA=7066213 |53711| G| |D|0007.13 | G|49998|0044338

DRAWING DATA=7066213 |53711| G| |D|0007.14 | G|49998|0042833

DRAWING DATA=7066213 |53711| G| |D|0007.15 | G|49998|0043556

DRAWING DATA=7066213 |53711| G| |D|0007.16 | G|49998|0044068

DRAWING DATA=7066213 |53711| G| |D|0007.17 | G|49998|0044285

DRAWING DATA=7066213 |53711| G| |D|0007.18 | G|49998|0043993

DRAWING DATA=7066213 |53711| G| |D|0007.19 | G|49998|0043250

DRAWING DATA=7066213 |53711| G| |D|0007.2 | G|49998|0044549

DRAWING DATA=7066213 |53711| G| |D|0007.20 | G|49998|0042219

DRAWING DATA=7066213 |53711| G| |D|0007.21 | G|49998|0045212

DRAWING DATA=7066213 |53711| G| |D|0007.22 | G|49998|0046027

DRAWING DATA=7066213 |53711| G| |D|0007.23 | G|49998|0043602

DRAWING DATA=7066213 |53711| G| |D|0007.24 | G|49998|0042852

DRAWING DATA=7066213 |53711| G| |D|0007.25 | G|49998|0038801

DRAWING DATA=7066213 |53711| G| |D|0007.26 | G|49998|0024962

DRAWING DATA=7066213 |53711| G| |D|0007.3 | G|49998|0045743

DRAWING DATA=7066213 |53711| G| |D|0007.4 | G|49998|0044250

DRAWING DATA=7066213 |53711| G| |D|0007.5 | G|49998|0043828

DRAWING DATA=7066213 |53711| G| |D|0007.6 | G|49998|0046947

DRAWING DATA=7066213 |53711| G| |D|0007.7 | G|49998|0047703

DRAWING DATA=7066213 |53711| G| |D|0007.8 | G|49998|0050956

DRAWING DATA=7066213 |53711| G| |D|0007.9 | G|49998|0045523

DRAWING DATA=7066213 |53711| G| |D|0008.1 | G|49998|0027996

DRAWING DATA=7066213 |53711| G| |D|0008.10 | G|49998|0054893

DRAWING DATA=7066213 |53711| G| |D|0008.11 | G|49998|0055410

DRAWING DATA=7066213 |53711| G| |D|0008.12 | G|49998|0055162

DRAWING DATA=7066213 |53711| G| |D|0008.13 | G|49998|0055061

DRAWING DATA=7066213 |53711| G| |D|0008.14 | G|49998|0054211

DRAWING DATA=7066213 |53711| G| |D|0008.15 | G|49998|0053424

DRAWING DATA=7066213 |53711| G| |D|0008.16 | G|49998|0053356

DRAWING DATA=7066213 |53711| G| |D|0008.17 | G|49998|0056310

DRAWING DATA=7066213 |53711| G| |D|0008.18 | G|49998|0056136

DRAWING DATA=7066213 |53711| G| |D|0008.19 | G|49998|0054113

DRAWING DATA=7066213 |53711| G| |D|0008.2 | G|49998|0053446

DRAWING DATA=7066213 |53711| G| |D|0008.20 | G|49998|0032469

DRAWING DATA=7066213 |53711| G| |D|0008.3 | G|49998|0051555

DRAWING DATA=7066213 |53711| G| |D|0008.4 | G|49998|0052356

DRAWING DATA=7066213 |53711| G| |D|0008.5 | G|49998|0051357

DRAWING DATA=7066213 |53711| G| |D|0008.6 | G|49998|0051958

DRAWING DATA=7066213 |53711| G| |D|0008.7 | G|49998|0054847

DRAWING DATA=7066213 |53711| G| |D|0008.8 | G|49998|0054832

DRAWING DATA=7066213 |53711| G| |D|0008.9 | G|49998|0053989

DRAWING DATA=7066213 |53711| G| |D|0009.1 | G|49998|0062838

DRAWING DATA=7066213 |53711| G| |D|0009.2 | G|49998|0062044

DRAWING DATA=7066213 |53711| G| |D|0009.3 | G|49998|0062475

DRAWING DATA=7066213 |53711| G| |D|0009.4 | G|49998|0064898

DRAWING DATA=7066213 |53711| G| |D|0009.5 | G|49998|0065634

DRAWING DATA=7066213 |53711| G| |D|0009.6 | G|49998|0065095

DRAWING DATA=7066213 |53711| G| |D|0009.7 | G|49998|0064683

DRAWING DATA=7066213 |53711| G| |D|0009.8 | G|49998|0065648

DRAWING DATA=7066213 |53711| G| |D|0009.9 | G|49998|0042105

DRAWING DATA=7066213 |53711| G| |D|0010 | A|49998|0375877

DRAWING DATA=7066213 |53711| G| |D|0011 | G|49998|0092692

DRAWING DATA=7066213 |53711| G| |D|0012 | G|49998|0227173

DRAWING DATA=7066213 |53711| G| |D|0013 | G|49998|0090766

DRAWING DATA=7066213 |53711| G| |D|0014 | G|49998|0102650

DRAWING DATA=7066213 |53711| G| |D|0015 | G|49998|0124935

DRAWING DATA=7066213 |53711| G| |D|0016 | G|49998|0153611

DRAWING DATA=7066213 |53711| G| |D|0017 | G|49998|0136497

DRAWING DATA=7066213 |53711| G| |D|0018 | G|49998|0023482

DRAWING DATA=7350438 |53711| -| |D|0001 | -|49998|0039701

DRAWING DATA=7491201 |53711| -| |D|0001 | -|49998|0027720

DRAWING DATA=7491201 |53711| -| |D|0002 | -|49998|0051607

DRAWING DATA=7491201 |53711| -| |D|0003 | -|49998|0043155

DRAWING DATA=7491201 |53711| -| |D|0004 | -|49998|0068050

DRAWING DATA=7491201 |53711| -| |D|0005 | -|49998|0017950

DRAWING DATA=7491201 |53711| -| |D|0006 | -|49998|0069326

DRAWING DATA=7491201 |53711| -| |D|0007 | -|49998|0047752

DOCUMENT REF DATA=FED-STD-H28 | | |B |190424|A| | |

DOCUMENT REF DATA=FED-STD-H28 |0020| |B |941221|A| |01|

DOCUMENT REF DATA=ANSI/ASQ Z1.4 | | | |080101|A| | |

DOCUMENT REF DATA=ASTM-B150 | | | |190401|A| | |

DOCUMENT REF DATA=QQ-N-286 | | |G |001207|A| | |

DOCUMENT REF DATA=MIL-STD-792 | | |F |060519|A| | |

DOCUMENT REF DATA=MIL-STD-2035 | | |A |950515|A| | |

DOCUMENT REF DATA=MIL-STD-2132 | | |F |080310|F| |01|

DOCUMENT REF DATA=SAE AMS 5666 | | |J |161101|A| | |

DOCUMENT REF DATA=ISO_9001 | | | |081115|A| | |

DOCUMENT REF DATA=ISO10012 | | | |030415|A| | |

DOCUMENT REF DATA=ISO/IEC 17025 | | | |050515|A| | |

DOCUMENT REF DATA=MIL-I-45208 | | |A |810724|A| 1| |

DOCUMENT REF DATA=MIL-STD-45662 | | |A |880801|A| | |

DOCUMENT REF DATA=A-A-59004 | | |B |181118|A| | |

DOCUMENT REF DATA=ANSI/NCSL Z540.3 | | | |130326|A| | |

DOCUMENT REF DATA=0900-LP-001-7000 | | | |810101|C| |01|

DOCUMENT REF DATA=S9074-AQ-GIB-010/248 | | |1 |191112|A| | |

DOCUMENT REF DATA=T9074-AS-GIB-010/271 | | |1 |140911|A| | |

DOCUMENT REF DATA=S9074-AR-GIB-010A/278 (CHG A) | | | |130214|A| | |

3. REQUIREMENTS

3.1 ;The Penetrator Assembly must be in accordance with Naval Sea Systems Command Drawing 7066213, Part Number 021, Assembly EHP 1, Naval Sea Systems Command Drawing 5613012 and Naval Sea Systems Command Drawing 7491201, and all Electric Boat ERs provided

with this Contract/Purchase Order except as amplified or modified herein.;

3.2 ;Marking of MIC number by the manufacturer is not required.;

3.3 ;Mechanical properties must be in accordance with ASTM-B150 in lieu of drawing 7491201 paragraph 1.1.4 where starting material greater than 3 inches in diameter is required.;

3.4 ;The FAT sample(s) must not be delivered against the contract quantity.;

3.5 First Article Approval (Government Testing) - First Article Test (FAT) and approval is required.

3.6 ;Penetrator wiring must be modified per EB Specification 4707.

Hook up of the penetrator conductors to the penetrator header assembly must follow the color code convention of EB Specification 4707. Inboard ends of wires and shields extending from the penetrator header assembly must be marked with the pin number to which

they are attached.

The correct quantity for the coax connector, item 4 on drawing 5613014, is 4;

3.7 Material for Parts Requiring Certification - Quantitative chemical and mechanical analysis is required for the parts listed below unless specifically stated otherwise:

Part - ;Body, Part Number 3, on Drawing 5613012, with details on Drawing 5613013 and ERH415-8111E179;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 5613013);

Part - ;Nut, Part Number 5 on Drawing 5613012 with details on Drawing 5613015;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 5613015);

Part - ;Header, Part Number 1 on Drawing 5613014 with details on Drawing 7350438;

Material - ;Inconel 625 in accordance with SAE-AMS-5666 (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 7350438);

Part - ;Washer, Part Number 12 on Drawing 5613012 with details on Drawing 5613024;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical properties in accordance with Certification Requirements Note 2 on Drawing 5613024);

3.8 Testing Certification - Certifications are required for the following tests on the items listed below. Additional testing on other piece parts (if any) per applicable drawings and specifications is still required, but certifications are only required as

listed below.

Test - ;Dye Penetrant Inspection;

Item - ;Body, Part Number 3; Nut, Part Number 5; and Washer, Part Number 12 on Drawing 5613012 and Header, Part Number 1 on Drawing 5613014;

Performance - T9074-AS-GIB-010/271

Acceptance - MIL-STD-2035

Test - Quality Conformance/Compliance Inspection

Item - ;Penetrator Assembly;

Performance - ;Drawing 7491201 Table 7;

Acceptance - ;Drawing 7491201 Table 7;

Test - Ultrasonic Inspection on Starting Material

Item - ;All Items requiring certification made from QQ-N-286 with a diameter or minimum distance between parallel surfaces of 4 inches or greater of the starting material, or when required by a drawing or specification invoked elsewhere in this contract;

Performance - T9074-AS-GIB-010/271 or MIL-STD-2132, and QQ-N-286

Acceptance - QQ-N-286

Attribute - Annealing and Age Hardening

Item - ;Body, Part Number 3; Nut, Part Number 5; and Washer, Part Number 12 on Drawing 5613012;

Performance - QQ-N-286

Test - Non-Destructive Tests

Item - ;Weld Repair and/or Production Weld (as applicable);

Performance - Per applicable fabrication specification

Acceptance - Per applicable fabrication specification

3.9 O-ring grooves and mating sealing surfaces must be inspected per the contractually invoked drawings or specifications. When the drawings or specifications do not provide specific defect criteria or state that no defects are allowed, the General Acceptance

Criteria (GAC) standard must be used for inspecting O-ring grooves and mating sealing surfaces only. Repairs to sealing surfaces and O-ring grooves with unacceptable defects may be accomplished within the limits of the size and tolerances provided in the

applicable drawing. Repairs thatwould exceed these limits require approval (including final dimensions). The data that is red lined (crossed out) is excluded from the GAC for this contract and is not to be used for acceptance or rejection criteria. The GAC

document is identified as Contract Support Library Reference Number CSD008 at https://register.nslc.navy.mil/

3.10 Slow Strain Rate Tensile Test Laboratories - The Slow Strain Rate Tensile Test of QQ-N-286 must be performed by one of the following laboratories:

Huntington Alloys, a Special Metals Company

Attn: Bill Bolenr

3200 Riverside Drive

Huntington, WV 257059

Phone: (304) 526-5889

FAX: (304) 526-5973

Metallurgical Consultants, Inc.

Attn: W. M. Buehler

4820 Caroline

PO Box 88046

Houston, TX 77288-0046

Phone: (713) 526-6351

FAX: (713) 526-2964

Naval Surface Warfare Center, Carderock Division

Attn: Eric Focht Code 614

9500 Macarthur Blvd

West Bethesda, MD 20817-5700

Phone: (301) 227-5032

FAX: (301) 227-5576

Teledyne Allvac

Attn: Dr. W. D. Cao

2020 Ashcraft Ave.

Monroe, NC 28110

Phone: (704) 289-4511

FAX: (704) 289-4269

Westmoreland Mechanical Testing and Research Inc.

Attn: Andrew Wisniewski

P.O. Box 388

Youngstown, PA 15696-0388

Mannesmann Rohrenwerke

Mannesmann Forschungsinstitut (MFI)

Attn: Dr. Weiss

Postfach 251160

47251 Duisburg

Germany

Phone: 011-49-0203-9993194

FAX: 011-49-0203-9994415

ThyssenKrupp VDM USA, Inc.

Attn: D. C. Agarwal

11210 Steeplecrest Drive, Suite 120

Houston, TX 77065-4939

Phone: (281) 955-6683

3.11 Thread Inspection Requirements - All threads on threaded parts must be inspected using appropriate inspection methods, inspection systems, and inspection gages/instruments in accordance with FED-STD-H28 series. Substitution of thecommercial equivalent

inspection in accordance with ASME B1 series is acceptable.

3.11.1 System 21 of FED-STD-H28/20 must be used as a minimum inspection requirement for threads when the design drawing or design specification does not specify an inspection requirement.

3.11.2 For Navy and Shipyard drawings, system 21 of FED-STD-H28/20 may be substituted for System 22 without further Navy approval when the design drawing invokes System 22 and does not cite governing specifications that specifically require system 22. System

22 of FED-STD-H28/20 must be used when the drawing references other governing specifications that specifically require System 22, such as certain thread types of MIL-DTL-1222.

3.11.3 A written request for concurrence must be submitted when utilizing alternative measuring equipment or measuring systems not applicable to the specified inspection system.

3.12 Thread Lubricant - Thread lubricants containing molybdenum disulfide must not be used on this material. Bacteria in water, especially seawater, causes molybdenum disulfide to break down. The by-products of the breakdown form compounds which attack the

fasteners. Anti-galling compound A-A-59004 must be used as a replacement when thread lubricant is required for assembly.

3.13 Internal Threads - All internal threads must be formed by cutting. Cold forming of internal threads is not acceptable.

3.14 Welding or Brazing - When welding, brazing, and allied processes are required, as invoked by Section C paragraph 3 requirements, they must be in accordance with S9074-AR-GIB-010A/278, 0900-LP-001-7000 for brazing of piping and pressure vessel

applications, or S9074-AQ-GIB-010/248 for brazing of other applications. For all production and repair welding and brazing, personnel and procedures must be qualified under S9074-AQ-GIB-010/248 or 0900-LP-001-7000, as applicable. Repair welding is not

permitted on ;QQ-N-286 material; . Procedures and Qualification Data must be submitted for review and approval prior to performing any welding or brazing.

3.15 The pressure tolerance must be as specified in the assembly drawing, detail drawing, design specification or elsewhere in this contract. Where pressure tolerances are not provided by drawings, specifications or specified elsewhere in this contract, the

following must be used:

For pressure tests below 100 PSIG, the pressure tolerance must be +1 PSIG / -0 PSIG.

For pressure tests at or above 100 PSIG up to and including 2500 PSIG, the pressure tolerance must be +2% / -0 PSIG rounded off to the nearest multiple of the smallest graduation on an analog test pressure gauge, not to exceed 50 PSIG.

For pressure tests above 2500 PSIG, the pressure tolerance must be +2% / -0 PSIG, rounded off to the nearest multiple of the smallest graduation on an analog test pressure gauge, not to exceed 200 PSIG.

The pressure test time tolerance must be as specified in the assembly drawing, detail drawing, design specification or elsewhere in this contract. Where pressure test time tolerances are not provided by drawings, specifications or specified elsewhere in this

contract, the following must be used:

For a test duration up to and including 1 hour, the tolerance must be +5 minutes / - 0 minutes.

For a test duration of more than 1 hour up to and including 24 hours, the tolerance must be +30 minutes / - 0 minutes.

For a test duration of more than 24 hours, the tolerance must be +60 minutes / - 0 minutes.

3.16 Certificate of Compliance - (SPECIAL EMPHASIS MATERIAL) The Contractor must prepare and submit a certificate of compliance certifying that the items/components furnished under this contract comply with the requirements of the procurement document,

including any/all invoked specifications and drawings.

3.17 Configuration Control - The Contractor must maintain the total equipment baseline configuration. For items of proprietary design, Contractor drawings showing the latest assembly configuration must be provided to the Government in electronic (C4) format.

Definitions are provided elsewhere in the Contract/Purchase Order.

3.17.1 Waivers/Deviations - All waivers and deviations, regardless of significance or classification require review and approval by the Contracting Officer. Waivers and Deviations must be designated as Critical, Major, or Minor. The Contractor must provide

a copy of this request to the QAR. Requests must include the information listed below.

a. A complete description of the contract requirement affected

and the nature of the waiver/deviation (non-conformance),

including a classification of Critical, Major, or Minor.

b. Number of units (and serial/lot numbers) to be delivered in this

configuration.

c. Any impacts to logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel or impacts to the operational use of the product.

d. Information about remedial action being taken to prevent reoccurrence

of the non-conformance.

3.17.2 All requests for Waivers/Deviations on NAVSUP-WSS Contracts must be submitted to the NAVSUP WSS Contracting Specialist via eMail.

3.17.3 ECPs - The Government will maintain configuration control and change authority for all modifications or changes affecting form, fit, function, or interface parameters of the Equipment and its sub-assemblies. The Contractor must submit an Engineering

Change Proposal (ECP) for any Class I or II changes that impact the Equipment covered by this contract. ECPs must be prepared in Contractor format, and must include the following information:

a. The change priority, change classification (Class I or Class II),

and change justification.

b. A complete description of the change to be made and the need for

that change.

c. A complete listing of other Configuration Items impacted by the

proposed change and a description of the impact on those CIs.

d. Proposed changes to documents controlled by the Government.

e. Proposed serial/lot number effectivities of units to be

produced in, or retrofitted to, the proposed configuration.

f. Recommendations about the way a retrofit should be accomplished.

g. Impacts to any logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel in support of the product.

h. Impacts to the operational use of the product.

i. Complete estimated life-cycle cost impact of the proposed change.

j. Milestones relating to the processing and implementation of the

engineering change.

3.18 Mercury Free - Mercury and mercury containing compounds must not be intentionally added or come in direct contact with hardware or supplies furnished under this contract. Mercury contamination of the material will be cause for rejection.

3.19 NAVSEA 0948-LP-045-7010 - Any applicable requirements of NAVSHIPS 4410.17,NAVSEA 0948-LP-045-7010, or 0948-045-7010 which the contractor must meet are included in this contract/purchase order. The above documents are for GovernmentUse Only. Further

application of the above documents is prohibited.prohibited.

3.19.1 Marking of material with a Material Designator per the Drawing is also prohibited, with the exception of Fasteners. Fasteners must be marked with a Material Symbol/Designator as specified elsewhere in this contract.

^ QUALITY ASSURANCE REQUIREMENTS ^

3.20 See CDRL DI-MISC-80678 (Test Certification) - A statement of tests performed, listing the pieces tested must be furnished along with a copy of the test results. Certification must include the contractor's name, address and date, quantity inspected,

identified to the contract/purchase order and item number, and the Contractor's or authorized personnel's signature. Test certifications must reference the standard/specification, including the revision, to which the testing was performed and the acceptance

criteria used. Test procedure numbers may also be referenced on test reports. Test reports on weldments must be identified to weld joint and layer.

3.21 First Article Test/Inspection (Government) - ;Destructive; - The Contractor shall deliver ;1 (one) complete Penetrator Assembly; unit(s) to ;Receiving Officer Portsmouth Naval Shipyard, Building 240 Andre Clavette, Code 270.4 (207-438-5898) Kittery

Maine, 03904; for First Article Tests in accordance with the ;requirements of drawing 7491201 Table 7 vendor qualification tests; .

3.22 Quality System Requirements - The Contractor furnishing items under this contract/purchase order must provide and maintain a quality system in accordance with ISO-9001 as amplified or modified herein, with the calibration system requirements of ISO-10012

or ANSI-Z540.3 with ISO-17025. A Quality System in accordance with MIL-I-45208, with the calibration system requirements of MIL-STD-45662, is acceptable as an alternate.

3.22.1 The Contractor's quality system and products supplied under the system are subject to evaluation, verification inspection, and acceptance/nonacceptance by the Government representative to determine the system's effectiveness in meeting the quality

requirements established in the Contract/Purchase Order.

3.22.2 The Contractor's quality system must be documented and must be available for review by the Contracting Officer or his representative prior to initiation of production and throughout the life of the contract. The Prime Contractor must, upon

notification, make his facilities available for audit by the contracting Officer or his authorized representative.

3.22.3 See CDRL DI-QCIC-81110 (Inspection System Procedures) - All suppliers of Level I/SUBSAFE (LI/SS) material are required to submit a copy of their current documented quality system procedures to the Procurement Contracting Officer (PCO) prior to award of

any contract/purchase order. Suppliers that have a copy of their current quality system procedures on file at the Procuring Activity may request the PCO waive this requirement.

3.22.4 This contract provides for the performance of Government Quality Assurance at source. The place or places of performance may not be changed without the authorization of the Procurement Contracting Officer. Upon receipt of this order, promptly

notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest Defense Contract Management Agency

(DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately.

3.22.5 Any changes made by the Contractor to a qualified quality system will require re-submittal to the PCO and concurrence by the Government Quality Assurance Representative prior to adoption.

3.23 Contractor Inspection Requirements - The Contractor must maintain adequate records of all inspections and tests. The records must indicate the nature and number of observations made, the number and type of deficiencies found, the quantities approved and

rejected and the nature of corrective action taken as appropriate. Inspection records must be traceable to the material inspected.

3.23.1 The supplier's gages, measuring and test equipment must be made available for use by the Government representative when required to determine conformance with Contract requirements. When conditions warrant, the supplier's personnel must be made

available for operations of such devices and for verification of their accuracy and condition.

3.23.2 All documents and reference data applicable to this contract must be available for review by the Government representative. Copies of documents required for Government inspection purposes must be furnished in accordance with the instructions provided

by the Government representative.

3.24 Subcontractor Inspection Requirements - The Government has the right to inspect at source, any supplies or services that were not manufactured or performed within the contractor's facility. Such inspection can only be requested by or under authorization

of the Government representative. Any purchasing documents to a subcontractor must cite the applicable portions of the contractually invoked quality system (e.g. calibration requirements), plus any product requirements that apply to the supplies being

purchased. When the Government elects to perform source inspection at the subcontractor's facility, applicable purchase documents must be annotated with the following statement: "A Government inspection is required prior to shipment from your plant. Upon

receipt of this order, promptly notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest

Defense Contract Management Agency (DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately."

3.24.1 The prime contractor's program must include procedures to assess the capability of the prospective suppliers to produce the products or supply the services in accordance with the contract, prior to the issuance of any purchase document.

3.24.2 Each sub-tier supplier of material or services for items in Section 3 of this contract must be subjected to a periodic review or audit by the Prime to determine the continued capability of the supplier to control the quality of the products or services

specified in the purchase order or contract.

3.24.3 The prime contractor must ensure that the purchased product conformsto specified purchase requirements and this contract. The type and extent of control applied to the supplier and the purchased product must be dependent upon the effect of the

purchased product on the end item represented by this contract.

3.24.4 The prime contractor must evaluate the requirements of the contractand select suppliers based on their ability to supply the product in accordance with the prime contractor's requirements and the contract. Criteria for selection and evaluation must be

established. Records of this effort must be available for review by the government.

3.24.5 The prime contractor's supplier quality assurance program must provide for a review of purchase documents to assure applicable quality requirements are included or referenced in the documentation for compliance by the supplier.

3.25 Government Furnished Material and/or Equipment (GFM/GFE) - When material or equipment is furnished by the Government, the Contractor must develop documented control procedures that require at least the following:

3.25.1 Visual examination upon receipt to detect damage during transit.

3.25.2 Inspection for completeness and proper type.

3.25.3 Verification of material quality received.

3.25.4 Periodic inspection and precautions to assure adequate storage conditions and to guard against damage from handling and deterioration during storage.

3.25.5 Functional testing, either prior to or after installation, or both, as required by the Contract to determine satisfactory operation.

3.25.6 Identification and protection from improper use or disposition.

3.25.7 Reporting to the Government, any GFM or GFE property found damaged, malfunctioning, or otherwise unsuitable for use. In the event of damage or malfunction during or after installation, the supplier must determine and record probable cause and

necessity for withholding the material from use.

3.25.8 For GFE material, and as required by the terms of the bailment agreement, the supplier must establish procedures for adequate storage, maintenance, and inspection of bailed Government material. Records of all inspection and maintenance performed on

bailed property must be maintained.

3.25.9 Material returned to the contractor must be handled as GFM.

3.26 Traceability and Certification Requirements - To assure that correct materials are installed in Level I/SUBSAFE systems, it is imperative that traceability be maintained from the material to the material certification test report and other required

Objective Quality Evidence (OQE). The material certification report must completely and accurately reflect that the material supplied meets the specified requirements. Materials requiring Traceability and Certification Data are identified within Paragraph 3,

Section C of this contract/purchase order.

3.26.1 The following provides the minimum requirements for maintaining material traceability and supplements the requirements specified in DI-MISC-81020 and elsewhere in the contract/purchase order. The Contractor must develop written procedures that

implement the material control requirements stated herein and elsewhere in this Contract/Purchase Order.

3.27 Material Traceability - The certification data report must be identified through a unique traceability number, heat-lot number, or heat-treat number, as applicable, which must also be marked on the material. This traceability marking on the material must

provide direct traceability to the material's chemical composition and mechanical properties certification data. For material produced by batch, continuous cast, or continuous pour processes, samples must be taken no less than once in every eight hours of

operation for the purpose of validating proper chemical composition and mechanical properties. Traceability must be maintained through all process operations including any subcontracted operations, to the finished component.

3.27.1 Material Marking for Traceability and Identification - The following are the minimum marking requirements. Additional/alternate marking requirements, if applicable, will be specified elsewhere in the contract/purchase order. In addition to the

marking requirements on applicable drawings and/or specifications, marking for traceability is required. All traceability markings must be permanently applied in accordance with MIL-STD-792 (except as specified below). An alternate marking method is

permissible provided it is an available option in the contractually invoked specification or drawing, except in instances where the material has been modified by this contract/purchase order and differs from that specified in the specification or drawing.

3.27.2 Traceability markings for items with precision machined or plated surfaces, or material with suitable marking surface areas less than 3/8 inches square (either 3/8" x 3/8" or an area equal to 0.1406 inches square) must be applied to a durable tag and

the tag securely affixed to the material.

3.27.3 Traceability markings must be maintained through assembly, and whenever possible must be visible after assembly. For items where the marking is not visible after assembly, a durable tag must be securely attached to the assembly identifying the part

number, piece number, traceability number, and the location of the permanent mark.

3.27.4 Marking must be legible and must be located so as to not affect the form, fit, and function of the material. ; ;

3.28 See CDRL DI-MISC-81020 (Chemical and Mechanical) - Material Certification - In addition to the certification data requirements specified in DI-MISC-81020, the following material certification requirements apply:

3.28.1 Quantitative chemical and mechanical analysis of material traceable to traceability markings is required. Material certification test reports must include the class, form, condition, grade, type, finish, and/or composition, as applicable, of the

material supplied.

3.28.2 Re-identification and re-certification of material is required when the material is subjected to a process which alters it's properties. If the starting material or raw stock is processed in a manner that will not affect its chemical composition or

mechanical properties, the original certifications for the chemical composition and mechanical properties, as required by the material specification, are acceptable. Re-certification of the chemical or mechanical properties is required if a process is used

during fabrication that alters the original properties of the material (e.g. alloying, heat treating, or forming). In these instances, the properties of the material must be re-determined and documented to reflect the altered condition. The altered material

must be uniquely re-identified. The properties thus determined and documented, are required for final certification and must conform to the material specification or the contract/purchase order requirements. When only the mechanical properties are altered,

the original certification forchemical composition must be overstamped and annotated with the unique traceability material and at a minimum contain the information below.

TRACEABILITY MARKING ________________________________________________

(marking on finished item)

IS FABRICATED FROM RAW MATERIAL IDENTIFIED TO

HEAT/LOT NUMBER ______________ AND HEAT TREAT NUMBER _____________________

(when applicable)

_________________________________________ DATE _____________________

(name and signature of auth. co. rep.)

3.28.3 Material certification data forwarded by the manufacturer must contain a signed certification that the report results represent the actual attributes of the material furnished and indicate full compliance with all applicable specification and contract

requirements. Transcription of certification data is prohibited.

3.28.4 Statements on material certification documents must be positive and unqualified. Disclaimers such as "to the best of our knowledge" or "we believe the information contained herein is true" are not acceptable.

3.28.5 If material is received without the required certification papers or with incorrect/missing data on the certification papers, the material will be rejected.

3.29 Material Handling - The written material control process must include the following:

3.29.1 All raw materials must have traceability markings (except as specified below).

3.29.2 Stored raw materials requiring traceability must be segregated to preclude intermingling with materials not requiring traceability.

3.29.3 When traceability markings will be removed by a manufacturing or fabrication process, the marking must be recorded prior to removal and be immediately restored upon completion of the process. If this cannot be done or is impractical, an appropriate

material control procedure (such as a bag and tag, tagging, and/or tote box control) must be employed. The material control procedure must provide a method of positive control to preclude commingling of heats/lots or loss of traceability. The traceability

marking must be reapplied upon completion of the final manufacturing process.

3.29.4 Brazing or weld filler metals for strength welds forming or integral with pressure containing components or assemblies requiring traceability must be verified to be the correct material, and type or grade, as applicable, prior to consumption. At a

minimum, material verification must consist of inspection of material test reports for conformance to specified requirements. Control of welding and brazing filler metals must be maintained to the point of consumption to assure use of the correct type and

grade. Markings and traceability requirements do not apply to brazing and weld filler metals after consumption. It is the responsibility of the prime contractor to ensure conformance with the above requirements on welds performed by their subcontractors.

3.29.5 Purchase orders for raw material must specify that the material be traceable to material certification test reports by traceability markings on the material and identified on the test reports. The certification data requirements contained in

DI-MISC-81020 must be invoked by the prime contractor on all subcontractors supplying Level I material.

3.29.6 The material control process must include requirements for the maintenance of traceability for items sent out for subcontracted operations. If such operations would remove traceability markings, purchase or work orders must specify a method and marking

location for remarking. The contractor must also ensure that subcontractor production controls are adequate to preclude commingling of materials during processing.

3.30 Receiving inspection -

3.30.1 Products and services produced by sub-tier suppliers for incorporation in the contract end item must be subject to inspection or audit at the time of receipt by the prime prior to further processing within the prime contractor's plant or shipment to

another location.

3.30.2 Receiving Inspection must include as a minimum -

Verification that the traceability marking on the material agrees with that on the certification test reports.

Verification that certification test reports are legible and complete.

Verification that the contents of the certification test reports are in compliance with the contractually invoked specifications and requirements.

3.31 Discrepancy reporting -

3.31.1 Nonconforming products from sub-tier suppliers must be identified and processed in accordance with the prime contractor's procedures for controlling nonconforming products. The prime contractor must report the receipt of any nonconforming products to

the responsible sub-tier supplier in accordance with established procedures. Nonconforming material records must be maintained and available for review by the government Quality Assurance Representative (QAR).

3.32 Final Inspection - The following inspections must be performed prior to Government inspection and acceptance.

3.32.1 Material Sampling - Material must be inspected for form, fit, and function. Lot acceptance must be based on zero defects and lot rejection based on one defect. The sample size must be in accordance with the sampling plan(s) in the applicable military

specification or standard, federal specification or standard, or drawing to which the material was manufactured. In the absence of such sampling plans, sampling inspection must be per ANSI/ASQ-Z1.4, general inspection level II (for sample size selection code),

table IIA (for sample size).

SMALL LOT SIZES - For lot sizes of fifty or less, the minimum sample size must be eight units. For lot sizes of eight or less, the sample size must be one hundred percent of the lot.

3.32.2 The Manufacturer may elect to use Statistical Process Control (SPC) to assure product quality in lieu of the above attribute sampling plan, provided that the SPC methodology/system used provides acceptable products to the Government. However, the

Government/Navy Receipt Inspection Activity may perform their acceptance inspection of the material using the attribute sampling plan outlined above.

3.32.3 All data concerning material verification (chemical, mechanical or physical properties), traceability (material certifications to material marking), and nondestructive test (NDT) certifications for material must be 100% inspected. The certification

test reports must also be 100% inspected for completeness and legibility.

3.32.4 All material requiring traceability must be 100% inspected for traceability marking and that the marking is legible.

3.33 Welding Requirements - When production or repair welding is required, the applicable welding procedure(s) and qualification data must be submitted for review and approval. In addition, the CONSUMED WELD METAL C of C as defined below must be submitted as

part of the certification OQE package submitted by the Contractor.

Note: These requirements do not apply to tack/spot welds.

3.33.1 Approval of the Contractor's qualification data must be obtained prior to performing any welding (production or repair).

3.33.2 If the Contractors qualification data has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the procedures and qualification data report to expedite the approval process. The

approval letter must reference the applicable welding procedure and qualification data report identification/number. Prior approval does not guarantee acceptance for this or any future contracts. As far as practical, all procedures for the contract must be

submitted at the same time. Welding procedures and qualification data must be submitted in a commercially available electronic format such as Adobe Acrobat PDF. The contractor must state the applicability of each weld procedure and qualification data submitted,

citing the drawing number and pieces to be welded. (i.e. ''WP-123 and QD-123 are submitted for the weld joint between pieces 1 and 2 on drawing ABC'.' WP-456 and QD-456 are submitted for the hardfacing of piece 3 on drawing XYZ'')

3.33.3 The PCO's authorization for the use of weld procedure(s) and qualification data for the specific application as submitted does not mitigate the vendors responsibility to comply with the requirements of S9074-AQ-GIB-010, S9074-AR-GIB-010A/278,248d the

contract.

3.33.4 Authority for the repair of Special Repairs in castings, the repair of wrought material, or the repair of forged material must be obtained via request for waiver from the Procurement Contracting Officer. This request must describe the defect; including

size, depth, location, and a description of the proposed repair. Repairs deemed minor or nominal in accordance with S9074-AR-GIB-010/278 can be made at contractor discretion in accordance with S9074-AR-GIB-010/278 requirements; however, Weld Procedure

Specification (WPS) and Procedure Qualification Record (PQR) submittals are still required. This request for NAVSUP-WSS Contracts must be submitted via the Electronic Contractor Data Submission (ECDS) application.

3.33.5 Any new procedure qualification performed under this Contract will require the vendor to provide a minimum 72 hour notification to DCMA with an offer to observe the welding of the test assemblies. The 72 hour time limit may be modified upon mutual

agreement between the vendor and DCMA.

3.33.6 When drawings require hardfacing surface Iron or Nickel content not to exceed 5%, the contractor must verify surface Iron or Nickel content by performing chemical testing as defined by the applicable drawing. The chemical test results must be submitted

as part of the qualification data.

3.33.7 Additional qualification requirements for production hardfacing thickness less than 1/8-inch: Macro-etch (or legible photomacrographs clearly showing the fusion area) must be submitted for review and show consistent, minimized dilution. All essential

elements and any elements not listed in S9074-AQ-GIB-010/248 that influence dilution must be in the qualification data and weld procedure, with strict limits placed on each essential element.

3.33.8 Preparation and retention of weld records is required, as specified by paragraph 4.1.3 of S9074-AR-GIB-010A/278.

3.33.9 When production or repair welding is required on titanium materials, theapplicable fabrication plan, facilities procedure, training plan, and active welder qualification must also be submitted for review and approval.

3.33.10 If the contractor's fabrication plan, facilities procedure, training plan, or active welder qualification has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the applicable

documentation to expedite the approval process. The approval letter must reference the applicable documentation. Prior approval does not guarantee acceptance for this or any future contracts. The contractor's fabrication plan, facilities procedure, training

plan, and active welder qualification must be submitted at the same time as the applicable welding procedure(s) and weld procedure qualification data. All documentation must be submitted in a commercially available electronic format, such as Adobe Acrobat PDF.

3.33.11 A Certificate of Compliance is required for all weld filler metals used for production or repair welding, and must include the following:

a) Filler Metal LOT number(s)

b) Specification and Type

c) A positive statement that the vendor has obtained OQE and verified that each LOT of weld filler material conforms to specification requirements.

d) A positive statement verifying that the weld filler metals were the correct material type or grade prior to consumption.

3.33.12 When production welds or repair welds are performed by a subcontractor, the requirement for submission of all certification documentation required herein must be passed down to the subcontractor.

3.34 See CDRL DI-MISC-80678 (Special Emphasis C of C) - The certificate of compliance must show traceability to the marking applied on each individual item, and must contain the following information:

1. Contractor's name, address and date.

2. The contract/purchase order number (for example: N00104-11-P-FA12)

3. The National Stock Number (NSN). The 18 character National Stock Number for Special Emphasis Material includes the two digit COG, the four digit FSC, the 9 digit NIIN, and the two digit SMIC

(for example: 1H 4820 012345678 L1) ("N/A" when Not Applicable).

4. Lubricants, sealants, anti-seize, and/or thread locking compounds ("N/A" when Not Applicable).

5. Certification that O-rings, packing, gaskets, or other elastomeric products were installed in a compressed state within an assembly or sub-assembly, prior to expiration of the shelf life ("N/A" when Not Applicable).

6. Manufacturer's compound number ("N/A" when Not Applicable).

7. When weld procedure submittal is required by the contract, a statement that the approval date of the qualification data precedes any production or repair welding performed on this Contract. ("N/A" when Not Applicable).

8. A statement to the effect that all items furnished on this contract are in full compliance with the specifications and requirements and list each contractually invoked conformance/compliance test performed by name and that it was performed

satisfactorily.

9. Contractor's or authorized personnel's signature.

4. QUALITY ASSURANCE

4.1 Notes to DCMA QAR and the Contractor -

4.1.1 DCMA QAR and the Contractor for proprietary designs - Departures from Contractor imposed requirements, not specifically covered by the contract, must be judged individually on the basis of the effect, if any, on contractual requirements. When there is a

disagreement between the Contractor and the Government representative as to the effect on contractual requirements, the departure must be considered a nonconformance and be submitted to the PCO for disposition.

4.1.2 DCMA QAR and the Contractor for proprietary designs - All records of departures from Contractor imposed requirements must be maintained and available for review at the Contractor's facility. A copy must be given to the local Government representative. A

record of these departures, traceable to the applicablepart number and contract number must be submitted to the PCO.

4.1.3 DCMA QAR and the Contractor for proprietary designs - For proprietary designs, the contractor's part numbers are acceptable for reference only. The delivered material must conform to all drawings, specifications, and other contractual requirements.

4.1.4 DCMA QAR - It is the responsibility of DCMA QAR to review Non-Destructive Testing (NDT) procedures for NAVSUP Contracts/Purchase Orders.

4.1.5 DCMA QAR and the Contractor - The ECDS (Electronic Contractor Data Submission) system is available for certain data submissions and to submit questions and clarifications, and waiver requests on Contracts and Solicitations. ECDS can be found at:

https://register.nslc.navy.mil/

5. PACKAGING

5.1 Preservation, Packaging, Packing and Marking - Preservation, Packaging, Packing and Marking must be in accordance with the Contract/Purchase Order Schedule and as specified below.

MIL-STD 2073 PACKAGING APPLIES AS FOUND ELSEWHERE IN THE SCHEDULE

6. NOTES

6.1 Several definitions of terms that apply to CSI items are listed below. All terms may not apply to every item.

6.1.1 The ECDS (Electronic Contractor Data Submission) system is at: https://register.nslc.navy.mil/ This application will require advance registration using a PKI Digital Certificate on a CAC. A Vendor User Guide is available as CSD001 in the CSD

(Contract Support Document) Library within ECDS.

6.1.2 Critical Safety Item (CSI) - Any ship part, assembly, or support equipment containing a critical characteristic whose failure, malfunction, or absence of which could cause a catastrophic or critical failure resulting in loss of, or serious damage to the

ship, or unacceptable risk of personal injury or loss of life.

6.1.3 Critical Process - As determined by the TWH, any process, operation or action performed on a Ship CSI that serves

Update #7 ·

ITEM UNIQUE IDENTIFICATION AND VALUATION (MAR 2016)|19||||||||||||||||||||

HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT (NAVICP REVIEW FEB 1991)(FEB 1999)|1|SEE SPECIFICATIONS ON SECTION C AND E |

INSPECTION OF SUPPLIES--FIXED-PRICE (AUG 1996)|2|||

INSPECTION AND ACCEPTANCE - SHORT VERSION|8|||||||||

TIME OF DELIVERY (JUNE 1997)|20|001|12|200||||||||||||||||||

GENERAL INFORMATION-FOB-DESTINATION|1|A|

WIDE AREA WORKFLOW PAYMENT INSTRUCTIONS (DEC 2018)|16|INVOICE AND RECEIVING REPORT COMBO|N/A|TBD|N00104|TBD|TBD|N50286|TBD|133.2||N/A|CERTIFICATION - N39040|||||

NAVY USE OF ABILITYONE SUPPORT CONTRACTOR - RELEASE OF OFFEROR INFORMATION (3-18))|1||

EQUAL OPPORTUNITY (SEP 2016)|2|||

WARRANTY OF SUPPLIES OF A NONCOMPLEX NATURE (JUNE 2003)|6|1 YEAR |365 DAYS AFTER LAST DELIVERY UNDER THIS CONTRACT |||||

WARRANTY OF DATA--BASIC (MAR 2014)|2|||

BUY AMERICAN --FREE TRADE AGREEMENTS--BALANCE OF PAYMENTS PROGRAM - BASIC(DEVIATION 2020-O0019) (JUL 2020))|3||||

NOTICE OF TOTAL SMALL BUSINESS SET-ASIDE (OCT 2020)(DEVIATION 2020-O0008)|1||

ALTERNATE A, ANNUAL REPRESENTATIONS AND CERTIFICATIONS (NOV 2020)|13||||||||||||||

BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM CERTIFICATE (DEVIATION 2020-O0019) (JUL 2020))|3||||

BUY AMERICAN-BALANCE OF PAYMENTS PROGRAM CERTIFICATE-BASIC (NOV 2014)|1||

ANNUAL REPRESENTATIONS AND CERTIFICATIONS (SEP 2021)|13|335931|500||||||||||||

NOTICE OF PRIORITY RATING FOR NATIONAL DEFENSE, EMERGENCY PERPARDENESS, AND ENRGY PROGAM USE (APRIL 2008))|2||X|

EVALUATION CRITERIA AND BASIS FOR AWARD-|1||

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 25 April 2024.

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 25 March 2025.

The small business set aside is dissolved.

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 30 December 2024.

The POC has changed to noelle.m.smith10.civ@us.navy.mil

\

1. This Amendment is being released to update the TDP to the latest verison.

2. The receipt of quotes is hereby extended to 09 FEB 2024.

\

1. This amendment is being released to extend the receipt of quotes to 27 APRIL 2022 at 4:00PM local time.

1. This amendmentis issued to extend the receipt of quotes to 10 MAR 2022 at 4:00 PM local time.

1. This amendment is issued to extend the receipt of quotes to 18 FEB 2022 at 4:00 PM local time.

1.DD1423 Data Item A001 (Inspection and Test Plan) may be waived if already on file at NAVSUP WSS Mechanicsburg.

2. All contractual documents (i.e. contracts, purchase orders, task orders,delivery orders, and modifications) related to the instant procurement are considered to be "issued" by the Government when copies are either deposited in the mail, transmitted by

facsimile, or sent by other electronic commerce methods, such as email. The Government's acceptance of the contractor's proposal constitutes bilateral agreement to "issue" contractual documents as detailed here in.

3.The following proposed delivery schedule applies:

Submission of all certification data CDRLS 20 days prior to delivery.

PNSY review/acceptance of certification CDRLS 6 working days after receipt

Final delivery of material (200 days)

4.NAVSUP WSS Mech will be considering past performance in the evaluation of offers. See Clause 252.213-7000.

5. Drawings associated with this solicitation will be made available on the newbeta.SAM website, but will be restricted access which needs to be approved. Once access has been requested, interested vendors should email the POC listed on the solicitation to inform

them of the request.

6. This requirement falls under the Special Emergency Procurement Authority(SEPA) in accordance with 41 U.S.C. 1903 and Class Deviation 2018-O0013.

1. SCOPE

1.1 The material covered in this contract/purchase order will be used in a crucial shipboard system. The use of incorrect or defective material would create a high probability of failure resulting in serious personnel injury, loss of life, loss of vital

shipboard systems, or loss of the ship itself. Therefore, the material has been designated as SPECIAL EMPHASIS material (Level I, Scope of Certification, or Quality Assured) and special control procedures are invoked to ensure receipt of correct material.

2. APPLICABLE DOCUMENTS

2.1 Order of Precedence - In the event of a conflict between the text of this contract/purchase order and the references and/or drawings cited herein, the text of this contract/purchase order must take precedence. Nothing in this contract/purchase order,

however, must supersede applicable laws and regulations unless a specific exemption has been obtained.

2.2 Applicable Documents - The document(s) listed below form a part of this contract/purchase order including modifications or exclusions.

2.2.1 Specification Revisions - The specification revisions listed under "Documents References" below are the preferred revision. Older and/or newer r evisions are acceptable when listed within Contract Support Library Reference Number CSD155 in ECDS (Electric

Contractor Data Submission) at: ht tps://register.nslc.navy.mil/. This is to allow Contractors to use certain acceptable older specification revisions to purge their existing stock of material certified to those older revisions or to use newer specification

revisions when material is certified to newly released revisions,without requiring the submittal of waiver/deviation requests for each specification revision on every contract. Revisions of specifications reflecting editorial and/or re-approval (e.g. E2009,

R2014, etc.) are considered inconsequential, but are acceptable when their revisions are listedwithin CSD155 or elsewhere within this contract.

2.2.2 Documents, drawings, and publications supplied are listed under "Drawing Number". These items should be retained until an award is made.

2.2.3 "Document References" listed below must be obtained by the Contractor. Ordering information is included as an attachment to this contract/purchase order.

DRAWING DATA=EB-4707 |96169| A|SP |D|0001 | A|49998|0034417

DRAWING DATA=EB-4707 |96169| A|SP |D|0002 | A|49998|0010228

DRAWING DATA=EB-4707 |96169| A|SP |D|0003 | A|49998|0009688

DRAWING DATA=EB-4707 |96169| A|SP |D|0004 | A|49998|0015196

DRAWING DATA=EB-4707 |96169| A|SP |D|0005 | A|49998|0042460

DRAWING DATA=EB-4707 |96169| A|SP |D|0006 | A|49998|0013600

DRAWING DATA=EB-4707 |96169| A|SP |D|0007 | A|49998|0025918

DRAWING DATA=EB-4707 |96169| A|SP |D|0008 | A|49998|0027475

DRAWING DATA=EB-4707 |96169| A|SP |D|0009 | A|49998|0035849

DRAWING DATA=EB-4707 |96169| A|SP |D|0010 | A|49998|0026286

DRAWING DATA=EB-4707 |96169| A|SP |D|0011 | A|49998|0027109

DRAWING DATA=EB-4707 |96169| A|SP |D|0012 | A|49998|0040703

DRAWING DATA=EB-4707 |96169| A|SP |D|0013 | A|49998|0040998

DRAWING DATA=EB-4707 |96169| A|SP |D|0014 | A|49998|0043207

DRAWING DATA=EB-4707 |96169| A|SP |D|0015 | A|49998|0037818

DRAWING DATA=EB-4707 |96169| A|SP |D|0016 | A|49998|0020883

DRAWING DATA=H415-8111D14 |53711| A|ER |D|0001 | A|49998|0168074

DRAWING DATA=H415-8111E09 |53711| A|ER |D|0001 | A|49998|0154762

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0001 | A|49998|0031197

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0002 | A|49998|0025576

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0003 | A|49998|0007912

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0004 | A|49998|0026981

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0005 | A|49998|0023648

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0006 | A|49998|0020727

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0007 | A|49998|0013911

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0008 | A|49998|0018514

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0009 | A|49998|0007227

DRAWING DATA=5613012 |53711| A| |D|0001 | A|49998|0052810

DRAWING DATA=5613013 |53711| A| |D|0001 | A|49998|0042555

DRAWING DATA=5613013 |53711| A| |D|0002 | A|49998|0029366

DRAWING DATA=5613014 |53711| A| |D|0001 | A|49998|0028750

DRAWING DATA=5613015 |53711| A| |D|0001 | A|49998|0037962

DRAWING DATA=5613016 |53711| A| |D|0001 | A|49998|0023314

DRAWING DATA=5613017 |53711| A| |D|0001 | A|49998|0019951

DRAWING DATA=5613018 |53711| A| |D|0001 | A|49998|0020757

DRAWING DATA=5613019 |53711| A| |D|0001 | A|49998|0016629

DRAWING DATA=5613020 |53711| A| |D|0001 | A|49998|0018114

DRAWING DATA=5613021 |53711| A| |D|0001 | A|49998|0020600

DRAWING DATA=5613022 |53711| A| |D|0001 | A|49998|0024067

DRAWING DATA=5613023 |53711| A| |D|0001 | A|49998|0020930

DRAWING DATA=5613024 |53711| A| |D|0001 | A|49998|0027302

DRAWING DATA=5613025 |53711| A| |D|0001 | A|49998|0022685

DRAWING DATA=5613029 |53711| A| |D|0001 | A|49998|0026824

DRAWING DATA=7066213 |53711| G| |D|0000.A | G|49998|0027293

DRAWING DATA=7066213 |53711| G| |D|0000.0A | E|49998|0386749

DRAWING DATA=7066213 |53711| G| |D|0001 | G|49998|9999999

DRAWING DATA=7066213 |53711| G| |D|0002 | E|49998|0540066

DRAWING DATA=7066213 |53711| G| |D|0002.1 | G|49998|0045821

DRAWING DATA=7066213 |53711| G| |D|0002.2 | G|49998|0034633

DRAWING DATA=7066213 |53711| G| |D|0003 | C|49998|0264535

DRAWING DATA=7066213 |53711| G| |D|0004.1 | G|49998|0059812

DRAWING DATA=7066213 |53711| G| |D|0004.10 | G|49998|0078310

DRAWING DATA=7066213 |53711| G| |D|0004.11 | G|49998|0082951

DRAWING DATA=7066213 |53711| G| |D|0004.12 | G|49998|0086449

DRAWING DATA=7066213 |53711| G| |D|0004.13 | G|49998|0036956

DRAWING DATA=7066213 |53711| G| |D|0004.2 | G|49998|0068459

DRAWING DATA=7066213 |53711| G| |D|0004.3 | G|49998|0071461

DRAWING DATA=7066213 |53711| G| |D|0004.4 | G|49998|0068557

DRAWING DATA=7066213 |53711| G| |D|0004.5 | G|49998|0061836

DRAWING DATA=7066213 |53711| G| |D|0004.6 | G|49998|0060836

DRAWING DATA=7066213 |53711| G| |D|0004.7 | G|49998|0066673

DRAWING DATA=7066213 |53711| G| |D|0004.8 | G|49998|0069478

DRAWING DATA=7066213 |53711| G| |D|0004.9 | G|49998|0078787

DRAWING DATA=7066213 |53711| G| |D|0005.1 | G|49998|0048454

DRAWING DATA=7066213 |53711| G| |D|0005.2 | G|49998|0046599

DRAWING DATA=7066213 |53711| G| |D|0005.3 | G|49998|0048007

DRAWING DATA=7066213 |53711| G| |D|0005.4 | G|49998|0047993

DRAWING DATA=7066213 |53711| G| |D|0006.1 | G|49998|0060854

DRAWING DATA=7066213 |53711| G| |D|0006.2 | G|49998|0064253

DRAWING DATA=7066213 |53711| G| |D|0006.3 | G|49998|0053616

DRAWING DATA=7066213 |53711| G| |D|0006.4 | G|49998|0043734

DRAWING DATA=7066213 |53711| G| |D|0006.5 | G|49998|0054556

DRAWING DATA=7066213 |53711| G| |D|0006.6 | G|49998|0051176

DRAWING DATA=7066213 |53711| G| |D|0006.7 | G|49998|0059712

DRAWING DATA=7066213 |53711| G| |D|0006.8 | G|49998|0046241

DRAWING DATA=7066213 |53711| G| |D|0007.1 | G|49998|0026452

DRAWING DATA=7066213 |53711| G| |D|0007.10 | G|49998|0045606

DRAWING DATA=7066213 |53711| G| |D|0007.11 | G|49998|0045291

DRAWING DATA=7066213 |53711| G| |D|0007.12 | G|49998|0044279

DRAWING DATA=7066213 |53711| G| |D|0007.13 | G|49998|0044338

DRAWING DATA=7066213 |53711| G| |D|0007.14 | G|49998|0042833

DRAWING DATA=7066213 |53711| G| |D|0007.15 | G|49998|0043556

DRAWING DATA=7066213 |53711| G| |D|0007.16 | G|49998|0044068

DRAWING DATA=7066213 |53711| G| |D|0007.17 | G|49998|0044285

DRAWING DATA=7066213 |53711| G| |D|0007.18 | G|49998|0043993

DRAWING DATA=7066213 |53711| G| |D|0007.19 | G|49998|0043250

DRAWING DATA=7066213 |53711| G| |D|0007.2 | G|49998|0044549

DRAWING DATA=7066213 |53711| G| |D|0007.20 | G|49998|0042219

DRAWING DATA=7066213 |53711| G| |D|0007.21 | G|49998|0045212

DRAWING DATA=7066213 |53711| G| |D|0007.22 | G|49998|0046027

DRAWING DATA=7066213 |53711| G| |D|0007.23 | G|49998|0043602

DRAWING DATA=7066213 |53711| G| |D|0007.24 | G|49998|0042852

DRAWING DATA=7066213 |53711| G| |D|0007.25 | G|49998|0038801

DRAWING DATA=7066213 |53711| G| |D|0007.26 | G|49998|0024962

DRAWING DATA=7066213 |53711| G| |D|0007.3 | G|49998|0045743

DRAWING DATA=7066213 |53711| G| |D|0007.4 | G|49998|0044250

DRAWING DATA=7066213 |53711| G| |D|0007.5 | G|49998|0043828

DRAWING DATA=7066213 |53711| G| |D|0007.6 | G|49998|0046947

DRAWING DATA=7066213 |53711| G| |D|0007.7 | G|49998|0047703

DRAWING DATA=7066213 |53711| G| |D|0007.8 | G|49998|0050956

DRAWING DATA=7066213 |53711| G| |D|0007.9 | G|49998|0045523

DRAWING DATA=7066213 |53711| G| |D|0008.1 | G|49998|0027996

DRAWING DATA=7066213 |53711| G| |D|0008.10 | G|49998|0054893

DRAWING DATA=7066213 |53711| G| |D|0008.11 | G|49998|0055410

DRAWING DATA=7066213 |53711| G| |D|0008.12 | G|49998|0055162

DRAWING DATA=7066213 |53711| G| |D|0008.13 | G|49998|0055061

DRAWING DATA=7066213 |53711| G| |D|0008.14 | G|49998|0054211

DRAWING DATA=7066213 |53711| G| |D|0008.15 | G|49998|0053424

DRAWING DATA=7066213 |53711| G| |D|0008.16 | G|49998|0053356

DRAWING DATA=7066213 |53711| G| |D|0008.17 | G|49998|0056310

DRAWING DATA=7066213 |53711| G| |D|0008.18 | G|49998|0056136

DRAWING DATA=7066213 |53711| G| |D|0008.19 | G|49998|0054113

DRAWING DATA=7066213 |53711| G| |D|0008.2 | G|49998|0053446

DRAWING DATA=7066213 |53711| G| |D|0008.20 | G|49998|0032469

DRAWING DATA=7066213 |53711| G| |D|0008.3 | G|49998|0051555

DRAWING DATA=7066213 |53711| G| |D|0008.4 | G|49998|0052356

DRAWING DATA=7066213 |53711| G| |D|0008.5 | G|49998|0051357

DRAWING DATA=7066213 |53711| G| |D|0008.6 | G|49998|0051958

DRAWING DATA=7066213 |53711| G| |D|0008.7 | G|49998|0054847

DRAWING DATA=7066213 |53711| G| |D|0008.8 | G|49998|0054832

DRAWING DATA=7066213 |53711| G| |D|0008.9 | G|49998|0053989

DRAWING DATA=7066213 |53711| G| |D|0009.1 | G|49998|0062838

DRAWING DATA=7066213 |53711| G| |D|0009.2 | G|49998|0062044

DRAWING DATA=7066213 |53711| G| |D|0009.3 | G|49998|0062475

DRAWING DATA=7066213 |53711| G| |D|0009.4 | G|49998|0064898

DRAWING DATA=7066213 |53711| G| |D|0009.5 | G|49998|0065634

DRAWING DATA=7066213 |53711| G| |D|0009.6 | G|49998|0065095

DRAWING DATA=7066213 |53711| G| |D|0009.7 | G|49998|0064683

DRAWING DATA=7066213 |53711| G| |D|0009.8 | G|49998|0065648

DRAWING DATA=7066213 |53711| G| |D|0009.9 | G|49998|0042105

DRAWING DATA=7066213 |53711| G| |D|0010 | A|49998|0375877

DRAWING DATA=7066213 |53711| G| |D|0011 | G|49998|0092692

DRAWING DATA=7066213 |53711| G| |D|0012 | G|49998|0227173

DRAWING DATA=7066213 |53711| G| |D|0013 | G|49998|0090766

DRAWING DATA=7066213 |53711| G| |D|0014 | G|49998|0102650

DRAWING DATA=7066213 |53711| G| |D|0015 | G|49998|0124935

DRAWING DATA=7066213 |53711| G| |D|0016 | G|49998|0153611

DRAWING DATA=7066213 |53711| G| |D|0017 | G|49998|0136497

DRAWING DATA=7066213 |53711| G| |D|0018 | G|49998|0023482

DRAWING DATA=7350438 |53711| -| |D|0001 | -|49998|0039701

DRAWING DATA=7491201 |53711| -| |D|0001 | -|49998|0027720

DRAWING DATA=7491201 |53711| -| |D|0002 | -|49998|0051607

DRAWING DATA=7491201 |53711| -| |D|0003 | -|49998|0043155

DRAWING DATA=7491201 |53711| -| |D|0004 | -|49998|0068050

DRAWING DATA=7491201 |53711| -| |D|0005 | -|49998|0017950

DRAWING DATA=7491201 |53711| -| |D|0006 | -|49998|0069326

DRAWING DATA=7491201 |53711| -| |D|0007 | -|49998|0047752

DOCUMENT REF DATA=FED-STD-H28 | | |B |190424|A| | |

DOCUMENT REF DATA=FED-STD-H28 |0020| |B |941221|A| |01|

DOCUMENT REF DATA=ANSI/ASQ Z1.4 | | | |080101|A| | |

DOCUMENT REF DATA=ASTM-B150 | | | |190401|A| | |

DOCUMENT REF DATA=QQ-N-286 | | |G |001207|A| | |

DOCUMENT REF DATA=MIL-STD-792 | | |F |060519|A| | |

DOCUMENT REF DATA=MIL-STD-2035 | | |A |950515|A| | |

DOCUMENT REF DATA=MIL-STD-2132 | | |F |080310|F| |01|

DOCUMENT REF DATA=SAE AMS 5666 | | |J |161101|A| | |

DOCUMENT REF DATA=ISO_9001 | | | |081115|A| | |

DOCUMENT REF DATA=ISO10012 | | | |030415|A| | |

DOCUMENT REF DATA=ISO/IEC 17025 | | | |050515|A| | |

DOCUMENT REF DATA=MIL-I-45208 | | |A |810724|A| 1| |

DOCUMENT REF DATA=MIL-STD-45662 | | |A |880801|A| | |

DOCUMENT REF DATA=A-A-59004 | | |B |181118|A| | |

DOCUMENT REF DATA=ANSI/NCSL Z540.3 | | | |130326|A| | |

DOCUMENT REF DATA=0900-LP-001-7000 | | | |810101|C| |01|

DOCUMENT REF DATA=S9074-AQ-GIB-010/248 | | |1 |191112|A| | |

DOCUMENT REF DATA=T9074-AS-GIB-010/271 | | |1 |140911|A| | |

DOCUMENT REF DATA=S9074-AR-GIB-010A/278 (CHG A) | | | |130214|A| | |

3. REQUIREMENTS

3.1 ;The Penetrator Assembly must be in accordance with Naval Sea Systems Command Drawing 7066213, Part Number 021, Assembly EHP 1, Naval Sea Systems Command Drawing 5613012 and Naval Sea Systems Command Drawing 7491201, and all Electric Boat ERs provided

with this Contract/Purchase Order except as amplified or modified herein.;

3.2 ;Marking of MIC number by the manufacturer is not required.;

3.3 ;Mechanical properties must be in accordance with ASTM-B150 in lieu of drawing 7491201 paragraph 1.1.4 where starting material greater than 3 inches in diameter is required.;

3.4 ;The FAT sample(s) must not be delivered against the contract quantity.;

3.5 First Article Approval (Government Testing) - First Article Test (FAT) and approval is required.

3.6 ;Penetrator wiring must be modified per EB Specification 4707.

Hook up of the penetrator conductors to the penetrator header assembly must follow the color code convention of EB Specification 4707. Inboard ends of wires and shields extending from the penetrator header assembly must be marked with the pin number to which

they are attached.

The correct quantity for the coax connector, item 4 on drawing 5613014, is 4;

3.7 Material for Parts Requiring Certification - Quantitative chemical and mechanical analysis is required for the parts listed below unless specifically stated otherwise:

Part - ;Body, Part Number 3, on Drawing 5613012, with details on Drawing 5613013 and ERH415-8111E179;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 5613013);

Part - ;Nut, Part Number 5 on Drawing 5613012 with details on Drawing 5613015;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 5613015);

Part - ;Header, Part Number 1 on Drawing 5613014 with details on Drawing 7350438;

Material - ;Inconel 625 in accordance with SAE-AMS-5666 (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 7350438);

Part - ;Washer, Part Number 12 on Drawing 5613012 with details on Drawing 5613024;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical properties in accordance with Certification Requirements Note 2 on Drawing 5613024);

3.8 Testing Certification - Certifications are required for the following tests on the items listed below. Additional testing on other piece parts (if any) per applicable drawings and specifications is still required, but certifications are only required as

listed below.

Test - ;Dye Penetrant Inspection;

Item - ;Body, Part Number 3; Nut, Part Number 5; and Washer, Part Number 12 on Drawing 5613012 and Header, Part Number 1 on Drawing 5613014;

Performance - T9074-AS-GIB-010/271

Acceptance - MIL-STD-2035

Test - Quality Conformance/Compliance Inspection

Item - ;Penetrator Assembly;

Performance - ;Drawing 7491201 Table 7;

Acceptance - ;Drawing 7491201 Table 7;

Test - Ultrasonic Inspection on Starting Material

Item - ;All Items requiring certification made from QQ-N-286 with a diameter or minimum distance between parallel surfaces of 4 inches or greater of the starting material, or when required by a drawing or specification invoked elsewhere in this contract;

Performance - T9074-AS-GIB-010/271 or MIL-STD-2132, and QQ-N-286

Acceptance - QQ-N-286

Attribute - Annealing and Age Hardening

Item - ;Body, Part Number 3; Nut, Part Number 5; and Washer, Part Number 12 on Drawing 5613012;

Performance - QQ-N-286

Test - Non-Destructive Tests

Item - ;Weld Repair and/or Production Weld (as applicable);

Performance - Per applicable fabrication specification

Acceptance - Per applicable fabrication specification

3.9 O-ring grooves and mating sealing surfaces must be inspected per the contractually invoked drawings or specifications. When the drawings or specifications do not provide specific defect criteria or state that no defects are allowed, the General Acceptance

Criteria (GAC) standard must be used for inspecting O-ring grooves and mating sealing surfaces only. Repairs to sealing surfaces and O-ring grooves with unacceptable defects may be accomplished within the limits of the size and tolerances provided in the

applicable drawing. Repairs thatwould exceed these limits require approval (including final dimensions). The data that is red lined (crossed out) is excluded from the GAC for this contract and is not to be used for acceptance or rejection criteria. The GAC

document is identified as Contract Support Library Reference Number CSD008 at https://register.nslc.navy.mil/

3.10 Slow Strain Rate Tensile Test Laboratories - The Slow Strain Rate Tensile Test of QQ-N-286 must be performed by one of the following laboratories:

Huntington Alloys, a Special Metals Company

Attn: Bill Bolenr

3200 Riverside Drive

Huntington, WV 257059

Phone: (304) 526-5889

FAX: (304) 526-5973

Metallurgical Consultants, Inc.

Attn: W. M. Buehler

4820 Caroline

PO Box 88046

Houston, TX 77288-0046

Phone: (713) 526-6351

FAX: (713) 526-2964

Naval Surface Warfare Center, Carderock Division

Attn: Eric Focht Code 614

9500 Macarthur Blvd

West Bethesda, MD 20817-5700

Phone: (301) 227-5032

FAX: (301) 227-5576

Teledyne Allvac

Attn: Dr. W. D. Cao

2020 Ashcraft Ave.

Monroe, NC 28110

Phone: (704) 289-4511

FAX: (704) 289-4269

Westmoreland Mechanical Testing and Research Inc.

Attn: Andrew Wisniewski

P.O. Box 388

Youngstown, PA 15696-0388

Mannesmann Rohrenwerke

Mannesmann Forschungsinstitut (MFI)

Attn: Dr. Weiss

Postfach 251160

47251 Duisburg

Germany

Phone: 011-49-0203-9993194

FAX: 011-49-0203-9994415

ThyssenKrupp VDM USA, Inc.

Attn: D. C. Agarwal

11210 Steeplecrest Drive, Suite 120

Houston, TX 77065-4939

Phone: (281) 955-6683

3.11 Thread Inspection Requirements - All threads on threaded parts must be inspected using appropriate inspection methods, inspection systems, and inspection gages/instruments in accordance with FED-STD-H28 series. Substitution of thecommercial equivalent

inspection in accordance with ASME B1 series is acceptable.

3.11.1 System 21 of FED-STD-H28/20 must be used as a minimum inspection requirement for threads when the design drawing or design specification does not specify an inspection requirement.

3.11.2 For Navy and Shipyard drawings, system 21 of FED-STD-H28/20 may be substituted for System 22 without further Navy approval when the design drawing invokes System 22 and does not cite governing specifications that specifically require system 22. System

22 of FED-STD-H28/20 must be used when the drawing references other governing specifications that specifically require System 22, such as certain thread types of MIL-DTL-1222.

3.11.3 A written request for concurrence must be submitted when utilizing alternative measuring equipment or measuring systems not applicable to the specified inspection system.

3.12 Thread Lubricant - Thread lubricants containing molybdenum disulfide must not be used on this material. Bacteria in water, especially seawater, causes molybdenum disulfide to break down. The by-products of the breakdown form compounds which attack the

fasteners. Anti-galling compound A-A-59004 must be used as a replacement when thread lubricant is required for assembly.

3.13 Internal Threads - All internal threads must be formed by cutting. Cold forming of internal threads is not acceptable.

3.14 Welding or Brazing - When welding, brazing, and allied processes are required, as invoked by Section C paragraph 3 requirements, they must be in accordance with S9074-AR-GIB-010A/278, 0900-LP-001-7000 for brazing of piping and pressure vessel

applications, or S9074-AQ-GIB-010/248 for brazing of other applications. For all production and repair welding and brazing, personnel and procedures must be qualified under S9074-AQ-GIB-010/248 or 0900-LP-001-7000, as applicable. Repair welding is not

permitted on ;QQ-N-286 material; . Procedures and Qualification Data must be submitted for review and approval prior to performing any welding or brazing.

3.15 The pressure tolerance must be as specified in the assembly drawing, detail drawing, design specification or elsewhere in this contract. Where pressure tolerances are not provided by drawings, specifications or specified elsewhere in this contract, the

following must be used:

For pressure tests below 100 PSIG, the pressure tolerance must be +1 PSIG / -0 PSIG.

For pressure tests at or above 100 PSIG up to and including 2500 PSIG, the pressure tolerance must be +2% / -0 PSIG rounded off to the nearest multiple of the smallest graduation on an analog test pressure gauge, not to exceed 50 PSIG.

For pressure tests above 2500 PSIG, the pressure tolerance must be +2% / -0 PSIG, rounded off to the nearest multiple of the smallest graduation on an analog test pressure gauge, not to exceed 200 PSIG.

The pressure test time tolerance must be as specified in the assembly drawing, detail drawing, design specification or elsewhere in this contract. Where pressure test time tolerances are not provided by drawings, specifications or specified elsewhere in this

contract, the following must be used:

For a test duration up to and including 1 hour, the tolerance must be +5 minutes / - 0 minutes.

For a test duration of more than 1 hour up to and including 24 hours, the tolerance must be +30 minutes / - 0 minutes.

For a test duration of more than 24 hours, the tolerance must be +60 minutes / - 0 minutes.

3.16 Certificate of Compliance - (SPECIAL EMPHASIS MATERIAL) The Contractor must prepare and submit a certificate of compliance certifying that the items/components furnished under this contract comply with the requirements of the procurement document,

including any/all invoked specifications and drawings.

3.17 Configuration Control - The Contractor must maintain the total equipment baseline configuration. For items of proprietary design, Contractor drawings showing the latest assembly configuration must be provided to the Government in electronic (C4) format.

Definitions are provided elsewhere in the Contract/Purchase Order.

3.17.1 Waivers/Deviations - All waivers and deviations, regardless of significance or classification require review and approval by the Contracting Officer. Waivers and Deviations must be designated as Critical, Major, or Minor. The Contractor must provide

a copy of this request to the QAR. Requests must include the information listed below.

a. A complete description of the contract requirement affected

and the nature of the waiver/deviation (non-conformance),

including a classification of Critical, Major, or Minor.

b. Number of units (and serial/lot numbers) to be delivered in this

configuration.

c. Any impacts to logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel or impacts to the operational use of the product.

d. Information about remedial action being taken to prevent reoccurrence

of the non-conformance.

3.17.2 All requests for Waivers/Deviations on NAVSUP-WSS Contracts must be submitted to the NAVSUP WSS Contracting Specialist via eMail.

3.17.3 ECPs - The Government will maintain configuration control and change authority for all modifications or changes affecting form, fit, function, or interface parameters of the Equipment and its sub-assemblies. The Contractor must submit an Engineering

Change Proposal (ECP) for any Class I or II changes that impact the Equipment covered by this contract. ECPs must be prepared in Contractor format, and must include the following information:

a. The change priority, change classification (Class I or Class II),

and change justification.

b. A complete description of the change to be made and the need for

that change.

c. A complete listing of other Configuration Items impacted by the

proposed change and a description of the impact on those CIs.

d. Proposed changes to documents controlled by the Government.

e. Proposed serial/lot number effectivities of units to be

produced in, or retrofitted to, the proposed configuration.

f. Recommendations about the way a retrofit should be accomplished.

g. Impacts to any logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel in support of the product.

h. Impacts to the operational use of the product.

i. Complete estimated life-cycle cost impact of the proposed change.

j. Milestones relating to the processing and implementation of the

engineering change.

3.18 Mercury Free - Mercury and mercury containing compounds must not be intentionally added or come in direct contact with hardware or supplies furnished under this contract. Mercury contamination of the material will be cause for rejection.

3.19 NAVSEA 0948-LP-045-7010 - Any applicable requirements of NAVSHIPS 4410.17,NAVSEA 0948-LP-045-7010, or 0948-045-7010 which the contractor must meet are included in this contract/purchase order. The above documents are for GovernmentUse Only. Further

application of the above documents is prohibited.prohibited.

3.19.1 Marking of material with a Material Designator per the Drawing is also prohibited, with the exception of Fasteners. Fasteners must be marked with a Material Symbol/Designator as specified elsewhere in this contract.

^ QUALITY ASSURANCE REQUIREMENTS ^

3.20 See CDRL DI-MISC-80678 (Test Certification) - A statement of tests performed, listing the pieces tested must be furnished along with a copy of the test results. Certification must include the contractor's name, address and date, quantity inspected,

identified to the contract/purchase order and item number, and the Contractor's or authorized personnel's signature. Test certifications must reference the standard/specification, including the revision, to which the testing was performed and the acceptance

criteria used. Test procedure numbers may also be referenced on test reports. Test reports on weldments must be identified to weld joint and layer.

3.21 First Article Test/Inspection (Government) - ;Destructive; - The Contractor shall deliver ;1 (one) complete Penetrator Assembly; unit(s) to ;Receiving Officer Portsmouth Naval Shipyard, Building 240 Andre Clavette, Code 270.4 (207-438-5898) Kittery

Maine, 03904; for First Article Tests in accordance with the ;requirements of drawing 7491201 Table 7 vendor qualification tests; .

3.22 Quality System Requirements - The Contractor furnishing items under this contract/purchase order must provide and maintain a quality system in accordance with ISO-9001 as amplified or modified herein, with the calibration system requirements of ISO-10012

or ANSI-Z540.3 with ISO-17025. A Quality System in accordance with MIL-I-45208, with the calibration system requirements of MIL-STD-45662, is acceptable as an alternate.

3.22.1 The Contractor's quality system and products supplied under the system are subject to evaluation, verification inspection, and acceptance/nonacceptance by the Government representative to determine the system's effectiveness in meeting the quality

requirements established in the Contract/Purchase Order.

3.22.2 The Contractor's quality system must be documented and must be available for review by the Contracting Officer or his representative prior to initiation of production and throughout the life of the contract. The Prime Contractor must, upon

notification, make his facilities available for audit by the contracting Officer or his authorized representative.

3.22.3 See CDRL DI-QCIC-81110 (Inspection System Procedures) - All suppliers of Level I/SUBSAFE (LI/SS) material are required to submit a copy of their current documented quality system procedures to the Procurement Contracting Officer (PCO) prior to award of

any contract/purchase order. Suppliers that have a copy of their current quality system procedures on file at the Procuring Activity may request the PCO waive this requirement.

3.22.4 This contract provides for the performance of Government Quality Assurance at source. The place or places of performance may not be changed without the authorization of the Procurement Contracting Officer. Upon receipt of this order, promptly

notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest Defense Contract Management Agency

(DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately.

3.22.5 Any changes made by the Contractor to a qualified quality system will require re-submittal to the PCO and concurrence by the Government Quality Assurance Representative prior to adoption.

3.23 Contractor Inspection Requirements - The Contractor must maintain adequate records of all inspections and tests. The records must indicate the nature and number of observations made, the number and type of deficiencies found, the quantities approved and

rejected and the nature of corrective action taken as appropriate. Inspection records must be traceable to the material inspected.

3.23.1 The supplier's gages, measuring and test equipment must be made available for use by the Government representative when required to determine conformance with Contract requirements. When conditions warrant, the supplier's personnel must be made

available for operations of such devices and for verification of their accuracy and condition.

3.23.2 All documents and reference data applicable to this contract must be available for review by the Government representative. Copies of documents required for Government inspection purposes must be furnished in accordance with the instructions provided

by the Government representative.

3.24 Subcontractor Inspection Requirements - The Government has the right to inspect at source, any supplies or services that were not manufactured or performed within the contractor's facility. Such inspection can only be requested by or under authorization

of the Government representative. Any purchasing documents to a subcontractor must cite the applicable portions of the contractually invoked quality system (e.g. calibration requirements), plus any product requirements that apply to the supplies being

purchased. When the Government elects to perform source inspection at the subcontractor's facility, applicable purchase documents must be annotated with the following statement: "A Government inspection is required prior to shipment from your plant. Upon

receipt of this order, promptly notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest

Defense Contract Management Agency (DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately."

3.24.1 The prime contractor's program must include procedures to assess the capability of the prospective suppliers to produce the products or supply the services in accordance with the contract, prior to the issuance of any purchase document.

3.24.2 Each sub-tier supplier of material or services for items in Section 3 of this contract must be subjected to a periodic review or audit by the Prime to determine the continued capability of the supplier to control the quality of the products or services

specified in the purchase order or contract.

3.24.3 The prime contractor must ensure that the purchased product conformsto specified purchase requirements and this contract. The type and extent of control applied to the supplier and the purchased product must be dependent upon the effect of the

purchased product on the end item represented by this contract.

3.24.4 The prime contractor must evaluate the requirements of the contractand select suppliers based on their ability to supply the product in accordance with the prime contractor's requirements and the contract. Criteria for selection and evaluation must be

established. Records of this effort must be available for review by the government.

3.24.5 The prime contractor's supplier quality assurance program must provide for a review of purchase documents to assure applicable quality requirements are included or referenced in the documentation for compliance by the supplier.

3.25 Government Furnished Material and/or Equipment (GFM/GFE) - When material or equipment is furnished by the Government, the Contractor must develop documented control procedures that require at least the following:

3.25.1 Visual examination upon receipt to detect damage during transit.

3.25.2 Inspection for completeness and proper type.

3.25.3 Verification of material quality received.

3.25.4 Periodic inspection and precautions to assure adequate storage conditions and to guard against damage from handling and deterioration during storage.

3.25.5 Functional testing, either prior to or after installation, or both, as required by the Contract to determine satisfactory operation.

3.25.6 Identification and protection from improper use or disposition.

3.25.7 Reporting to the Government, any GFM or GFE property found damaged, malfunctioning, or otherwise unsuitable for use. In the event of damage or malfunction during or after installation, the supplier must determine and record probable cause and

necessity for withholding the material from use.

3.25.8 For GFE material, and as required by the terms of the bailment agreement, the supplier must establish procedures for adequate storage, maintenance, and inspection of bailed Government material. Records of all inspection and maintenance performed on

bailed property must be maintained.

3.25.9 Material returned to the contractor must be handled as GFM.

3.26 Traceability and Certification Requirements - To assure that correct materials are installed in Level I/SUBSAFE systems, it is imperative that traceability be maintained from the material to the material certification test report and other required

Objective Quality Evidence (OQE). The material certification report must completely and accurately reflect that the material supplied meets the specified requirements. Materials requiring Traceability and Certification Data are identified within Paragraph 3,

Section C of this contract/purchase order.

3.26.1 The following provides the minimum requirements for maintaining material traceability and supplements the requirements specified in DI-MISC-81020 and elsewhere in the contract/purchase order. The Contractor must develop written procedures that

implement the material control requirements stated herein and elsewhere in this Contract/Purchase Order.

3.27 Material Traceability - The certification data report must be identified through a unique traceability number, heat-lot number, or heat-treat number, as applicable, which must also be marked on the material. This traceability marking on the material must

provide direct traceability to the material's chemical composition and mechanical properties certification data. For material produced by batch, continuous cast, or continuous pour processes, samples must be taken no less than once in every eight hours of

operation for the purpose of validating proper chemical composition and mechanical properties. Traceability must be maintained through all process operations including any subcontracted operations, to the finished component.

3.27.1 Material Marking for Traceability and Identification - The following are the minimum marking requirements. Additional/alternate marking requirements, if applicable, will be specified elsewhere in the contract/purchase order. In addition to the

marking requirements on applicable drawings and/or specifications, marking for traceability is required. All traceability markings must be permanently applied in accordance with MIL-STD-792 (except as specified below). An alternate marking method is

permissible provided it is an available option in the contractually invoked specification or drawing, except in instances where the material has been modified by this contract/purchase order and differs from that specified in the specification or drawing.

3.27.2 Traceability markings for items with precision machined or plated surfaces, or material with suitable marking surface areas less than 3/8 inches square (either 3/8" x 3/8" or an area equal to 0.1406 inches square) must be applied to a durable tag and

the tag securely affixed to the material.

3.27.3 Traceability markings must be maintained through assembly, and whenever possible must be visible after assembly. For items where the marking is not visible after assembly, a durable tag must be securely attached to the assembly identifying the part

number, piece number, traceability number, and the location of the permanent mark.

3.27.4 Marking must be legible and must be located so as to not affect the form, fit, and function of the material. ; ;

3.28 See CDRL DI-MISC-81020 (Chemical and Mechanical) - Material Certification - In addition to the certification data requirements specified in DI-MISC-81020, the following material certification requirements apply:

3.28.1 Quantitative chemical and mechanical analysis of material traceable to traceability markings is required. Material certification test reports must include the class, form, condition, grade, type, finish, and/or composition, as applicable, of the

material supplied.

3.28.2 Re-identification and re-certification of material is required when the material is subjected to a process which alters it's properties. If the starting material or raw stock is processed in a manner that will not affect its chemical composition or

mechanical properties, the original certifications for the chemical composition and mechanical properties, as required by the material specification, are acceptable. Re-certification of the chemical or mechanical properties is required if a process is used

during fabrication that alters the original properties of the material (e.g. alloying, heat treating, or forming). In these instances, the properties of the material must be re-determined and documented to reflect the altered condition. The altered material

must be uniquely re-identified. The properties thus determined and documented, are required for final certification and must conform to the material specification or the contract/purchase order requirements. When only the mechanical properties are altered,

the original certification forchemical composition must be overstamped and annotated with the unique traceability material and at a minimum contain the information below.

TRACEABILITY MARKING ________________________________________________

(marking on finished item)

IS FABRICATED FROM RAW MATERIAL IDENTIFIED TO

HEAT/LOT NUMBER ______________ AND HEAT TREAT NUMBER _____________________

(when applicable)

_________________________________________ DATE _____________________

(name and signature of auth. co. rep.)

3.28.3 Material certification data forwarded by the manufacturer must contain a signed certification that the report results represent the actual attributes of the material furnished and indicate full compliance with all applicable specification and contract

requirements. Transcription of certification data is prohibited.

3.28.4 Statements on material certification documents must be positive and unqualified. Disclaimers such as "to the best of our knowledge" or "we believe the information contained herein is true" are not acceptable.

3.28.5 If material is received without the required certification papers or with incorrect/missing data on the certification papers, the material will be rejected.

3.29 Material Handling - The written material control process must include the following:

3.29.1 All raw materials must have traceability markings (except as specified below).

3.29.2 Stored raw materials requiring traceability must be segregated to preclude intermingling with materials not requiring traceability.

3.29.3 When traceability markings will be removed by a manufacturing or fabrication process, the marking must be recorded prior to removal and be immediately restored upon completion of the process. If this cannot be done or is impractical, an appropriate

material control procedure (such as a bag and tag, tagging, and/or tote box control) must be employed. The material control procedure must provide a method of positive control to preclude commingling of heats/lots or loss of traceability. The traceability

marking must be reapplied upon completion of the final manufacturing process.

3.29.4 Brazing or weld filler metals for strength welds forming or integral with pressure containing components or assemblies requiring traceability must be verified to be the correct material, and type or grade, as applicable, prior to consumption. At a

minimum, material verification must consist of inspection of material test reports for conformance to specified requirements. Control of welding and brazing filler metals must be maintained to the point of consumption to assure use of the correct type and

grade. Markings and traceability requirements do not apply to brazing and weld filler metals after consumption. It is the responsibility of the prime contractor to ensure conformance with the above requirements on welds performed by their subcontractors.

3.29.5 Purchase orders for raw material must specify that the material be traceable to material certification test reports by traceability markings on the material and identified on the test reports. The certification data requirements contained in

DI-MISC-81020 must be invoked by the prime contractor on all subcontractors supplying Level I material.

3.29.6 The material control process must include requirements for the maintenance of traceability for items sent out for subcontracted operations. If such operations would remove traceability markings, purchase or work orders must specify a method and marking

location for remarking. The contractor must also ensure that subcontractor production controls are adequate to preclude commingling of materials during processing.

3.30 Receiving inspection -

3.30.1 Products and services produced by sub-tier suppliers for incorporation in the contract end item must be subject to inspection or audit at the time of receipt by the prime prior to further processing within the prime contractor's plant or shipment to

another location.

3.30.2 Receiving Inspection must include as a minimum -

Verification that the traceability marking on the material agrees with that on the certification test reports.

Verification that certification test reports are legible and complete.

Verification that the contents of the certification test reports are in compliance with the contractually invoked specifications and requirements.

3.31 Discrepancy reporting -

3.31.1 Nonconforming products from sub-tier suppliers must be identified and processed in accordance with the prime contractor's procedures for controlling nonconforming products. The prime contractor must report the receipt of any nonconforming products to

the responsible sub-tier supplier in accordance with established procedures. Nonconforming material records must be maintained and available for review by the government Quality Assurance Representative (QAR).

3.32 Final Inspection - The following inspections must be performed prior to Government inspection and acceptance.

3.32.1 Material Sampling - Material must be inspected for form, fit, and function. Lot acceptance must be based on zero defects and lot rejection based on one defect. The sample size must be in accordance with the sampling plan(s) in the applicable military

specification or standard, federal specification or standard, or drawing to which the material was manufactured. In the absence of such sampling plans, sampling inspection must be per ANSI/ASQ-Z1.4, general inspection level II (for sample size selection code),

table IIA (for sample size).

SMALL LOT SIZES - For lot sizes of fifty or less, the minimum sample size must be eight units. For lot sizes of eight or less, the sample size must be one hundred percent of the lot.

3.32.2 The Manufacturer may elect to use Statistical Process Control (SPC) to assure product quality in lieu of the above attribute sampling plan, provided that the SPC methodology/system used provides acceptable products to the Government. However, the

Government/Navy Receipt Inspection Activity may perform their acceptance inspection of the material using the attribute sampling plan outlined above.

3.32.3 All data concerning material verification (chemical, mechanical or physical properties), traceability (material certifications to material marking), and nondestructive test (NDT) certifications for material must be 100% inspected. The certification

test reports must also be 100% inspected for completeness and legibility.

3.32.4 All material requiring traceability must be 100% inspected for traceability marking and that the marking is legible.

3.33 Welding Requirements - When production or repair welding is required, the applicable welding procedure(s) and qualification data must be submitted for review and approval. In addition, the CONSUMED WELD METAL C of C as defined below must be submitted as

part of the certification OQE package submitted by the Contractor.

Note: These requirements do not apply to tack/spot welds.

3.33.1 Approval of the Contractor's qualification data must be obtained prior to performing any welding (production or repair).

3.33.2 If the Contractors qualification data has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the procedures and qualification data report to expedite the approval process. The

approval letter must reference the applicable welding procedure and qualification data report identification/number. Prior approval does not guarantee acceptance for this or any future contracts. As far as practical, all procedures for the contract must be

submitted at the same time. Welding procedures and qualification data must be submitted in a commercially available electronic format such as Adobe Acrobat PDF. The contractor must state the applicability of each weld procedure and qualification data submitted,

citing the drawing number and pieces to be welded. (i.e. ''WP-123 and QD-123 are submitted for the weld joint between pieces 1 and 2 on drawing ABC'.' WP-456 and QD-456 are submitted for the hardfacing of piece 3 on drawing XYZ'')

3.33.3 The PCO's authorization for the use of weld procedure(s) and qualification data for the specific application as submitted does not mitigate the vendors responsibility to comply with the requirements of S9074-AQ-GIB-010, S9074-AR-GIB-010A/278,248d the

contract.

3.33.4 Authority for the repair of Special Repairs in castings, the repair of wrought material, or the repair of forged material must be obtained via request for waiver from the Procurement Contracting Officer. This request must describe the defect; including

size, depth, location, and a description of the proposed repair. Repairs deemed minor or nominal in accordance with S9074-AR-GIB-010/278 can be made at contractor discretion in accordance with S9074-AR-GIB-010/278 requirements; however, Weld Procedure

Specification (WPS) and Procedure Qualification Record (PQR) submittals are still required. This request for NAVSUP-WSS Contracts must be submitted via the Electronic Contractor Data Submission (ECDS) application.

3.33.5 Any new procedure qualification performed under this Contract will require the vendor to provide a minimum 72 hour notification to DCMA with an offer to observe the welding of the test assemblies. The 72 hour time limit may be modified upon mutual

agreement between the vendor and DCMA.

3.33.6 When drawings require hardfacing surface Iron or Nickel content not to exceed 5%, the contractor must verify surface Iron or Nickel content by performing chemical testing as defined by the applicable drawing. The chemical test results must be submitted

as part of the qualification data.

3.33.7 Additional qualification requirements for production hardfacing thickness less than 1/8-inch: Macro-etch (or legible photomacrographs clearly showing the fusion area) must be submitted for review and show consistent, minimized dilution. All essential

elements and any elements not listed in S9074-AQ-GIB-010/248 that influence dilution must be in the qualification data and weld procedure, with strict limits placed on each essential element.

3.33.8 Preparation and retention of weld records is required, as specified by paragraph 4.1.3 of S9074-AR-GIB-010A/278.

3.33.9 When production or repair welding is required on titanium materials, theapplicable fabrication plan, facilities procedure, training plan, and active welder qualification must also be submitted for review and approval.

3.33.10 If the contractor's fabrication plan, facilities procedure, training plan, or active welder qualification has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the applicable

documentation to expedite the approval process. The approval letter must reference the applicable documentation. Prior approval does not guarantee acceptance for this or any future contracts. The contractor's fabrication plan, facilities procedure, training

plan, and active welder qualification must be submitted at the same time as the applicable welding procedure(s) and weld procedure qualification data. All documentation must be submitted in a commercially available electronic format, such as Adobe Acrobat PDF.

3.33.11 A Certificate of Compliance is required for all weld filler metals used for production or repair welding, and must include the following:

a) Filler Metal LOT number(s)

b) Specification and Type

c) A positive statement that the vendor has obtained OQE and verified that each LOT of weld filler material conforms to specification requirements.

d) A positive statement verifying that the weld filler metals were the correct material type or grade prior to consumption.

3.33.12 When production welds or repair welds are performed by a subcontractor, the requirement for submission of all certification documentation required herein must be passed down to the subcontractor.

3.34 See CDRL DI-MISC-80678 (Special Emphasis C of C) - The certificate of compliance must show traceability to the marking applied on each individual item, and must contain the following information:

1. Contractor's name, address and date.

2. The contract/purchase order number (for example: N00104-11-P-FA12)

3. The National Stock Number (NSN). The 18 character National Stock Number for Special Emphasis Material includes the two digit COG, the four digit FSC, the 9 digit NIIN, and the two digit SMIC

(for example: 1H 4820 012345678 L1) ("N/A" when Not Applicable).

4. Lubricants, sealants, anti-seize, and/or thread locking compounds ("N/A" when Not Applicable).

5. Certification that O-rings, packing, gaskets, or other elastomeric products were installed in a compressed state within an assembly or sub-assembly, prior to expiration of the shelf life ("N/A" when Not Applicable).

6. Manufacturer's compound number ("N/A" when Not Applicable).

7. When weld procedure submittal is required by the contract, a statement that the approval date of the qualification data precedes any production or repair welding performed on this Contract. ("N/A" when Not Applicable).

8. A statement to the effect that all items furnished on this contract are in full compliance with the specifications and requirements and list each contractually invoked conformance/compliance test performed by name and that it was performed

satisfactorily.

9. Contractor's or authorized personnel's signature.

4. QUALITY ASSURANCE

4.1 Notes to DCMA QAR and the Contractor -

4.1.1 DCMA QAR and the Contractor for proprietary designs - Departures from Contractor imposed requirements, not specifically covered by the contract, must be judged individually on the basis of the effect, if any, on contractual requirements. When there is a

disagreement between the Contractor and the Government representative as to the effect on contractual requirements, the departure must be considered a nonconformance and be submitted to the PCO for disposition.

4.1.2 DCMA QAR and the Contractor for proprietary designs - All records of departures from Contractor imposed requirements must be maintained and available for review at the Contractor's facility. A copy must be given to the local Government representative. A

record of these departures, traceable to the applicablepart number and contract number must be submitted to the PCO.

4.1.3 DCMA QAR and the Contractor for proprietary designs - For proprietary designs, the contractor's part numbers are acceptable for reference only. The delivered material must conform to all drawings, specifications, and other contractual requirements.

4.1.4 DCMA QAR - It is the responsibility of DCMA QAR to review Non-Destructive Testing (NDT) procedures for NAVSUP Contracts/Purchase Orders.

4.1.5 DCMA QAR and the Contractor - The ECDS (Electronic Contractor Data Submission) system is available for certain data submissions and to submit questions and clarifications, and waiver requests on Contracts and Solicitations. ECDS can be found at:

https://register.nslc.navy.mil/

5. PACKAGING

5.1 Preservation, Packaging, Packing and Marking - Preservation, Packaging, Packing and Marking must be in accordance with the Contract/Purchase Order Schedule and as specified below.

MIL-STD 2073 PACKAGING APPLIES AS FOUND ELSEWHERE IN THE SCHEDULE

6. NOTES

6.1 Several definitions of terms that apply to CSI items are listed below. All terms may not apply to every item.

6.1.1 The ECDS (Electronic Contractor Data Submission) system is at: https://register.nslc.navy.mil/ This application will require advance registration using a PKI Digital Certificate on a CAC. A Vendor User Guide is available as CSD001 in the CSD

(Contract Support Document) Library within ECDS.

6.1.2 Critical Safety Item (CSI) - Any ship part, assembly, or support equipment containing a critical characteristic whose failure, malfunction, or absence of which could cause a catastrophic or critical failure resulting in loss of, or serious damage to the

ship, or unacceptable risk of personal injury or loss of life.

6.1.3 Critical Process - As determined by the TWH, any process, operation or action performed on a Ship CSI that serves to establish a critical characteristic (such as welding, soldering, machining, polishing, cleaning, or

Update #6 ·

ITEM UNIQUE IDENTIFICATION AND VALUATION (MAR 2016)|19||||||||||||||||||||

HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT (NAVICP REVIEW FEB 1991)(FEB 1999)|1|SEE SPECIFICATIONS ON SECTION C AND E |

INSPECTION OF SUPPLIES--FIXED-PRICE (AUG 1996)|2|||

INSPECTION AND ACCEPTANCE - SHORT VERSION|8|||||||||

TIME OF DELIVERY (JUNE 1997)|20|001|12|200||||||||||||||||||

GENERAL INFORMATION-FOB-DESTINATION|1|A|

WIDE AREA WORKFLOW PAYMENT INSTRUCTIONS (DEC 2018)|16|INVOICE AND RECEIVING REPORT COMBO|N/A|TBD|N00104|TBD|TBD|N50286|TBD|133.2||N/A|CERTIFICATION - N39040|||||

NAVY USE OF ABILITYONE SUPPORT CONTRACTOR - RELEASE OF OFFEROR INFORMATION (3-18))|1||

EQUAL OPPORTUNITY (SEP 2016)|2|||

WARRANTY OF SUPPLIES OF A NONCOMPLEX NATURE (JUNE 2003)|6|1 YEAR |365 DAYS AFTER LAST DELIVERY UNDER THIS CONTRACT |||||

WARRANTY OF DATA--BASIC (MAR 2014)|2|||

BUY AMERICAN --FREE TRADE AGREEMENTS--BALANCE OF PAYMENTS PROGRAM - BASIC(DEVIATION 2020-O0019) (JUL 2020))|3||||

NOTICE OF TOTAL SMALL BUSINESS SET-ASIDE (OCT 2020)(DEVIATION 2020-O0008)|1||

ALTERNATE A, ANNUAL REPRESENTATIONS AND CERTIFICATIONS (NOV 2020)|13||||||||||||||

BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM CERTIFICATE (DEVIATION 2020-O0019) (JUL 2020))|3||||

BUY AMERICAN-BALANCE OF PAYMENTS PROGRAM CERTIFICATE-BASIC (NOV 2014)|1||

ANNUAL REPRESENTATIONS AND CERTIFICATIONS (SEP 2021)|13|335931|500||||||||||||

NOTICE OF PRIORITY RATING FOR NATIONAL DEFENSE, EMERGENCY PERPARDENESS, AND ENRGY PROGAM USE (APRIL 2008))|2||X|

EVALUATION CRITERIA AND BASIS FOR AWARD-|1||

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 25 March 2025.

The small business set aside is dissolved.

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 30 December 2024.

The POC has changed to noelle.m.smith10.civ@us.navy.mil

\

1. This Amendment is being released to update the TDP to the latest verison.

2. The receipt of quotes is hereby extended to 09 FEB 2024.

\

1. This amendment is being released to extend the receipt of quotes to 27 APRIL 2022 at 4:00PM local time.

1. This amendmentis issued to extend the receipt of quotes to 10 MAR 2022 at 4:00 PM local time.

1. This amendment is issued to extend the receipt of quotes to 18 FEB 2022 at 4:00 PM local time.

1.DD1423 Data Item A001 (Inspection and Test Plan) may be waived if already on file at NAVSUP WSS Mechanicsburg.

2. All contractual documents (i.e. contracts, purchase orders, task orders,delivery orders, and modifications) related to the instant procurement are considered to be "issued" by the Government when copies are either deposited in the mail, transmitted by

facsimile, or sent by other electronic commerce methods, such as email. The Government's acceptance of the contractor's proposal constitutes bilateral agreement to "issue" contractual documents as detailed here in.

3.The following proposed delivery schedule applies:

Submission of all certification data CDRLS 20 days prior to delivery.

PNSY review/acceptance of certification CDRLS 6 working days after receipt

Final delivery of material (200 days)

4.NAVSUP WSS Mech will be considering past performance in the evaluation of offers. See Clause 252.213-7000.

5. Drawings associated with this solicitation will be made available on the newbeta.SAM website, but will be restricted access which needs to be approved. Once access has been requested, interested vendors should email the POC listed on the solicitation to inform

them of the request.

6. This requirement falls under the Special Emergency Procurement Authority(SEPA) in accordance with 41 U.S.C. 1903 and Class Deviation 2018-O0013.

1. SCOPE

1.1 The material covered in this contract/purchase order will be used in a crucial shipboard system. The use of incorrect or defective material would create a high probability of failure resulting in serious personnel injury, loss of life, loss of vital

shipboard systems, or loss of the ship itself. Therefore, the material has been designated as SPECIAL EMPHASIS material (Level I, Scope of Certification, or Quality Assured) and special control procedures are invoked to ensure receipt of correct material.

2. APPLICABLE DOCUMENTS

2.1 Order of Precedence - In the event of a conflict between the text of this contract/purchase order and the references and/or drawings cited herein, the text of this contract/purchase order must take precedence. Nothing in this contract/purchase order,

however, must supersede applicable laws and regulations unless a specific exemption has been obtained.

2.2 Applicable Documents - The document(s) listed below form a part of this contract/purchase order including modifications or exclusions.

2.2.1 Specification Revisions - The specification revisions listed under "Documents References" below are the preferred revision. Older and/or newer r evisions are acceptable when listed within Contract Support Library Reference Number CSD155 in ECDS (Electric

Contractor Data Submission) at: ht tps://register.nslc.navy.mil/. This is to allow Contractors to use certain acceptable older specification revisions to purge their existing stock of material certified to those older revisions or to use newer specification

revisions when material is certified to newly released revisions,without requiring the submittal of waiver/deviation requests for each specification revision on every contract. Revisions of specifications reflecting editorial and/or re-approval (e.g. E2009,

R2014, etc.) are considered inconsequential, but are acceptable when their revisions are listedwithin CSD155 or elsewhere within this contract.

2.2.2 Documents, drawings, and publications supplied are listed under "Drawing Number". These items should be retained until an award is made.

2.2.3 "Document References" listed below must be obtained by the Contractor. Ordering information is included as an attachment to this contract/purchase order.

DRAWING DATA=EB-4707 |96169| A|SP |D|0001 | A|49998|0034417

DRAWING DATA=EB-4707 |96169| A|SP |D|0002 | A|49998|0010228

DRAWING DATA=EB-4707 |96169| A|SP |D|0003 | A|49998|0009688

DRAWING DATA=EB-4707 |96169| A|SP |D|0004 | A|49998|0015196

DRAWING DATA=EB-4707 |96169| A|SP |D|0005 | A|49998|0042460

DRAWING DATA=EB-4707 |96169| A|SP |D|0006 | A|49998|0013600

DRAWING DATA=EB-4707 |96169| A|SP |D|0007 | A|49998|0025918

DRAWING DATA=EB-4707 |96169| A|SP |D|0008 | A|49998|0027475

DRAWING DATA=EB-4707 |96169| A|SP |D|0009 | A|49998|0035849

DRAWING DATA=EB-4707 |96169| A|SP |D|0010 | A|49998|0026286

DRAWING DATA=EB-4707 |96169| A|SP |D|0011 | A|49998|0027109

DRAWING DATA=EB-4707 |96169| A|SP |D|0012 | A|49998|0040703

DRAWING DATA=EB-4707 |96169| A|SP |D|0013 | A|49998|0040998

DRAWING DATA=EB-4707 |96169| A|SP |D|0014 | A|49998|0043207

DRAWING DATA=EB-4707 |96169| A|SP |D|0015 | A|49998|0037818

DRAWING DATA=EB-4707 |96169| A|SP |D|0016 | A|49998|0020883

DRAWING DATA=H415-8111D14 |53711| A|ER |D|0001 | A|49998|0168074

DRAWING DATA=H415-8111E09 |53711| A|ER |D|0001 | A|49998|0154762

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0001 | A|49998|0031197

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0002 | A|49998|0025576

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0003 | A|49998|0007912

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0004 | A|49998|0026981

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0005 | A|49998|0023648

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0006 | A|49998|0020727

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0007 | A|49998|0013911

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0008 | A|49998|0018514

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0009 | A|49998|0007227

DRAWING DATA=5613012 |53711| A| |D|0001 | A|49998|0052810

DRAWING DATA=5613013 |53711| A| |D|0001 | A|49998|0042555

DRAWING DATA=5613013 |53711| A| |D|0002 | A|49998|0029366

DRAWING DATA=5613014 |53711| A| |D|0001 | A|49998|0028750

DRAWING DATA=5613015 |53711| A| |D|0001 | A|49998|0037962

DRAWING DATA=5613016 |53711| A| |D|0001 | A|49998|0023314

DRAWING DATA=5613017 |53711| A| |D|0001 | A|49998|0019951

DRAWING DATA=5613018 |53711| A| |D|0001 | A|49998|0020757

DRAWING DATA=5613019 |53711| A| |D|0001 | A|49998|0016629

DRAWING DATA=5613020 |53711| A| |D|0001 | A|49998|0018114

DRAWING DATA=5613021 |53711| A| |D|0001 | A|49998|0020600

DRAWING DATA=5613022 |53711| A| |D|0001 | A|49998|0024067

DRAWING DATA=5613023 |53711| A| |D|0001 | A|49998|0020930

DRAWING DATA=5613024 |53711| A| |D|0001 | A|49998|0027302

DRAWING DATA=5613025 |53711| A| |D|0001 | A|49998|0022685

DRAWING DATA=5613029 |53711| A| |D|0001 | A|49998|0026824

DRAWING DATA=7066213 |53711| G| |D|0000.A | G|49998|0027293

DRAWING DATA=7066213 |53711| G| |D|0000.0A | E|49998|0386749

DRAWING DATA=7066213 |53711| G| |D|0001 | G|49998|9999999

DRAWING DATA=7066213 |53711| G| |D|0002 | E|49998|0540066

DRAWING DATA=7066213 |53711| G| |D|0002.1 | G|49998|0045821

DRAWING DATA=7066213 |53711| G| |D|0002.2 | G|49998|0034633

DRAWING DATA=7066213 |53711| G| |D|0003 | C|49998|0264535

DRAWING DATA=7066213 |53711| G| |D|0004.1 | G|49998|0059812

DRAWING DATA=7066213 |53711| G| |D|0004.10 | G|49998|0078310

DRAWING DATA=7066213 |53711| G| |D|0004.11 | G|49998|0082951

DRAWING DATA=7066213 |53711| G| |D|0004.12 | G|49998|0086449

DRAWING DATA=7066213 |53711| G| |D|0004.13 | G|49998|0036956

DRAWING DATA=7066213 |53711| G| |D|0004.2 | G|49998|0068459

DRAWING DATA=7066213 |53711| G| |D|0004.3 | G|49998|0071461

DRAWING DATA=7066213 |53711| G| |D|0004.4 | G|49998|0068557

DRAWING DATA=7066213 |53711| G| |D|0004.5 | G|49998|0061836

DRAWING DATA=7066213 |53711| G| |D|0004.6 | G|49998|0060836

DRAWING DATA=7066213 |53711| G| |D|0004.7 | G|49998|0066673

DRAWING DATA=7066213 |53711| G| |D|0004.8 | G|49998|0069478

DRAWING DATA=7066213 |53711| G| |D|0004.9 | G|49998|0078787

DRAWING DATA=7066213 |53711| G| |D|0005.1 | G|49998|0048454

DRAWING DATA=7066213 |53711| G| |D|0005.2 | G|49998|0046599

DRAWING DATA=7066213 |53711| G| |D|0005.3 | G|49998|0048007

DRAWING DATA=7066213 |53711| G| |D|0005.4 | G|49998|0047993

DRAWING DATA=7066213 |53711| G| |D|0006.1 | G|49998|0060854

DRAWING DATA=7066213 |53711| G| |D|0006.2 | G|49998|0064253

DRAWING DATA=7066213 |53711| G| |D|0006.3 | G|49998|0053616

DRAWING DATA=7066213 |53711| G| |D|0006.4 | G|49998|0043734

DRAWING DATA=7066213 |53711| G| |D|0006.5 | G|49998|0054556

DRAWING DATA=7066213 |53711| G| |D|0006.6 | G|49998|0051176

DRAWING DATA=7066213 |53711| G| |D|0006.7 | G|49998|0059712

DRAWING DATA=7066213 |53711| G| |D|0006.8 | G|49998|0046241

DRAWING DATA=7066213 |53711| G| |D|0007.1 | G|49998|0026452

DRAWING DATA=7066213 |53711| G| |D|0007.10 | G|49998|0045606

DRAWING DATA=7066213 |53711| G| |D|0007.11 | G|49998|0045291

DRAWING DATA=7066213 |53711| G| |D|0007.12 | G|49998|0044279

DRAWING DATA=7066213 |53711| G| |D|0007.13 | G|49998|0044338

DRAWING DATA=7066213 |53711| G| |D|0007.14 | G|49998|0042833

DRAWING DATA=7066213 |53711| G| |D|0007.15 | G|49998|0043556

DRAWING DATA=7066213 |53711| G| |D|0007.16 | G|49998|0044068

DRAWING DATA=7066213 |53711| G| |D|0007.17 | G|49998|0044285

DRAWING DATA=7066213 |53711| G| |D|0007.18 | G|49998|0043993

DRAWING DATA=7066213 |53711| G| |D|0007.19 | G|49998|0043250

DRAWING DATA=7066213 |53711| G| |D|0007.2 | G|49998|0044549

DRAWING DATA=7066213 |53711| G| |D|0007.20 | G|49998|0042219

DRAWING DATA=7066213 |53711| G| |D|0007.21 | G|49998|0045212

DRAWING DATA=7066213 |53711| G| |D|0007.22 | G|49998|0046027

DRAWING DATA=7066213 |53711| G| |D|0007.23 | G|49998|0043602

DRAWING DATA=7066213 |53711| G| |D|0007.24 | G|49998|0042852

DRAWING DATA=7066213 |53711| G| |D|0007.25 | G|49998|0038801

DRAWING DATA=7066213 |53711| G| |D|0007.26 | G|49998|0024962

DRAWING DATA=7066213 |53711| G| |D|0007.3 | G|49998|0045743

DRAWING DATA=7066213 |53711| G| |D|0007.4 | G|49998|0044250

DRAWING DATA=7066213 |53711| G| |D|0007.5 | G|49998|0043828

DRAWING DATA=7066213 |53711| G| |D|0007.6 | G|49998|0046947

DRAWING DATA=7066213 |53711| G| |D|0007.7 | G|49998|0047703

DRAWING DATA=7066213 |53711| G| |D|0007.8 | G|49998|0050956

DRAWING DATA=7066213 |53711| G| |D|0007.9 | G|49998|0045523

DRAWING DATA=7066213 |53711| G| |D|0008.1 | G|49998|0027996

DRAWING DATA=7066213 |53711| G| |D|0008.10 | G|49998|0054893

DRAWING DATA=7066213 |53711| G| |D|0008.11 | G|49998|0055410

DRAWING DATA=7066213 |53711| G| |D|0008.12 | G|49998|0055162

DRAWING DATA=7066213 |53711| G| |D|0008.13 | G|49998|0055061

DRAWING DATA=7066213 |53711| G| |D|0008.14 | G|49998|0054211

DRAWING DATA=7066213 |53711| G| |D|0008.15 | G|49998|0053424

DRAWING DATA=7066213 |53711| G| |D|0008.16 | G|49998|0053356

DRAWING DATA=7066213 |53711| G| |D|0008.17 | G|49998|0056310

DRAWING DATA=7066213 |53711| G| |D|0008.18 | G|49998|0056136

DRAWING DATA=7066213 |53711| G| |D|0008.19 | G|49998|0054113

DRAWING DATA=7066213 |53711| G| |D|0008.2 | G|49998|0053446

DRAWING DATA=7066213 |53711| G| |D|0008.20 | G|49998|0032469

DRAWING DATA=7066213 |53711| G| |D|0008.3 | G|49998|0051555

DRAWING DATA=7066213 |53711| G| |D|0008.4 | G|49998|0052356

DRAWING DATA=7066213 |53711| G| |D|0008.5 | G|49998|0051357

DRAWING DATA=7066213 |53711| G| |D|0008.6 | G|49998|0051958

DRAWING DATA=7066213 |53711| G| |D|0008.7 | G|49998|0054847

DRAWING DATA=7066213 |53711| G| |D|0008.8 | G|49998|0054832

DRAWING DATA=7066213 |53711| G| |D|0008.9 | G|49998|0053989

DRAWING DATA=7066213 |53711| G| |D|0009.1 | G|49998|0062838

DRAWING DATA=7066213 |53711| G| |D|0009.2 | G|49998|0062044

DRAWING DATA=7066213 |53711| G| |D|0009.3 | G|49998|0062475

DRAWING DATA=7066213 |53711| G| |D|0009.4 | G|49998|0064898

DRAWING DATA=7066213 |53711| G| |D|0009.5 | G|49998|0065634

DRAWING DATA=7066213 |53711| G| |D|0009.6 | G|49998|0065095

DRAWING DATA=7066213 |53711| G| |D|0009.7 | G|49998|0064683

DRAWING DATA=7066213 |53711| G| |D|0009.8 | G|49998|0065648

DRAWING DATA=7066213 |53711| G| |D|0009.9 | G|49998|0042105

DRAWING DATA=7066213 |53711| G| |D|0010 | A|49998|0375877

DRAWING DATA=7066213 |53711| G| |D|0011 | G|49998|0092692

DRAWING DATA=7066213 |53711| G| |D|0012 | G|49998|0227173

DRAWING DATA=7066213 |53711| G| |D|0013 | G|49998|0090766

DRAWING DATA=7066213 |53711| G| |D|0014 | G|49998|0102650

DRAWING DATA=7066213 |53711| G| |D|0015 | G|49998|0124935

DRAWING DATA=7066213 |53711| G| |D|0016 | G|49998|0153611

DRAWING DATA=7066213 |53711| G| |D|0017 | G|49998|0136497

DRAWING DATA=7066213 |53711| G| |D|0018 | G|49998|0023482

DRAWING DATA=7350438 |53711| -| |D|0001 | -|49998|0039701

DRAWING DATA=7491201 |53711| -| |D|0001 | -|49998|0027720

DRAWING DATA=7491201 |53711| -| |D|0002 | -|49998|0051607

DRAWING DATA=7491201 |53711| -| |D|0003 | -|49998|0043155

DRAWING DATA=7491201 |53711| -| |D|0004 | -|49998|0068050

DRAWING DATA=7491201 |53711| -| |D|0005 | -|49998|0017950

DRAWING DATA=7491201 |53711| -| |D|0006 | -|49998|0069326

DRAWING DATA=7491201 |53711| -| |D|0007 | -|49998|0047752

DOCUMENT REF DATA=FED-STD-H28 | | |B |190424|A| | |

DOCUMENT REF DATA=FED-STD-H28 |0020| |B |941221|A| |01|

DOCUMENT REF DATA=ANSI/ASQ Z1.4 | | | |080101|A| | |

DOCUMENT REF DATA=ASTM-B150 | | | |190401|A| | |

DOCUMENT REF DATA=QQ-N-286 | | |G |001207|A| | |

DOCUMENT REF DATA=MIL-STD-792 | | |F |060519|A| | |

DOCUMENT REF DATA=MIL-STD-2035 | | |A |950515|A| | |

DOCUMENT REF DATA=MIL-STD-2132 | | |F |080310|F| |01|

DOCUMENT REF DATA=SAE AMS 5666 | | |J |161101|A| | |

DOCUMENT REF DATA=ISO_9001 | | | |081115|A| | |

DOCUMENT REF DATA=ISO10012 | | | |030415|A| | |

DOCUMENT REF DATA=ISO/IEC 17025 | | | |050515|A| | |

DOCUMENT REF DATA=MIL-I-45208 | | |A |810724|A| 1| |

DOCUMENT REF DATA=MIL-STD-45662 | | |A |880801|A| | |

DOCUMENT REF DATA=A-A-59004 | | |B |181118|A| | |

DOCUMENT REF DATA=ANSI/NCSL Z540.3 | | | |130326|A| | |

DOCUMENT REF DATA=0900-LP-001-7000 | | | |810101|C| |01|

DOCUMENT REF DATA=S9074-AQ-GIB-010/248 | | |1 |191112|A| | |

DOCUMENT REF DATA=T9074-AS-GIB-010/271 | | |1 |140911|A| | |

DOCUMENT REF DATA=S9074-AR-GIB-010A/278 (CHG A) | | | |130214|A| | |

3. REQUIREMENTS

3.1 ;The Penetrator Assembly must be in accordance with Naval Sea Systems Command Drawing 7066213, Part Number 021, Assembly EHP 1, Naval Sea Systems Command Drawing 5613012 and Naval Sea Systems Command Drawing 7491201, and all Electric Boat ERs provided

with this Contract/Purchase Order except as amplified or modified herein.;

3.2 ;Marking of MIC number by the manufacturer is not required.;

3.3 ;Mechanical properties must be in accordance with ASTM-B150 in lieu of drawing 7491201 paragraph 1.1.4 where starting material greater than 3 inches in diameter is required.;

3.4 ;The FAT sample(s) must not be delivered against the contract quantity.;

3.5 First Article Approval (Government Testing) - First Article Test (FAT) and approval is required.

3.6 ;Penetrator wiring must be modified per EB Specification 4707.

Hook up of the penetrator conductors to the penetrator header assembly must follow the color code convention of EB Specification 4707. Inboard ends of wires and shields extending from the penetrator header assembly must be marked with the pin number to which

they are attached.

The correct quantity for the coax connector, item 4 on drawing 5613014, is 4;

3.7 Material for Parts Requiring Certification - Quantitative chemical and mechanical analysis is required for the parts listed below unless specifically stated otherwise:

Part - ;Body, Part Number 3, on Drawing 5613012, with details on Drawing 5613013 and ERH415-8111E179;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 5613013);

Part - ;Nut, Part Number 5 on Drawing 5613012 with details on Drawing 5613015;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 5613015);

Part - ;Header, Part Number 1 on Drawing 5613014 with details on Drawing 7350438;

Material - ;Inconel 625 in accordance with SAE-AMS-5666 (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 7350438);

Part - ;Washer, Part Number 12 on Drawing 5613012 with details on Drawing 5613024;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical properties in accordance with Certification Requirements Note 2 on Drawing 5613024);

3.8 Testing Certification - Certifications are required for the following tests on the items listed below. Additional testing on other piece parts (if any) per applicable drawings and specifications is still required, but certifications are only required as

listed below.

Test - ;Dye Penetrant Inspection;

Item - ;Body, Part Number 3; Nut, Part Number 5; and Washer, Part Number 12 on Drawing 5613012 and Header, Part Number 1 on Drawing 5613014;

Performance - T9074-AS-GIB-010/271

Acceptance - MIL-STD-2035

Test - Quality Conformance/Compliance Inspection

Item - ;Penetrator Assembly;

Performance - ;Drawing 7491201 Table 7;

Acceptance - ;Drawing 7491201 Table 7;

Test - Ultrasonic Inspection on Starting Material

Item - ;All Items requiring certification made from QQ-N-286 with a diameter or minimum distance between parallel surfaces of 4 inches or greater of the starting material, or when required by a drawing or specification invoked elsewhere in this contract;

Performance - T9074-AS-GIB-010/271 or MIL-STD-2132, and QQ-N-286

Acceptance - QQ-N-286

Attribute - Annealing and Age Hardening

Item - ;Body, Part Number 3; Nut, Part Number 5; and Washer, Part Number 12 on Drawing 5613012;

Performance - QQ-N-286

Test - Non-Destructive Tests

Item - ;Weld Repair and/or Production Weld (as applicable);

Performance - Per applicable fabrication specification

Acceptance - Per applicable fabrication specification

3.9 O-ring grooves and mating sealing surfaces must be inspected per the contractually invoked drawings or specifications. When the drawings or specifications do not provide specific defect criteria or state that no defects are allowed, the General Acceptance

Criteria (GAC) standard must be used for inspecting O-ring grooves and mating sealing surfaces only. Repairs to sealing surfaces and O-ring grooves with unacceptable defects may be accomplished within the limits of the size and tolerances provided in the

applicable drawing. Repairs thatwould exceed these limits require approval (including final dimensions). The data that is red lined (crossed out) is excluded from the GAC for this contract and is not to be used for acceptance or rejection criteria. The GAC

document is identified as Contract Support Library Reference Number CSD008 at https://register.nslc.navy.mil/

3.10 Slow Strain Rate Tensile Test Laboratories - The Slow Strain Rate Tensile Test of QQ-N-286 must be performed by one of the following laboratories:

Huntington Alloys, a Special Metals Company

Attn: Bill Bolenr

3200 Riverside Drive

Huntington, WV 257059

Phone: (304) 526-5889

FAX: (304) 526-5973

Metallurgical Consultants, Inc.

Attn: W. M. Buehler

4820 Caroline

PO Box 88046

Houston, TX 77288-0046

Phone: (713) 526-6351

FAX: (713) 526-2964

Naval Surface Warfare Center, Carderock Division

Attn: Eric Focht Code 614

9500 Macarthur Blvd

West Bethesda, MD 20817-5700

Phone: (301) 227-5032

FAX: (301) 227-5576

Teledyne Allvac

Attn: Dr. W. D. Cao

2020 Ashcraft Ave.

Monroe, NC 28110

Phone: (704) 289-4511

FAX: (704) 289-4269

Westmoreland Mechanical Testing and Research Inc.

Attn: Andrew Wisniewski

P.O. Box 388

Youngstown, PA 15696-0388

Mannesmann Rohrenwerke

Mannesmann Forschungsinstitut (MFI)

Attn: Dr. Weiss

Postfach 251160

47251 Duisburg

Germany

Phone: 011-49-0203-9993194

FAX: 011-49-0203-9994415

ThyssenKrupp VDM USA, Inc.

Attn: D. C. Agarwal

11210 Steeplecrest Drive, Suite 120

Houston, TX 77065-4939

Phone: (281) 955-6683

3.11 Thread Inspection Requirements - All threads on threaded parts must be inspected using appropriate inspection methods, inspection systems, and inspection gages/instruments in accordance with FED-STD-H28 series. Substitution of thecommercial equivalent

inspection in accordance with ASME B1 series is acceptable.

3.11.1 System 21 of FED-STD-H28/20 must be used as a minimum inspection requirement for threads when the design drawing or design specification does not specify an inspection requirement.

3.11.2 For Navy and Shipyard drawings, system 21 of FED-STD-H28/20 may be substituted for System 22 without further Navy approval when the design drawing invokes System 22 and does not cite governing specifications that specifically require system 22. System

22 of FED-STD-H28/20 must be used when the drawing references other governing specifications that specifically require System 22, such as certain thread types of MIL-DTL-1222.

3.11.3 A written request for concurrence must be submitted when utilizing alternative measuring equipment or measuring systems not applicable to the specified inspection system.

3.12 Thread Lubricant - Thread lubricants containing molybdenum disulfide must not be used on this material. Bacteria in water, especially seawater, causes molybdenum disulfide to break down. The by-products of the breakdown form compounds which attack the

fasteners. Anti-galling compound A-A-59004 must be used as a replacement when thread lubricant is required for assembly.

3.13 Internal Threads - All internal threads must be formed by cutting. Cold forming of internal threads is not acceptable.

3.14 Welding or Brazing - When welding, brazing, and allied processes are required, as invoked by Section C paragraph 3 requirements, they must be in accordance with S9074-AR-GIB-010A/278, 0900-LP-001-7000 for brazing of piping and pressure vessel

applications, or S9074-AQ-GIB-010/248 for brazing of other applications. For all production and repair welding and brazing, personnel and procedures must be qualified under S9074-AQ-GIB-010/248 or 0900-LP-001-7000, as applicable. Repair welding is not

permitted on ;QQ-N-286 material; . Procedures and Qualification Data must be submitted for review and approval prior to performing any welding or brazing.

3.15 The pressure tolerance must be as specified in the assembly drawing, detail drawing, design specification or elsewhere in this contract. Where pressure tolerances are not provided by drawings, specifications or specified elsewhere in this contract, the

following must be used:

For pressure tests below 100 PSIG, the pressure tolerance must be +1 PSIG / -0 PSIG.

For pressure tests at or above 100 PSIG up to and including 2500 PSIG, the pressure tolerance must be +2% / -0 PSIG rounded off to the nearest multiple of the smallest graduation on an analog test pressure gauge, not to exceed 50 PSIG.

For pressure tests above 2500 PSIG, the pressure tolerance must be +2% / -0 PSIG, rounded off to the nearest multiple of the smallest graduation on an analog test pressure gauge, not to exceed 200 PSIG.

The pressure test time tolerance must be as specified in the assembly drawing, detail drawing, design specification or elsewhere in this contract. Where pressure test time tolerances are not provided by drawings, specifications or specified elsewhere in this

contract, the following must be used:

For a test duration up to and including 1 hour, the tolerance must be +5 minutes / - 0 minutes.

For a test duration of more than 1 hour up to and including 24 hours, the tolerance must be +30 minutes / - 0 minutes.

For a test duration of more than 24 hours, the tolerance must be +60 minutes / - 0 minutes.

3.16 Certificate of Compliance - (SPECIAL EMPHASIS MATERIAL) The Contractor must prepare and submit a certificate of compliance certifying that the items/components furnished under this contract comply with the requirements of the procurement document,

including any/all invoked specifications and drawings.

3.17 Configuration Control - The Contractor must maintain the total equipment baseline configuration. For items of proprietary design, Contractor drawings showing the latest assembly configuration must be provided to the Government in electronic (C4) format.

Definitions are provided elsewhere in the Contract/Purchase Order.

3.17.1 Waivers/Deviations - All waivers and deviations, regardless of significance or classification require review and approval by the Contracting Officer. Waivers and Deviations must be designated as Critical, Major, or Minor. The Contractor must provide

a copy of this request to the QAR. Requests must include the information listed below.

a. A complete description of the contract requirement affected

and the nature of the waiver/deviation (non-conformance),

including a classification of Critical, Major, or Minor.

b. Number of units (and serial/lot numbers) to be delivered in this

configuration.

c. Any impacts to logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel or impacts to the operational use of the product.

d. Information about remedial action being taken to prevent reoccurrence

of the non-conformance.

3.17.2 All requests for Waivers/Deviations on NAVSUP-WSS Contracts must be submitted to the NAVSUP WSS Contracting Specialist via eMail.

3.17.3 ECPs - The Government will maintain configuration control and change authority for all modifications or changes affecting form, fit, function, or interface parameters of the Equipment and its sub-assemblies. The Contractor must submit an Engineering

Change Proposal (ECP) for any Class I or II changes that impact the Equipment covered by this contract. ECPs must be prepared in Contractor format, and must include the following information:

a. The change priority, change classification (Class I or Class II),

and change justification.

b. A complete description of the change to be made and the need for

that change.

c. A complete listing of other Configuration Items impacted by the

proposed change and a description of the impact on those CIs.

d. Proposed changes to documents controlled by the Government.

e. Proposed serial/lot number effectivities of units to be

produced in, or retrofitted to, the proposed configuration.

f. Recommendations about the way a retrofit should be accomplished.

g. Impacts to any logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel in support of the product.

h. Impacts to the operational use of the product.

i. Complete estimated life-cycle cost impact of the proposed change.

j. Milestones relating to the processing and implementation of the

engineering change.

3.18 Mercury Free - Mercury and mercury containing compounds must not be intentionally added or come in direct contact with hardware or supplies furnished under this contract. Mercury contamination of the material will be cause for rejection.

3.19 NAVSEA 0948-LP-045-7010 - Any applicable requirements of NAVSHIPS 4410.17,NAVSEA 0948-LP-045-7010, or 0948-045-7010 which the contractor must meet are included in this contract/purchase order. The above documents are for GovernmentUse Only. Further

application of the above documents is prohibited.prohibited.

3.19.1 Marking of material with a Material Designator per the Drawing is also prohibited, with the exception of Fasteners. Fasteners must be marked with a Material Symbol/Designator as specified elsewhere in this contract.

^ QUALITY ASSURANCE REQUIREMENTS ^

3.20 See CDRL DI-MISC-80678 (Test Certification) - A statement of tests performed, listing the pieces tested must be furnished along with a copy of the test results. Certification must include the contractor's name, address and date, quantity inspected,

identified to the contract/purchase order and item number, and the Contractor's or authorized personnel's signature. Test certifications must reference the standard/specification, including the revision, to which the testing was performed and the acceptance

criteria used. Test procedure numbers may also be referenced on test reports. Test reports on weldments must be identified to weld joint and layer.

3.21 First Article Test/Inspection (Government) - ;Destructive; - The Contractor shall deliver ;1 (one) complete Penetrator Assembly; unit(s) to ;Receiving Officer Portsmouth Naval Shipyard, Building 240 Andre Clavette, Code 270.4 (207-438-5898) Kittery

Maine, 03904; for First Article Tests in accordance with the ;requirements of drawing 7491201 Table 7 vendor qualification tests; .

3.22 Quality System Requirements - The Contractor furnishing items under this contract/purchase order must provide and maintain a quality system in accordance with ISO-9001 as amplified or modified herein, with the calibration system requirements of ISO-10012

or ANSI-Z540.3 with ISO-17025. A Quality System in accordance with MIL-I-45208, with the calibration system requirements of MIL-STD-45662, is acceptable as an alternate.

3.22.1 The Contractor's quality system and products supplied under the system are subject to evaluation, verification inspection, and acceptance/nonacceptance by the Government representative to determine the system's effectiveness in meeting the quality

requirements established in the Contract/Purchase Order.

3.22.2 The Contractor's quality system must be documented and must be available for review by the Contracting Officer or his representative prior to initiation of production and throughout the life of the contract. The Prime Contractor must, upon

notification, make his facilities available for audit by the contracting Officer or his authorized representative.

3.22.3 See CDRL DI-QCIC-81110 (Inspection System Procedures) - All suppliers of Level I/SUBSAFE (LI/SS) material are required to submit a copy of their current documented quality system procedures to the Procurement Contracting Officer (PCO) prior to award of

any contract/purchase order. Suppliers that have a copy of their current quality system procedures on file at the Procuring Activity may request the PCO waive this requirement.

3.22.4 This contract provides for the performance of Government Quality Assurance at source. The place or places of performance may not be changed without the authorization of the Procurement Contracting Officer. Upon receipt of this order, promptly

notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest Defense Contract Management Agency

(DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately.

3.22.5 Any changes made by the Contractor to a qualified quality system will require re-submittal to the PCO and concurrence by the Government Quality Assurance Representative prior to adoption.

3.23 Contractor Inspection Requirements - The Contractor must maintain adequate records of all inspections and tests. The records must indicate the nature and number of observations made, the number and type of deficiencies found, the quantities approved and

rejected and the nature of corrective action taken as appropriate. Inspection records must be traceable to the material inspected.

3.23.1 The supplier's gages, measuring and test equipment must be made available for use by the Government representative when required to determine conformance with Contract requirements. When conditions warrant, the supplier's personnel must be made

available for operations of such devices and for verification of their accuracy and condition.

3.23.2 All documents and reference data applicable to this contract must be available for review by the Government representative. Copies of documents required for Government inspection purposes must be furnished in accordance with the instructions provided

by the Government representative.

3.24 Subcontractor Inspection Requirements - The Government has the right to inspect at source, any supplies or services that were not manufactured or performed within the contractor's facility. Such inspection can only be requested by or under authorization

of the Government representative. Any purchasing documents to a subcontractor must cite the applicable portions of the contractually invoked quality system (e.g. calibration requirements), plus any product requirements that apply to the supplies being

purchased. When the Government elects to perform source inspection at the subcontractor's facility, applicable purchase documents must be annotated with the following statement: "A Government inspection is required prior to shipment from your plant. Upon

receipt of this order, promptly notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest

Defense Contract Management Agency (DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately."

3.24.1 The prime contractor's program must include procedures to assess the capability of the prospective suppliers to produce the products or supply the services in accordance with the contract, prior to the issuance of any purchase document.

3.24.2 Each sub-tier supplier of material or services for items in Section 3 of this contract must be subjected to a periodic review or audit by the Prime to determine the continued capability of the supplier to control the quality of the products or services

specified in the purchase order or contract.

3.24.3 The prime contractor must ensure that the purchased product conformsto specified purchase requirements and this contract. The type and extent of control applied to the supplier and the purchased product must be dependent upon the effect of the

purchased product on the end item represented by this contract.

3.24.4 The prime contractor must evaluate the requirements of the contractand select suppliers based on their ability to supply the product in accordance with the prime contractor's requirements and the contract. Criteria for selection and evaluation must be

established. Records of this effort must be available for review by the government.

3.24.5 The prime contractor's supplier quality assurance program must provide for a review of purchase documents to assure applicable quality requirements are included or referenced in the documentation for compliance by the supplier.

3.25 Government Furnished Material and/or Equipment (GFM/GFE) - When material or equipment is furnished by the Government, the Contractor must develop documented control procedures that require at least the following:

3.25.1 Visual examination upon receipt to detect damage during transit.

3.25.2 Inspection for completeness and proper type.

3.25.3 Verification of material quality received.

3.25.4 Periodic inspection and precautions to assure adequate storage conditions and to guard against damage from handling and deterioration during storage.

3.25.5 Functional testing, either prior to or after installation, or both, as required by the Contract to determine satisfactory operation.

3.25.6 Identification and protection from improper use or disposition.

3.25.7 Reporting to the Government, any GFM or GFE property found damaged, malfunctioning, or otherwise unsuitable for use. In the event of damage or malfunction during or after installation, the supplier must determine and record probable cause and

necessity for withholding the material from use.

3.25.8 For GFE material, and as required by the terms of the bailment agreement, the supplier must establish procedures for adequate storage, maintenance, and inspection of bailed Government material. Records of all inspection and maintenance performed on

bailed property must be maintained.

3.25.9 Material returned to the contractor must be handled as GFM.

3.26 Traceability and Certification Requirements - To assure that correct materials are installed in Level I/SUBSAFE systems, it is imperative that traceability be maintained from the material to the material certification test report and other required

Objective Quality Evidence (OQE). The material certification report must completely and accurately reflect that the material supplied meets the specified requirements. Materials requiring Traceability and Certification Data are identified within Paragraph 3,

Section C of this contract/purchase order.

3.26.1 The following provides the minimum requirements for maintaining material traceability and supplements the requirements specified in DI-MISC-81020 and elsewhere in the contract/purchase order. The Contractor must develop written procedures that

implement the material control requirements stated herein and elsewhere in this Contract/Purchase Order.

3.27 Material Traceability - The certification data report must be identified through a unique traceability number, heat-lot number, or heat-treat number, as applicable, which must also be marked on the material. This traceability marking on the material must

provide direct traceability to the material's chemical composition and mechanical properties certification data. For material produced by batch, continuous cast, or continuous pour processes, samples must be taken no less than once in every eight hours of

operation for the purpose of validating proper chemical composition and mechanical properties. Traceability must be maintained through all process operations including any subcontracted operations, to the finished component.

3.27.1 Material Marking for Traceability and Identification - The following are the minimum marking requirements. Additional/alternate marking requirements, if applicable, will be specified elsewhere in the contract/purchase order. In addition to the

marking requirements on applicable drawings and/or specifications, marking for traceability is required. All traceability markings must be permanently applied in accordance with MIL-STD-792 (except as specified below). An alternate marking method is

permissible provided it is an available option in the contractually invoked specification or drawing, except in instances where the material has been modified by this contract/purchase order and differs from that specified in the specification or drawing.

3.27.2 Traceability markings for items with precision machined or plated surfaces, or material with suitable marking surface areas less than 3/8 inches square (either 3/8" x 3/8" or an area equal to 0.1406 inches square) must be applied to a durable tag and

the tag securely affixed to the material.

3.27.3 Traceability markings must be maintained through assembly, and whenever possible must be visible after assembly. For items where the marking is not visible after assembly, a durable tag must be securely attached to the assembly identifying the part

number, piece number, traceability number, and the location of the permanent mark.

3.27.4 Marking must be legible and must be located so as to not affect the form, fit, and function of the material. ; ;

3.28 See CDRL DI-MISC-81020 (Chemical and Mechanical) - Material Certification - In addition to the certification data requirements specified in DI-MISC-81020, the following material certification requirements apply:

3.28.1 Quantitative chemical and mechanical analysis of material traceable to traceability markings is required. Material certification test reports must include the class, form, condition, grade, type, finish, and/or composition, as applicable, of the

material supplied.

3.28.2 Re-identification and re-certification of material is required when the material is subjected to a process which alters it's properties. If the starting material or raw stock is processed in a manner that will not affect its chemical composition or

mechanical properties, the original certifications for the chemical composition and mechanical properties, as required by the material specification, are acceptable. Re-certification of the chemical or mechanical properties is required if a process is used

during fabrication that alters the original properties of the material (e.g. alloying, heat treating, or forming). In these instances, the properties of the material must be re-determined and documented to reflect the altered condition. The altered material

must be uniquely re-identified. The properties thus determined and documented, are required for final certification and must conform to the material specification or the contract/purchase order requirements. When only the mechanical properties are altered,

the original certification forchemical composition must be overstamped and annotated with the unique traceability material and at a minimum contain the information below.

TRACEABILITY MARKING ________________________________________________

(marking on finished item)

IS FABRICATED FROM RAW MATERIAL IDENTIFIED TO

HEAT/LOT NUMBER ______________ AND HEAT TREAT NUMBER _____________________

(when applicable)

_________________________________________ DATE _____________________

(name and signature of auth. co. rep.)

3.28.3 Material certification data forwarded by the manufacturer must contain a signed certification that the report results represent the actual attributes of the material furnished and indicate full compliance with all applicable specification and contract

requirements. Transcription of certification data is prohibited.

3.28.4 Statements on material certification documents must be positive and unqualified. Disclaimers such as "to the best of our knowledge" or "we believe the information contained herein is true" are not acceptable.

3.28.5 If material is received without the required certification papers or with incorrect/missing data on the certification papers, the material will be rejected.

3.29 Material Handling - The written material control process must include the following:

3.29.1 All raw materials must have traceability markings (except as specified below).

3.29.2 Stored raw materials requiring traceability must be segregated to preclude intermingling with materials not requiring traceability.

3.29.3 When traceability markings will be removed by a manufacturing or fabrication process, the marking must be recorded prior to removal and be immediately restored upon completion of the process. If this cannot be done or is impractical, an appropriate

material control procedure (such as a bag and tag, tagging, and/or tote box control) must be employed. The material control procedure must provide a method of positive control to preclude commingling of heats/lots or loss of traceability. The traceability

marking must be reapplied upon completion of the final manufacturing process.

3.29.4 Brazing or weld filler metals for strength welds forming or integral with pressure containing components or assemblies requiring traceability must be verified to be the correct material, and type or grade, as applicable, prior to consumption. At a

minimum, material verification must consist of inspection of material test reports for conformance to specified requirements. Control of welding and brazing filler metals must be maintained to the point of consumption to assure use of the correct type and

grade. Markings and traceability requirements do not apply to brazing and weld filler metals after consumption. It is the responsibility of the prime contractor to ensure conformance with the above requirements on welds performed by their subcontractors.

3.29.5 Purchase orders for raw material must specify that the material be traceable to material certification test reports by traceability markings on the material and identified on the test reports. The certification data requirements contained in

DI-MISC-81020 must be invoked by the prime contractor on all subcontractors supplying Level I material.

3.29.6 The material control process must include requirements for the maintenance of traceability for items sent out for subcontracted operations. If such operations would remove traceability markings, purchase or work orders must specify a method and marking

location for remarking. The contractor must also ensure that subcontractor production controls are adequate to preclude commingling of materials during processing.

3.30 Receiving inspection -

3.30.1 Products and services produced by sub-tier suppliers for incorporation in the contract end item must be subject to inspection or audit at the time of receipt by the prime prior to further processing within the prime contractor's plant or shipment to

another location.

3.30.2 Receiving Inspection must include as a minimum -

Verification that the traceability marking on the material agrees with that on the certification test reports.

Verification that certification test reports are legible and complete.

Verification that the contents of the certification test reports are in compliance with the contractually invoked specifications and requirements.

3.31 Discrepancy reporting -

3.31.1 Nonconforming products from sub-tier suppliers must be identified and processed in accordance with the prime contractor's procedures for controlling nonconforming products. The prime contractor must report the receipt of any nonconforming products to

the responsible sub-tier supplier in accordance with established procedures. Nonconforming material records must be maintained and available for review by the government Quality Assurance Representative (QAR).

3.32 Final Inspection - The following inspections must be performed prior to Government inspection and acceptance.

3.32.1 Material Sampling - Material must be inspected for form, fit, and function. Lot acceptance must be based on zero defects and lot rejection based on one defect. The sample size must be in accordance with the sampling plan(s) in the applicable military

specification or standard, federal specification or standard, or drawing to which the material was manufactured. In the absence of such sampling plans, sampling inspection must be per ANSI/ASQ-Z1.4, general inspection level II (for sample size selection code),

table IIA (for sample size).

SMALL LOT SIZES - For lot sizes of fifty or less, the minimum sample size must be eight units. For lot sizes of eight or less, the sample size must be one hundred percent of the lot.

3.32.2 The Manufacturer may elect to use Statistical Process Control (SPC) to assure product quality in lieu of the above attribute sampling plan, provided that the SPC methodology/system used provides acceptable products to the Government. However, the

Government/Navy Receipt Inspection Activity may perform their acceptance inspection of the material using the attribute sampling plan outlined above.

3.32.3 All data concerning material verification (chemical, mechanical or physical properties), traceability (material certifications to material marking), and nondestructive test (NDT) certifications for material must be 100% inspected. The certification

test reports must also be 100% inspected for completeness and legibility.

3.32.4 All material requiring traceability must be 100% inspected for traceability marking and that the marking is legible.

3.33 Welding Requirements - When production or repair welding is required, the applicable welding procedure(s) and qualification data must be submitted for review and approval. In addition, the CONSUMED WELD METAL C of C as defined below must be submitted as

part of the certification OQE package submitted by the Contractor.

Note: These requirements do not apply to tack/spot welds.

3.33.1 Approval of the Contractor's qualification data must be obtained prior to performing any welding (production or repair).

3.33.2 If the Contractors qualification data has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the procedures and qualification data report to expedite the approval process. The

approval letter must reference the applicable welding procedure and qualification data report identification/number. Prior approval does not guarantee acceptance for this or any future contracts. As far as practical, all procedures for the contract must be

submitted at the same time. Welding procedures and qualification data must be submitted in a commercially available electronic format such as Adobe Acrobat PDF. The contractor must state the applicability of each weld procedure and qualification data submitted,

citing the drawing number and pieces to be welded. (i.e. ''WP-123 and QD-123 are submitted for the weld joint between pieces 1 and 2 on drawing ABC'.' WP-456 and QD-456 are submitted for the hardfacing of piece 3 on drawing XYZ'')

3.33.3 The PCO's authorization for the use of weld procedure(s) and qualification data for the specific application as submitted does not mitigate the vendors responsibility to comply with the requirements of S9074-AQ-GIB-010, S9074-AR-GIB-010A/278,248d the

contract.

3.33.4 Authority for the repair of Special Repairs in castings, the repair of wrought material, or the repair of forged material must be obtained via request for waiver from the Procurement Contracting Officer. This request must describe the defect; including

size, depth, location, and a description of the proposed repair. Repairs deemed minor or nominal in accordance with S9074-AR-GIB-010/278 can be made at contractor discretion in accordance with S9074-AR-GIB-010/278 requirements; however, Weld Procedure

Specification (WPS) and Procedure Qualification Record (PQR) submittals are still required. This request for NAVSUP-WSS Contracts must be submitted via the Electronic Contractor Data Submission (ECDS) application.

3.33.5 Any new procedure qualification performed under this Contract will require the vendor to provide a minimum 72 hour notification to DCMA with an offer to observe the welding of the test assemblies. The 72 hour time limit may be modified upon mutual

agreement between the vendor and DCMA.

3.33.6 When drawings require hardfacing surface Iron or Nickel content not to exceed 5%, the contractor must verify surface Iron or Nickel content by performing chemical testing as defined by the applicable drawing. The chemical test results must be submitted

as part of the qualification data.

3.33.7 Additional qualification requirements for production hardfacing thickness less than 1/8-inch: Macro-etch (or legible photomacrographs clearly showing the fusion area) must be submitted for review and show consistent, minimized dilution. All essential

elements and any elements not listed in S9074-AQ-GIB-010/248 that influence dilution must be in the qualification data and weld procedure, with strict limits placed on each essential element.

3.33.8 Preparation and retention of weld records is required, as specified by paragraph 4.1.3 of S9074-AR-GIB-010A/278.

3.33.9 When production or repair welding is required on titanium materials, theapplicable fabrication plan, facilities procedure, training plan, and active welder qualification must also be submitted for review and approval.

3.33.10 If the contractor's fabrication plan, facilities procedure, training plan, or active welder qualification has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the applicable

documentation to expedite the approval process. The approval letter must reference the applicable documentation. Prior approval does not guarantee acceptance for this or any future contracts. The contractor's fabrication plan, facilities procedure, training

plan, and active welder qualification must be submitted at the same time as the applicable welding procedure(s) and weld procedure qualification data. All documentation must be submitted in a commercially available electronic format, such as Adobe Acrobat PDF.

3.33.11 A Certificate of Compliance is required for all weld filler metals used for production or repair welding, and must include the following:

a) Filler Metal LOT number(s)

b) Specification and Type

c) A positive statement that the vendor has obtained OQE and verified that each LOT of weld filler material conforms to specification requirements.

d) A positive statement verifying that the weld filler metals were the correct material type or grade prior to consumption.

3.33.12 When production welds or repair welds are performed by a subcontractor, the requirement for submission of all certification documentation required herein must be passed down to the subcontractor.

3.34 See CDRL DI-MISC-80678 (Special Emphasis C of C) - The certificate of compliance must show traceability to the marking applied on each individual item, and must contain the following information:

1. Contractor's name, address and date.

2. The contract/purchase order number (for example: N00104-11-P-FA12)

3. The National Stock Number (NSN). The 18 character National Stock Number for Special Emphasis Material includes the two digit COG, the four digit FSC, the 9 digit NIIN, and the two digit SMIC

(for example: 1H 4820 012345678 L1) ("N/A" when Not Applicable).

4. Lubricants, sealants, anti-seize, and/or thread locking compounds ("N/A" when Not Applicable).

5. Certification that O-rings, packing, gaskets, or other elastomeric products were installed in a compressed state within an assembly or sub-assembly, prior to expiration of the shelf life ("N/A" when Not Applicable).

6. Manufacturer's compound number ("N/A" when Not Applicable).

7. When weld procedure submittal is required by the contract, a statement that the approval date of the qualification data precedes any production or repair welding performed on this Contract. ("N/A" when Not Applicable).

8. A statement to the effect that all items furnished on this contract are in full compliance with the specifications and requirements and list each contractually invoked conformance/compliance test performed by name and that it was performed

satisfactorily.

9. Contractor's or authorized personnel's signature.

4. QUALITY ASSURANCE

4.1 Notes to DCMA QAR and the Contractor -

4.1.1 DCMA QAR and the Contractor for proprietary designs - Departures from Contractor imposed requirements, not specifically covered by the contract, must be judged individually on the basis of the effect, if any, on contractual requirements. When there is a

disagreement between the Contractor and the Government representative as to the effect on contractual requirements, the departure must be considered a nonconformance and be submitted to the PCO for disposition.

4.1.2 DCMA QAR and the Contractor for proprietary designs - All records of departures from Contractor imposed requirements must be maintained and available for review at the Contractor's facility. A copy must be given to the local Government representative. A

record of these departures, traceable to the applicablepart number and contract number must be submitted to the PCO.

4.1.3 DCMA QAR and the Contractor for proprietary designs - For proprietary designs, the contractor's part numbers are acceptable for reference only. The delivered material must conform to all drawings, specifications, and other contractual requirements.

4.1.4 DCMA QAR - It is the responsibility of DCMA QAR to review Non-Destructive Testing (NDT) procedures for NAVSUP Contracts/Purchase Orders.

4.1.5 DCMA QAR and the Contractor - The ECDS (Electronic Contractor Data Submission) system is available for certain data submissions and to submit questions and clarifications, and waiver requests on Contracts and Solicitations. ECDS can be found at:

https://register.nslc.navy.mil/

5. PACKAGING

5.1 Preservation, Packaging, Packing and Marking - Preservation, Packaging, Packing and Marking must be in accordance with the Contract/Purchase Order Schedule and as specified below.

MIL-STD 2073 PACKAGING APPLIES AS FOUND ELSEWHERE IN THE SCHEDULE

6. NOTES

6.1 Several definitions of terms that apply to CSI items are listed below. All terms may not apply to every item.

6.1.1 The ECDS (Electronic Contractor Data Submission) system is at: https://register.nslc.navy.mil/ This application will require advance registration using a PKI Digital Certificate on a CAC. A Vendor User Guide is available as CSD001 in the CSD

(Contract Support Document) Library within ECDS.

6.1.2 Critical Safety Item (CSI) - Any ship part, assembly, or support equipment containing a critical characteristic whose failure, malfunction, or absence of which could cause a catastrophic or critical failure resulting in loss of, or serious damage to the

ship, or unacceptable risk of personal injury or loss of life.

6.1.3 Critical Process - As determined by the TWH, any process, operation or action performed on a Ship CSI that serves to establish a critical characteristic (such as welding, soldering, machining, polishing, cleaning, or assembling) or confirm that a

critical characteristic is within drawing or specification compliance

Update #5 ·

ITEM UNIQUE IDENTIFICATION AND VALUATION (MAR 2016)|19||||||||||||||||||||

HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT (NAVICP REVIEW FEB 1991)(FEB 1999)|1|SEE SPECIFICATIONS ON SECTION C AND E |

INSPECTION OF SUPPLIES--FIXED-PRICE (AUG 1996)|2|||

INSPECTION AND ACCEPTANCE - SHORT VERSION|8|||||||||

TIME OF DELIVERY (JUNE 1997)|20|001|12|200||||||||||||||||||

GENERAL INFORMATION-FOB-DESTINATION|1|A|

WIDE AREA WORKFLOW PAYMENT INSTRUCTIONS (DEC 2018)|16|INVOICE AND RECEIVING REPORT COMBO|N/A|TBD|N00104|TBD|TBD|N50286|TBD|133.2||N/A|CERTIFICATION - N39040|||||

NAVY USE OF ABILITYONE SUPPORT CONTRACTOR - RELEASE OF OFFEROR INFORMATION (3-18))|1||

EQUAL OPPORTUNITY (SEP 2016)|2|||

WARRANTY OF SUPPLIES OF A NONCOMPLEX NATURE (JUNE 2003)|6|1 YEAR |365 DAYS AFTER LAST DELIVERY UNDER THIS CONTRACT |||||

WARRANTY OF DATA--BASIC (MAR 2014)|2|||

BUY AMERICAN --FREE TRADE AGREEMENTS--BALANCE OF PAYMENTS PROGRAM - BASIC(DEVIATION 2020-O0019) (JUL 2020))|3||||

NOTICE OF TOTAL SMALL BUSINESS SET-ASIDE (OCT 2020)(DEVIATION 2020-O0008)|1||

ALTERNATE A, ANNUAL REPRESENTATIONS AND CERTIFICATIONS (NOV 2020)|13||||||||||||||

BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM CERTIFICATE (DEVIATION 2020-O0019) (JUL 2020))|3||||

BUY AMERICAN-BALANCE OF PAYMENTS PROGRAM CERTIFICATE-BASIC (NOV 2014)|1||

ANNUAL REPRESENTATIONS AND CERTIFICATIONS (SEP 2021)|13|335931|500||||||||||||

NOTICE OF PRIORITY RATING FOR NATIONAL DEFENSE, EMERGENCY PERPARDENESS, AND ENRGY PROGAM USE (APRIL 2008))|2||X|

EVALUATION CRITERIA AND BASIS FOR AWARD-|1||

The small business set aside is dissolved.

The hour and date specified for receipt of offers has been extended to 4:30PM EST on 30 December 2024.

The POC has changed to noelle.m.smith10.civ@us.navy.mil

\

1. This Amendment is being released to update the TDP to the latest verison.

2. The receipt of quotes is hereby extended to 09 FEB 2024.

\

1. This amendment is being released to extend the receipt of quotes to 27 APRIL 2022 at 4:00PM local time.

1. This amendmentis issued to extend the receipt of quotes to 10 MAR 2022 at 4:00 PM local time.

1. This amendment is issued to extend the receipt of quotes to 18 FEB 2022 at 4:00 PM local time.

1.DD1423 Data Item A001 (Inspection and Test Plan) may be waived if already on file at NAVSUP WSS Mechanicsburg.

2. All contractual documents (i.e. contracts, purchase orders, task orders,delivery orders, and modifications) related to the instant procurement are considered to be "issued" by the Government when copies are either deposited in the mail, transmitted by

facsimile, or sent by other electronic commerce methods, such as email. The Government's acceptance of the contractor's proposal constitutes bilateral agreement to "issue" contractual documents as detailed here in.

3.The following proposed delivery schedule applies:

Submission of all certification data CDRLS 20 days prior to delivery.

PNSY review/acceptance of certification CDRLS 6 working days after receipt

Final delivery of material (200 days)

4.NAVSUP WSS Mech will be considering past performance in the evaluation of offers. See Clause 252.213-7000.

5. Drawings associated with this solicitation will be made available on the newbeta.SAM website, but will be restricted access which needs to be approved. Once access has been requested, interested vendors should email the POC listed on the solicitation to inform

them of the request.

6. This requirement falls under the Special Emergency Procurement Authority(SEPA) in accordance with 41 U.S.C. 1903 and Class Deviation 2018-O0013.

1. SCOPE

1.1 The material covered in this contract/purchase order will be used in a crucial shipboard system. The use of incorrect or defective material would create a high probability of failure resulting in serious personnel injury, loss of life, loss of vital

shipboard systems, or loss of the ship itself. Therefore, the material has been designated as SPECIAL EMPHASIS material (Level I, Scope of Certification, or Quality Assured) and special control procedures are invoked to ensure receipt of correct material.

2. APPLICABLE DOCUMENTS

2.1 Order of Precedence - In the event of a conflict between the text of this contract/purchase order and the references and/or drawings cited herein, the text of this contract/purchase order must take precedence. Nothing in this contract/purchase order,

however, must supersede applicable laws and regulations unless a specific exemption has been obtained.

2.2 Applicable Documents - The document(s) listed below form a part of this contract/purchase order including modifications or exclusions.

2.2.1 Specification Revisions - The specification revisions listed under "Documents References" below are the preferred revision. Older and/or newer r evisions are acceptable when listed within Contract Support Library Reference Number CSD155 in ECDS (Electric

Contractor Data Submission) at: ht tps://register.nslc.navy.mil/. This is to allow Contractors to use certain acceptable older specification revisions to purge their existing stock of material certified to those older revisions or to use newer specification

revisions when material is certified to newly released revisions,without requiring the submittal of waiver/deviation requests for each specification revision on every contract. Revisions of specifications reflecting editorial and/or re-approval (e.g. E2009,

R2014, etc.) are considered inconsequential, but are acceptable when their revisions are listedwithin CSD155 or elsewhere within this contract.

2.2.2 Documents, drawings, and publications supplied are listed under "Drawing Number". These items should be retained until an award is made.

2.2.3 "Document References" listed below must be obtained by the Contractor. Ordering information is included as an attachment to this contract/purchase order.

DRAWING DATA=EB-4707 |96169| A|SP |D|0001 | A|49998|0034417

DRAWING DATA=EB-4707 |96169| A|SP |D|0002 | A|49998|0010228

DRAWING DATA=EB-4707 |96169| A|SP |D|0003 | A|49998|0009688

DRAWING DATA=EB-4707 |96169| A|SP |D|0004 | A|49998|0015196

DRAWING DATA=EB-4707 |96169| A|SP |D|0005 | A|49998|0042460

DRAWING DATA=EB-4707 |96169| A|SP |D|0006 | A|49998|0013600

DRAWING DATA=EB-4707 |96169| A|SP |D|0007 | A|49998|0025918

DRAWING DATA=EB-4707 |96169| A|SP |D|0008 | A|49998|0027475

DRAWING DATA=EB-4707 |96169| A|SP |D|0009 | A|49998|0035849

DRAWING DATA=EB-4707 |96169| A|SP |D|0010 | A|49998|0026286

DRAWING DATA=EB-4707 |96169| A|SP |D|0011 | A|49998|0027109

DRAWING DATA=EB-4707 |96169| A|SP |D|0012 | A|49998|0040703

DRAWING DATA=EB-4707 |96169| A|SP |D|0013 | A|49998|0040998

DRAWING DATA=EB-4707 |96169| A|SP |D|0014 | A|49998|0043207

DRAWING DATA=EB-4707 |96169| A|SP |D|0015 | A|49998|0037818

DRAWING DATA=EB-4707 |96169| A|SP |D|0016 | A|49998|0020883

DRAWING DATA=H415-8111D14 |53711| A|ER |D|0001 | A|49998|0168074

DRAWING DATA=H415-8111E09 |53711| A|ER |D|0001 | A|49998|0154762

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0001 | A|49998|0031197

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0002 | A|49998|0025576

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0003 | A|49998|0007912

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0004 | A|49998|0026981

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0005 | A|49998|0023648

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0006 | A|49998|0020727

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0007 | A|49998|0013911

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0008 | A|49998|0018514

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0009 | A|49998|0007227

DRAWING DATA=5613012 |53711| A| |D|0001 | A|49998|0052810

DRAWING DATA=5613013 |53711| A| |D|0001 | A|49998|0042555

DRAWING DATA=5613013 |53711| A| |D|0002 | A|49998|0029366

DRAWING DATA=5613014 |53711| A| |D|0001 | A|49998|0028750

DRAWING DATA=5613015 |53711| A| |D|0001 | A|49998|0037962

DRAWING DATA=5613016 |53711| A| |D|0001 | A|49998|0023314

DRAWING DATA=5613017 |53711| A| |D|0001 | A|49998|0019951

DRAWING DATA=5613018 |53711| A| |D|0001 | A|49998|0020757

DRAWING DATA=5613019 |53711| A| |D|0001 | A|49998|0016629

DRAWING DATA=5613020 |53711| A| |D|0001 | A|49998|0018114

DRAWING DATA=5613021 |53711| A| |D|0001 | A|49998|0020600

DRAWING DATA=5613022 |53711| A| |D|0001 | A|49998|0024067

DRAWING DATA=5613023 |53711| A| |D|0001 | A|49998|0020930

DRAWING DATA=5613024 |53711| A| |D|0001 | A|49998|0027302

DRAWING DATA=5613025 |53711| A| |D|0001 | A|49998|0022685

DRAWING DATA=5613029 |53711| A| |D|0001 | A|49998|0026824

DRAWING DATA=7066213 |53711| G| |D|0000.A | G|49998|0027293

DRAWING DATA=7066213 |53711| G| |D|0000.0A | E|49998|0386749

DRAWING DATA=7066213 |53711| G| |D|0001 | G|49998|9999999

DRAWING DATA=7066213 |53711| G| |D|0002 | E|49998|0540066

DRAWING DATA=7066213 |53711| G| |D|0002.1 | G|49998|0045821

DRAWING DATA=7066213 |53711| G| |D|0002.2 | G|49998|0034633

DRAWING DATA=7066213 |53711| G| |D|0003 | C|49998|0264535

DRAWING DATA=7066213 |53711| G| |D|0004.1 | G|49998|0059812

DRAWING DATA=7066213 |53711| G| |D|0004.10 | G|49998|0078310

DRAWING DATA=7066213 |53711| G| |D|0004.11 | G|49998|0082951

DRAWING DATA=7066213 |53711| G| |D|0004.12 | G|49998|0086449

DRAWING DATA=7066213 |53711| G| |D|0004.13 | G|49998|0036956

DRAWING DATA=7066213 |53711| G| |D|0004.2 | G|49998|0068459

DRAWING DATA=7066213 |53711| G| |D|0004.3 | G|49998|0071461

DRAWING DATA=7066213 |53711| G| |D|0004.4 | G|49998|0068557

DRAWING DATA=7066213 |53711| G| |D|0004.5 | G|49998|0061836

DRAWING DATA=7066213 |53711| G| |D|0004.6 | G|49998|0060836

DRAWING DATA=7066213 |53711| G| |D|0004.7 | G|49998|0066673

DRAWING DATA=7066213 |53711| G| |D|0004.8 | G|49998|0069478

DRAWING DATA=7066213 |53711| G| |D|0004.9 | G|49998|0078787

DRAWING DATA=7066213 |53711| G| |D|0005.1 | G|49998|0048454

DRAWING DATA=7066213 |53711| G| |D|0005.2 | G|49998|0046599

DRAWING DATA=7066213 |53711| G| |D|0005.3 | G|49998|0048007

DRAWING DATA=7066213 |53711| G| |D|0005.4 | G|49998|0047993

DRAWING DATA=7066213 |53711| G| |D|0006.1 | G|49998|0060854

DRAWING DATA=7066213 |53711| G| |D|0006.2 | G|49998|0064253

DRAWING DATA=7066213 |53711| G| |D|0006.3 | G|49998|0053616

DRAWING DATA=7066213 |53711| G| |D|0006.4 | G|49998|0043734

DRAWING DATA=7066213 |53711| G| |D|0006.5 | G|49998|0054556

DRAWING DATA=7066213 |53711| G| |D|0006.6 | G|49998|0051176

DRAWING DATA=7066213 |53711| G| |D|0006.7 | G|49998|0059712

DRAWING DATA=7066213 |53711| G| |D|0006.8 | G|49998|0046241

DRAWING DATA=7066213 |53711| G| |D|0007.1 | G|49998|0026452

DRAWING DATA=7066213 |53711| G| |D|0007.10 | G|49998|0045606

DRAWING DATA=7066213 |53711| G| |D|0007.11 | G|49998|0045291

DRAWING DATA=7066213 |53711| G| |D|0007.12 | G|49998|0044279

DRAWING DATA=7066213 |53711| G| |D|0007.13 | G|49998|0044338

DRAWING DATA=7066213 |53711| G| |D|0007.14 | G|49998|0042833

DRAWING DATA=7066213 |53711| G| |D|0007.15 | G|49998|0043556

DRAWING DATA=7066213 |53711| G| |D|0007.16 | G|49998|0044068

DRAWING DATA=7066213 |53711| G| |D|0007.17 | G|49998|0044285

DRAWING DATA=7066213 |53711| G| |D|0007.18 | G|49998|0043993

DRAWING DATA=7066213 |53711| G| |D|0007.19 | G|49998|0043250

DRAWING DATA=7066213 |53711| G| |D|0007.2 | G|49998|0044549

DRAWING DATA=7066213 |53711| G| |D|0007.20 | G|49998|0042219

DRAWING DATA=7066213 |53711| G| |D|0007.21 | G|49998|0045212

DRAWING DATA=7066213 |53711| G| |D|0007.22 | G|49998|0046027

DRAWING DATA=7066213 |53711| G| |D|0007.23 | G|49998|0043602

DRAWING DATA=7066213 |53711| G| |D|0007.24 | G|49998|0042852

DRAWING DATA=7066213 |53711| G| |D|0007.25 | G|49998|0038801

DRAWING DATA=7066213 |53711| G| |D|0007.26 | G|49998|0024962

DRAWING DATA=7066213 |53711| G| |D|0007.3 | G|49998|0045743

DRAWING DATA=7066213 |53711| G| |D|0007.4 | G|49998|0044250

DRAWING DATA=7066213 |53711| G| |D|0007.5 | G|49998|0043828

DRAWING DATA=7066213 |53711| G| |D|0007.6 | G|49998|0046947

DRAWING DATA=7066213 |53711| G| |D|0007.7 | G|49998|0047703

DRAWING DATA=7066213 |53711| G| |D|0007.8 | G|49998|0050956

DRAWING DATA=7066213 |53711| G| |D|0007.9 | G|49998|0045523

DRAWING DATA=7066213 |53711| G| |D|0008.1 | G|49998|0027996

DRAWING DATA=7066213 |53711| G| |D|0008.10 | G|49998|0054893

DRAWING DATA=7066213 |53711| G| |D|0008.11 | G|49998|0055410

DRAWING DATA=7066213 |53711| G| |D|0008.12 | G|49998|0055162

DRAWING DATA=7066213 |53711| G| |D|0008.13 | G|49998|0055061

DRAWING DATA=7066213 |53711| G| |D|0008.14 | G|49998|0054211

DRAWING DATA=7066213 |53711| G| |D|0008.15 | G|49998|0053424

DRAWING DATA=7066213 |53711| G| |D|0008.16 | G|49998|0053356

DRAWING DATA=7066213 |53711| G| |D|0008.17 | G|49998|0056310

DRAWING DATA=7066213 |53711| G| |D|0008.18 | G|49998|0056136

DRAWING DATA=7066213 |53711| G| |D|0008.19 | G|49998|0054113

DRAWING DATA=7066213 |53711| G| |D|0008.2 | G|49998|0053446

DRAWING DATA=7066213 |53711| G| |D|0008.20 | G|49998|0032469

DRAWING DATA=7066213 |53711| G| |D|0008.3 | G|49998|0051555

DRAWING DATA=7066213 |53711| G| |D|0008.4 | G|49998|0052356

DRAWING DATA=7066213 |53711| G| |D|0008.5 | G|49998|0051357

DRAWING DATA=7066213 |53711| G| |D|0008.6 | G|49998|0051958

DRAWING DATA=7066213 |53711| G| |D|0008.7 | G|49998|0054847

DRAWING DATA=7066213 |53711| G| |D|0008.8 | G|49998|0054832

DRAWING DATA=7066213 |53711| G| |D|0008.9 | G|49998|0053989

DRAWING DATA=7066213 |53711| G| |D|0009.1 | G|49998|0062838

DRAWING DATA=7066213 |53711| G| |D|0009.2 | G|49998|0062044

DRAWING DATA=7066213 |53711| G| |D|0009.3 | G|49998|0062475

DRAWING DATA=7066213 |53711| G| |D|0009.4 | G|49998|0064898

DRAWING DATA=7066213 |53711| G| |D|0009.5 | G|49998|0065634

DRAWING DATA=7066213 |53711| G| |D|0009.6 | G|49998|0065095

DRAWING DATA=7066213 |53711| G| |D|0009.7 | G|49998|0064683

DRAWING DATA=7066213 |53711| G| |D|0009.8 | G|49998|0065648

DRAWING DATA=7066213 |53711| G| |D|0009.9 | G|49998|0042105

DRAWING DATA=7066213 |53711| G| |D|0010 | A|49998|0375877

DRAWING DATA=7066213 |53711| G| |D|0011 | G|49998|0092692

DRAWING DATA=7066213 |53711| G| |D|0012 | G|49998|0227173

DRAWING DATA=7066213 |53711| G| |D|0013 | G|49998|0090766

DRAWING DATA=7066213 |53711| G| |D|0014 | G|49998|0102650

DRAWING DATA=7066213 |53711| G| |D|0015 | G|49998|0124935

DRAWING DATA=7066213 |53711| G| |D|0016 | G|49998|0153611

DRAWING DATA=7066213 |53711| G| |D|0017 | G|49998|0136497

DRAWING DATA=7066213 |53711| G| |D|0018 | G|49998|0023482

DRAWING DATA=7350438 |53711| -| |D|0001 | -|49998|0039701

DRAWING DATA=7491201 |53711| -| |D|0001 | -|49998|0027720

DRAWING DATA=7491201 |53711| -| |D|0002 | -|49998|0051607

DRAWING DATA=7491201 |53711| -| |D|0003 | -|49998|0043155

DRAWING DATA=7491201 |53711| -| |D|0004 | -|49998|0068050

DRAWING DATA=7491201 |53711| -| |D|0005 | -|49998|0017950

DRAWING DATA=7491201 |53711| -| |D|0006 | -|49998|0069326

DRAWING DATA=7491201 |53711| -| |D|0007 | -|49998|0047752

DOCUMENT REF DATA=FED-STD-H28 | | |B |190424|A| | |

DOCUMENT REF DATA=FED-STD-H28 |0020| |B |941221|A| |01|

DOCUMENT REF DATA=ANSI/ASQ Z1.4 | | | |080101|A| | |

DOCUMENT REF DATA=ASTM-B150 | | | |190401|A| | |

DOCUMENT REF DATA=QQ-N-286 | | |G |001207|A| | |

DOCUMENT REF DATA=MIL-STD-792 | | |F |060519|A| | |

DOCUMENT REF DATA=MIL-STD-2035 | | |A |950515|A| | |

DOCUMENT REF DATA=MIL-STD-2132 | | |F |080310|F| |01|

DOCUMENT REF DATA=SAE AMS 5666 | | |J |161101|A| | |

DOCUMENT REF DATA=ISO_9001 | | | |081115|A| | |

DOCUMENT REF DATA=ISO10012 | | | |030415|A| | |

DOCUMENT REF DATA=ISO/IEC 17025 | | | |050515|A| | |

DOCUMENT REF DATA=MIL-I-45208 | | |A |810724|A| 1| |

DOCUMENT REF DATA=MIL-STD-45662 | | |A |880801|A| | |

DOCUMENT REF DATA=A-A-59004 | | |B |181118|A| | |

DOCUMENT REF DATA=ANSI/NCSL Z540.3 | | | |130326|A| | |

DOCUMENT REF DATA=0900-LP-001-7000 | | | |810101|C| |01|

DOCUMENT REF DATA=S9074-AQ-GIB-010/248 | | |1 |191112|A| | |

DOCUMENT REF DATA=T9074-AS-GIB-010/271 | | |1 |140911|A| | |

DOCUMENT REF DATA=S9074-AR-GIB-010A/278 (CHG A) | | | |130214|A| | |

3. REQUIREMENTS

3.1 ;The Penetrator Assembly must be in accordance with Naval Sea Systems Command Drawing 7066213, Part Number 021, Assembly EHP 1, Naval Sea Systems Command Drawing 5613012 and Naval Sea Systems Command Drawing 7491201, and all Electric Boat ERs provided

with this Contract/Purchase Order except as amplified or modified herein.;

3.2 ;Marking of MIC number by the manufacturer is not required.;

3.3 ;Mechanical properties must be in accordance with ASTM-B150 in lieu of drawing 7491201 paragraph 1.1.4 where starting material greater than 3 inches in diameter is required.;

3.4 ;The FAT sample(s) must not be delivered against the contract quantity.;

3.5 First Article Approval (Government Testing) - First Article Test (FAT) and approval is required.

3.6 ;Penetrator wiring must be modified per EB Specification 4707.

Hook up of the penetrator conductors to the penetrator header assembly must follow the color code convention of EB Specification 4707. Inboard ends of wires and shields extending from the penetrator header assembly must be marked with the pin number to which

they are attached.

The correct quantity for the coax connector, item 4 on drawing 5613014, is 4;

3.7 Material for Parts Requiring Certification - Quantitative chemical and mechanical analysis is required for the parts listed below unless specifically stated otherwise:

Part - ;Body, Part Number 3, on Drawing 5613012, with details on Drawing 5613013 and ERH415-8111E179;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 5613013);

Part - ;Nut, Part Number 5 on Drawing 5613012 with details on Drawing 5613015;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 5613015);

Part - ;Header, Part Number 1 on Drawing 5613014 with details on Drawing 7350438;

Material - ;Inconel 625 in accordance with SAE-AMS-5666 (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 7350438);

Part - ;Washer, Part Number 12 on Drawing 5613012 with details on Drawing 5613024;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical properties in accordance with Certification Requirements Note 2 on Drawing 5613024);

3.8 Testing Certification - Certifications are required for the following tests on the items listed below. Additional testing on other piece parts (if any) per applicable drawings and specifications is still required, but certifications are only required as

listed below.

Test - ;Dye Penetrant Inspection;

Item - ;Body, Part Number 3; Nut, Part Number 5; and Washer, Part Number 12 on Drawing 5613012 and Header, Part Number 1 on Drawing 5613014;

Performance - T9074-AS-GIB-010/271

Acceptance - MIL-STD-2035

Test - Quality Conformance/Compliance Inspection

Item - ;Penetrator Assembly;

Performance - ;Drawing 7491201 Table 7;

Acceptance - ;Drawing 7491201 Table 7;

Test - Ultrasonic Inspection on Starting Material

Item - ;All Items requiring certification made from QQ-N-286 with a diameter or minimum distance between parallel surfaces of 4 inches or greater of the starting material, or when required by a drawing or specification invoked elsewhere in this contract;

Performance - T9074-AS-GIB-010/271 or MIL-STD-2132, and QQ-N-286

Acceptance - QQ-N-286

Attribute - Annealing and Age Hardening

Item - ;Body, Part Number 3; Nut, Part Number 5; and Washer, Part Number 12 on Drawing 5613012;

Performance - QQ-N-286

Test - Non-Destructive Tests

Item - ;Weld Repair and/or Production Weld (as applicable);

Performance - Per applicable fabrication specification

Acceptance - Per applicable fabrication specification

3.9 O-ring grooves and mating sealing surfaces must be inspected per the contractually invoked drawings or specifications. When the drawings or specifications do not provide specific defect criteria or state that no defects are allowed, the General Acceptance

Criteria (GAC) standard must be used for inspecting O-ring grooves and mating sealing surfaces only. Repairs to sealing surfaces and O-ring grooves with unacceptable defects may be accomplished within the limits of the size and tolerances provided in the

applicable drawing. Repairs thatwould exceed these limits require approval (including final dimensions). The data that is red lined (crossed out) is excluded from the GAC for this contract and is not to be used for acceptance or rejection criteria. The GAC

document is identified as Contract Support Library Reference Number CSD008 at https://register.nslc.navy.mil/

3.10 Slow Strain Rate Tensile Test Laboratories - The Slow Strain Rate Tensile Test of QQ-N-286 must be performed by one of the following laboratories:

Huntington Alloys, a Special Metals Company

Attn: Bill Bolenr

3200 Riverside Drive

Huntington, WV 257059

Phone: (304) 526-5889

FAX: (304) 526-5973

Metallurgical Consultants, Inc.

Attn: W. M. Buehler

4820 Caroline

PO Box 88046

Houston, TX 77288-0046

Phone: (713) 526-6351

FAX: (713) 526-2964

Naval Surface Warfare Center, Carderock Division

Attn: Eric Focht Code 614

9500 Macarthur Blvd

West Bethesda, MD 20817-5700

Phone: (301) 227-5032

FAX: (301) 227-5576

Teledyne Allvac

Attn: Dr. W. D. Cao

2020 Ashcraft Ave.

Monroe, NC 28110

Phone: (704) 289-4511

FAX: (704) 289-4269

Westmoreland Mechanical Testing and Research Inc.

Attn: Andrew Wisniewski

P.O. Box 388

Youngstown, PA 15696-0388

Mannesmann Rohrenwerke

Mannesmann Forschungsinstitut (MFI)

Attn: Dr. Weiss

Postfach 251160

47251 Duisburg

Germany

Phone: 011-49-0203-9993194

FAX: 011-49-0203-9994415

ThyssenKrupp VDM USA, Inc.

Attn: D. C. Agarwal

11210 Steeplecrest Drive, Suite 120

Houston, TX 77065-4939

Phone: (281) 955-6683

3.11 Thread Inspection Requirements - All threads on threaded parts must be inspected using appropriate inspection methods, inspection systems, and inspection gages/instruments in accordance with FED-STD-H28 series. Substitution of thecommercial equivalent

inspection in accordance with ASME B1 series is acceptable.

3.11.1 System 21 of FED-STD-H28/20 must be used as a minimum inspection requirement for threads when the design drawing or design specification does not specify an inspection requirement.

3.11.2 For Navy and Shipyard drawings, system 21 of FED-STD-H28/20 may be substituted for System 22 without further Navy approval when the design drawing invokes System 22 and does not cite governing specifications that specifically require system 22. System

22 of FED-STD-H28/20 must be used when the drawing references other governing specifications that specifically require System 22, such as certain thread types of MIL-DTL-1222.

3.11.3 A written request for concurrence must be submitted when utilizing alternative measuring equipment or measuring systems not applicable to the specified inspection system.

3.12 Thread Lubricant - Thread lubricants containing molybdenum disulfide must not be used on this material. Bacteria in water, especially seawater, causes molybdenum disulfide to break down. The by-products of the breakdown form compounds which attack the

fasteners. Anti-galling compound A-A-59004 must be used as a replacement when thread lubricant is required for assembly.

3.13 Internal Threads - All internal threads must be formed by cutting. Cold forming of internal threads is not acceptable.

3.14 Welding or Brazing - When welding, brazing, and allied processes are required, as invoked by Section C paragraph 3 requirements, they must be in accordance with S9074-AR-GIB-010A/278, 0900-LP-001-7000 for brazing of piping and pressure vessel

applications, or S9074-AQ-GIB-010/248 for brazing of other applications. For all production and repair welding and brazing, personnel and procedures must be qualified under S9074-AQ-GIB-010/248 or 0900-LP-001-7000, as applicable. Repair welding is not

permitted on ;QQ-N-286 material; . Procedures and Qualification Data must be submitted for review and approval prior to performing any welding or brazing.

3.15 The pressure tolerance must be as specified in the assembly drawing, detail drawing, design specification or elsewhere in this contract. Where pressure tolerances are not provided by drawings, specifications or specified elsewhere in this contract, the

following must be used:

For pressure tests below 100 PSIG, the pressure tolerance must be +1 PSIG / -0 PSIG.

For pressure tests at or above 100 PSIG up to and including 2500 PSIG, the pressure tolerance must be +2% / -0 PSIG rounded off to the nearest multiple of the smallest graduation on an analog test pressure gauge, not to exceed 50 PSIG.

For pressure tests above 2500 PSIG, the pressure tolerance must be +2% / -0 PSIG, rounded off to the nearest multiple of the smallest graduation on an analog test pressure gauge, not to exceed 200 PSIG.

The pressure test time tolerance must be as specified in the assembly drawing, detail drawing, design specification or elsewhere in this contract. Where pressure test time tolerances are not provided by drawings, specifications or specified elsewhere in this

contract, the following must be used:

For a test duration up to and including 1 hour, the tolerance must be +5 minutes / - 0 minutes.

For a test duration of more than 1 hour up to and including 24 hours, the tolerance must be +30 minutes / - 0 minutes.

For a test duration of more than 24 hours, the tolerance must be +60 minutes / - 0 minutes.

3.16 Certificate of Compliance - (SPECIAL EMPHASIS MATERIAL) The Contractor must prepare and submit a certificate of compliance certifying that the items/components furnished under this contract comply with the requirements of the procurement document,

including any/all invoked specifications and drawings.

3.17 Configuration Control - The Contractor must maintain the total equipment baseline configuration. For items of proprietary design, Contractor drawings showing the latest assembly configuration must be provided to the Government in electronic (C4) format.

Definitions are provided elsewhere in the Contract/Purchase Order.

3.17.1 Waivers/Deviations - All waivers and deviations, regardless of significance or classification require review and approval by the Contracting Officer. Waivers and Deviations must be designated as Critical, Major, or Minor. The Contractor must provide

a copy of this request to the QAR. Requests must include the information listed below.

a. A complete description of the contract requirement affected

and the nature of the waiver/deviation (non-conformance),

including a classification of Critical, Major, or Minor.

b. Number of units (and serial/lot numbers) to be delivered in this

configuration.

c. Any impacts to logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel or impacts to the operational use of the product.

d. Information about remedial action being taken to prevent reoccurrence

of the non-conformance.

3.17.2 All requests for Waivers/Deviations on NAVSUP-WSS Contracts must be submitted to the NAVSUP WSS Contracting Specialist via eMail.

3.17.3 ECPs - The Government will maintain configuration control and change authority for all modifications or changes affecting form, fit, function, or interface parameters of the Equipment and its sub-assemblies. The Contractor must submit an Engineering

Change Proposal (ECP) for any Class I or II changes that impact the Equipment covered by this contract. ECPs must be prepared in Contractor format, and must include the following information:

a. The change priority, change classification (Class I or Class II),

and change justification.

b. A complete description of the change to be made and the need for

that change.

c. A complete listing of other Configuration Items impacted by the

proposed change and a description of the impact on those CIs.

d. Proposed changes to documents controlled by the Government.

e. Proposed serial/lot number effectivities of units to be

produced in, or retrofitted to, the proposed configuration.

f. Recommendations about the way a retrofit should be accomplished.

g. Impacts to any logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel in support of the product.

h. Impacts to the operational use of the product.

i. Complete estimated life-cycle cost impact of the proposed change.

j. Milestones relating to the processing and implementation of the

engineering change.

3.18 Mercury Free - Mercury and mercury containing compounds must not be intentionally added or come in direct contact with hardware or supplies furnished under this contract. Mercury contamination of the material will be cause for rejection.

3.19 NAVSEA 0948-LP-045-7010 - Any applicable requirements of NAVSHIPS 4410.17,NAVSEA 0948-LP-045-7010, or 0948-045-7010 which the contractor must meet are included in this contract/purchase order. The above documents are for GovernmentUse Only. Further

application of the above documents is prohibited.prohibited.

3.19.1 Marking of material with a Material Designator per the Drawing is also prohibited, with the exception of Fasteners. Fasteners must be marked with a Material Symbol/Designator as specified elsewhere in this contract.

^ QUALITY ASSURANCE REQUIREMENTS ^

3.20 See CDRL DI-MISC-80678 (Test Certification) - A statement of tests performed, listing the pieces tested must be furnished along with a copy of the test results. Certification must include the contractor's name, address and date, quantity inspected,

identified to the contract/purchase order and item number, and the Contractor's or authorized personnel's signature. Test certifications must reference the standard/specification, including the revision, to which the testing was performed and the acceptance

criteria used. Test procedure numbers may also be referenced on test reports. Test reports on weldments must be identified to weld joint and layer.

3.21 First Article Test/Inspection (Government) - ;Destructive; - The Contractor shall deliver ;1 (one) complete Penetrator Assembly; unit(s) to ;Receiving Officer Portsmouth Naval Shipyard, Building 240 Andre Clavette, Code 270.4 (207-438-5898) Kittery

Maine, 03904; for First Article Tests in accordance with the ;requirements of drawing 7491201 Table 7 vendor qualification tests; .

3.22 Quality System Requirements - The Contractor furnishing items under this contract/purchase order must provide and maintain a quality system in accordance with ISO-9001 as amplified or modified herein, with the calibration system requirements of ISO-10012

or ANSI-Z540.3 with ISO-17025. A Quality System in accordance with MIL-I-45208, with the calibration system requirements of MIL-STD-45662, is acceptable as an alternate.

3.22.1 The Contractor's quality system and products supplied under the system are subject to evaluation, verification inspection, and acceptance/nonacceptance by the Government representative to determine the system's effectiveness in meeting the quality

requirements established in the Contract/Purchase Order.

3.22.2 The Contractor's quality system must be documented and must be available for review by the Contracting Officer or his representative prior to initiation of production and throughout the life of the contract. The Prime Contractor must, upon

notification, make his facilities available for audit by the contracting Officer or his authorized representative.

3.22.3 See CDRL DI-QCIC-81110 (Inspection System Procedures) - All suppliers of Level I/SUBSAFE (LI/SS) material are required to submit a copy of their current documented quality system procedures to the Procurement Contracting Officer (PCO) prior to award of

any contract/purchase order. Suppliers that have a copy of their current quality system procedures on file at the Procuring Activity may request the PCO waive this requirement.

3.22.4 This contract provides for the performance of Government Quality Assurance at source. The place or places of performance may not be changed without the authorization of the Procurement Contracting Officer. Upon receipt of this order, promptly

notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest Defense Contract Management Agency

(DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately.

3.22.5 Any changes made by the Contractor to a qualified quality system will require re-submittal to the PCO and concurrence by the Government Quality Assurance Representative prior to adoption.

3.23 Contractor Inspection Requirements - The Contractor must maintain adequate records of all inspections and tests. The records must indicate the nature and number of observations made, the number and type of deficiencies found, the quantities approved and

rejected and the nature of corrective action taken as appropriate. Inspection records must be traceable to the material inspected.

3.23.1 The supplier's gages, measuring and test equipment must be made available for use by the Government representative when required to determine conformance with Contract requirements. When conditions warrant, the supplier's personnel must be made

available for operations of such devices and for verification of their accuracy and condition.

3.23.2 All documents and reference data applicable to this contract must be available for review by the Government representative. Copies of documents required for Government inspection purposes must be furnished in accordance with the instructions provided

by the Government representative.

3.24 Subcontractor Inspection Requirements - The Government has the right to inspect at source, any supplies or services that were not manufactured or performed within the contractor's facility. Such inspection can only be requested by or under authorization

of the Government representative. Any purchasing documents to a subcontractor must cite the applicable portions of the contractually invoked quality system (e.g. calibration requirements), plus any product requirements that apply to the supplies being

purchased. When the Government elects to perform source inspection at the subcontractor's facility, applicable purchase documents must be annotated with the following statement: "A Government inspection is required prior to shipment from your plant. Upon

receipt of this order, promptly notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest

Defense Contract Management Agency (DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately."

3.24.1 The prime contractor's program must include procedures to assess the capability of the prospective suppliers to produce the products or supply the services in accordance with the contract, prior to the issuance of any purchase document.

3.24.2 Each sub-tier supplier of material or services for items in Section 3 of this contract must be subjected to a periodic review or audit by the Prime to determine the continued capability of the supplier to control the quality of the products or services

specified in the purchase order or contract.

3.24.3 The prime contractor must ensure that the purchased product conformsto specified purchase requirements and this contract. The type and extent of control applied to the supplier and the purchased product must be dependent upon the effect of the

purchased product on the end item represented by this contract.

3.24.4 The prime contractor must evaluate the requirements of the contractand select suppliers based on their ability to supply the product in accordance with the prime contractor's requirements and the contract. Criteria for selection and evaluation must be

established. Records of this effort must be available for review by the government.

3.24.5 The prime contractor's supplier quality assurance program must provide for a review of purchase documents to assure applicable quality requirements are included or referenced in the documentation for compliance by the supplier.

3.25 Government Furnished Material and/or Equipment (GFM/GFE) - When material or equipment is furnished by the Government, the Contractor must develop documented control procedures that require at least the following:

3.25.1 Visual examination upon receipt to detect damage during transit.

3.25.2 Inspection for completeness and proper type.

3.25.3 Verification of material quality received.

3.25.4 Periodic inspection and precautions to assure adequate storage conditions and to guard against damage from handling and deterioration during storage.

3.25.5 Functional testing, either prior to or after installation, or both, as required by the Contract to determine satisfactory operation.

3.25.6 Identification and protection from improper use or disposition.

3.25.7 Reporting to the Government, any GFM or GFE property found damaged, malfunctioning, or otherwise unsuitable for use. In the event of damage or malfunction during or after installation, the supplier must determine and record probable cause and

necessity for withholding the material from use.

3.25.8 For GFE material, and as required by the terms of the bailment agreement, the supplier must establish procedures for adequate storage, maintenance, and inspection of bailed Government material. Records of all inspection and maintenance performed on

bailed property must be maintained.

3.25.9 Material returned to the contractor must be handled as GFM.

3.26 Traceability and Certification Requirements - To assure that correct materials are installed in Level I/SUBSAFE systems, it is imperative that traceability be maintained from the material to the material certification test report and other required

Objective Quality Evidence (OQE). The material certification report must completely and accurately reflect that the material supplied meets the specified requirements. Materials requiring Traceability and Certification Data are identified within Paragraph 3,

Section C of this contract/purchase order.

3.26.1 The following provides the minimum requirements for maintaining material traceability and supplements the requirements specified in DI-MISC-81020 and elsewhere in the contract/purchase order. The Contractor must develop written procedures that

implement the material control requirements stated herein and elsewhere in this Contract/Purchase Order.

3.27 Material Traceability - The certification data report must be identified through a unique traceability number, heat-lot number, or heat-treat number, as applicable, which must also be marked on the material. This traceability marking on the material must

provide direct traceability to the material's chemical composition and mechanical properties certification data. For material produced by batch, continuous cast, or continuous pour processes, samples must be taken no less than once in every eight hours of

operation for the purpose of validating proper chemical composition and mechanical properties. Traceability must be maintained through all process operations including any subcontracted operations, to the finished component.

3.27.1 Material Marking for Traceability and Identification - The following are the minimum marking requirements. Additional/alternate marking requirements, if applicable, will be specified elsewhere in the contract/purchase order. In addition to the

marking requirements on applicable drawings and/or specifications, marking for traceability is required. All traceability markings must be permanently applied in accordance with MIL-STD-792 (except as specified below). An alternate marking method is

permissible provided it is an available option in the contractually invoked specification or drawing, except in instances where the material has been modified by this contract/purchase order and differs from that specified in the specification or drawing.

3.27.2 Traceability markings for items with precision machined or plated surfaces, or material with suitable marking surface areas less than 3/8 inches square (either 3/8" x 3/8" or an area equal to 0.1406 inches square) must be applied to a durable tag and

the tag securely affixed to the material.

3.27.3 Traceability markings must be maintained through assembly, and whenever possible must be visible after assembly. For items where the marking is not visible after assembly, a durable tag must be securely attached to the assembly identifying the part

number, piece number, traceability number, and the location of the permanent mark.

3.27.4 Marking must be legible and must be located so as to not affect the form, fit, and function of the material. ; ;

3.28 See CDRL DI-MISC-81020 (Chemical and Mechanical) - Material Certification - In addition to the certification data requirements specified in DI-MISC-81020, the following material certification requirements apply:

3.28.1 Quantitative chemical and mechanical analysis of material traceable to traceability markings is required. Material certification test reports must include the class, form, condition, grade, type, finish, and/or composition, as applicable, of the

material supplied.

3.28.2 Re-identification and re-certification of material is required when the material is subjected to a process which alters it's properties. If the starting material or raw stock is processed in a manner that will not affect its chemical composition or

mechanical properties, the original certifications for the chemical composition and mechanical properties, as required by the material specification, are acceptable. Re-certification of the chemical or mechanical properties is required if a process is used

during fabrication that alters the original properties of the material (e.g. alloying, heat treating, or forming). In these instances, the properties of the material must be re-determined and documented to reflect the altered condition. The altered material

must be uniquely re-identified. The properties thus determined and documented, are required for final certification and must conform to the material specification or the contract/purchase order requirements. When only the mechanical properties are altered,

the original certification forchemical composition must be overstamped and annotated with the unique traceability material and at a minimum contain the information below.

TRACEABILITY MARKING ________________________________________________

(marking on finished item)

IS FABRICATED FROM RAW MATERIAL IDENTIFIED TO

HEAT/LOT NUMBER ______________ AND HEAT TREAT NUMBER _____________________

(when applicable)

_________________________________________ DATE _____________________

(name and signature of auth. co. rep.)

3.28.3 Material certification data forwarded by the manufacturer must contain a signed certification that the report results represent the actual attributes of the material furnished and indicate full compliance with all applicable specification and contract

requirements. Transcription of certification data is prohibited.

3.28.4 Statements on material certification documents must be positive and unqualified. Disclaimers such as "to the best of our knowledge" or "we believe the information contained herein is true" are not acceptable.

3.28.5 If material is received without the required certification papers or with incorrect/missing data on the certification papers, the material will be rejected.

3.29 Material Handling - The written material control process must include the following:

3.29.1 All raw materials must have traceability markings (except as specified below).

3.29.2 Stored raw materials requiring traceability must be segregated to preclude intermingling with materials not requiring traceability.

3.29.3 When traceability markings will be removed by a manufacturing or fabrication process, the marking must be recorded prior to removal and be immediately restored upon completion of the process. If this cannot be done or is impractical, an appropriate

material control procedure (such as a bag and tag, tagging, and/or tote box control) must be employed. The material control procedure must provide a method of positive control to preclude commingling of heats/lots or loss of traceability. The traceability

marking must be reapplied upon completion of the final manufacturing process.

3.29.4 Brazing or weld filler metals for strength welds forming or integral with pressure containing components or assemblies requiring traceability must be verified to be the correct material, and type or grade, as applicable, prior to consumption. At a

minimum, material verification must consist of inspection of material test reports for conformance to specified requirements. Control of welding and brazing filler metals must be maintained to the point of consumption to assure use of the correct type and

grade. Markings and traceability requirements do not apply to brazing and weld filler metals after consumption. It is the responsibility of the prime contractor to ensure conformance with the above requirements on welds performed by their subcontractors.

3.29.5 Purchase orders for raw material must specify that the material be traceable to material certification test reports by traceability markings on the material and identified on the test reports. The certification data requirements contained in

DI-MISC-81020 must be invoked by the prime contractor on all subcontractors supplying Level I material.

3.29.6 The material control process must include requirements for the maintenance of traceability for items sent out for subcontracted operations. If such operations would remove traceability markings, purchase or work orders must specify a method and marking

location for remarking. The contractor must also ensure that subcontractor production controls are adequate to preclude commingling of materials during processing.

3.30 Receiving inspection -

3.30.1 Products and services produced by sub-tier suppliers for incorporation in the contract end item must be subject to inspection or audit at the time of receipt by the prime prior to further processing within the prime contractor's plant or shipment to

another location.

3.30.2 Receiving Inspection must include as a minimum -

Verification that the traceability marking on the material agrees with that on the certification test reports.

Verification that certification test reports are legible and complete.

Verification that the contents of the certification test reports are in compliance with the contractually invoked specifications and requirements.

3.31 Discrepancy reporting -

3.31.1 Nonconforming products from sub-tier suppliers must be identified and processed in accordance with the prime contractor's procedures for controlling nonconforming products. The prime contractor must report the receipt of any nonconforming products to

the responsible sub-tier supplier in accordance with established procedures. Nonconforming material records must be maintained and available for review by the government Quality Assurance Representative (QAR).

3.32 Final Inspection - The following inspections must be performed prior to Government inspection and acceptance.

3.32.1 Material Sampling - Material must be inspected for form, fit, and function. Lot acceptance must be based on zero defects and lot rejection based on one defect. The sample size must be in accordance with the sampling plan(s) in the applicable military

specification or standard, federal specification or standard, or drawing to which the material was manufactured. In the absence of such sampling plans, sampling inspection must be per ANSI/ASQ-Z1.4, general inspection level II (for sample size selection code),

table IIA (for sample size).

SMALL LOT SIZES - For lot sizes of fifty or less, the minimum sample size must be eight units. For lot sizes of eight or less, the sample size must be one hundred percent of the lot.

3.32.2 The Manufacturer may elect to use Statistical Process Control (SPC) to assure product quality in lieu of the above attribute sampling plan, provided that the SPC methodology/system used provides acceptable products to the Government. However, the

Government/Navy Receipt Inspection Activity may perform their acceptance inspection of the material using the attribute sampling plan outlined above.

3.32.3 All data concerning material verification (chemical, mechanical or physical properties), traceability (material certifications to material marking), and nondestructive test (NDT) certifications for material must be 100% inspected. The certification

test reports must also be 100% inspected for completeness and legibility.

3.32.4 All material requiring traceability must be 100% inspected for traceability marking and that the marking is legible.

3.33 Welding Requirements - When production or repair welding is required, the applicable welding procedure(s) and qualification data must be submitted for review and approval. In addition, the CONSUMED WELD METAL C of C as defined below must be submitted as

part of the certification OQE package submitted by the Contractor.

Note: These requirements do not apply to tack/spot welds.

3.33.1 Approval of the Contractor's qualification data must be obtained prior to performing any welding (production or repair).

3.33.2 If the Contractors qualification data has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the procedures and qualification data report to expedite the approval process. The

approval letter must reference the applicable welding procedure and qualification data report identification/number. Prior approval does not guarantee acceptance for this or any future contracts. As far as practical, all procedures for the contract must be

submitted at the same time. Welding procedures and qualification data must be submitted in a commercially available electronic format such as Adobe Acrobat PDF. The contractor must state the applicability of each weld procedure and qualification data submitted,

citing the drawing number and pieces to be welded. (i.e. ''WP-123 and QD-123 are submitted for the weld joint between pieces 1 and 2 on drawing ABC'.' WP-456 and QD-456 are submitted for the hardfacing of piece 3 on drawing XYZ'')

3.33.3 The PCO's authorization for the use of weld procedure(s) and qualification data for the specific application as submitted does not mitigate the vendors responsibility to comply with the requirements of S9074-AQ-GIB-010, S9074-AR-GIB-010A/278,248d the

contract.

3.33.4 Authority for the repair of Special Repairs in castings, the repair of wrought material, or the repair of forged material must be obtained via request for waiver from the Procurement Contracting Officer. This request must describe the defect; including

size, depth, location, and a description of the proposed repair. Repairs deemed minor or nominal in accordance with S9074-AR-GIB-010/278 can be made at contractor discretion in accordance with S9074-AR-GIB-010/278 requirements; however, Weld Procedure

Specification (WPS) and Procedure Qualification Record (PQR) submittals are still required. This request for NAVSUP-WSS Contracts must be submitted via the Electronic Contractor Data Submission (ECDS) application.

3.33.5 Any new procedure qualification performed under this Contract will require the vendor to provide a minimum 72 hour notification to DCMA with an offer to observe the welding of the test assemblies. The 72 hour time limit may be modified upon mutual

agreement between the vendor and DCMA.

3.33.6 When drawings require hardfacing surface Iron or Nickel content not to exceed 5%, the contractor must verify surface Iron or Nickel content by performing chemical testing as defined by the applicable drawing. The chemical test results must be submitted

as part of the qualification data.

3.33.7 Additional qualification requirements for production hardfacing thickness less than 1/8-inch: Macro-etch (or legible photomacrographs clearly showing the fusion area) must be submitted for review and show consistent, minimized dilution. All essential

elements and any elements not listed in S9074-AQ-GIB-010/248 that influence dilution must be in the qualification data and weld procedure, with strict limits placed on each essential element.

3.33.8 Preparation and retention of weld records is required, as specified by paragraph 4.1.3 of S9074-AR-GIB-010A/278.

3.33.9 When production or repair welding is required on titanium materials, theapplicable fabrication plan, facilities procedure, training plan, and active welder qualification must also be submitted for review and approval.

3.33.10 If the contractor's fabrication plan, facilities procedure, training plan, or active welder qualification has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the applicable

documentation to expedite the approval process. The approval letter must reference the applicable documentation. Prior approval does not guarantee acceptance for this or any future contracts. The contractor's fabrication plan, facilities procedure, training

plan, and active welder qualification must be submitted at the same time as the applicable welding procedure(s) and weld procedure qualification data. All documentation must be submitted in a commercially available electronic format, such as Adobe Acrobat PDF.

3.33.11 A Certificate of Compliance is required for all weld filler metals used for production or repair welding, and must include the following:

a) Filler Metal LOT number(s)

b) Specification and Type

c) A positive statement that the vendor has obtained OQE and verified that each LOT of weld filler material conforms to specification requirements.

d) A positive statement verifying that the weld filler metals were the correct material type or grade prior to consumption.

3.33.12 When production welds or repair welds are performed by a subcontractor, the requirement for submission of all certification documentation required herein must be passed down to the subcontractor.

3.34 See CDRL DI-MISC-80678 (Special Emphasis C of C) - The certificate of compliance must show traceability to the marking applied on each individual item, and must contain the following information:

1. Contractor's name, address and date.

2. The contract/purchase order number (for example: N00104-11-P-FA12)

3. The National Stock Number (NSN). The 18 character National Stock Number for Special Emphasis Material includes the two digit COG, the four digit FSC, the 9 digit NIIN, and the two digit SMIC

(for example: 1H 4820 012345678 L1) ("N/A" when Not Applicable).

4. Lubricants, sealants, anti-seize, and/or thread locking compounds ("N/A" when Not Applicable).

5. Certification that O-rings, packing, gaskets, or other elastomeric products were installed in a compressed state within an assembly or sub-assembly, prior to expiration of the shelf life ("N/A" when Not Applicable).

6. Manufacturer's compound number ("N/A" when Not Applicable).

7. When weld procedure submittal is required by the contract, a statement that the approval date of the qualification data precedes any production or repair welding performed on this Contract. ("N/A" when Not Applicable).

8. A statement to the effect that all items furnished on this contract are in full compliance with the specifications and requirements and list each contractually invoked conformance/compliance test performed by name and that it was performed

satisfactorily.

9. Contractor's or authorized personnel's signature.

4. QUALITY ASSURANCE

4.1 Notes to DCMA QAR and the Contractor -

4.1.1 DCMA QAR and the Contractor for proprietary designs - Departures from Contractor imposed requirements, not specifically covered by the contract, must be judged individually on the basis of the effect, if any, on contractual requirements. When there is a

disagreement between the Contractor and the Government representative as to the effect on contractual requirements, the departure must be considered a nonconformance and be submitted to the PCO for disposition.

4.1.2 DCMA QAR and the Contractor for proprietary designs - All records of departures from Contractor imposed requirements must be maintained and available for review at the Contractor's facility. A copy must be given to the local Government representative. A

record of these departures, traceable to the applicablepart number and contract number must be submitted to the PCO.

4.1.3 DCMA QAR and the Contractor for proprietary designs - For proprietary designs, the contractor's part numbers are acceptable for reference only. The delivered material must conform to all drawings, specifications, and other contractual requirements.

4.1.4 DCMA QAR - It is the responsibility of DCMA QAR to review Non-Destructive Testing (NDT) procedures for NAVSUP Contracts/Purchase Orders.

4.1.5 DCMA QAR and the Contractor - The ECDS (Electronic Contractor Data Submission) system is available for certain data submissions and to submit questions and clarifications, and waiver requests on Contracts and Solicitations. ECDS can be found at:

https://register.nslc.navy.mil/

5. PACKAGING

5.1 Preservation, Packaging, Packing and Marking - Preservation, Packaging, Packing and Marking must be in accordance with the Contract/Purchase Order Schedule and as specified below.

MIL-STD 2073 PACKAGING APPLIES AS FOUND ELSEWHERE IN THE SCHEDULE

6. NOTES

6.1 Several definitions of terms that apply to CSI items are listed below. All terms may not apply to every item.

6.1.1 The ECDS (Electronic Contractor Data Submission) system is at: https://register.nslc.navy.mil/ This application will require advance registration using a PKI Digital Certificate on a CAC. A Vendor User Guide is available as CSD001 in the CSD

(Contract Support Document) Library within ECDS.

6.1.2 Critical Safety Item (CSI) - Any ship part, assembly, or support equipment containing a critical characteristic whose failure, malfunction, or absence of which could cause a catastrophic or critical failure resulting in loss of, or serious damage to the

ship, or unacceptable risk of personal injury or loss of life.

6.1.3 Critical Process - As determined by the TWH, any process, operation or action performed on a Ship CSI that serves to establish a critical characteristic (such as welding, soldering, machining, polishing, cleaning, or assembling) or confirm that a

critical characteristic is within drawing or specification compliance (such as, testing, measurement, or non-destructive evaluation).

6.1.4 First Article - Pre-producti

Update #4 ·

ITEM UNIQUE IDENTIFICATION AND VALUATION (MAR 2016)|19||||||||||||||||||||

HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT (NAVICP REVIEW FEB 1991)(FEB 1999)|1|SEE SPECIFICATIONS ON SECTION C AND E |

INSPECTION OF SUPPLIES--FIXED-PRICE (AUG 1996)|2|||

INSPECTION AND ACCEPTANCE - SHORT VERSION|8|||||||||

TIME OF DELIVERY (JUNE 1997)|20|001|12|200||||||||||||||||||

GENERAL INFORMATION-FOB-DESTINATION|1|A|

WIDE AREA WORKFLOW PAYMENT INSTRUCTIONS (DEC 2018)|16|INVOICE AND RECEIVING REPORT COMBO|N/A|TBD|N00104|TBD|TBD|N50286|TBD|133.2||N/A|CERTIFICATION - N39040|||||

NAVY USE OF ABILITYONE SUPPORT CONTRACTOR - RELEASE OF OFFEROR INFORMATION (3-18))|1||

EQUAL OPPORTUNITY (SEP 2016)|2|||

WARRANTY OF SUPPLIES OF A NONCOMPLEX NATURE (JUNE 2003)|6|1 YEAR |365 DAYS AFTER LAST DELIVERY UNDER THIS CONTRACT |||||

WARRANTY OF DATA--BASIC (MAR 2014)|2|||

BUY AMERICAN --FREE TRADE AGREEMENTS--BALANCE OF PAYMENTS PROGRAM - BASIC(DEVIATION 2020-O0019) (JUL 2020))|3||||

NOTICE OF TOTAL SMALL BUSINESS SET-ASIDE (OCT 2020)(DEVIATION 2020-O0008)|1||

ALTERNATE A, ANNUAL REPRESENTATIONS AND CERTIFICATIONS (NOV 2020)|13||||||||||||||

BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM CERTIFICATE (DEVIATION 2020-O0019) (JUL 2020))|3||||

BUY AMERICAN-BALANCE OF PAYMENTS PROGRAM CERTIFICATE-BASIC (NOV 2014)|1||

ANNUAL REPRESENTATIONS AND CERTIFICATIONS (SEP 2021)|13|335931|500||||||||||||

NOTICE OF PRIORITY RATING FOR NATIONAL DEFENSE, EMERGENCY PERPARDENESS, AND ENRGY PROGAM USE (APRIL 2008))|2||X|

EVALUATION CRITERIA AND BASIS FOR AWARD-|1||

1. This Amendment is being released to update the TDP to the latest verison.

2. The receipt of quotes is hereby extended to 09 FEB 2024.

\

1. This amendment is being released to extend the receipt of quotes to 27 APRIL 2022 at 4:00PM local time.

1. This amendmentis issued to extend the receipt of quotes to 10 MAR 2022 at 4:00 PM local time.

1. This amendment is issued to extend the receipt of quotes to 18 FEB 2022 at 4:00 PM local time.

1.DD1423 Data Item A001 (Inspection and Test Plan) may be waived if already on file at NAVSUP WSS Mechanicsburg.

2. All contractual documents (i.e. contracts, purchase orders, task orders,delivery orders, and modifications) related to the instant procurement are considered to be "issued" by the Government when copies are either deposited in the mail, transmitted by

facsimile, or sent by other electronic commerce methods, such as email. The Government's acceptance of the contractor's proposal constitutes bilateral agreement to "issue" contractual documents as detailed here in.

3.The following proposed delivery schedule applies:

Submission of all certification data CDRLS 20 days prior to delivery.

PNSY review/acceptance of certification CDRLS 6 working days after receipt

Final delivery of material (200 days)

4.NAVSUP WSS Mech will be considering past performance in the evaluation of offers. See Clause 252.213-7000.

5. Drawings associated with this solicitation will be made available on the newbeta.SAM website, but will be restricted access which needs to be approved. Once access has been requested, interested vendors should email the POC listed on the solicitation to inform

them of the request.

6. This requirement falls under the Special Emergency Procurement Authority(SEPA) in accordance with 41 U.S.C. 1903 and Class Deviation 2018-O0013.

1. SCOPE

1.1 The material covered in this contract/purchase order will be used in a crucial shipboard system. The use of incorrect or defective material would create a high probability of failure resulting in serious personnel injury, loss of life, loss of vital

shipboard systems, or loss of the ship itself. Therefore, the material has been designated as SPECIAL EMPHASIS material (Level I, Scope of Certification, or Quality Assured) and special control procedures are invoked to ensure receipt of correct material.

2. APPLICABLE DOCUMENTS

2.1 Order of Precedence - In the event of a conflict between the text of this contract/purchase order and the references and/or drawings cited herein, the text of this contract/purchase order must take precedence. Nothing in this contract/purchase order,

however, must supersede applicable laws and regulations unless a specific exemption has been obtained.

2.2 Applicable Documents - The document(s) listed below form a part of this contract/purchase order including modifications or exclusions.

2.2.1 Specification Revisions - The specification revisions listed under "Documents References" below are the preferred revision. Older and/or newer r evisions are acceptable when listed within Contract Support Library Reference Number CSD155 in ECDS (Electric

Contractor Data Submission) at: ht tps://register.nslc.navy.mil/. This is to allow Contractors to use certain acceptable older specification revisions to purge their existing stock of material certified to those older revisions or to use newer specification

revisions when material is certified to newly released revisions,without requiring the submittal of waiver/deviation requests for each specification revision on every contract. Revisions of specifications reflecting editorial and/or re-approval (e.g. E2009,

R2014, etc.) are considered inconsequential, but are acceptable when their revisions are listedwithin CSD155 or elsewhere within this contract.

2.2.2 Documents, drawings, and publications supplied are listed under "Drawing Number". These items should be retained until an award is made.

2.2.3 "Document References" listed below must be obtained by the Contractor. Ordering information is included as an attachment to this contract/purchase order.

DRAWING DATA=EB-4707 |96169| A|SP |D|0001 | A|49998|0034417

DRAWING DATA=EB-4707 |96169| A|SP |D|0002 | A|49998|0010228

DRAWING DATA=EB-4707 |96169| A|SP |D|0003 | A|49998|0009688

DRAWING DATA=EB-4707 |96169| A|SP |D|0004 | A|49998|0015196

DRAWING DATA=EB-4707 |96169| A|SP |D|0005 | A|49998|0042460

DRAWING DATA=EB-4707 |96169| A|SP |D|0006 | A|49998|0013600

DRAWING DATA=EB-4707 |96169| A|SP |D|0007 | A|49998|0025918

DRAWING DATA=EB-4707 |96169| A|SP |D|0008 | A|49998|0027475

DRAWING DATA=EB-4707 |96169| A|SP |D|0009 | A|49998|0035849

DRAWING DATA=EB-4707 |96169| A|SP |D|0010 | A|49998|0026286

DRAWING DATA=EB-4707 |96169| A|SP |D|0011 | A|49998|0027109

DRAWING DATA=EB-4707 |96169| A|SP |D|0012 | A|49998|0040703

DRAWING DATA=EB-4707 |96169| A|SP |D|0013 | A|49998|0040998

DRAWING DATA=EB-4707 |96169| A|SP |D|0014 | A|49998|0043207

DRAWING DATA=EB-4707 |96169| A|SP |D|0015 | A|49998|0037818

DRAWING DATA=EB-4707 |96169| A|SP |D|0016 | A|49998|0020883

DRAWING DATA=H415-8111D14 |53711| A|ER |D|0001 | A|49998|0168074

DRAWING DATA=H415-8111E09 |53711| A|ER |D|0001 | A|49998|0154762

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0001 | A|49998|0031197

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0002 | A|49998|0025576

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0003 | A|49998|0007912

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0004 | A|49998|0026981

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0005 | A|49998|0023648

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0006 | A|49998|0020727

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0007 | A|49998|0013911

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0008 | A|49998|0018514

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0009 | A|49998|0007227

DRAWING DATA=5613012 |53711| A| |D|0001 | A|49998|0052810

DRAWING DATA=5613013 |53711| A| |D|0001 | A|49998|0042555

DRAWING DATA=5613013 |53711| A| |D|0002 | A|49998|0029366

DRAWING DATA=5613014 |53711| A| |D|0001 | A|49998|0028750

DRAWING DATA=5613015 |53711| A| |D|0001 | A|49998|0037962

DRAWING DATA=5613016 |53711| A| |D|0001 | A|49998|0023314

DRAWING DATA=5613017 |53711| A| |D|0001 | A|49998|0019951

DRAWING DATA=5613018 |53711| A| |D|0001 | A|49998|0020757

DRAWING DATA=5613019 |53711| A| |D|0001 | A|49998|0016629

DRAWING DATA=5613020 |53711| A| |D|0001 | A|49998|0018114

DRAWING DATA=5613021 |53711| A| |D|0001 | A|49998|0020600

DRAWING DATA=5613022 |53711| A| |D|0001 | A|49998|0024067

DRAWING DATA=5613023 |53711| A| |D|0001 | A|49998|0020930

DRAWING DATA=5613024 |53711| A| |D|0001 | A|49998|0027302

DRAWING DATA=5613025 |53711| A| |D|0001 | A|49998|0022685

DRAWING DATA=5613029 |53711| A| |D|0001 | A|49998|0026824

DRAWING DATA=7066213 |53711| G| |D|0000.A | G|49998|0027293

DRAWING DATA=7066213 |53711| G| |D|0000.0A | E|49998|0386749

DRAWING DATA=7066213 |53711| G| |D|0001 | G|49998|9999999

DRAWING DATA=7066213 |53711| G| |D|0002 | E|49998|0540066

DRAWING DATA=7066213 |53711| G| |D|0002.1 | G|49998|0045821

DRAWING DATA=7066213 |53711| G| |D|0002.2 | G|49998|0034633

DRAWING DATA=7066213 |53711| G| |D|0003 | C|49998|0264535

DRAWING DATA=7066213 |53711| G| |D|0004.1 | G|49998|0059812

DRAWING DATA=7066213 |53711| G| |D|0004.10 | G|49998|0078310

DRAWING DATA=7066213 |53711| G| |D|0004.11 | G|49998|0082951

DRAWING DATA=7066213 |53711| G| |D|0004.12 | G|49998|0086449

DRAWING DATA=7066213 |53711| G| |D|0004.13 | G|49998|0036956

DRAWING DATA=7066213 |53711| G| |D|0004.2 | G|49998|0068459

DRAWING DATA=7066213 |53711| G| |D|0004.3 | G|49998|0071461

DRAWING DATA=7066213 |53711| G| |D|0004.4 | G|49998|0068557

DRAWING DATA=7066213 |53711| G| |D|0004.5 | G|49998|0061836

DRAWING DATA=7066213 |53711| G| |D|0004.6 | G|49998|0060836

DRAWING DATA=7066213 |53711| G| |D|0004.7 | G|49998|0066673

DRAWING DATA=7066213 |53711| G| |D|0004.8 | G|49998|0069478

DRAWING DATA=7066213 |53711| G| |D|0004.9 | G|49998|0078787

DRAWING DATA=7066213 |53711| G| |D|0005.1 | G|49998|0048454

DRAWING DATA=7066213 |53711| G| |D|0005.2 | G|49998|0046599

DRAWING DATA=7066213 |53711| G| |D|0005.3 | G|49998|0048007

DRAWING DATA=7066213 |53711| G| |D|0005.4 | G|49998|0047993

DRAWING DATA=7066213 |53711| G| |D|0006.1 | G|49998|0060854

DRAWING DATA=7066213 |53711| G| |D|0006.2 | G|49998|0064253

DRAWING DATA=7066213 |53711| G| |D|0006.3 | G|49998|0053616

DRAWING DATA=7066213 |53711| G| |D|0006.4 | G|49998|0043734

DRAWING DATA=7066213 |53711| G| |D|0006.5 | G|49998|0054556

DRAWING DATA=7066213 |53711| G| |D|0006.6 | G|49998|0051176

DRAWING DATA=7066213 |53711| G| |D|0006.7 | G|49998|0059712

DRAWING DATA=7066213 |53711| G| |D|0006.8 | G|49998|0046241

DRAWING DATA=7066213 |53711| G| |D|0007.1 | G|49998|0026452

DRAWING DATA=7066213 |53711| G| |D|0007.10 | G|49998|0045606

DRAWING DATA=7066213 |53711| G| |D|0007.11 | G|49998|0045291

DRAWING DATA=7066213 |53711| G| |D|0007.12 | G|49998|0044279

DRAWING DATA=7066213 |53711| G| |D|0007.13 | G|49998|0044338

DRAWING DATA=7066213 |53711| G| |D|0007.14 | G|49998|0042833

DRAWING DATA=7066213 |53711| G| |D|0007.15 | G|49998|0043556

DRAWING DATA=7066213 |53711| G| |D|0007.16 | G|49998|0044068

DRAWING DATA=7066213 |53711| G| |D|0007.17 | G|49998|0044285

DRAWING DATA=7066213 |53711| G| |D|0007.18 | G|49998|0043993

DRAWING DATA=7066213 |53711| G| |D|0007.19 | G|49998|0043250

DRAWING DATA=7066213 |53711| G| |D|0007.2 | G|49998|0044549

DRAWING DATA=7066213 |53711| G| |D|0007.20 | G|49998|0042219

DRAWING DATA=7066213 |53711| G| |D|0007.21 | G|49998|0045212

DRAWING DATA=7066213 |53711| G| |D|0007.22 | G|49998|0046027

DRAWING DATA=7066213 |53711| G| |D|0007.23 | G|49998|0043602

DRAWING DATA=7066213 |53711| G| |D|0007.24 | G|49998|0042852

DRAWING DATA=7066213 |53711| G| |D|0007.25 | G|49998|0038801

DRAWING DATA=7066213 |53711| G| |D|0007.26 | G|49998|0024962

DRAWING DATA=7066213 |53711| G| |D|0007.3 | G|49998|0045743

DRAWING DATA=7066213 |53711| G| |D|0007.4 | G|49998|0044250

DRAWING DATA=7066213 |53711| G| |D|0007.5 | G|49998|0043828

DRAWING DATA=7066213 |53711| G| |D|0007.6 | G|49998|0046947

DRAWING DATA=7066213 |53711| G| |D|0007.7 | G|49998|0047703

DRAWING DATA=7066213 |53711| G| |D|0007.8 | G|49998|0050956

DRAWING DATA=7066213 |53711| G| |D|0007.9 | G|49998|0045523

DRAWING DATA=7066213 |53711| G| |D|0008.1 | G|49998|0027996

DRAWING DATA=7066213 |53711| G| |D|0008.10 | G|49998|0054893

DRAWING DATA=7066213 |53711| G| |D|0008.11 | G|49998|0055410

DRAWING DATA=7066213 |53711| G| |D|0008.12 | G|49998|0055162

DRAWING DATA=7066213 |53711| G| |D|0008.13 | G|49998|0055061

DRAWING DATA=7066213 |53711| G| |D|0008.14 | G|49998|0054211

DRAWING DATA=7066213 |53711| G| |D|0008.15 | G|49998|0053424

DRAWING DATA=7066213 |53711| G| |D|0008.16 | G|49998|0053356

DRAWING DATA=7066213 |53711| G| |D|0008.17 | G|49998|0056310

DRAWING DATA=7066213 |53711| G| |D|0008.18 | G|49998|0056136

DRAWING DATA=7066213 |53711| G| |D|0008.19 | G|49998|0054113

DRAWING DATA=7066213 |53711| G| |D|0008.2 | G|49998|0053446

DRAWING DATA=7066213 |53711| G| |D|0008.20 | G|49998|0032469

DRAWING DATA=7066213 |53711| G| |D|0008.3 | G|49998|0051555

DRAWING DATA=7066213 |53711| G| |D|0008.4 | G|49998|0052356

DRAWING DATA=7066213 |53711| G| |D|0008.5 | G|49998|0051357

DRAWING DATA=7066213 |53711| G| |D|0008.6 | G|49998|0051958

DRAWING DATA=7066213 |53711| G| |D|0008.7 | G|49998|0054847

DRAWING DATA=7066213 |53711| G| |D|0008.8 | G|49998|0054832

DRAWING DATA=7066213 |53711| G| |D|0008.9 | G|49998|0053989

DRAWING DATA=7066213 |53711| G| |D|0009.1 | G|49998|0062838

DRAWING DATA=7066213 |53711| G| |D|0009.2 | G|49998|0062044

DRAWING DATA=7066213 |53711| G| |D|0009.3 | G|49998|0062475

DRAWING DATA=7066213 |53711| G| |D|0009.4 | G|49998|0064898

DRAWING DATA=7066213 |53711| G| |D|0009.5 | G|49998|0065634

DRAWING DATA=7066213 |53711| G| |D|0009.6 | G|49998|0065095

DRAWING DATA=7066213 |53711| G| |D|0009.7 | G|49998|0064683

DRAWING DATA=7066213 |53711| G| |D|0009.8 | G|49998|0065648

DRAWING DATA=7066213 |53711| G| |D|0009.9 | G|49998|0042105

DRAWING DATA=7066213 |53711| G| |D|0010 | A|49998|0375877

DRAWING DATA=7066213 |53711| G| |D|0011 | G|49998|0092692

DRAWING DATA=7066213 |53711| G| |D|0012 | G|49998|0227173

DRAWING DATA=7066213 |53711| G| |D|0013 | G|49998|0090766

DRAWING DATA=7066213 |53711| G| |D|0014 | G|49998|0102650

DRAWING DATA=7066213 |53711| G| |D|0015 | G|49998|0124935

DRAWING DATA=7066213 |53711| G| |D|0016 | G|49998|0153611

DRAWING DATA=7066213 |53711| G| |D|0017 | G|49998|0136497

DRAWING DATA=7066213 |53711| G| |D|0018 | G|49998|0023482

DRAWING DATA=7350438 |53711| -| |D|0001 | -|49998|0039701

DRAWING DATA=7491201 |53711| -| |D|0001 | -|49998|0027720

DRAWING DATA=7491201 |53711| -| |D|0002 | -|49998|0051607

DRAWING DATA=7491201 |53711| -| |D|0003 | -|49998|0043155

DRAWING DATA=7491201 |53711| -| |D|0004 | -|49998|0068050

DRAWING DATA=7491201 |53711| -| |D|0005 | -|49998|0017950

DRAWING DATA=7491201 |53711| -| |D|0006 | -|49998|0069326

DRAWING DATA=7491201 |53711| -| |D|0007 | -|49998|0047752

DOCUMENT REF DATA=FED-STD-H28 | | |B |190424|A| | |

DOCUMENT REF DATA=FED-STD-H28 |0020| |B |941221|A| |01|

DOCUMENT REF DATA=ANSI/ASQ Z1.4 | | | |080101|A| | |

DOCUMENT REF DATA=ASTM-B150 | | | |190401|A| | |

DOCUMENT REF DATA=QQ-N-286 | | |G |001207|A| | |

DOCUMENT REF DATA=MIL-STD-792 | | |F |060519|A| | |

DOCUMENT REF DATA=MIL-STD-2035 | | |A |950515|A| | |

DOCUMENT REF DATA=MIL-STD-2132 | | |F |080310|F| |01|

DOCUMENT REF DATA=SAE AMS 5666 | | |J |161101|A| | |

DOCUMENT REF DATA=ISO_9001 | | | |081115|A| | |

DOCUMENT REF DATA=ISO10012 | | | |030415|A| | |

DOCUMENT REF DATA=ISO/IEC 17025 | | | |050515|A| | |

DOCUMENT REF DATA=MIL-I-45208 | | |A |810724|A| 1| |

DOCUMENT REF DATA=MIL-STD-45662 | | |A |880801|A| | |

DOCUMENT REF DATA=A-A-59004 | | |B |181118|A| | |

DOCUMENT REF DATA=ANSI/NCSL Z540.3 | | | |130326|A| | |

DOCUMENT REF DATA=0900-LP-001-7000 | | | |810101|C| |01|

DOCUMENT REF DATA=S9074-AQ-GIB-010/248 | | |1 |191112|A| | |

DOCUMENT REF DATA=T9074-AS-GIB-010/271 | | |1 |140911|A| | |

DOCUMENT REF DATA=S9074-AR-GIB-010A/278 (CHG A) | | | |130214|A| | |

3. REQUIREMENTS

3.1 ;The Penetrator Assembly must be in accordance with Naval Sea Systems Command Drawing 7066213, Part Number 021, Assembly EHP 1, Naval Sea Systems Command Drawing 5613012 and Naval Sea Systems Command Drawing 7491201, and all Electric Boat ERs provided

with this Contract/Purchase Order except as amplified or modified herein.;

3.2 ;Marking of MIC number by the manufacturer is not required.;

3.3 ;Mechanical properties must be in accordance with ASTM-B150 in lieu of drawing 7491201 paragraph 1.1.4 where starting material greater than 3 inches in diameter is required.;

3.4 ;The FAT sample(s) must not be delivered against the contract quantity.;

3.5 First Article Approval (Government Testing) - First Article Test (FAT) and approval is required.

3.6 ;Penetrator wiring must be modified per EB Specification 4707.

Hook up of the penetrator conductors to the penetrator header assembly must follow the color code convention of EB Specification 4707. Inboard ends of wires and shields extending from the penetrator header assembly must be marked with the pin number to which

they are attached.

The correct quantity for the coax connector, item 4 on drawing 5613014, is 4;

3.7 Material for Parts Requiring Certification - Quantitative chemical and mechanical analysis is required for the parts listed below unless specifically stated otherwise:

Part - ;Body, Part Number 3, on Drawing 5613012, with details on Drawing 5613013 and ERH415-8111E179;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 5613013);

Part - ;Nut, Part Number 5 on Drawing 5613012 with details on Drawing 5613015;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 5613015);

Part - ;Header, Part Number 1 on Drawing 5613014 with details on Drawing 7350438;

Material - ;Inconel 625 in accordance with SAE-AMS-5666 (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 7350438);

Part - ;Washer, Part Number 12 on Drawing 5613012 with details on Drawing 5613024;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical properties in accordance with Certification Requirements Note 2 on Drawing 5613024);

3.8 Testing Certification - Certifications are required for the following tests on the items listed below. Additional testing on other piece parts (if any) per applicable drawings and specifications is still required, but certifications are only required as

listed below.

Test - ;Dye Penetrant Inspection;

Item - ;Body, Part Number 3; Nut, Part Number 5; and Washer, Part Number 12 on Drawing 5613012 and Header, Part Number 1 on Drawing 5613014;

Performance - T9074-AS-GIB-010/271

Acceptance - MIL-STD-2035

Test - Quality Conformance/Compliance Inspection

Item - ;Penetrator Assembly;

Performance - ;Drawing 7491201 Table 7;

Acceptance - ;Drawing 7491201 Table 7;

Test - Ultrasonic Inspection on Starting Material

Item - ;All Items requiring certification made from QQ-N-286 with a diameter or minimum distance between parallel surfaces of 4 inches or greater of the starting material, or when required by a drawing or specification invoked elsewhere in this contract;

Performance - T9074-AS-GIB-010/271 or MIL-STD-2132, and QQ-N-286

Acceptance - QQ-N-286

Attribute - Annealing and Age Hardening

Item - ;Body, Part Number 3; Nut, Part Number 5; and Washer, Part Number 12 on Drawing 5613012;

Performance - QQ-N-286

Test - Non-Destructive Tests

Item - ;Weld Repair and/or Production Weld (as applicable);

Performance - Per applicable fabrication specification

Acceptance - Per applicable fabrication specification

3.9 O-ring grooves and mating sealing surfaces must be inspected per the contractually invoked drawings or specifications. When the drawings or specifications do not provide specific defect criteria or state that no defects are allowed, the General Acceptance

Criteria (GAC) standard must be used for inspecting O-ring grooves and mating sealing surfaces only. Repairs to sealing surfaces and O-ring grooves with unacceptable defects may be accomplished within the limits of the size and tolerances provided in the

applicable drawing. Repairs thatwould exceed these limits require approval (including final dimensions). The data that is red lined (crossed out) is excluded from the GAC for this contract and is not to be used for acceptance or rejection criteria. The GAC

document is identified as Contract Support Library Reference Number CSD008 at https://register.nslc.navy.mil/

3.10 Slow Strain Rate Tensile Test Laboratories - The Slow Strain Rate Tensile Test of QQ-N-286 must be performed by one of the following laboratories:

Huntington Alloys, a Special Metals Company

Attn: Bill Bolenr

3200 Riverside Drive

Huntington, WV 257059

Phone: (304) 526-5889

FAX: (304) 526-5973

Metallurgical Consultants, Inc.

Attn: W. M. Buehler

4820 Caroline

PO Box 88046

Houston, TX 77288-0046

Phone: (713) 526-6351

FAX: (713) 526-2964

Naval Surface Warfare Center, Carderock Division

Attn: Eric Focht Code 614

9500 Macarthur Blvd

West Bethesda, MD 20817-5700

Phone: (301) 227-5032

FAX: (301) 227-5576

Teledyne Allvac

Attn: Dr. W. D. Cao

2020 Ashcraft Ave.

Monroe, NC 28110

Phone: (704) 289-4511

FAX: (704) 289-4269

Westmoreland Mechanical Testing and Research Inc.

Attn: Andrew Wisniewski

P.O. Box 388

Youngstown, PA 15696-0388

Mannesmann Rohrenwerke

Mannesmann Forschungsinstitut (MFI)

Attn: Dr. Weiss

Postfach 251160

47251 Duisburg

Germany

Phone: 011-49-0203-9993194

FAX: 011-49-0203-9994415

ThyssenKrupp VDM USA, Inc.

Attn: D. C. Agarwal

11210 Steeplecrest Drive, Suite 120

Houston, TX 77065-4939

Phone: (281) 955-6683

3.11 Thread Inspection Requirements - All threads on threaded parts must be inspected using appropriate inspection methods, inspection systems, and inspection gages/instruments in accordance with FED-STD-H28 series. Substitution of thecommercial equivalent

inspection in accordance with ASME B1 series is acceptable.

3.11.1 System 21 of FED-STD-H28/20 must be used as a minimum inspection requirement for threads when the design drawing or design specification does not specify an inspection requirement.

3.11.2 For Navy and Shipyard drawings, system 21 of FED-STD-H28/20 may be substituted for System 22 without further Navy approval when the design drawing invokes System 22 and does not cite governing specifications that specifically require system 22. System

22 of FED-STD-H28/20 must be used when the drawing references other governing specifications that specifically require System 22, such as certain thread types of MIL-DTL-1222.

3.11.3 A written request for concurrence must be submitted when utilizing alternative measuring equipment or measuring systems not applicable to the specified inspection system.

3.12 Thread Lubricant - Thread lubricants containing molybdenum disulfide must not be used on this material. Bacteria in water, especially seawater, causes molybdenum disulfide to break down. The by-products of the breakdown form compounds which attack the

fasteners. Anti-galling compound A-A-59004 must be used as a replacement when thread lubricant is required for assembly.

3.13 Internal Threads - All internal threads must be formed by cutting. Cold forming of internal threads is not acceptable.

3.14 Welding or Brazing - When welding, brazing, and allied processes are required, as invoked by Section C paragraph 3 requirements, they must be in accordance with S9074-AR-GIB-010A/278, 0900-LP-001-7000 for brazing of piping and pressure vessel

applications, or S9074-AQ-GIB-010/248 for brazing of other applications. For all production and repair welding and brazing, personnel and procedures must be qualified under S9074-AQ-GIB-010/248 or 0900-LP-001-7000, as applicable. Repair welding is not

permitted on ;QQ-N-286 material; . Procedures and Qualification Data must be submitted for review and approval prior to performing any welding or brazing.

3.15 The pressure tolerance must be as specified in the assembly drawing, detail drawing, design specification or elsewhere in this contract. Where pressure tolerances are not provided by drawings, specifications or specified elsewhere in this contract, the

following must be used:

For pressure tests below 100 PSIG, the pressure tolerance must be +1 PSIG / -0 PSIG.

For pressure tests at or above 100 PSIG up to and including 2500 PSIG, the pressure tolerance must be +2% / -0 PSIG rounded off to the nearest multiple of the smallest graduation on an analog test pressure gauge, not to exceed 50 PSIG.

For pressure tests above 2500 PSIG, the pressure tolerance must be +2% / -0 PSIG, rounded off to the nearest multiple of the smallest graduation on an analog test pressure gauge, not to exceed 200 PSIG.

The pressure test time tolerance must be as specified in the assembly drawing, detail drawing, design specification or elsewhere in this contract. Where pressure test time tolerances are not provided by drawings, specifications or specified elsewhere in this

contract, the following must be used:

For a test duration up to and including 1 hour, the tolerance must be +5 minutes / - 0 minutes.

For a test duration of more than 1 hour up to and including 24 hours, the tolerance must be +30 minutes / - 0 minutes.

For a test duration of more than 24 hours, the tolerance must be +60 minutes / - 0 minutes.

3.16 Certificate of Compliance - (SPECIAL EMPHASIS MATERIAL) The Contractor must prepare and submit a certificate of compliance certifying that the items/components furnished under this contract comply with the requirements of the procurement document,

including any/all invoked specifications and drawings.

3.17 Configuration Control - The Contractor must maintain the total equipment baseline configuration. For items of proprietary design, Contractor drawings showing the latest assembly configuration must be provided to the Government in electronic (C4) format.

Definitions are provided elsewhere in the Contract/Purchase Order.

3.17.1 Waivers/Deviations - All waivers and deviations, regardless of significance or classification require review and approval by the Contracting Officer. Waivers and Deviations must be designated as Critical, Major, or Minor. The Contractor must provide

a copy of this request to the QAR. Requests must include the information listed below.

a. A complete description of the contract requirement affected

and the nature of the waiver/deviation (non-conformance),

including a classification of Critical, Major, or Minor.

b. Number of units (and serial/lot numbers) to be delivered in this

configuration.

c. Any impacts to logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel or impacts to the operational use of the product.

d. Information about remedial action being taken to prevent reoccurrence

of the non-conformance.

3.17.2 All requests for Waivers/Deviations on NAVSUP-WSS Contracts must be submitted to the NAVSUP WSS Contracting Specialist via eMail.

3.17.3 ECPs - The Government will maintain configuration control and change authority for all modifications or changes affecting form, fit, function, or interface parameters of the Equipment and its sub-assemblies. The Contractor must submit an Engineering

Change Proposal (ECP) for any Class I or II changes that impact the Equipment covered by this contract. ECPs must be prepared in Contractor format, and must include the following information:

a. The change priority, change classification (Class I or Class II),

and change justification.

b. A complete description of the change to be made and the need for

that change.

c. A complete listing of other Configuration Items impacted by the

proposed change and a description of the impact on those CIs.

d. Proposed changes to documents controlled by the Government.

e. Proposed serial/lot number effectivities of units to be

produced in, or retrofitted to, the proposed configuration.

f. Recommendations about the way a retrofit should be accomplished.

g. Impacts to any logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel in support of the product.

h. Impacts to the operational use of the product.

i. Complete estimated life-cycle cost impact of the proposed change.

j. Milestones relating to the processing and implementation of the

engineering change.

3.18 Mercury Free - Mercury and mercury containing compounds must not be intentionally added or come in direct contact with hardware or supplies furnished under this contract. Mercury contamination of the material will be cause for rejection.

3.19 NAVSEA 0948-LP-045-7010 - Any applicable requirements of NAVSHIPS 4410.17,NAVSEA 0948-LP-045-7010, or 0948-045-7010 which the contractor must meet are included in this contract/purchase order. The above documents are for GovernmentUse Only. Further

application of the above documents is prohibited.prohibited.

3.19.1 Marking of material with a Material Designator per the Drawing is also prohibited, with the exception of Fasteners. Fasteners must be marked with a Material Symbol/Designator as specified elsewhere in this contract.

^ QUALITY ASSURANCE REQUIREMENTS ^

3.20 See CDRL DI-MISC-80678 (Test Certification) - A statement of tests performed, listing the pieces tested must be furnished along with a copy of the test results. Certification must include the contractor's name, address and date, quantity inspected,

identified to the contract/purchase order and item number, and the Contractor's or authorized personnel's signature. Test certifications must reference the standard/specification, including the revision, to which the testing was performed and the acceptance

criteria used. Test procedure numbers may also be referenced on test reports. Test reports on weldments must be identified to weld joint and layer.

3.21 First Article Test/Inspection (Government) - ;Destructive; - The Contractor shall deliver ;1 (one) complete Penetrator Assembly; unit(s) to ;Receiving Officer Portsmouth Naval Shipyard, Building 240 Andre Clavette, Code 270.4 (207-438-5898) Kittery

Maine, 03904; for First Article Tests in accordance with the ;requirements of drawing 7491201 Table 7 vendor qualification tests; .

3.22 Quality System Requirements - The Contractor furnishing items under this contract/purchase order must provide and maintain a quality system in accordance with ISO-9001 as amplified or modified herein, with the calibration system requirements of ISO-10012

or ANSI-Z540.3 with ISO-17025. A Quality System in accordance with MIL-I-45208, with the calibration system requirements of MIL-STD-45662, is acceptable as an alternate.

3.22.1 The Contractor's quality system and products supplied under the system are subject to evaluation, verification inspection, and acceptance/nonacceptance by the Government representative to determine the system's effectiveness in meeting the quality

requirements established in the Contract/Purchase Order.

3.22.2 The Contractor's quality system must be documented and must be available for review by the Contracting Officer or his representative prior to initiation of production and throughout the life of the contract. The Prime Contractor must, upon

notification, make his facilities available for audit by the contracting Officer or his authorized representative.

3.22.3 See CDRL DI-QCIC-81110 (Inspection System Procedures) - All suppliers of Level I/SUBSAFE (LI/SS) material are required to submit a copy of their current documented quality system procedures to the Procurement Contracting Officer (PCO) prior to award of

any contract/purchase order. Suppliers that have a copy of their current quality system procedures on file at the Procuring Activity may request the PCO waive this requirement.

3.22.4 This contract provides for the performance of Government Quality Assurance at source. The place or places of performance may not be changed without the authorization of the Procurement Contracting Officer. Upon receipt of this order, promptly

notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest Defense Contract Management Agency

(DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately.

3.22.5 Any changes made by the Contractor to a qualified quality system will require re-submittal to the PCO and concurrence by the Government Quality Assurance Representative prior to adoption.

3.23 Contractor Inspection Requirements - The Contractor must maintain adequate records of all inspections and tests. The records must indicate the nature and number of observations made, the number and type of deficiencies found, the quantities approved and

rejected and the nature of corrective action taken as appropriate. Inspection records must be traceable to the material inspected.

3.23.1 The supplier's gages, measuring and test equipment must be made available for use by the Government representative when required to determine conformance with Contract requirements. When conditions warrant, the supplier's personnel must be made

available for operations of such devices and for verification of their accuracy and condition.

3.23.2 All documents and reference data applicable to this contract must be available for review by the Government representative. Copies of documents required for Government inspection purposes must be furnished in accordance with the instructions provided

by the Government representative.

3.24 Subcontractor Inspection Requirements - The Government has the right to inspect at source, any supplies or services that were not manufactured or performed within the contractor's facility. Such inspection can only be requested by or under authorization

of the Government representative. Any purchasing documents to a subcontractor must cite the applicable portions of the contractually invoked quality system (e.g. calibration requirements), plus any product requirements that apply to the supplies being

purchased. When the Government elects to perform source inspection at the subcontractor's facility, applicable purchase documents must be annotated with the following statement: "A Government inspection is required prior to shipment from your plant. Upon

receipt of this order, promptly notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest

Defense Contract Management Agency (DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately."

3.24.1 The prime contractor's program must include procedures to assess the capability of the prospective suppliers to produce the products or supply the services in accordance with the contract, prior to the issuance of any purchase document.

3.24.2 Each sub-tier supplier of material or services for items in Section 3 of this contract must be subjected to a periodic review or audit by the Prime to determine the continued capability of the supplier to control the quality of the products or services

specified in the purchase order or contract.

3.24.3 The prime contractor must ensure that the purchased product conformsto specified purchase requirements and this contract. The type and extent of control applied to the supplier and the purchased product must be dependent upon the effect of the

purchased product on the end item represented by this contract.

3.24.4 The prime contractor must evaluate the requirements of the contractand select suppliers based on their ability to supply the product in accordance with the prime contractor's requirements and the contract. Criteria for selection and evaluation must be

established. Records of this effort must be available for review by the government.

3.24.5 The prime contractor's supplier quality assurance program must provide for a review of purchase documents to assure applicable quality requirements are included or referenced in the documentation for compliance by the supplier.

3.25 Government Furnished Material and/or Equipment (GFM/GFE) - When material or equipment is furnished by the Government, the Contractor must develop documented control procedures that require at least the following:

3.25.1 Visual examination upon receipt to detect damage during transit.

3.25.2 Inspection for completeness and proper type.

3.25.3 Verification of material quality received.

3.25.4 Periodic inspection and precautions to assure adequate storage conditions and to guard against damage from handling and deterioration during storage.

3.25.5 Functional testing, either prior to or after installation, or both, as required by the Contract to determine satisfactory operation.

3.25.6 Identification and protection from improper use or disposition.

3.25.7 Reporting to the Government, any GFM or GFE property found damaged, malfunctioning, or otherwise unsuitable for use. In the event of damage or malfunction during or after installation, the supplier must determine and record probable cause and

necessity for withholding the material from use.

3.25.8 For GFE material, and as required by the terms of the bailment agreement, the supplier must establish procedures for adequate storage, maintenance, and inspection of bailed Government material. Records of all inspection and maintenance performed on

bailed property must be maintained.

3.25.9 Material returned to the contractor must be handled as GFM.

3.26 Traceability and Certification Requirements - To assure that correct materials are installed in Level I/SUBSAFE systems, it is imperative that traceability be maintained from the material to the material certification test report and other required

Objective Quality Evidence (OQE). The material certification report must completely and accurately reflect that the material supplied meets the specified requirements. Materials requiring Traceability and Certification Data are identified within Paragraph 3,

Section C of this contract/purchase order.

3.26.1 The following provides the minimum requirements for maintaining material traceability and supplements the requirements specified in DI-MISC-81020 and elsewhere in the contract/purchase order. The Contractor must develop written procedures that

implement the material control requirements stated herein and elsewhere in this Contract/Purchase Order.

3.27 Material Traceability - The certification data report must be identified through a unique traceability number, heat-lot number, or heat-treat number, as applicable, which must also be marked on the material. This traceability marking on the material must

provide direct traceability to the material's chemical composition and mechanical properties certification data. For material produced by batch, continuous cast, or continuous pour processes, samples must be taken no less than once in every eight hours of

operation for the purpose of validating proper chemical composition and mechanical properties. Traceability must be maintained through all process operations including any subcontracted operations, to the finished component.

3.27.1 Material Marking for Traceability and Identification - The following are the minimum marking requirements. Additional/alternate marking requirements, if applicable, will be specified elsewhere in the contract/purchase order. In addition to the

marking requirements on applicable drawings and/or specifications, marking for traceability is required. All traceability markings must be permanently applied in accordance with MIL-STD-792 (except as specified below). An alternate marking method is

permissible provided it is an available option in the contractually invoked specification or drawing, except in instances where the material has been modified by this contract/purchase order and differs from that specified in the specification or drawing.

3.27.2 Traceability markings for items with precision machined or plated surfaces, or material with suitable marking surface areas less than 3/8 inches square (either 3/8" x 3/8" or an area equal to 0.1406 inches square) must be applied to a durable tag and

the tag securely affixed to the material.

3.27.3 Traceability markings must be maintained through assembly, and whenever possible must be visible after assembly. For items where the marking is not visible after assembly, a durable tag must be securely attached to the assembly identifying the part

number, piece number, traceability number, and the location of the permanent mark.

3.27.4 Marking must be legible and must be located so as to not affect the form, fit, and function of the material. ; ;

3.28 See CDRL DI-MISC-81020 (Chemical and Mechanical) - Material Certification - In addition to the certification data requirements specified in DI-MISC-81020, the following material certification requirements apply:

3.28.1 Quantitative chemical and mechanical analysis of material traceable to traceability markings is required. Material certification test reports must include the class, form, condition, grade, type, finish, and/or composition, as applicable, of the

material supplied.

3.28.2 Re-identification and re-certification of material is required when the material is subjected to a process which alters it's properties. If the starting material or raw stock is processed in a manner that will not affect its chemical composition or

mechanical properties, the original certifications for the chemical composition and mechanical properties, as required by the material specification, are acceptable. Re-certification of the chemical or mechanical properties is required if a process is used

during fabrication that alters the original properties of the material (e.g. alloying, heat treating, or forming). In these instances, the properties of the material must be re-determined and documented to reflect the altered condition. The altered material

must be uniquely re-identified. The properties thus determined and documented, are required for final certification and must conform to the material specification or the contract/purchase order requirements. When only the mechanical properties are altered,

the original certification forchemical composition must be overstamped and annotated with the unique traceability material and at a minimum contain the information below.

TRACEABILITY MARKING ________________________________________________

(marking on finished item)

IS FABRICATED FROM RAW MATERIAL IDENTIFIED TO

HEAT/LOT NUMBER ______________ AND HEAT TREAT NUMBER _____________________

(when applicable)

_________________________________________ DATE _____________________

(name and signature of auth. co. rep.)

3.28.3 Material certification data forwarded by the manufacturer must contain a signed certification that the report results represent the actual attributes of the material furnished and indicate full compliance with all applicable specification and contract

requirements. Transcription of certification data is prohibited.

3.28.4 Statements on material certification documents must be positive and unqualified. Disclaimers such as "to the best of our knowledge" or "we believe the information contained herein is true" are not acceptable.

3.28.5 If material is received without the required certification papers or with incorrect/missing data on the certification papers, the material will be rejected.

3.29 Material Handling - The written material control process must include the following:

3.29.1 All raw materials must have traceability markings (except as specified below).

3.29.2 Stored raw materials requiring traceability must be segregated to preclude intermingling with materials not requiring traceability.

3.29.3 When traceability markings will be removed by a manufacturing or fabrication process, the marking must be recorded prior to removal and be immediately restored upon completion of the process. If this cannot be done or is impractical, an appropriate

material control procedure (such as a bag and tag, tagging, and/or tote box control) must be employed. The material control procedure must provide a method of positive control to preclude commingling of heats/lots or loss of traceability. The traceability

marking must be reapplied upon completion of the final manufacturing process.

3.29.4 Brazing or weld filler metals for strength welds forming or integral with pressure containing components or assemblies requiring traceability must be verified to be the correct material, and type or grade, as applicable, prior to consumption. At a

minimum, material verification must consist of inspection of material test reports for conformance to specified requirements. Control of welding and brazing filler metals must be maintained to the point of consumption to assure use of the correct type and

grade. Markings and traceability requirements do not apply to brazing and weld filler metals after consumption. It is the responsibility of the prime contractor to ensure conformance with the above requirements on welds performed by their subcontractors.

3.29.5 Purchase orders for raw material must specify that the material be traceable to material certification test reports by traceability markings on the material and identified on the test reports. The certification data requirements contained in

DI-MISC-81020 must be invoked by the prime contractor on all subcontractors supplying Level I material.

3.29.6 The material control process must include requirements for the maintenance of traceability for items sent out for subcontracted operations. If such operations would remove traceability markings, purchase or work orders must specify a method and marking

location for remarking. The contractor must also ensure that subcontractor production controls are adequate to preclude commingling of materials during processing.

3.30 Receiving inspection -

3.30.1 Products and services produced by sub-tier suppliers for incorporation in the contract end item must be subject to inspection or audit at the time of receipt by the prime prior to further processing within the prime contractor's plant or shipment to

another location.

3.30.2 Receiving Inspection must include as a minimum -

Verification that the traceability marking on the material agrees with that on the certification test reports.

Verification that certification test reports are legible and complete.

Verification that the contents of the certification test reports are in compliance with the contractually invoked specifications and requirements.

3.31 Discrepancy reporting -

3.31.1 Nonconforming products from sub-tier suppliers must be identified and processed in accordance with the prime contractor's procedures for controlling nonconforming products. The prime contractor must report the receipt of any nonconforming products to

the responsible sub-tier supplier in accordance with established procedures. Nonconforming material records must be maintained and available for review by the government Quality Assurance Representative (QAR).

3.32 Final Inspection - The following inspections must be performed prior to Government inspection and acceptance.

3.32.1 Material Sampling - Material must be inspected for form, fit, and function. Lot acceptance must be based on zero defects and lot rejection based on one defect. The sample size must be in accordance with the sampling plan(s) in the applicable military

specification or standard, federal specification or standard, or drawing to which the material was manufactured. In the absence of such sampling plans, sampling inspection must be per ANSI/ASQ-Z1.4, general inspection level II (for sample size selection code),

table IIA (for sample size).

SMALL LOT SIZES - For lot sizes of fifty or less, the minimum sample size must be eight units. For lot sizes of eight or less, the sample size must be one hundred percent of the lot.

3.32.2 The Manufacturer may elect to use Statistical Process Control (SPC) to assure product quality in lieu of the above attribute sampling plan, provided that the SPC methodology/system used provides acceptable products to the Government. However, the

Government/Navy Receipt Inspection Activity may perform their acceptance inspection of the material using the attribute sampling plan outlined above.

3.32.3 All data concerning material verification (chemical, mechanical or physical properties), traceability (material certifications to material marking), and nondestructive test (NDT) certifications for material must be 100% inspected. The certification

test reports must also be 100% inspected for completeness and legibility.

3.32.4 All material requiring traceability must be 100% inspected for traceability marking and that the marking is legible.

3.33 Welding Requirements - When production or repair welding is required, the applicable welding procedure(s) and qualification data must be submitted for review and approval. In addition, the CONSUMED WELD METAL C of C as defined below must be submitted as

part of the certification OQE package submitted by the Contractor.

Note: These requirements do not apply to tack/spot welds.

3.33.1 Approval of the Contractor's qualification data must be obtained prior to performing any welding (production or repair).

3.33.2 If the Contractors qualification data has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the procedures and qualification data report to expedite the approval process. The

approval letter must reference the applicable welding procedure and qualification data report identification/number. Prior approval does not guarantee acceptance for this or any future contracts. As far as practical, all procedures for the contract must be

submitted at the same time. Welding procedures and qualification data must be submitted in a commercially available electronic format such as Adobe Acrobat PDF. The contractor must state the applicability of each weld procedure and qualification data submitted,

citing the drawing number and pieces to be welded. (i.e. ''WP-123 and QD-123 are submitted for the weld joint between pieces 1 and 2 on drawing ABC'.' WP-456 and QD-456 are submitted for the hardfacing of piece 3 on drawing XYZ'')

3.33.3 The PCO's authorization for the use of weld procedure(s) and qualification data for the specific application as submitted does not mitigate the vendors responsibility to comply with the requirements of S9074-AQ-GIB-010, S9074-AR-GIB-010A/278,248d the

contract.

3.33.4 Authority for the repair of Special Repairs in castings, the repair of wrought material, or the repair of forged material must be obtained via request for waiver from the Procurement Contracting Officer. This request must describe the defect; including

size, depth, location, and a description of the proposed repair. Repairs deemed minor or nominal in accordance with S9074-AR-GIB-010/278 can be made at contractor discretion in accordance with S9074-AR-GIB-010/278 requirements; however, Weld Procedure

Specification (WPS) and Procedure Qualification Record (PQR) submittals are still required. This request for NAVSUP-WSS Contracts must be submitted via the Electronic Contractor Data Submission (ECDS) application.

3.33.5 Any new procedure qualification performed under this Contract will require the vendor to provide a minimum 72 hour notification to DCMA with an offer to observe the welding of the test assemblies. The 72 hour time limit may be modified upon mutual

agreement between the vendor and DCMA.

3.33.6 When drawings require hardfacing surface Iron or Nickel content not to exceed 5%, the contractor must verify surface Iron or Nickel content by performing chemical testing as defined by the applicable drawing. The chemical test results must be submitted

as part of the qualification data.

3.33.7 Additional qualification requirements for production hardfacing thickness less than 1/8-inch: Macro-etch (or legible photomacrographs clearly showing the fusion area) must be submitted for review and show consistent, minimized dilution. All essential

elements and any elements not listed in S9074-AQ-GIB-010/248 that influence dilution must be in the qualification data and weld procedure, with strict limits placed on each essential element.

3.33.8 Preparation and retention of weld records is required, as specified by paragraph 4.1.3 of S9074-AR-GIB-010A/278.

3.33.9 When production or repair welding is required on titanium materials, theapplicable fabrication plan, facilities procedure, training plan, and active welder qualification must also be submitted for review and approval.

3.33.10 If the contractor's fabrication plan, facilities procedure, training plan, or active welder qualification has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the applicable

documentation to expedite the approval process. The approval letter must reference the applicable documentation. Prior approval does not guarantee acceptance for this or any future contracts. The contractor's fabrication plan, facilities procedure, training

plan, and active welder qualification must be submitted at the same time as the applicable welding procedure(s) and weld procedure qualification data. All documentation must be submitted in a commercially available electronic format, such as Adobe Acrobat PDF.

3.33.11 A Certificate of Compliance is required for all weld filler metals used for production or repair welding, and must include the following:

a) Filler Metal LOT number(s)

b) Specification and Type

c) A positive statement that the vendor has obtained OQE and verified that each LOT of weld filler material conforms to specification requirements.

d) A positive statement verifying that the weld filler metals were the correct material type or grade prior to consumption.

3.33.12 When production welds or repair welds are performed by a subcontractor, the requirement for submission of all certification documentation required herein must be passed down to the subcontractor.

3.34 See CDRL DI-MISC-80678 (Special Emphasis C of C) - The certificate of compliance must show traceability to the marking applied on each individual item, and must contain the following information:

1. Contractor's name, address and date.

2. The contract/purchase order number (for example: N00104-11-P-FA12)

3. The National Stock Number (NSN). The 18 character National Stock Number for Special Emphasis Material includes the two digit COG, the four digit FSC, the 9 digit NIIN, and the two digit SMIC

(for example: 1H 4820 012345678 L1) ("N/A" when Not Applicable).

4. Lubricants, sealants, anti-seize, and/or thread locking compounds ("N/A" when Not Applicable).

5. Certification that O-rings, packing, gaskets, or other elastomeric products were installed in a compressed state within an assembly or sub-assembly, prior to expiration of the shelf life ("N/A" when Not Applicable).

6. Manufacturer's compound number ("N/A" when Not Applicable).

7. When weld procedure submittal is required by the contract, a statement that the approval date of the qualification data precedes any production or repair welding performed on this Contract. ("N/A" when Not Applicable).

8. A statement to the effect that all items furnished on this contract are in full compliance with the specifications and requirements and list each contractually invoked conformance/compliance test performed by name and that it was performed

satisfactorily.

9. Contractor's or authorized personnel's signature.

4. QUALITY ASSURANCE

4.1 Notes to DCMA QAR and the Contractor -

4.1.1 DCMA QAR and the Contractor for proprietary designs - Departures from Contractor imposed requirements, not specifically covered by the contract, must be judged individually on the basis of the effect, if any, on contractual requirements. When there is a

disagreement between the Contractor and the Government representative as to the effect on contractual requirements, the departure must be considered a nonconformance and be submitted to the PCO for disposition.

4.1.2 DCMA QAR and the Contractor for proprietary designs - All records of departures from Contractor imposed requirements must be maintained and available for review at the Contractor's facility. A copy must be given to the local Government representative. A

record of these departures, traceable to the applicablepart number and contract number must be submitted to the PCO.

4.1.3 DCMA QAR and the Contractor for proprietary designs - For proprietary designs, the contractor's part numbers are acceptable for reference only. The delivered material must conform to all drawings, specifications, and other contractual requirements.

4.1.4 DCMA QAR - It is the responsibility of DCMA QAR to review Non-Destructive Testing (NDT) procedures for NAVSUP Contracts/Purchase Orders.

4.1.5 DCMA QAR and the Contractor - The ECDS (Electronic Contractor Data Submission) system is available for certain data submissions and to submit questions and clarifications, and waiver requests on Contracts and Solicitations. ECDS can be found at:

https://register.nslc.navy.mil/

5. PACKAGING

5.1 Preservation, Packaging, Packing and Marking - Preservation, Packaging, Packing and Marking must be in accordance with the Contract/Purchase Order Schedule and as specified below.

MIL-STD 2073 PACKAGING APPLIES AS FOUND ELSEWHERE IN THE SCHEDULE

6. NOTES

6.1 Several definitions of terms that apply to CSI items are listed below. All terms may not apply to every item.

6.1.1 The ECDS (Electronic Contractor Data Submission) system is at: https://register.nslc.navy.mil/ This application will require advance registration using a PKI Digital Certificate on a CAC. A Vendor User Guide is available as CSD001 in the CSD

(Contract Support Document) Library within ECDS.

6.1.2 Critical Safety Item (CSI) - Any ship part, assembly, or support equipment containing a critical characteristic whose failure, malfunction, or absence of which could cause a catastrophic or critical failure resulting in loss of, or serious damage to the

ship, or unacceptable risk of personal injury or loss of life.

6.1.3 Critical Process - As determined by the TWH, any process, operation or action performed on a Ship CSI that serves to establish a critical characteristic (such as welding, soldering, machining, polishing, cleaning, or assembling) or confirm that a

critical characteristic is within drawing or specification compliance (such as, testing, measurement, or non-destructive evaluation).

6.1.4 First Article - Pre-production models, initial product samples, test samples produced to ensure a manufacturer's capability to meet full specification requirements.

6.1.5 First Article Test (FAT) - Contractually required testing a

Update #3 ·

ITEM UNIQUE IDENTIFICATION AND VALUATION (MAR 2016)|19||||||||||||||||||||

HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT (NAVICP REVIEW FEB 1991)(FEB 1999)|1|SEE SPECIFICATIONS ON SECTION C AND E |

INSPECTION OF SUPPLIES--FIXED-PRICE (AUG 1996)|2|||

INSPECTION AND ACCEPTANCE - SHORT VERSION|8|||||||||

TIME OF DELIVERY (JUNE 1997)|20|001|12|200||||||||||||||||||

GENERAL INFORMATION-FOB-DESTINATION|1|A|

WIDE AREA WORKFLOW PAYMENT INSTRUCTIONS (DEC 2018)|16|INVOICE AND RECEIVING REPORT COMBO|N/A|TBD|N00104|TBD|TBD|N50286|TBD|133.2||N/A|CERTIFICATION - N39040|||||

NAVY USE OF ABILITYONE SUPPORT CONTRACTOR - RELEASE OF OFFEROR INFORMATION (3-18))|1||

EQUAL OPPORTUNITY (SEP 2016)|2|||

WARRANTY OF SUPPLIES OF A NONCOMPLEX NATURE (JUNE 2003)|6|1 YEAR |365 DAYS AFTER LAST DELIVERY UNDER THIS CONTRACT |||||

WARRANTY OF DATA--BASIC (MAR 2014)|2|||

BUY AMERICAN --FREE TRADE AGREEMENTS--BALANCE OF PAYMENTS PROGRAM - BASIC(DEVIATION 2020-O0019) (JUL 2020))|3||||

NOTICE OF TOTAL SMALL BUSINESS SET-ASIDE (OCT 2020)(DEVIATION 2020-O0008)|1||

ALTERNATE A, ANNUAL REPRESENTATIONS AND CERTIFICATIONS (NOV 2020)|13||||||||||||||

BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM CERTIFICATE (DEVIATION 2020-O0019) (JUL 2020))|3||||

BUY AMERICAN-BALANCE OF PAYMENTS PROGRAM CERTIFICATE-BASIC (NOV 2014)|1||

ANNUAL REPRESENTATIONS AND CERTIFICATIONS (SEP 2021)|13|335931|500||||||||||||

NOTICE OF PRIORITY RATING FOR NATIONAL DEFENSE, EMERGENCY PERPARDENESS, AND ENRGY PROGAM USE (APRIL 2008))|2||X|

EVALUATION CRITERIA AND BASIS FOR AWARD-|1||

1. This amendmentis issued to extend the receipt of quotes to 10 MAR 2022 at 4:00 PM local time.

1. This amendment is issued to extend the receipt of quotes to 18 FEB 2022 at 4:00 PM local time.

1.DD1423 Data Item A001 (Inspection and Test Plan) may be waived if already on file at NAVSUP WSS Mechanicsburg.

2. All contractual documents (i.e. contracts, purchase orders, task orders,delivery orders, and modifications) related to the instant procurement are considered to be "issued" by the Government when copies are either deposited in the mail, transmitted by

facsimile, or sent by other electronic commerce methods, such as email. The Government's acceptance of the contractor's proposal constitutes bilateral agreement to "issue" contractual documents as detailed here in.

3.The following proposed delivery schedule applies:

Submission of all certification data CDRLS 20 days prior to delivery.

PNSY review/acceptance of certification CDRLS 6 working days after receipt

Final delivery of material (200 days)

4.NAVSUP WSS Mech will be considering past performance in the evaluation of offers. See Clause 252.213-7000.

5. Drawings associated with this solicitation will be made available on the newbeta.SAM website, but will be restricted access which needs to be approved. Once access has been requested, interested vendors should email the POC listed on the solicitation to inform

them of the request.

6. This requirement falls under the Special Emergency Procurement Authority(SEPA) in accordance with 41 U.S.C. 1903 and Class Deviation 2018-O0013.

1. SCOPE

1.1 The material covered in this contract/purchase order will be used in a crucial shipboard system. The use of incorrect or defective material would create a high probability of failure resulting in serious personnel injury, loss of life, loss of vital

shipboard systems, or loss of the ship itself. Therefore, the material has been designated as SPECIAL EMPHASIS material (Level I, Scope of Certification, or Quality Assured) and special control procedures are invoked to ensure receipt of correct material.

2. APPLICABLE DOCUMENTS

2.1 Order of Precedence - In the event of a conflict between the text of this contract/purchase order and the references and/or drawings cited herein, the text of this contract/purchase order must take precedence. Nothing in this contract/purchase order,

however, must supersede applicable laws and regulations unless a specific exemption has been obtained.

2.2 Applicable Documents - The document(s) listed below form a part of this contract/purchase order including modifications or exclusions.

2.3 Specification Revisions - The specification revisions listed under "Docu ments References" below are the preferred revision. Older and/or newer r evisions are acceptable when listed within Contract Support Library Reference Number CSD155 in ECDS (Electric

Contractor Data Submission) at: ht tps://register.nslc.navy.mil/. This is to allow Contractors to use certain acceptable older specification revisions to purge their existing stock of material certified to those older revisions or to use newer specification

revisions when material is certified to newly released revisions,without requiring the submittal of waiver/deviation requests for each specification revision on every contract. Revisions of specifications reflecting editorial and/or re-approval (e.g. E2009,

R2014, etc.) are considered inconsequential, but are acceptable when their revisions are listedwithin CSD155 or elsewhere within this contract.

2.3.1 Documents, drawings, and publications supplied are listed under "Drawing Number". These items should be retained until an award is made.

2.3.2 "Document References" listed below must be obtained by the Contractor. Ordering information is included as an attachment to this contract/purchase order.

DRAWING DATA=EB-4707 |96169| A|SP |D|0001 | A|49998|0034417

DRAWING DATA=EB-4707 |96169| A|SP |D|0002 | A|49998|0010228

DRAWING DATA=EB-4707 |96169| A|SP |D|0003 | A|49998|0009688

DRAWING DATA=EB-4707 |96169| A|SP |D|0004 | A|49998|0015196

DRAWING DATA=EB-4707 |96169| A|SP |D|0005 | A|49998|0042460

DRAWING DATA=EB-4707 |96169| A|SP |D|0006 | A|49998|0013600

DRAWING DATA=EB-4707 |96169| A|SP |D|0007 | A|49998|0025918

DRAWING DATA=EB-4707 |96169| A|SP |D|0008 | A|49998|0027475

DRAWING DATA=EB-4707 |96169| A|SP |D|0009 | A|49998|0035849

DRAWING DATA=EB-4707 |96169| A|SP |D|0010 | A|49998|0026286

DRAWING DATA=EB-4707 |96169| A|SP |D|0011 | A|49998|0027109

DRAWING DATA=EB-4707 |96169| A|SP |D|0012 | A|49998|0040703

DRAWING DATA=EB-4707 |96169| A|SP |D|0013 | A|49998|0040998

DRAWING DATA=EB-4707 |96169| A|SP |D|0014 | A|49998|0043207

DRAWING DATA=EB-4707 |96169| A|SP |D|0015 | A|49998|0037818

DRAWING DATA=EB-4707 |96169| A|SP |D|0016 | A|49998|0020883

DRAWING DATA=H415-8111D14 |53711| A|ER |D|0001 | A|49998|0168074

DRAWING DATA=H415-8111E09 |53711| A|ER |D|0001 | A|49998|1347138

DRAWING DATA=H415-8111E114 |53711| B|ER |D|0001 | B|49998|1944514

DRAWING DATA=H415-8111E131 |53711| B|ER |D|0001 | B|49998|1919454

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0001 | A|49998|0031197

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0002 | A|49998|0025576

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0003 | A|49998|0007912

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0004 | A|49998|0026981

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0005 | A|49998|0023648

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0006 | A|49998|0020727

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0007 | A|49998|0013911

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0008 | A|49998|0018514

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0009 | A|49998|0007227

DRAWING DATA=H415-8111E250 |53711| B|ER |D|0001 | B|49998|5797728

DRAWING DATA=NSLC-036-10 |53711| A|LR |D|0001 | A|49998|0757587

DRAWING DATA=5613012 |53711| A| |D|0001 | A|49998|0052810

DRAWING DATA=5613013 |53711| A| |D|0001 | A|49998|0042555

DRAWING DATA=5613013 |53711| A| |D|0002 | A|49998|0029366

DRAWING DATA=5613014 |53711| A| |D|0001 | A|49998|0028750

DRAWING DATA=5613015 |53711| A| |D|0001 | A|49998|0037962

DRAWING DATA=5613016 |53711| A| |D|0001 | A|49998|0023314

DRAWING DATA=5613017 |53711| A| |D|0001 | A|49998|0019951

DRAWING DATA=5613018 |53711| A| |D|0001 | A|49998|0020757

DRAWING DATA=5613019 |53711| A| |D|0001 | A|49998|0016629

DRAWING DATA=5613020 |53711| A| |D|0001 | A|49998|0018114

DRAWING DATA=5613021 |53711| A| |D|0001 | A|49998|0020600

DRAWING DATA=5613022 |53711| A| |D|0001 | A|49998|0024067

DRAWING DATA=5613023 |53711| A| |D|0001 | A|49998|0020930

DRAWING DATA=5613024 |53711| A| |D|0001 | A|49998|0027302

DRAWING DATA=5613025 |53711| A| |D|0001 | A|49998|0022685

DRAWING DATA=5613029 |53711| A| |D|0001 | A|49998|0026824

DRAWING DATA=7066213 |53711| G| |D|0000.A | G|49998|0027293

DRAWING DATA=7066213 |53711| G| |D|0000.0A | E|49998|0386749

DRAWING DATA=7066213 |53711| G| |D|0001 | E|49998|0714176

DRAWING DATA=7066213 |53711| G| |D|0002 | E|49998|0540066

DRAWING DATA=7066213 |53711| G| |D|0002.1 | G|49998|0045821

DRAWING DATA=7066213 |53711| G| |D|0002.2 | G|49998|0034633

DRAWING DATA=7066213 |53711| G| |D|0003 | C|49998|0264535

DRAWING DATA=7066213 |53711| G| |D|0004.1 | G|49998|0059812

DRAWING DATA=7066213 |53711| G| |D|0004.10 | G|49998|0078310

DRAWING DATA=7066213 |53711| G| |D|0004.11 | G|49998|0082951

DRAWING DATA=7066213 |53711| G| |D|0004.12 | G|49998|0086449

DRAWING DATA=7066213 |53711| G| |D|0004.13 | G|49998|0036956

DRAWING DATA=7066213 |53711| G| |D|0004.2 | G|49998|0068459

DRAWING DATA=7066213 |53711| G| |D|0004.3 | G|49998|0071461

DRAWING DATA=7066213 |53711| G| |D|0004.4 | G|49998|0068557

DRAWING DATA=7066213 |53711| G| |D|0004.5 | G|49998|0061836

DRAWING DATA=7066213 |53711| G| |D|0004.6 | G|49998|0060836

DRAWING DATA=7066213 |53711| G| |D|0004.7 | G|49998|0066673

DRAWING DATA=7066213 |53711| G| |D|0004.8 | G|49998|0069478

DRAWING DATA=7066213 |53711| G| |D|0004.9 | G|49998|0078787

DRAWING DATA=7066213 |53711| G| |D|0005.1 | G|49998|0048454

DRAWING DATA=7066213 |53711| G| |D|0005.2 | G|49998|0046599

DRAWING DATA=7066213 |53711| G| |D|0005.3 | G|49998|0048007

DRAWING DATA=7066213 |53711| G| |D|0005.4 | G|49998|0047993

DRAWING DATA=7066213 |53711| G| |D|0006.1 | G|49998|0060854

DRAWING DATA=7066213 |53711| G| |D|0006.2 | G|49998|0064253

DRAWING DATA=7066213 |53711| G| |D|0006.3 | G|49998|0053616

DRAWING DATA=7066213 |53711| G| |D|0006.4 | G|49998|0043734

DRAWING DATA=7066213 |53711| G| |D|0006.5 | G|49998|0054556

DRAWING DATA=7066213 |53711| G| |D|0006.6 | G|49998|0051176

DRAWING DATA=7066213 |53711| G| |D|0006.7 | G|49998|0059712

DRAWING DATA=7066213 |53711| G| |D|0006.8 | G|49998|0046241

DRAWING DATA=7066213 |53711| G| |D|0007.1 | G|49998|0026452

DRAWING DATA=7066213 |53711| G| |D|0007.10 | G|49998|0045606

DRAWING DATA=7066213 |53711| G| |D|0007.11 | G|49998|0045291

DRAWING DATA=7066213 |53711| G| |D|0007.12 | G|49998|0044279

DRAWING DATA=7066213 |53711| G| |D|0007.13 | G|49998|0044338

DRAWING DATA=7066213 |53711| G| |D|0007.14 | G|49998|0042833

DRAWING DATA=7066213 |53711| G| |D|0007.15 | G|49998|0043556

DRAWING DATA=7066213 |53711| G| |D|0007.16 | G|49998|0044068

DRAWING DATA=7066213 |53711| G| |D|0007.17 | G|49998|0044285

DRAWING DATA=7066213 |53711| G| |D|0007.18 | G|49998|0043993

DRAWING DATA=7066213 |53711| G| |D|0007.19 | G|49998|0043250

DRAWING DATA=7066213 |53711| G| |D|0007.2 | G|49998|0044549

DRAWING DATA=7066213 |53711| G| |D|0007.20 | G|49998|0042219

DRAWING DATA=7066213 |53711| G| |D|0007.21 | G|49998|0045212

DRAWING DATA=7066213 |53711| G| |D|0007.22 | G|49998|0046027

DRAWING DATA=7066213 |53711| G| |D|0007.23 | G|49998|0043602

DRAWING DATA=7066213 |53711| G| |D|0007.24 | G|49998|0042852

DRAWING DATA=7066213 |53711| G| |D|0007.25 | G|49998|0038801

DRAWING DATA=7066213 |53711| G| |D|0007.26 | G|49998|0024962

DRAWING DATA=7066213 |53711| G| |D|0007.3 | G|49998|0045743

DRAWING DATA=7066213 |53711| G| |D|0007.4 | G|49998|0044250

DRAWING DATA=7066213 |53711| G| |D|0007.5 | G|49998|0043828

DRAWING DATA=7066213 |53711| G| |D|0007.6 | G|49998|0046947

DRAWING DATA=7066213 |53711| G| |D|0007.7 | G|49998|0047703

DRAWING DATA=7066213 |53711| G| |D|0007.8 | G|49998|0050956

DRAWING DATA=7066213 |53711| G| |D|0007.9 | G|49998|0045523

DRAWING DATA=7066213 |53711| G| |D|0008.1 | G|49998|0027996

DRAWING DATA=7066213 |53711| G| |D|0008.10 | G|49998|0054893

DRAWING DATA=7066213 |53711| G| |D|0008.11 | G|49998|0055410

DRAWING DATA=7066213 |53711| G| |D|0008.12 | G|49998|0055162

DRAWING DATA=7066213 |53711| G| |D|0008.13 | G|49998|0055061

DRAWING DATA=7066213 |53711| G| |D|0008.14 | G|49998|0054211

DRAWING DATA=7066213 |53711| G| |D|0008.15 | G|49998|0053424

DRAWING DATA=7066213 |53711| G| |D|0008.16 | G|49998|0053356

DRAWING DATA=7066213 |53711| G| |D|0008.17 | G|49998|0056310

DRAWING DATA=7066213 |53711| G| |D|0008.18 | G|49998|0056136

DRAWING DATA=7066213 |53711| G| |D|0008.19 | G|49998|0054113

DRAWING DATA=7066213 |53711| G| |D|0008.2 | G|49998|0053446

DRAWING DATA=7066213 |53711| G| |D|0008.20 | G|49998|0032469

DRAWING DATA=7066213 |53711| G| |D|0008.3 | G|49998|0051555

DRAWING DATA=7066213 |53711| G| |D|0008.4 | G|49998|0052356

DRAWING DATA=7066213 |53711| G| |D|0008.5 | G|49998|0051357

DRAWING DATA=7066213 |53711| G| |D|0008.6 | G|49998|0051958

DRAWING DATA=7066213 |53711| G| |D|0008.7 | G|49998|0054847

DRAWING DATA=7066213 |53711| G| |D|0008.8 | G|49998|0054832

DRAWING DATA=7066213 |53711| G| |D|0008.9 | G|49998|0053989

DRAWING DATA=7066213 |53711| G| |D|0009.1 | G|49998|0062838

DRAWING DATA=7066213 |53711| G| |D|0009.2 | G|49998|0062044

DRAWING DATA=7066213 |53711| G| |D|0009.3 | G|49998|0062475

DRAWING DATA=7066213 |53711| G| |D|0009.4 | G|49998|0064898

DRAWING DATA=7066213 |53711| G| |D|0009.5 | G|49998|0065634

DRAWING DATA=7066213 |53711| G| |D|0009.6 | G|49998|0065095

DRAWING DATA=7066213 |53711| G| |D|0009.7 | G|49998|0064683

DRAWING DATA=7066213 |53711| G| |D|0009.8 | G|49998|0065648

DRAWING DATA=7066213 |53711| G| |D|0009.9 | G|49998|0042105

DRAWING DATA=7066213 |53711| G| |D|0010 | A|49998|0375877

DRAWING DATA=7066213 |53711| G| |D|0011 | G|49998|0092692

DRAWING DATA=7066213 |53711| G| |D|0012 | G|49998|0227173

DRAWING DATA=7066213 |53711| G| |D|0013 | G|49998|0090766

DRAWING DATA=7066213 |53711| G| |D|0014 | G|49998|0102650

DRAWING DATA=7066213 |53711| G| |D|0015 | G|49998|0124935

DRAWING DATA=7066213 |53711| G| |D|0016 | G|49998|0153611

DRAWING DATA=7066213 |53711| G| |D|0017 | G|49998|0136497

DRAWING DATA=7066213 |53711| G| |D|0018 | G|49998|0023482

DRAWING DATA=7350438 |53711| -| |D|0001 | -|49998|0039701

DRAWING DATA=7491201 |53711| -| |D|0001 | -|49998|0027720

DRAWING DATA=7491201 |53711| -| |D|0002 | -|49998|0051607

DRAWING DATA=7491201 |53711| -| |D|0003 | -|49998|0043155

DRAWING DATA=7491201 |53711| -| |D|0004 | -|49998|0068050

DRAWING DATA=7491201 |53711| -| |D|0005 | -|49998|0017950

DRAWING DATA=7491201 |53711| -| |D|0006 | -|49998|0069326

DRAWING DATA=7491201 |53711| -| |D|0007 | -|49998|0047752

DOCUMENT REF DATA=FED-STD-H28 | | |B |190424|A| | |

DOCUMENT REF DATA=FED-STD-H28 |0014| |A |830609|A| | |

DOCUMENT REF DATA=ANSI/ASQ Z1.4 | | | |080101|A| | |

DOCUMENT REF DATA=ASTM-B150 | | | |190401|A| | |

DOCUMENT REF DATA=QQ-N-286 | | |G |001207|A| | |

DOCUMENT REF DATA=MIL-STD-792 | | |F |060519|A| | |

DOCUMENT REF DATA=MIL-STD-2035 | | |A |950515|A| | |

DOCUMENT REF DATA=MIL-STD-2132 | | |D |080310|A| |01|

DOCUMENT REF DATA=SAE AMS 5666 | | |J |161101|A| | |

DOCUMENT REF DATA=ISO_9001 | | | |081115|A| | |

DOCUMENT REF DATA=ISO10012 | | | |030415|A| | |

DOCUMENT REF DATA=ISO/IEC 17025 | | | |050515|A| | |

DOCUMENT REF DATA=MIL-I-45208 | | |A |810724|A| 1| |

DOCUMENT REF DATA=MIL-STD-45662 | | |A |880801|A| | |

DOCUMENT REF DATA=A-A-59004 | | |A |950907|A| | |

DOCUMENT REF DATA=ANSI/NCSL Z540.3 | | | |130326|A| | |

DOCUMENT REF DATA=S9074-AQ-GIB-010/248 | | | |950801|A| | |

DOCUMENT REF DATA=T9074-AS-GIB-010/271 | | |1 |140911|A| | |

DOCUMENT REF DATA=S9074-AR-GIB-010A/278 (CHG A) | | | |130214|A| | |

3. REQUIREMENTS

3.1 ;The Penetrator Assembly shall be in accordance with Naval Sea Systems Command Drawing 7066213, Part Number 021, Assembly EHP 1, Naval Sea Systems Command Drawing 5613012 and Naval Sea Systems Command Drawing 7491201, and all Electric Boat ERs provided

with this Contract/Purchase Order except as amplified or modified herein.;

3.2 ;Marking of MIC number by the manufacturer is not required.;

3.3 ;Mechanical properties shall be in accordance with ASTM-B150 in lieu of drawing 7491201 paragraph 1.1.4 where starting material greater than 3 inches in diameter is required.;

3.4 First Article Approval (Government Testing) - First Article Test (FAT) and approval is required.

3.5 ;Penetrator wiring shall be modified per EB Specification 4707.

Hook up of the penetrator conductors to the penetrator header assembly shall follow the color code convention of EB Specification 4707. Inboard ends of wires and shields extending from the penetrator header assembly shall be marked with the pin number to which

they are attached.

The correct quantity for the coax connector, item 4 on drawing 5613014, is 4

3.6 Material for Parts Requiring Certification - Quantitative chemical and mechanical analysis is required for the parts listed below unless specifically stated otherwise:

Part - ;Body, Part Number 3, on Drawing 5613012, with details on Drawing 5613013 and ERH415-8111E179.;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certificaion Requirements Note 2 on Drawing 5613013);

Part - ;Nut, Part Number 5 on Drawing 5613012 with Details on Drawing 5613015;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certificaion Requirements Note 2 on Drawing 5613015);

Part - ;Header Assembly, Part Number 021-1 on drawing 7066213. The Header only is level 1 which is Part Number 1 on Drawing 5613014 with details for Header on Drawing 7350438.;

Material - ;Inconel 625 in accordance with SAE-AMS-5666 (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 7350438);

Part - ;Washer, Part Number 12 on Drawing 5613012 with details on Drawing 5613024;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical properties in accordance with Certification Requiements Note 2 on Drawing 5613024);

3.7 Testing Certification - Certifications are required for the following tests on the items listed below. Additional testing on other piece parts (if any) per applicable drawings is still required, but certifications are only required as listed below.

Test - ;Dye Penetrant Inspection;

Item - ;Body, Nut, Header and Washer;

Performance - T9074-AS-GIB-010/271

Acceptance - MIL-STD-2035

Test - Quality Conformance/Compliance Inspection

Item - ;Penetrator Assembly;

Performance - ;Drawing 7491201 Table 7;

Acceptance - ;Drawing 7491201 Table 7;

Test - Ultrasonic Inspection on Starting Material

Item - ;Body, Nut and Washer;

Performance - T9074-AS-GIB-010/271 or MIL-STD-2132, and QQ-N-286

Acceptance - QQ-N-286

Attribute - Annealing and Age Hardening

Item - ;Body, Nut and Washer;

Performance - QQ-N-286

3.8 Slow Strain Rate Tensile Test Laboratories - The Slow Strain Rate Tensile Test of QQ-N-286 must be performed by one of the following laboratories:

Huntington Alloys, a Special Metals Company

Attn: Frank Veltry

huntington, WV 25705

Phone: (304) 526-5759

FAX: (304) 526-5973

Metallurgical Consultants, Inc.

Attn: W. M. Buehler

4820 Caroline

PO Box 88046

Houston, TX 77288-0046

Phone: (713) 526-6351

FAX: (713) 526-2964

Naval Surface Warfare Center, Carderock Division

Attn: Eric Focht Code 614

9500 Macarthur Blvd

West Bethesda, MD 20817-5700

Phone: (301) 227-5032

FAX: (301) 227-5576

Teledyne Allvac

Attn: Dr. W. D. Cao

2020 Ashcraft Ave.

Monroe, NC 28110

Phone: (704) 289-4511

FAX: (704) 289-4269

Westmoreland Mechanical Testing and Research Inc.

Attn: Andrew Wisniewski

P.O. Box 388

Youngstown, PA 15696-0388

Mannesmann Rohrenwerke

Mannesmann Forschungsinstitut (MFI)

Attn: Dr. Weiss

Postfach 251160

47251 Duisburg

Germany

Phone: 011-49-0203-9993194

FAX: 011-49-0203-9994415

ThyssenKrupp VDM USA, Inc.

Attn: D. C. Agarwal

11210 Steeplecrest Drive, Suite 120

Houston, TX 77065-4939

Phone: (281) 955-6683

3.9 Thread Inspection Requirements - All threads on threaded parts must be inspected using appropriate inspection methods, inspection systems, and inspection gages/instruments in accordance with FED-STD-H28 series. Substitution of thecommercial equivalent

inspection in accordance with ASME B1 series is acceptable.

3.9.1 System 21 of FED-STD-H28/20 must be used as a minimum inspection requirement for threads when the design drawing or design specification does not specify an inspection requirement.

3.9.2 For Navy and Shipyard drawings, system 21 of FED-STD-H28/20 may be substituted for System 22 without further Navy approval when the design drawing invokes System 22 and does not cite governing specifications that specifically require system 22. System 22

of FED-STD-H28/20 must be used when the drawing references other governing specifications that specifically require System 22, such as certain thread types of MIL-DTL-1222.

3.9.3 A written request for concurrence must be submitted when utilizing alternative measuring equipment or measuring systems not applicable to the specified inspection system.

3.10 Thread Lubricant - Thread lubricants containing molybdenum disulfide must not be used on this material. Bacteria in water, especially seawater, causes molybdenum disulfide to break down. The by-products of the breakdown form compounds which attack the

fasteners. Anti-galling compound A-A-59004 (or copper or nickel based anti-seize compounds if A-A-59004 is not available) must be used as a replacement when thread lubricant is required for assembly.

3.11 Internal Threads - All internal threads must be formed by cutting. Cold forming of internal threads is not acceptable.

3.12 Welding or Brazing - When welding, brazing, and allied processes are required, they must be in accordance with S9074-AR-GIB-010A/278, (S9074-AQ-GIB-010/248 for brazing) by personnel and procedures qualified under S9074-AQ-GIB-010/248 for all production

welding and brazing. Repair welding is not permitted ;Body, Nut and Washer; . Procedures and Qualification Data must be submitted for review and approval prior to performing any welding or brazing.

3.13 Configuration Control - The Contractor must maintain the total equipment baseline configuration. For items of proprietary design, Contractor drawings showing the latest assembly configuration must be provided to the Government in electronic (C4) format.

Definitions are provided elsewhere in the Contract/Purchase Order.

3.13.1 Waivers/Deviations - All waivers and deviations, regardless of significance or classification require review and approval by the Contracting Officer. Waivers and Deviations must be designated as Critical, Major, or Minor. The Contractor must provide

a copy of this request to the QAR. Requests must include the information listed below.

a. A complete description of the contract requirement affected

and the nature of the waiver/deviation (non-conformance),

including a classification of Critical, Major, or Minor.

b. Number of units (and serial/lot numbers) to be delivered in this

configuration.

c. Any impacts to logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel or impacts to the operational use of the product.

d. Information about remedial action being taken to prevent reoccurrence

of the non-conformance.

3.13.2 All requests for Waivers/Deviations on NAVSUP-WSS Contracts must be submitted using the ECDS (Electronic Contractor Data Submission) system at https://register.nslc.navy.mil/

3.13.3 ECPs - The Government will maintain configuration control and change authority for all modifications or changes affecting form, fit, function, or interface parameters of the Equipment and its sub-assemblies. The Contractor must submit an Engineering

Change Proposal (ECP) for any Class I or II changes that impact the Equipment covered by this contract. ECPs must be prepared in Contractor format, and must include the following information:

a. The change priority, change classification (Class I or Class II),

and change justification.

b. A complete description of the change to be made and the need for

that change.

c. A complete listing of other Configuration Items impacted by the

proposed change and a description of the impact on those CIs.

d. Proposed changes to documents controlled by the Government.

e. Proposed serial/lot number effectivities of units to be

produced in, or retrofitted to, the proposed configuration.

f. Recommendations about the way a retrofit should be accomplished.

g. Impacts to any logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel in support of the product.

h. Impacts to the operational use of the product.

i. Complete estimated life-cycle cost impact of the proposed change.

j. Milestones relating to the processing and implementation of the

engineering change.

3.14 Certificate of Compliance - (SPECIAL EMPHASIS MATERIAL) The Contractor must prepare and submit a certificate of compliance certifying that the items/components furnished under this contract comply with the requirements of the procurement document,

including any/all invoked specifications and drawings.

3.15 Mercury Free - Mercury and mercury containing compounds must not be intentionally added or come in direct contact with hardware or supplies furnished under this contract. Mercury contamination of the material will be cause for rejection.

3.16 NAVSEA 0948-LP-045-7010 - Any applicable requirements of NAVSHIPS 4410.17,NAVSEA 0948-LP-045-7010, or 0948-045-7010 which the contractor must meet are included in this contract/purchase order. The above documents are for GovernmentUse Only. Further

application of the above documents is prohibited.prohibited.

3.16.1 Marking of material with a Material Designator per the Drawing is also prohibited, with the exception of Fasteners. Fasteners must be marked with a Material Symbol/Designator as specified elsewhere in this contract.

^ QUALITY ASSURANCE REQUIREMENTS ^

3.17 See CDRL DI-MISC-80678 (Test Certification) - A statement of tests performed, listing the pieces tested shall be furnished along with a copy of the test results. Certification shall include the contractor's name, address and date, quantity inspected,

identified to the contract/purchase order and item number, and the Contractor's or authorized personnel's signature. Test certifications must reference the standard/specification, including the revision, to which the testing was performed and the acceptance

criteria used. Test procedure numbers may also be referenced on test reports. Test reports on weldments shall be identified to weld joint and layer.

3.18 Welding Requirements - When production or repair welding is required, the applicable welding procedure(s) and qualification data shall be submitted for review and approval. In addition, the CONSUMED WELD METAL C of C as defined below shall be submitted

as part of the certification OQE package submitted by the Contractor.

Note: These requirements do not apply to tack/spot welds.

3.18.1 Approval of the Contractor's qualification data shall be obtained prior to performing any welding (production or repair).

3.18.2 If the Contractors qualification data has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the procedures and qualification data report to expedite the approval process. The

approval letter must reference the applicable welding procedure and qualification data report identification/number. Prior approval does not guarantee acceptance for this or any future contracts. As far as practical, all procedures for the contract shall be

submitted at the same time. Welding procedures and qualification data shall be submitted in a commercially available electronic format such as Adobe Acrobat PDF. The contractor shall state the applicability of each weld procedure and qualification data

submitted, citing the drawing number and pieces to be welded. (i.e. "WP-123 and QD-123 are submitted for the weld joint between pieces 1 and 2 on drawing ABC." " WP-456 and QD-456 are submitted for the hardfacing of piece 3 on drawing XYZ."). Authority for the

repair of Special Repairs in castings and authority for the repair of wrought or forged material material shall be obtained from the Procurement Contracting Officer. This request shall describe the defect; including size, depth, location, and a description of

the proposed repair. This request for NAVSUP-WSS Contracts shall be submitted via the Electronic Contractor Data Submission (ECDS) application.

3.18.3 Any new procedure qualification performed under this Contract will require the vendor to provide a minimum 48 hour notification to DCMA with an offer to observe the welding of the test assemblies. The 48 hour time limit may be modified upon mutual

agreement between the vendor and DCMA.

3.18.4 When drawings require hard facing surface Iron content (Nickel for Monel valves) not to exceed 5%, the contractor shall verify surface Iron or Nickel content by performing chemical testing as defined by the applicable drawing. The chemical test

results shall be submitted as part of the qualification data.

3.18.5 Qualification requirements for production hardfacing: The maximum qualified thickness for hardfacing shall be twice the weld deposit thickness measured in the as-welded condition that is subjected to initial NDT (Non-Destructive Testing) and any

additional drawing requirements. The minimum qualified thickness is the final machined thickness at which hardness testing, NDT, macro-etch, and any additional drawing requirements are satisfactorily performed.

3.18.6 Additional qualification requirements for production hardfacing thickness less than 1/8-inch: Macro-etch (or legible photomacrographs) shall be submitted for review and show consistent, minimized dilution. All essential elements and any elements not

listed in S9074-AQ-GIB-010/248 that influence dilution shall be in the qualification data and weld procedure, with strict limits placed on each essential element.

3.18.7 Qualification requirements for production cladding: The maximum qualified thickness for cladding shall be twice the weld deposit thickness measured in the as-welded condition that is subjected to initial NDT and any additional drawing requirements.

The minimum qualified thickness is the final machined thickness at which NDT, side bends, macro-etch testing, and any additional drawing requirements are satisfactorily performed.

3.18.8 When weld repair is required on titanium material, the applicable fabrication plan, facilities procedure, training plan, and active welder qualification shall be submitted for review and approval.

3.18.9 If the contractor's fabrication plan, facilities procedure, training plan, or active welder qualification has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the applicable

documentation to expedite the approval process. The approval letter must reference the applicable documentation. Prior approval does not guarantee acceptance for this or any future contracts. The contractor's fabrication plan, facilities procedure, training

plan, and active welder qualification shall be submitted at the same time as the applicable welding procedure(s) and weld procedure qualification data. All documentation shall be submitted in a commercially available electronic formation, such as Adobe Acrobat

PDF.

3.18.10 Preparation and retention of weld records is required, as specified by paragraph 4.1.3 of S9074-AR-GIB-010A/278.

3.18.11 A Certificate of Compliance is required for all weld filler metals used for production or repair welding, and shall include the following:

a) Filler Metal LOT number(s)

b) Specification and Type

c) A positive statement that the vendor has obtained OQE and verified that each LOT of weld filler material conforms to specification requirements.

d) A positive statement verifying that the weld filler metals were the correct material type or grade prior to consumption.

3.18.12 When production welds or repair welds are performed by a subcontractor, the requirement for submission of all certification documentation required herein shall be passed down to the subcontractor.

3.19 First Article Test/Inspection (Government) - ;Destructive; - The Contractor shall deliver ;1 (one) complete Penetrator Assembly; unit(s) to ;Receiving Officer Portsmouth Naval Shipyard, Building 240 Andre Clavette, Code 270.4 (207-438-5898) Kittery

Maine, 03904; for First Article Tests in accordance with the ;requirements of drawing 7491201 Table 7 vendor qualification tests; .

3.20 Quality System Requirements - The Contractor furnishing items under this contract/purchase order shall provide and maintain a quality system in accordance with ISO-9001 as amplified or modified herein, with the calibration system requirements of ISO-10012

or ANSI-Z540.3 with ISO-17025. A Quality System in accordance with MIL-I-45208, with the calibration system requirements of MIL-STD-45662, is acceptable as an alternate.

3.20.1 The Contractor's quality system and products supplied under the system are subject to evaluation, verification inspection, and acceptance/nonacceptance by the Government representative to determine the system's effectiveness in meeting the quality

requirements established in the Contract/Purchase Order.

3.20.2 The Contractor's quality system shall be documented and shall be available for review by the Contracting Officer or his representative prior to initiation of production and throughout the life of the contract. The Prime Contractor shall, upon

notification, make his facilities available for audit by the contracting Officer or his authorized representative.

3.20.3 See CDRL DI-QCIC-81110 (Inspection System Procedures) - All suppliers of Level I/SUBSAFE (LI/SS) material are required to submit a copy of their current documented quality system procedures to the Procurement Contracting Officer (PCO) prior to award of

any contract/purchase order. Suppliers that have a copy of their current quality system procedures on file at the Procuring Activity may request the PCO waive this requirement.

3.20.4 This contract provides for the performance of Government Quality Assurance at source. The place or places of performance may not be changed without the authorization of the Procurement Contracting Officer. Upon receipt of this order, promptly

notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest Defense Contract Management Agency

(DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately.

3.20.5 Any changes made by the Contractor to a qualified quality system will require re-submittal to the PCO and concurrence by the Government Quality Assurance Representative prior to adoption.

3.21 Contractor Inspection Requirements - The Contractor shall maintain adequate records of all inspections and tests. The records shall indicate the nature and number of observations made, the number and type of deficiencies found, the quantities approved

and rejected and the nature of corrective action taken as appropriate. Inspection records shall be traceable to the material inspected.

3.21.1 The supplier's gages, measuring and test equipment shall be made available for use by the Government representative when required to determine conformance with Contract requirements. When conditions warrant, the supplier's personnel shall be made

available for operations of such devices and for verification of their accuracy and condition.

3.21.2 All documents and reference data applicable to this contract shall be available for review by the Government representative. Copies of documents required for Government inspection purposes shall be furnished in accordance with the instructions

provided by the Government representative.

3.22 Subcontractor Inspection Requirements - The Government has the right to inspect at source, any supplies or services that were not manufactured or performed within the contractor's facility. Such inspection can only be requested by or under authorization

of the Government representative. Any purchasing documents to a subcontractor must cite the applicable portions of the contractually invoked quality system (e.g. calibration requirements), plus any product requirements that apply to the supplies being

purchased. When the Government elects to perform source inspection at the subcontractor's facility, applicable purchase documents shall be annotated with the following statement: "A Government inspection is required prior to shipment from your plant. Upon

receipt of this order, promptly notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest

Defense Contract Management Agency (DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately."

3.22.1 The prime contractor's program shall include procedures to assess the capability of the prospective suppliers to produce the products or supply the services in accordance with the contract, prior to the issuance of any purchase document.

3.22.2 Each sub-tier supplier of material or services for items in Section 3 of this contract shall be subjected to a periodic review or audit by the Prime to determine the continued capability of the supplier to control the quality of the products or

services specified in the purchase order or contract.

3.22.3 The prime contractor shall ensure that the purchased product conforms to specified purchase requirements and this contract. The type and extent of control applied to the supplier and the purchased product shall be dependent upon the effect of the

purchased product on the end item represented by this contract.

3.22.4 The prime contractor shall evaluate the requirements of the contract and select suppliers based on their ability to supply the product in accordance with the prime contractor's requirements and the contract. Criteria for selection and evaluation shall

be established. Records of this effort shall be available for review by the government.

3.22.5 The prime contractor's supplier quality assurance program shall provide for a review of purchase documents to assure applicable quality requirements are included or referenced in the documentation for compliance by the supplier.

3.23 Government Furnished Material and/or Equipment (GFM/GFE) - When material or equipment is furnished by the Government, the Contractor shall develop documented control procedures that require at least the following:

3.23.1 Visual examination upon receipt to detect damage during transit.

3.23.2 Inspection for completeness and proper type.

3.23.3 Verification of material quality received.

3.23.4 Periodic inspection and precautions to assure adequate storage conditions and to guard against damage from handling and deterioration during storage.

3.23.5 Functional testing, either prior to or after installation, or both, as required by the Contract to determine satisfactory operation.

3.23.6 Identification and protection from improper use or disposition.

3.23.7 Reporting to the Government, any GFM or GFE property found damaged, malfunctioning, or otherwise unsuitable for use. In the event of damage or malfunction during or after installation, the supplier shall determine and record probable cause and

necessity for withholding the material from use.

3.23.8 For GFE material, and as required by the terms of the bailment agreement, the supplier must establish procedures for adequate storage, maintenance, and inspection of bailed Government material. Records of all inspection and maintenance performed on

bailed property shall be maintained.

3.23.9 Material returned to the contractor shall be handled as GFM.

3.24 Traceability and Certification Requirements - To assure that correct materials are installed in Level I/SUBSAFE systems, it is imperative that traceability be maintained from the material to the material certification test report and other required

Objective Quality Evidence (OQE). The material certification report must completely and accurately reflect that the material supplied meets the specified requirements. Materials requiring Traceability and Certification Data are identified within Paragraph 3,

Section C of this contract/purchase order.

3.24.1 The following provides the minimum requirements for maintaining material traceability and supplements the requirements specified in DI-MISC-81020 and elsewhere in the contract/purchase order. The Contractor shall develop written procedures that

implement the material control requirements stated herein and elsewhere in this Contract/Purchase Order.

3.25 Material Traceability - The certification data report shall be identified through a unique traceability number, heat-lot number, or heat-treat number, as applicable, which shall also be marked on the material. This traceability marking on the material

shall provide direct traceability to the material's chemical composition and mechanical properties certification data. For material produced by batch, continuous cast, or continuous pour processes, samples shall be taken no less than once in every eight hours

of operation for the purpose of validating proper chemical composition and mechanical properties. Traceability shall be maintained through all process operations including any subcontracted operations, to the finished component.

3.25.1 Material Marking for Traceability and Identification - The following are the minimum marking requirements. Additional/alternate marking requirements, if applicable, will be specified elsewhere in the contract/purchase order. In addition to the

marking requirements on applicable drawings and/or specifications, marking for traceability is required. All traceability markings shall be permanently applied in accordance with MIL-STD-792 (except as specified below). An alternate marking method is

permissible provided it is an available option in the contractually invoked specification or drawing, except in instances where the material has been modified by this contract/purchase order and differs from that specified in the specification or drawing.

3.25.2 Traceability markings for items with precision machined or plated surfaces, or material with suitable marking surface areas less than 3/8 inches square (either 3/8" x 3/8" or an area equal to 0.1406 inches square) shall be applied to a durable tag and

the tag securely affixed to the material.

3.25.3 Traceability markings shall be maintained through assembly, and whenever possible shall be visible after assembly. For items where the marking is not visible after assembly, a durable tag shall be securely attached to the item identifying the part

number, piece number, traceability number, and the location of the permanent mark.

3.25.4 Marking shall be legible and shall be located so as to not affect the form, fit, and function of the material. ;Marking area to be as shown on drawing.;

3.26 See CDRL DI-MISC-81020 (Chemical and Mechanical) - Material Certification - In addition to the certification data requirements specified in DI-MISC-81020, the following material certification requirements apply:

3.26.1 Quantitative chemical and mechanical analysis of material traceable to traceability markings is required. Material certification test reports shall include the class, form, condition, grade, type, finish, and/or composition, as applicable, of the

material supplied.

3.26.2 Re-identification and re-certification of material is required when the material is subjected to a process which alters it's properties. If the starting material or raw stock is processed in a manner that will not affect its chemical composition or

mechanical properties, the original certifications for the chemical composition and mechanical properties, as required by the material specification, are acceptable. Re-certification of the chemical or mechanical properties is required if a process is used

during fabrication that alters the original properties of the material (e.g. alloying, heat treating, or forming). In these instances, the properties of the material must be re-determined and documented to reflect the altered condition. The altered material

shall be uniquely re-identified. The properties thus determined and documented, are required for final certification and shall conform to the material specification or the contract/purchase order requirements. When only the mechanical properties are altered,

the original certification forchemical composition shall be overstamped and annotated with the unique traceability material and at a minimum contain the information below.

TRACEABILITY MARKING ________________________________________________

(marking on finished item)

IS FABRICATED FROM RAW MATERIAL IDENTIFIED TO

HEAT/LOT NUMBER ______________ AND HEAT TREAT NUMBER _____________________

(when applicable)

_________________________________________ DATE _____________________

(name and signature of auth. co. rep.)

3.26.3 Material certification data forwarded by the manufacturer shall contain a signed certification that the report results represent the actual attributes of the material furnished and indicate full compliance with all applicable specification and contract

requirements. Transcription of certification data is prohibited.

3.26.4 Statements on material certification documents must be positive and unqualified. Disclaimers such as "to the best of our knowledge" or "we believe the information contained herein is true" are not acceptable.

3.26.5 If material is received without the required certification papers or with incorrect/missing data on the certification papers, the material will be rejected.

3.27 Material Handling - The written material control process shall include the following:

3.27.1 All raw materials shall have traceability markings (except as specified below).

3.27.2 Stored raw materials requiring traceability shall be segregated to preclude intermingling with materials not requiring traceability.

3.27.3 When traceability markings will be removed by a manufacturing or fabrication process, the marking shall be recorded prior to removal and be immediately restored upon completion of the process. If this cannot be done or is impractical, an appropriate

material control procedure (such as a bag and tag, tagging, and/or tote box control) must be employed. The material control procedure must provide a method of positive control to preclude commingling of heats/lots or loss of traceability. The traceability

marking shall be reapplied upon completion of the final manufacturing process.

3.27.4 Brazing or weld filler metals for strength welds forming or integral with pressure containing components or assemblies requiring traceability shall be verified to be the correct material, and type or grade, as applicable, prior to consumption. At a

minimum, material verification shall consist of inspection of material test reports for conformance to specified requirements. Control of welding and brazing filler metals shall be maintained to the point of consumption to assure use of the correct type and

grade. Markings and traceability requirements do not apply to brazing and weld filler metals after consumption. It is the responsibility of the prime contractor to ensure conformance with the above requirements on welds performed by their subcontractors.

3.27.5 Purchase orders for raw material shall specify that the material be traceable to material certification test reports by traceability markings on the material and identified on the test reports. The certification data requirements contained in

DI-MISC-81020 shall be invoked by the prime contractor on all subcontractors supplying Level I material.

3.27.6 The material control process shall include requirements for the maintenance of traceability for items sent out for subcontracted operations. If such operations would remove traceability markings, purchase or work orders shall specify a method and

marking location for remarking. The contractor shall also ensure that subcontractor production controls are adequate to preclude commingling of materials during processing.

3.28 Receiving inspection -

3.28.1 Products and services produced by sub-tier suppliers for incorporation in the contract end item shall be subject to inspection or audit at the time of receipt by the prime prior to further processing within the prime contractor's plant or shipment to

another location.

3.28.2 Receiving Inspection shall include as a minimum -

Verification that the traceability marking on the material agrees with that on the certification test reports.

Verification that certification test reports are legible and complete.

Verification that the contents of the certification test reports are in compliance with the contractually invoked specifications and requirements.

3.29 Discrepancy reporting -

3.29.1 Nonconforming products from sub-tier suppliers shall be identified and processed in accordance with the prime contractor's procedures for controlling nonconforming products. The prime contractor shall report the receipt of any nonconforming products to

the responsible sub-tier supplier in accordance with established procedures. Nonconforming material records shall be maintained and available for review by the government Quality Assurance Representative (QAR).

3.30 Final Inspection - The following inspections shall be performed prior to Government inspection and acceptance.

3.30.1 Material Sampling - Material shall be inspected for form, fit, and function. Lot acceptance shall be based on zero defects and lot rejection based on one defect. The sample size shall be in accordance with the sampling plan(s) in the applicable

military specification or standard, federal specification or standard, or drawing to which the material was manufactured. In the absence of such sampling plans, sampling inspection shall be per ANSI/ASQ-Z1.4, general inspection level II (for sample size

selection code), table IIA (for sample size).

SMALL LOT SIZES - For lot sizes of fifty or less, the minimum sample size shallbe eight units. For lot sizes of eight or less, the sample size shall be one hundred percent of the lot.

3.30.2 The Manufacturer may elect to use Statistical Process Control (SPC) to assure product quality in lieu of the above attribute sampling plan, provided that the SPC methodology/system used provides acceptable products to the Government. However, the

Government/Navy Receipt Inspection Activity may perform their acceptance inspection of the material using the attribute sampling plan outlined above.

3.30.3 All data concerning material verification (chemical, mechanical or physical properties), traceability (material certifications to material marking), and nondestructive test (NDT) certifications for material shall be 100% inspected. The certification

test reports shall also be 100% inspected for completeness and legibility.

3.30.4 All material requiring traceability shall be 100% inspected for traceability marking and that the marking is legible.

3.31 See CDRL DI-MISC-80678 (Special Emphasis C of C) - The certificate of compliance must show traceability to the marking applied on each individual item, and shall contain the following information:

1. Contractor's name, address and date.

2. The contract/purchase order number (for example: N00104-11-P-FA12)

3. The National Stock Number (NSN). The 18 character National Stock Number for Special Emphasis Material includes the two digit COG, the four digit FSC, the 9 digit NIIN, and the two digit SMIC

(for example: 1H 4820 012345678 L1)

4. Lubricants, sealants, anti-seize, and/or thread locking compounds ("N/A" when Not Applicable).

5. Certification that O-rings, packing, gaskets, or other elastomeric products were installed in a compressed state within an assembly or sub-assembly, prior to expiration of the shelf life ("N/A" when Not Applicable).

6. Manufacturer's compound number ("N/A" when Not Applicable).

7. When weld procedure submittal is required by the contract, a statement that the approval date of the qualification data precedes any production or repair welding performed on this Contract. ("N/A" when Not Applicable).

8. A statement to the effect that all items furnished on this contract are in full compliance with the specifications and requirements and list each contractually invoked conformance/compliance test performed by name and that it was performed

satisfactorily.

9. Contractor's or authorized personnel's signature.

4. QUALITY ASSURANCE

4.1 Notes to DCMA QAR and the Contractor -

4.1.1 DCMA QAR and the Contractor for proprietary designs - Departures from Contractor imposed requirements, not specifically covered by the contract, must be judged individually on the basis of the effect, if any, on contractual requirements. When there is a

disagreement between the Contractor and the Government representative as to the effect on contractual requirements, the departure must be considered a nonconformance and be submitted to the PCO for disposition.

4.1.2 DCMA QAR and the Contractor for proprietary designs - All records of departures from Contractor imposed requirements must be maintained and available for review at the Contractor's facility. A copy must be given to the local Government representative. A

record of these departures, traceable to the applicablepart number and contract number must be submitted to the PCO.

4.1.3 DCMA QAR and the Contractor for proprietary designs - For proprietary designs, the contractor's part numbers are acceptable for reference only. The delivered material must conform to all drawings, specifications, and other contractual requirements.

4.1.4 DCMA QAR - It is the responsibility of DCMA QAR to review Non-Destructive Testing (NDT) procedures for NAVSUP Contracts/Purchase Orders.

4.1.5 DCMA QAR and the Contractor - The ECDS (Electronic Contractor Data Submission) system is available for certain data submissions and to submit questions and clarifications, and waiver requests on Contracts and Solicitations. ECDS can be found at:

https://register.nslc.navy.mil/

5. PACKAGING

5.1 Preservation, Packaging, Packing and Marking - Preservation, Packaging, Packing and Marking must be in accordance with the Contract/Purchase Order Schedule and as specified below.

MIL-STD 2073 PACKAGING APPLIES AS FOUND ELSEWHERE IN THE SCHEDULE

6. NOTES

6.1 Several definitions of terms that apply to CSI items are listed below. All terms may not apply to every item.

6.1.1 The ECDS (Electronic Contractor Data Submission) system is at: https://register.nslc.navy.mil/ This application will require advance registration using a PKI Digital Certificate on a CAC. A Vendor User Guide is available as CSD001 in the CSD

(Contract Support Document) Library within ECDS.

6.1.2 Critical Safety Item (CSI) - Any ship part, assembly, or support equipment containing a critical characteristic whose failure, malfunction, or absence of which could cause a catastrophic or critical failure resulting in loss of, or serious damage to the

ship, or unacceptable risk of personal injury or loss of life.

6.1.3 Critical Process - As determined by the TWH, any process, operation or action performed on a Ship CSI that serves to establish a critical characteristic (such as welding, soldering, machining, polishing, cleaning, or assembling) or confirm that a

critical characteristic is within drawing or specification compliance (such as, testing, measurement, or non-destructive evaluation).

6.1.4 First Article - Pre-production models, initial product samples, test samples produced to ensure a manufacturer's capability to meet full specification requirements.

6.1.5 First Article Test (FAT) - Contractually required testing and inspection of a supplier's pre-production, production, or "production representative" specimens to evaluate a manufacturer's ability to produce conforming product prior to the Government's

commitment to receive subsequent production items. First Article Testing is product specific and does not assess manufacturing process controls nor does it assure the effectiveness of the manufacturer's quality program.

6.1.6 Government Source Inspection (GSI) - GSI is independent oversight performed by a government representative usually a DCMA Quality Assurance Representative (QAR)) to assure that those unique product quality and system elements, identified by the

Contracting Agency as important, are observed and evaluated.

6.1.7 Quality Assurance Letter of Instruction (QALI) - A QALI is a formal document initiated by a contracting activity that provides essential requirements and instructions for contracted materials to be independently verified and accepted by a government

representative prior to shipment.

6.1.8 Objective Quality Evidence (OQE) - The quantitative and qualitative data of all mechanical, chemical, and performance tests performed (as required by the applicable specification, drawing, or purchase document) to prove that the material supplied

conforms to the specified requirements.

6.1.9 Surface Discontinuity - Any surface irregularity, marking, or localized change in physical character of the surface, other than dimensional, that exists infrequently at one or several places. (Examples: burrs, dents, nicks, scratches, gouges, pits,

center-punches, scribes, and tool marks) Surface discontinuities less than 0.005-inch in depth are acceptable provided they do not violate any other design requirements specified in this Contract/Purchase Order.

6.1.10 Traceability Code - A code or number providing traceability to the actual chemical and mechanical properties of the specified heat, batch, or form from which the material originated.

6.1.11 Verification - An examination performed to determine compliance with a specific requirement.

6.1.12 Nonconformance - A nonconformance is defined as affecting or violating the following:

- The requirements of this contract/purchase order.

- Contractually invoked drawings (i.e. envelope dimensions, interface dimensions with mating parts/equipment, center of gravity, weights, piece part identification, material, etc.).

- Contractually invoked federal, military, or commercial specifications and/or standa

Update #2 ·

ITEM UNIQUE IDENTIFICATION AND VALUATION (MAR 2016)|19||||||||||||||||||||

HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT (NAVICP REVIEW FEB 1991)(FEB 1999)|1|SEE SPECIFICATIONS ON SECTION C AND E |

INSPECTION OF SUPPLIES--FIXED-PRICE (AUG 1996)|2|||

INSPECTION AND ACCEPTANCE - SHORT VERSION|8|||||||||

TIME OF DELIVERY (JUNE 1997)|20|001|12|200||||||||||||||||||

GENERAL INFORMATION-FOB-DESTINATION|1|A|

WIDE AREA WORKFLOW PAYMENT INSTRUCTIONS (DEC 2018)|16|INVOICE AND RECEIVING REPORT COMBO|N/A|TBD|N00104|TBD|TBD|N50286|TBD|133.2||N/A|CERTIFICATION - N39040|||||

NAVY USE OF ABILITYONE SUPPORT CONTRACTOR - RELEASE OF OFFEROR INFORMATION (3-18))|1||

EQUAL OPPORTUNITY (SEP 2016)|2|||

WARRANTY OF SUPPLIES OF A NONCOMPLEX NATURE (JUNE 2003)|6|1 YEAR |365 DAYS AFTER LAST DELIVERY UNDER THIS CONTRACT |||||

WARRANTY OF DATA--BASIC (MAR 2014)|2|||

BUY AMERICAN --FREE TRADE AGREEMENTS--BALANCE OF PAYMENTS PROGRAM - BASIC(DEVIATION 2020-O0019) (JUL 2020))|3||||

NOTICE OF TOTAL SMALL BUSINESS SET-ASIDE (OCT 2020)(DEVIATION 2020-O0008)|1||

ALTERNATE A, ANNUAL REPRESENTATIONS AND CERTIFICATIONS (NOV 2020)|13||||||||||||||

BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM CERTIFICATE (DEVIATION 2020-O0019) (JUL 2020))|3||||

BUY AMERICAN-BALANCE OF PAYMENTS PROGRAM CERTIFICATE-BASIC (NOV 2014)|1||

ANNUAL REPRESENTATIONS AND CERTIFICATIONS (SEP 2021)|13|335931|500||||||||||||

NOTICE OF PRIORITY RATING FOR NATIONAL DEFENSE, EMERGENCY PERPARDENESS, AND ENRGY PROGAM USE (APRIL 2008))|2||X|

EVALUATION CRITERIA AND BASIS FOR AWARD-|1||

1. This amendment is issued to extend the receipt of quotes to 18 FEB 2022 at 4:00 PM local time.

1.DD1423 Data Item A001 (Inspection and Test Plan) may be waived if already on file at NAVSUP WSS Mechanicsburg.

2. All contractual documents (i.e. contracts, purchase orders, task orders,delivery orders, and modifications) related to the instant procurement are considered to be "issued" by the Government when copies are either deposited in the mail, transmitted by

facsimile, or sent by other electronic commerce methods, such as email. The Government's acceptance of the contractor's proposal constitutes bilateral agreement to "issue" contractual documents as detailed here in.

3.The following proposed delivery schedule applies:

Submission of all certification data CDRLS 20 days prior to delivery.

PNSY review/acceptance of certification CDRLS 6 working days after receipt

Final delivery of material (200 days)

4.NAVSUP WSS Mech will be considering past performance in the evaluation of offers. See Clause 252.213-7000.

5. Drawings associated with this solicitation will be made available on the newbeta.SAM website, but will be restricted access which needs to be approved. Once access has been requested, interested vendors should email the POC listed on the solicitation to inform

them of the request.

6. This requirement falls under the Special Emergency Procurement Authority(SEPA) in accordance with 41 U.S.C. 1903 and Class Deviation 2018-O0013.

1. SCOPE

1.1 The material covered in this contract/purchase order will be used in a crucial shipboard system. The use of incorrect or defective material would create a high probability of failure resulting in serious personnel injury, loss of life, loss of vital

shipboard systems, or loss of the ship itself. Therefore, the material has been designated as SPECIAL EMPHASIS material (Level I, Scope of Certification, or Quality Assured) and special control procedures are invoked to ensure receipt of correct material.

2. APPLICABLE DOCUMENTS

2.1 Order of Precedence - In the event of a conflict between the text of this contract/purchase order and the references and/or drawings cited herein, the text of this contract/purchase order must take precedence. Nothing in this contract/purchase order,

however, must supersede applicable laws and regulations unless a specific exemption has been obtained.

2.2 Applicable Documents - The document(s) listed below form a part of this contract/purchase order including modifications or exclusions.

2.3 Specification Revisions - The specification revisions listed under "Docu ments References" below are the preferred revision. Older and/or newer r evisions are acceptable when listed within Contract Support Library Reference Number CSD155 in ECDS (Electric

Contractor Data Submission) at: ht tps://register.nslc.navy.mil/. This is to allow Contractors to use certain acceptable older specification revisions to purge their existing stock of material certified to those older revisions or to use newer specification

revisions when material is certified to newly released revisions,without requiring the submittal of waiver/deviation requests for each specification revision on every contract. Revisions of specifications reflecting editorial and/or re-approval (e.g. E2009,

R2014, etc.) are considered inconsequential, but are acceptable when their revisions are listedwithin CSD155 or elsewhere within this contract.

2.3.1 Documents, drawings, and publications supplied are listed under "Drawing Number". These items should be retained until an award is made.

2.3.2 "Document References" listed below must be obtained by the Contractor. Ordering information is included as an attachment to this contract/purchase order.

DRAWING DATA=EB-4707 |96169| A|SP |D|0001 | A|49998|0034417

DRAWING DATA=EB-4707 |96169| A|SP |D|0002 | A|49998|0010228

DRAWING DATA=EB-4707 |96169| A|SP |D|0003 | A|49998|0009688

DRAWING DATA=EB-4707 |96169| A|SP |D|0004 | A|49998|0015196

DRAWING DATA=EB-4707 |96169| A|SP |D|0005 | A|49998|0042460

DRAWING DATA=EB-4707 |96169| A|SP |D|0006 | A|49998|0013600

DRAWING DATA=EB-4707 |96169| A|SP |D|0007 | A|49998|0025918

DRAWING DATA=EB-4707 |96169| A|SP |D|0008 | A|49998|0027475

DRAWING DATA=EB-4707 |96169| A|SP |D|0009 | A|49998|0035849

DRAWING DATA=EB-4707 |96169| A|SP |D|0010 | A|49998|0026286

DRAWING DATA=EB-4707 |96169| A|SP |D|0011 | A|49998|0027109

DRAWING DATA=EB-4707 |96169| A|SP |D|0012 | A|49998|0040703

DRAWING DATA=EB-4707 |96169| A|SP |D|0013 | A|49998|0040998

DRAWING DATA=EB-4707 |96169| A|SP |D|0014 | A|49998|0043207

DRAWING DATA=EB-4707 |96169| A|SP |D|0015 | A|49998|0037818

DRAWING DATA=EB-4707 |96169| A|SP |D|0016 | A|49998|0020883

DRAWING DATA=H415-8111D14 |53711| A|ER |D|0001 | A|49998|0168074

DRAWING DATA=H415-8111E09 |53711| A|ER |D|0001 | A|49998|1347138

DRAWING DATA=H415-8111E114 |53711| B|ER |D|0001 | B|49998|1944514

DRAWING DATA=H415-8111E131 |53711| B|ER |D|0001 | B|49998|1919454

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0001 | A|49998|0031197

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0002 | A|49998|0025576

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0003 | A|49998|0007912

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0004 | A|49998|0026981

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0005 | A|49998|0023648

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0006 | A|49998|0020727

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0007 | A|49998|0013911

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0008 | A|49998|0018514

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0009 | A|49998|0007227

DRAWING DATA=H415-8111E250 |53711| B|ER |D|0001 | B|49998|5797728

DRAWING DATA=NSLC-036-10 |53711| A|LR |D|0001 | A|49998|0757587

DRAWING DATA=5613012 |53711| A| |D|0001 | A|49998|0052810

DRAWING DATA=5613013 |53711| A| |D|0001 | A|49998|0042555

DRAWING DATA=5613013 |53711| A| |D|0002 | A|49998|0029366

DRAWING DATA=5613014 |53711| A| |D|0001 | A|49998|0028750

DRAWING DATA=5613015 |53711| A| |D|0001 | A|49998|0037962

DRAWING DATA=5613016 |53711| A| |D|0001 | A|49998|0023314

DRAWING DATA=5613017 |53711| A| |D|0001 | A|49998|0019951

DRAWING DATA=5613018 |53711| A| |D|0001 | A|49998|0020757

DRAWING DATA=5613019 |53711| A| |D|0001 | A|49998|0016629

DRAWING DATA=5613020 |53711| A| |D|0001 | A|49998|0018114

DRAWING DATA=5613021 |53711| A| |D|0001 | A|49998|0020600

DRAWING DATA=5613022 |53711| A| |D|0001 | A|49998|0024067

DRAWING DATA=5613023 |53711| A| |D|0001 | A|49998|0020930

DRAWING DATA=5613024 |53711| A| |D|0001 | A|49998|0027302

DRAWING DATA=5613025 |53711| A| |D|0001 | A|49998|0022685

DRAWING DATA=5613029 |53711| A| |D|0001 | A|49998|0026824

DRAWING DATA=7066213 |53711| G| |D|0000.A | G|49998|0027293

DRAWING DATA=7066213 |53711| G| |D|0000.0A | E|49998|0386749

DRAWING DATA=7066213 |53711| G| |D|0001 | E|49998|0714176

DRAWING DATA=7066213 |53711| G| |D|0002 | E|49998|0540066

DRAWING DATA=7066213 |53711| G| |D|0002.1 | G|49998|0045821

DRAWING DATA=7066213 |53711| G| |D|0002.2 | G|49998|0034633

DRAWING DATA=7066213 |53711| G| |D|0003 | C|49998|0264535

DRAWING DATA=7066213 |53711| G| |D|0004.1 | G|49998|0059812

DRAWING DATA=7066213 |53711| G| |D|0004.10 | G|49998|0078310

DRAWING DATA=7066213 |53711| G| |D|0004.11 | G|49998|0082951

DRAWING DATA=7066213 |53711| G| |D|0004.12 | G|49998|0086449

DRAWING DATA=7066213 |53711| G| |D|0004.13 | G|49998|0036956

DRAWING DATA=7066213 |53711| G| |D|0004.2 | G|49998|0068459

DRAWING DATA=7066213 |53711| G| |D|0004.3 | G|49998|0071461

DRAWING DATA=7066213 |53711| G| |D|0004.4 | G|49998|0068557

DRAWING DATA=7066213 |53711| G| |D|0004.5 | G|49998|0061836

DRAWING DATA=7066213 |53711| G| |D|0004.6 | G|49998|0060836

DRAWING DATA=7066213 |53711| G| |D|0004.7 | G|49998|0066673

DRAWING DATA=7066213 |53711| G| |D|0004.8 | G|49998|0069478

DRAWING DATA=7066213 |53711| G| |D|0004.9 | G|49998|0078787

DRAWING DATA=7066213 |53711| G| |D|0005.1 | G|49998|0048454

DRAWING DATA=7066213 |53711| G| |D|0005.2 | G|49998|0046599

DRAWING DATA=7066213 |53711| G| |D|0005.3 | G|49998|0048007

DRAWING DATA=7066213 |53711| G| |D|0005.4 | G|49998|0047993

DRAWING DATA=7066213 |53711| G| |D|0006.1 | G|49998|0060854

DRAWING DATA=7066213 |53711| G| |D|0006.2 | G|49998|0064253

DRAWING DATA=7066213 |53711| G| |D|0006.3 | G|49998|0053616

DRAWING DATA=7066213 |53711| G| |D|0006.4 | G|49998|0043734

DRAWING DATA=7066213 |53711| G| |D|0006.5 | G|49998|0054556

DRAWING DATA=7066213 |53711| G| |D|0006.6 | G|49998|0051176

DRAWING DATA=7066213 |53711| G| |D|0006.7 | G|49998|0059712

DRAWING DATA=7066213 |53711| G| |D|0006.8 | G|49998|0046241

DRAWING DATA=7066213 |53711| G| |D|0007.1 | G|49998|0026452

DRAWING DATA=7066213 |53711| G| |D|0007.10 | G|49998|0045606

DRAWING DATA=7066213 |53711| G| |D|0007.11 | G|49998|0045291

DRAWING DATA=7066213 |53711| G| |D|0007.12 | G|49998|0044279

DRAWING DATA=7066213 |53711| G| |D|0007.13 | G|49998|0044338

DRAWING DATA=7066213 |53711| G| |D|0007.14 | G|49998|0042833

DRAWING DATA=7066213 |53711| G| |D|0007.15 | G|49998|0043556

DRAWING DATA=7066213 |53711| G| |D|0007.16 | G|49998|0044068

DRAWING DATA=7066213 |53711| G| |D|0007.17 | G|49998|0044285

DRAWING DATA=7066213 |53711| G| |D|0007.18 | G|49998|0043993

DRAWING DATA=7066213 |53711| G| |D|0007.19 | G|49998|0043250

DRAWING DATA=7066213 |53711| G| |D|0007.2 | G|49998|0044549

DRAWING DATA=7066213 |53711| G| |D|0007.20 | G|49998|0042219

DRAWING DATA=7066213 |53711| G| |D|0007.21 | G|49998|0045212

DRAWING DATA=7066213 |53711| G| |D|0007.22 | G|49998|0046027

DRAWING DATA=7066213 |53711| G| |D|0007.23 | G|49998|0043602

DRAWING DATA=7066213 |53711| G| |D|0007.24 | G|49998|0042852

DRAWING DATA=7066213 |53711| G| |D|0007.25 | G|49998|0038801

DRAWING DATA=7066213 |53711| G| |D|0007.26 | G|49998|0024962

DRAWING DATA=7066213 |53711| G| |D|0007.3 | G|49998|0045743

DRAWING DATA=7066213 |53711| G| |D|0007.4 | G|49998|0044250

DRAWING DATA=7066213 |53711| G| |D|0007.5 | G|49998|0043828

DRAWING DATA=7066213 |53711| G| |D|0007.6 | G|49998|0046947

DRAWING DATA=7066213 |53711| G| |D|0007.7 | G|49998|0047703

DRAWING DATA=7066213 |53711| G| |D|0007.8 | G|49998|0050956

DRAWING DATA=7066213 |53711| G| |D|0007.9 | G|49998|0045523

DRAWING DATA=7066213 |53711| G| |D|0008.1 | G|49998|0027996

DRAWING DATA=7066213 |53711| G| |D|0008.10 | G|49998|0054893

DRAWING DATA=7066213 |53711| G| |D|0008.11 | G|49998|0055410

DRAWING DATA=7066213 |53711| G| |D|0008.12 | G|49998|0055162

DRAWING DATA=7066213 |53711| G| |D|0008.13 | G|49998|0055061

DRAWING DATA=7066213 |53711| G| |D|0008.14 | G|49998|0054211

DRAWING DATA=7066213 |53711| G| |D|0008.15 | G|49998|0053424

DRAWING DATA=7066213 |53711| G| |D|0008.16 | G|49998|0053356

DRAWING DATA=7066213 |53711| G| |D|0008.17 | G|49998|0056310

DRAWING DATA=7066213 |53711| G| |D|0008.18 | G|49998|0056136

DRAWING DATA=7066213 |53711| G| |D|0008.19 | G|49998|0054113

DRAWING DATA=7066213 |53711| G| |D|0008.2 | G|49998|0053446

DRAWING DATA=7066213 |53711| G| |D|0008.20 | G|49998|0032469

DRAWING DATA=7066213 |53711| G| |D|0008.3 | G|49998|0051555

DRAWING DATA=7066213 |53711| G| |D|0008.4 | G|49998|0052356

DRAWING DATA=7066213 |53711| G| |D|0008.5 | G|49998|0051357

DRAWING DATA=7066213 |53711| G| |D|0008.6 | G|49998|0051958

DRAWING DATA=7066213 |53711| G| |D|0008.7 | G|49998|0054847

DRAWING DATA=7066213 |53711| G| |D|0008.8 | G|49998|0054832

DRAWING DATA=7066213 |53711| G| |D|0008.9 | G|49998|0053989

DRAWING DATA=7066213 |53711| G| |D|0009.1 | G|49998|0062838

DRAWING DATA=7066213 |53711| G| |D|0009.2 | G|49998|0062044

DRAWING DATA=7066213 |53711| G| |D|0009.3 | G|49998|0062475

DRAWING DATA=7066213 |53711| G| |D|0009.4 | G|49998|0064898

DRAWING DATA=7066213 |53711| G| |D|0009.5 | G|49998|0065634

DRAWING DATA=7066213 |53711| G| |D|0009.6 | G|49998|0065095

DRAWING DATA=7066213 |53711| G| |D|0009.7 | G|49998|0064683

DRAWING DATA=7066213 |53711| G| |D|0009.8 | G|49998|0065648

DRAWING DATA=7066213 |53711| G| |D|0009.9 | G|49998|0042105

DRAWING DATA=7066213 |53711| G| |D|0010 | A|49998|0375877

DRAWING DATA=7066213 |53711| G| |D|0011 | G|49998|0092692

DRAWING DATA=7066213 |53711| G| |D|0012 | G|49998|0227173

DRAWING DATA=7066213 |53711| G| |D|0013 | G|49998|0090766

DRAWING DATA=7066213 |53711| G| |D|0014 | G|49998|0102650

DRAWING DATA=7066213 |53711| G| |D|0015 | G|49998|0124935

DRAWING DATA=7066213 |53711| G| |D|0016 | G|49998|0153611

DRAWING DATA=7066213 |53711| G| |D|0017 | G|49998|0136497

DRAWING DATA=7066213 |53711| G| |D|0018 | G|49998|0023482

DRAWING DATA=7350438 |53711| -| |D|0001 | -|49998|0039701

DRAWING DATA=7491201 |53711| -| |D|0001 | -|49998|0027720

DRAWING DATA=7491201 |53711| -| |D|0002 | -|49998|0051607

DRAWING DATA=7491201 |53711| -| |D|0003 | -|49998|0043155

DRAWING DATA=7491201 |53711| -| |D|0004 | -|49998|0068050

DRAWING DATA=7491201 |53711| -| |D|0005 | -|49998|0017950

DRAWING DATA=7491201 |53711| -| |D|0006 | -|49998|0069326

DRAWING DATA=7491201 |53711| -| |D|0007 | -|49998|0047752

DOCUMENT REF DATA=FED-STD-H28 | | |B |190424|A| | |

DOCUMENT REF DATA=FED-STD-H28 |0014| |A |830609|A| | |

DOCUMENT REF DATA=ANSI/ASQ Z1.4 | | | |080101|A| | |

DOCUMENT REF DATA=ASTM-B150 | | | |190401|A| | |

DOCUMENT REF DATA=QQ-N-286 | | |G |001207|A| | |

DOCUMENT REF DATA=MIL-STD-792 | | |F |060519|A| | |

DOCUMENT REF DATA=MIL-STD-2035 | | |A |950515|A| | |

DOCUMENT REF DATA=MIL-STD-2132 | | |D |080310|A| |01|

DOCUMENT REF DATA=SAE AMS 5666 | | |J |161101|A| | |

DOCUMENT REF DATA=ISO_9001 | | | |081115|A| | |

DOCUMENT REF DATA=ISO10012 | | | |030415|A| | |

DOCUMENT REF DATA=ISO/IEC 17025 | | | |050515|A| | |

DOCUMENT REF DATA=MIL-I-45208 | | |A |810724|A| 1| |

DOCUMENT REF DATA=MIL-STD-45662 | | |A |880801|A| | |

DOCUMENT REF DATA=A-A-59004 | | |A |950907|A| | |

DOCUMENT REF DATA=ANSI/NCSL Z540.3 | | | |130326|A| | |

DOCUMENT REF DATA=S9074-AQ-GIB-010/248 | | | |950801|A| | |

DOCUMENT REF DATA=T9074-AS-GIB-010/271 | | |1 |140911|A| | |

DOCUMENT REF DATA=S9074-AR-GIB-010A/278 (CHG A) | | | |130214|A| | |

3. REQUIREMENTS

3.1 ;The Penetrator Assembly shall be in accordance with Naval Sea Systems Command Drawing 7066213, Part Number 021, Assembly EHP 1, Naval Sea Systems Command Drawing 5613012 and Naval Sea Systems Command Drawing 7491201, and all Electric Boat ERs provided

with this Contract/Purchase Order except as amplified or modified herein.;

3.2 ;Marking of MIC number by the manufacturer is not required.;

3.3 ;Mechanical properties shall be in accordance with ASTM-B150 in lieu of drawing 7491201 paragraph 1.1.4 where starting material greater than 3 inches in diameter is required.;

3.4 First Article Approval (Government Testing) - First Article Test (FAT) and approval is required.

3.5 ;Penetrator wiring shall be modified per EB Specification 4707.

Hook up of the penetrator conductors to the penetrator header assembly shall follow the color code convention of EB Specification 4707. Inboard ends of wires and shields extending from the penetrator header assembly shall be marked with the pin number to which

they are attached.

The correct quantity for the coax connector, item 4 on drawing 5613014, is 4

3.6 Material for Parts Requiring Certification - Quantitative chemical and mechanical analysis is required for the parts listed below unless specifically stated otherwise:

Part - ;Body, Part Number 3, on Drawing 5613012, with details on Drawing 5613013 and ERH415-8111E179.;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certificaion Requirements Note 2 on Drawing 5613013);

Part - ;Nut, Part Number 5 on Drawing 5613012 with Details on Drawing 5613015;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certificaion Requirements Note 2 on Drawing 5613015);

Part - ;Header Assembly, Part Number 021-1 on drawing 7066213. The Header only is level 1 which is Part Number 1 on Drawing 5613014 with details for Header on Drawing 7350438.;

Material - ;Inconel 625 in accordance with SAE-AMS-5666 (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 7350438);

Part - ;Washer, Part Number 12 on Drawing 5613012 with details on Drawing 5613024;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical properties in accordance with Certification Requiements Note 2 on Drawing 5613024);

3.7 Testing Certification - Certifications are required for the following tests on the items listed below. Additional testing on other piece parts (if any) per applicable drawings is still required, but certifications are only required as listed below.

Test - ;Dye Penetrant Inspection;

Item - ;Body, Nut, Header and Washer;

Performance - T9074-AS-GIB-010/271

Acceptance - MIL-STD-2035

Test - Quality Conformance/Compliance Inspection

Item - ;Penetrator Assembly;

Performance - ;Drawing 7491201 Table 7;

Acceptance - ;Drawing 7491201 Table 7;

Test - Ultrasonic Inspection on Starting Material

Item - ;Body, Nut and Washer;

Performance - T9074-AS-GIB-010/271 or MIL-STD-2132, and QQ-N-286

Acceptance - QQ-N-286

Attribute - Annealing and Age Hardening

Item - ;Body, Nut and Washer;

Performance - QQ-N-286

3.8 Slow Strain Rate Tensile Test Laboratories - The Slow Strain Rate Tensile Test of QQ-N-286 must be performed by one of the following laboratories:

Huntington Alloys, a Special Metals Company

Attn: Frank Veltry

huntington, WV 25705

Phone: (304) 526-5759

FAX: (304) 526-5973

Metallurgical Consultants, Inc.

Attn: W. M. Buehler

4820 Caroline

PO Box 88046

Houston, TX 77288-0046

Phone: (713) 526-6351

FAX: (713) 526-2964

Naval Surface Warfare Center, Carderock Division

Attn: Eric Focht Code 614

9500 Macarthur Blvd

West Bethesda, MD 20817-5700

Phone: (301) 227-5032

FAX: (301) 227-5576

Teledyne Allvac

Attn: Dr. W. D. Cao

2020 Ashcraft Ave.

Monroe, NC 28110

Phone: (704) 289-4511

FAX: (704) 289-4269

Westmoreland Mechanical Testing and Research Inc.

Attn: Andrew Wisniewski

P.O. Box 388

Youngstown, PA 15696-0388

Mannesmann Rohrenwerke

Mannesmann Forschungsinstitut (MFI)

Attn: Dr. Weiss

Postfach 251160

47251 Duisburg

Germany

Phone: 011-49-0203-9993194

FAX: 011-49-0203-9994415

ThyssenKrupp VDM USA, Inc.

Attn: D. C. Agarwal

11210 Steeplecrest Drive, Suite 120

Houston, TX 77065-4939

Phone: (281) 955-6683

3.9 Thread Inspection Requirements - All threads on threaded parts must be inspected using appropriate inspection methods, inspection systems, and inspection gages/instruments in accordance with FED-STD-H28 series. Substitution of thecommercial equivalent

inspection in accordance with ASME B1 series is acceptable.

3.9.1 System 21 of FED-STD-H28/20 must be used as a minimum inspection requirement for threads when the design drawing or design specification does not specify an inspection requirement.

3.9.2 For Navy and Shipyard drawings, system 21 of FED-STD-H28/20 may be substituted for System 22 without further Navy approval when the design drawing invokes System 22 and does not cite governing specifications that specifically require system 22. System 22

of FED-STD-H28/20 must be used when the drawing references other governing specifications that specifically require System 22, such as certain thread types of MIL-DTL-1222.

3.9.3 A written request for concurrence must be submitted when utilizing alternative measuring equipment or measuring systems not applicable to the specified inspection system.

3.10 Thread Lubricant - Thread lubricants containing molybdenum disulfide must not be used on this material. Bacteria in water, especially seawater, causes molybdenum disulfide to break down. The by-products of the breakdown form compounds which attack the

fasteners. Anti-galling compound A-A-59004 (or copper or nickel based anti-seize compounds if A-A-59004 is not available) must be used as a replacement when thread lubricant is required for assembly.

3.11 Internal Threads - All internal threads must be formed by cutting. Cold forming of internal threads is not acceptable.

3.12 Welding or Brazing - When welding, brazing, and allied processes are required, they must be in accordance with S9074-AR-GIB-010A/278, (S9074-AQ-GIB-010/248 for brazing) by personnel and procedures qualified under S9074-AQ-GIB-010/248 for all production

welding and brazing. Repair welding is not permitted ;Body, Nut and Washer; . Procedures and Qualification Data must be submitted for review and approval prior to performing any welding or brazing.

3.13 Configuration Control - The Contractor must maintain the total equipment baseline configuration. For items of proprietary design, Contractor drawings showing the latest assembly configuration must be provided to the Government in electronic (C4) format.

Definitions are provided elsewhere in the Contract/Purchase Order.

3.13.1 Waivers/Deviations - All waivers and deviations, regardless of significance or classification require review and approval by the Contracting Officer. Waivers and Deviations must be designated as Critical, Major, or Minor. The Contractor must provide

a copy of this request to the QAR. Requests must include the information listed below.

a. A complete description of the contract requirement affected

and the nature of the waiver/deviation (non-conformance),

including a classification of Critical, Major, or Minor.

b. Number of units (and serial/lot numbers) to be delivered in this

configuration.

c. Any impacts to logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel or impacts to the operational use of the product.

d. Information about remedial action being taken to prevent reoccurrence

of the non-conformance.

3.13.2 All requests for Waivers/Deviations on NAVSUP-WSS Contracts must be submitted using the ECDS (Electronic Contractor Data Submission) system at https://register.nslc.navy.mil/

3.13.3 ECPs - The Government will maintain configuration control and change authority for all modifications or changes affecting form, fit, function, or interface parameters of the Equipment and its sub-assemblies. The Contractor must submit an Engineering

Change Proposal (ECP) for any Class I or II changes that impact the Equipment covered by this contract. ECPs must be prepared in Contractor format, and must include the following information:

a. The change priority, change classification (Class I or Class II),

and change justification.

b. A complete description of the change to be made and the need for

that change.

c. A complete listing of other Configuration Items impacted by the

proposed change and a description of the impact on those CIs.

d. Proposed changes to documents controlled by the Government.

e. Proposed serial/lot number effectivities of units to be

produced in, or retrofitted to, the proposed configuration.

f. Recommendations about the way a retrofit should be accomplished.

g. Impacts to any logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel in support of the product.

h. Impacts to the operational use of the product.

i. Complete estimated life-cycle cost impact of the proposed change.

j. Milestones relating to the processing and implementation of the

engineering change.

3.14 Certificate of Compliance - (SPECIAL EMPHASIS MATERIAL) The Contractor must prepare and submit a certificate of compliance certifying that the items/components furnished under this contract comply with the requirements of the procurement document,

including any/all invoked specifications and drawings.

3.15 Mercury Free - Mercury and mercury containing compounds must not be intentionally added or come in direct contact with hardware or supplies furnished under this contract. Mercury contamination of the material will be cause for rejection.

3.16 NAVSEA 0948-LP-045-7010 - Any applicable requirements of NAVSHIPS 4410.17,NAVSEA 0948-LP-045-7010, or 0948-045-7010 which the contractor must meet are included in this contract/purchase order. The above documents are for GovernmentUse Only. Further

application of the above documents is prohibited.prohibited.

3.16.1 Marking of material with a Material Designator per the Drawing is also prohibited, with the exception of Fasteners. Fasteners must be marked with a Material Symbol/Designator as specified elsewhere in this contract.

^ QUALITY ASSURANCE REQUIREMENTS ^

3.17 See CDRL DI-MISC-80678 (Test Certification) - A statement of tests performed, listing the pieces tested shall be furnished along with a copy of the test results. Certification shall include the contractor's name, address and date, quantity inspected,

identified to the contract/purchase order and item number, and the Contractor's or authorized personnel's signature. Test certifications must reference the standard/specification, including the revision, to which the testing was performed and the acceptance

criteria used. Test procedure numbers may also be referenced on test reports. Test reports on weldments shall be identified to weld joint and layer.

3.18 Welding Requirements - When production or repair welding is required, the applicable welding procedure(s) and qualification data shall be submitted for review and approval. In addition, the CONSUMED WELD METAL C of C as defined below shall be submitted

as part of the certification OQE package submitted by the Contractor.

Note: These requirements do not apply to tack/spot welds.

3.18.1 Approval of the Contractor's qualification data shall be obtained prior to performing any welding (production or repair).

3.18.2 If the Contractors qualification data has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the procedures and qualification data report to expedite the approval process. The

approval letter must reference the applicable welding procedure and qualification data report identification/number. Prior approval does not guarantee acceptance for this or any future contracts. As far as practical, all procedures for the contract shall be

submitted at the same time. Welding procedures and qualification data shall be submitted in a commercially available electronic format such as Adobe Acrobat PDF. The contractor shall state the applicability of each weld procedure and qualification data

submitted, citing the drawing number and pieces to be welded. (i.e. "WP-123 and QD-123 are submitted for the weld joint between pieces 1 and 2 on drawing ABC." " WP-456 and QD-456 are submitted for the hardfacing of piece 3 on drawing XYZ."). Authority for the

repair of Special Repairs in castings and authority for the repair of wrought or forged material material shall be obtained from the Procurement Contracting Officer. This request shall describe the defect; including size, depth, location, and a description of

the proposed repair. This request for NAVSUP-WSS Contracts shall be submitted via the Electronic Contractor Data Submission (ECDS) application.

3.18.3 Any new procedure qualification performed under this Contract will require the vendor to provide a minimum 48 hour notification to DCMA with an offer to observe the welding of the test assemblies. The 48 hour time limit may be modified upon mutual

agreement between the vendor and DCMA.

3.18.4 When drawings require hard facing surface Iron content (Nickel for Monel valves) not to exceed 5%, the contractor shall verify surface Iron or Nickel content by performing chemical testing as defined by the applicable drawing. The chemical test

results shall be submitted as part of the qualification data.

3.18.5 Qualification requirements for production hardfacing: The maximum qualified thickness for hardfacing shall be twice the weld deposit thickness measured in the as-welded condition that is subjected to initial NDT (Non-Destructive Testing) and any

additional drawing requirements. The minimum qualified thickness is the final machined thickness at which hardness testing, NDT, macro-etch, and any additional drawing requirements are satisfactorily performed.

3.18.6 Additional qualification requirements for production hardfacing thickness less than 1/8-inch: Macro-etch (or legible photomacrographs) shall be submitted for review and show consistent, minimized dilution. All essential elements and any elements not

listed in S9074-AQ-GIB-010/248 that influence dilution shall be in the qualification data and weld procedure, with strict limits placed on each essential element.

3.18.7 Qualification requirements for production cladding: The maximum qualified thickness for cladding shall be twice the weld deposit thickness measured in the as-welded condition that is subjected to initial NDT and any additional drawing requirements.

The minimum qualified thickness is the final machined thickness at which NDT, side bends, macro-etch testing, and any additional drawing requirements are satisfactorily performed.

3.18.8 When weld repair is required on titanium material, the applicable fabrication plan, facilities procedure, training plan, and active welder qualification shall be submitted for review and approval.

3.18.9 If the contractor's fabrication plan, facilities procedure, training plan, or active welder qualification has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the applicable

documentation to expedite the approval process. The approval letter must reference the applicable documentation. Prior approval does not guarantee acceptance for this or any future contracts. The contractor's fabrication plan, facilities procedure, training

plan, and active welder qualification shall be submitted at the same time as the applicable welding procedure(s) and weld procedure qualification data. All documentation shall be submitted in a commercially available electronic formation, such as Adobe Acrobat

PDF.

3.18.10 Preparation and retention of weld records is required, as specified by paragraph 4.1.3 of S9074-AR-GIB-010A/278.

3.18.11 A Certificate of Compliance is required for all weld filler metals used for production or repair welding, and shall include the following:

a) Filler Metal LOT number(s)

b) Specification and Type

c) A positive statement that the vendor has obtained OQE and verified that each LOT of weld filler material conforms to specification requirements.

d) A positive statement verifying that the weld filler metals were the correct material type or grade prior to consumption.

3.18.12 When production welds or repair welds are performed by a subcontractor, the requirement for submission of all certification documentation required herein shall be passed down to the subcontractor.

3.19 First Article Test/Inspection (Government) - ;Destructive; - The Contractor shall deliver ;1 (one) complete Penetrator Assembly; unit(s) to ;Receiving Officer Portsmouth Naval Shipyard, Building 240 Andre Clavette, Code 270.4 (207-438-5898) Kittery

Maine, 03904; for First Article Tests in accordance with the ;requirements of drawing 7491201 Table 7 vendor qualification tests; .

3.20 Quality System Requirements - The Contractor furnishing items under this contract/purchase order shall provide and maintain a quality system in accordance with ISO-9001 as amplified or modified herein, with the calibration system requirements of ISO-10012

or ANSI-Z540.3 with ISO-17025. A Quality System in accordance with MIL-I-45208, with the calibration system requirements of MIL-STD-45662, is acceptable as an alternate.

3.20.1 The Contractor's quality system and products supplied under the system are subject to evaluation, verification inspection, and acceptance/nonacceptance by the Government representative to determine the system's effectiveness in meeting the quality

requirements established in the Contract/Purchase Order.

3.20.2 The Contractor's quality system shall be documented and shall be available for review by the Contracting Officer or his representative prior to initiation of production and throughout the life of the contract. The Prime Contractor shall, upon

notification, make his facilities available for audit by the contracting Officer or his authorized representative.

3.20.3 See CDRL DI-QCIC-81110 (Inspection System Procedures) - All suppliers of Level I/SUBSAFE (LI/SS) material are required to submit a copy of their current documented quality system procedures to the Procurement Contracting Officer (PCO) prior to award of

any contract/purchase order. Suppliers that have a copy of their current quality system procedures on file at the Procuring Activity may request the PCO waive this requirement.

3.20.4 This contract provides for the performance of Government Quality Assurance at source. The place or places of performance may not be changed without the authorization of the Procurement Contracting Officer. Upon receipt of this order, promptly

notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest Defense Contract Management Agency

(DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately.

3.20.5 Any changes made by the Contractor to a qualified quality system will require re-submittal to the PCO and concurrence by the Government Quality Assurance Representative prior to adoption.

3.21 Contractor Inspection Requirements - The Contractor shall maintain adequate records of all inspections and tests. The records shall indicate the nature and number of observations made, the number and type of deficiencies found, the quantities approved

and rejected and the nature of corrective action taken as appropriate. Inspection records shall be traceable to the material inspected.

3.21.1 The supplier's gages, measuring and test equipment shall be made available for use by the Government representative when required to determine conformance with Contract requirements. When conditions warrant, the supplier's personnel shall be made

available for operations of such devices and for verification of their accuracy and condition.

3.21.2 All documents and reference data applicable to this contract shall be available for review by the Government representative. Copies of documents required for Government inspection purposes shall be furnished in accordance with the instructions

provided by the Government representative.

3.22 Subcontractor Inspection Requirements - The Government has the right to inspect at source, any supplies or services that were not manufactured or performed within the contractor's facility. Such inspection can only be requested by or under authorization

of the Government representative. Any purchasing documents to a subcontractor must cite the applicable portions of the contractually invoked quality system (e.g. calibration requirements), plus any product requirements that apply to the supplies being

purchased. When the Government elects to perform source inspection at the subcontractor's facility, applicable purchase documents shall be annotated with the following statement: "A Government inspection is required prior to shipment from your plant. Upon

receipt of this order, promptly notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest

Defense Contract Management Agency (DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately."

3.22.1 The prime contractor's program shall include procedures to assess the capability of the prospective suppliers to produce the products or supply the services in accordance with the contract, prior to the issuance of any purchase document.

3.22.2 Each sub-tier supplier of material or services for items in Section 3 of this contract shall be subjected to a periodic review or audit by the Prime to determine the continued capability of the supplier to control the quality of the products or

services specified in the purchase order or contract.

3.22.3 The prime contractor shall ensure that the purchased product conforms to specified purchase requirements and this contract. The type and extent of control applied to the supplier and the purchased product shall be dependent upon the effect of the

purchased product on the end item represented by this contract.

3.22.4 The prime contractor shall evaluate the requirements of the contract and select suppliers based on their ability to supply the product in accordance with the prime contractor's requirements and the contract. Criteria for selection and evaluation shall

be established. Records of this effort shall be available for review by the government.

3.22.5 The prime contractor's supplier quality assurance program shall provide for a review of purchase documents to assure applicable quality requirements are included or referenced in the documentation for compliance by the supplier.

3.23 Government Furnished Material and/or Equipment (GFM/GFE) - When material or equipment is furnished by the Government, the Contractor shall develop documented control procedures that require at least the following:

3.23.1 Visual examination upon receipt to detect damage during transit.

3.23.2 Inspection for completeness and proper type.

3.23.3 Verification of material quality received.

3.23.4 Periodic inspection and precautions to assure adequate storage conditions and to guard against damage from handling and deterioration during storage.

3.23.5 Functional testing, either prior to or after installation, or both, as required by the Contract to determine satisfactory operation.

3.23.6 Identification and protection from improper use or disposition.

3.23.7 Reporting to the Government, any GFM or GFE property found damaged, malfunctioning, or otherwise unsuitable for use. In the event of damage or malfunction during or after installation, the supplier shall determine and record probable cause and

necessity for withholding the material from use.

3.23.8 For GFE material, and as required by the terms of the bailment agreement, the supplier must establish procedures for adequate storage, maintenance, and inspection of bailed Government material. Records of all inspection and maintenance performed on

bailed property shall be maintained.

3.23.9 Material returned to the contractor shall be handled as GFM.

3.24 Traceability and Certification Requirements - To assure that correct materials are installed in Level I/SUBSAFE systems, it is imperative that traceability be maintained from the material to the material certification test report and other required

Objective Quality Evidence (OQE). The material certification report must completely and accurately reflect that the material supplied meets the specified requirements. Materials requiring Traceability and Certification Data are identified within Paragraph 3,

Section C of this contract/purchase order.

3.24.1 The following provides the minimum requirements for maintaining material traceability and supplements the requirements specified in DI-MISC-81020 and elsewhere in the contract/purchase order. The Contractor shall develop written procedures that

implement the material control requirements stated herein and elsewhere in this Contract/Purchase Order.

3.25 Material Traceability - The certification data report shall be identified through a unique traceability number, heat-lot number, or heat-treat number, as applicable, which shall also be marked on the material. This traceability marking on the material

shall provide direct traceability to the material's chemical composition and mechanical properties certification data. For material produced by batch, continuous cast, or continuous pour processes, samples shall be taken no less than once in every eight hours

of operation for the purpose of validating proper chemical composition and mechanical properties. Traceability shall be maintained through all process operations including any subcontracted operations, to the finished component.

3.25.1 Material Marking for Traceability and Identification - The following are the minimum marking requirements. Additional/alternate marking requirements, if applicable, will be specified elsewhere in the contract/purchase order. In addition to the

marking requirements on applicable drawings and/or specifications, marking for traceability is required. All traceability markings shall be permanently applied in accordance with MIL-STD-792 (except as specified below). An alternate marking method is

permissible provided it is an available option in the contractually invoked specification or drawing, except in instances where the material has been modified by this contract/purchase order and differs from that specified in the specification or drawing.

3.25.2 Traceability markings for items with precision machined or plated surfaces, or material with suitable marking surface areas less than 3/8 inches square (either 3/8" x 3/8" or an area equal to 0.1406 inches square) shall be applied to a durable tag and

the tag securely affixed to the material.

3.25.3 Traceability markings shall be maintained through assembly, and whenever possible shall be visible after assembly. For items where the marking is not visible after assembly, a durable tag shall be securely attached to the item identifying the part

number, piece number, traceability number, and the location of the permanent mark.

3.25.4 Marking shall be legible and shall be located so as to not affect the form, fit, and function of the material. ;Marking area to be as shown on drawing.;

3.26 See CDRL DI-MISC-81020 (Chemical and Mechanical) - Material Certification - In addition to the certification data requirements specified in DI-MISC-81020, the following material certification requirements apply:

3.26.1 Quantitative chemical and mechanical analysis of material traceable to traceability markings is required. Material certification test reports shall include the class, form, condition, grade, type, finish, and/or composition, as applicable, of the

material supplied.

3.26.2 Re-identification and re-certification of material is required when the material is subjected to a process which alters it's properties. If the starting material or raw stock is processed in a manner that will not affect its chemical composition or

mechanical properties, the original certifications for the chemical composition and mechanical properties, as required by the material specification, are acceptable. Re-certification of the chemical or mechanical properties is required if a process is used

during fabrication that alters the original properties of the material (e.g. alloying, heat treating, or forming). In these instances, the properties of the material must be re-determined and documented to reflect the altered condition. The altered material

shall be uniquely re-identified. The properties thus determined and documented, are required for final certification and shall conform to the material specification or the contract/purchase order requirements. When only the mechanical properties are altered,

the original certification forchemical composition shall be overstamped and annotated with the unique traceability material and at a minimum contain the information below.

TRACEABILITY MARKING ________________________________________________

(marking on finished item)

IS FABRICATED FROM RAW MATERIAL IDENTIFIED TO

HEAT/LOT NUMBER ______________ AND HEAT TREAT NUMBER _____________________

(when applicable)

_________________________________________ DATE _____________________

(name and signature of auth. co. rep.)

3.26.3 Material certification data forwarded by the manufacturer shall contain a signed certification that the report results represent the actual attributes of the material furnished and indicate full compliance with all applicable specification and contract

requirements. Transcription of certification data is prohibited.

3.26.4 Statements on material certification documents must be positive and unqualified. Disclaimers such as "to the best of our knowledge" or "we believe the information contained herein is true" are not acceptable.

3.26.5 If material is received without the required certification papers or with incorrect/missing data on the certification papers, the material will be rejected.

3.27 Material Handling - The written material control process shall include the following:

3.27.1 All raw materials shall have traceability markings (except as specified below).

3.27.2 Stored raw materials requiring traceability shall be segregated to preclude intermingling with materials not requiring traceability.

3.27.3 When traceability markings will be removed by a manufacturing or fabrication process, the marking shall be recorded prior to removal and be immediately restored upon completion of the process. If this cannot be done or is impractical, an appropriate

material control procedure (such as a bag and tag, tagging, and/or tote box control) must be employed. The material control procedure must provide a method of positive control to preclude commingling of heats/lots or loss of traceability. The traceability

marking shall be reapplied upon completion of the final manufacturing process.

3.27.4 Brazing or weld filler metals for strength welds forming or integral with pressure containing components or assemblies requiring traceability shall be verified to be the correct material, and type or grade, as applicable, prior to consumption. At a

minimum, material verification shall consist of inspection of material test reports for conformance to specified requirements. Control of welding and brazing filler metals shall be maintained to the point of consumption to assure use of the correct type and

grade. Markings and traceability requirements do not apply to brazing and weld filler metals after consumption. It is the responsibility of the prime contractor to ensure conformance with the above requirements on welds performed by their subcontractors.

3.27.5 Purchase orders for raw material shall specify that the material be traceable to material certification test reports by traceability markings on the material and identified on the test reports. The certification data requirements contained in

DI-MISC-81020 shall be invoked by the prime contractor on all subcontractors supplying Level I material.

3.27.6 The material control process shall include requirements for the maintenance of traceability for items sent out for subcontracted operations. If such operations would remove traceability markings, purchase or work orders shall specify a method and

marking location for remarking. The contractor shall also ensure that subcontractor production controls are adequate to preclude commingling of materials during processing.

3.28 Receiving inspection -

3.28.1 Products and services produced by sub-tier suppliers for incorporation in the contract end item shall be subject to inspection or audit at the time of receipt by the prime prior to further processing within the prime contractor's plant or shipment to

another location.

3.28.2 Receiving Inspection shall include as a minimum -

Verification that the traceability marking on the material agrees with that on the certification test reports.

Verification that certification test reports are legible and complete.

Verification that the contents of the certification test reports are in compliance with the contractually invoked specifications and requirements.

3.29 Discrepancy reporting -

3.29.1 Nonconforming products from sub-tier suppliers shall be identified and processed in accordance with the prime contractor's procedures for controlling nonconforming products. The prime contractor shall report the receipt of any nonconforming products to

the responsible sub-tier supplier in accordance with established procedures. Nonconforming material records shall be maintained and available for review by the government Quality Assurance Representative (QAR).

3.30 Final Inspection - The following inspections shall be performed prior to Government inspection and acceptance.

3.30.1 Material Sampling - Material shall be inspected for form, fit, and function. Lot acceptance shall be based on zero defects and lot rejection based on one defect. The sample size shall be in accordance with the sampling plan(s) in the applicable

military specification or standard, federal specification or standard, or drawing to which the material was manufactured. In the absence of such sampling plans, sampling inspection shall be per ANSI/ASQ-Z1.4, general inspection level II (for sample size

selection code), table IIA (for sample size).

SMALL LOT SIZES - For lot sizes of fifty or less, the minimum sample size shallbe eight units. For lot sizes of eight or less, the sample size shall be one hundred percent of the lot.

3.30.2 The Manufacturer may elect to use Statistical Process Control (SPC) to assure product quality in lieu of the above attribute sampling plan, provided that the SPC methodology/system used provides acceptable products to the Government. However, the

Government/Navy Receipt Inspection Activity may perform their acceptance inspection of the material using the attribute sampling plan outlined above.

3.30.3 All data concerning material verification (chemical, mechanical or physical properties), traceability (material certifications to material marking), and nondestructive test (NDT) certifications for material shall be 100% inspected. The certification

test reports shall also be 100% inspected for completeness and legibility.

3.30.4 All material requiring traceability shall be 100% inspected for traceability marking and that the marking is legible.

3.31 See CDRL DI-MISC-80678 (Special Emphasis C of C) - The certificate of compliance must show traceability to the marking applied on each individual item, and shall contain the following information:

1. Contractor's name, address and date.

2. The contract/purchase order number (for example: N00104-11-P-FA12)

3. The National Stock Number (NSN). The 18 character National Stock Number for Special Emphasis Material includes the two digit COG, the four digit FSC, the 9 digit NIIN, and the two digit SMIC

(for example: 1H 4820 012345678 L1)

4. Lubricants, sealants, anti-seize, and/or thread locking compounds ("N/A" when Not Applicable).

5. Certification that O-rings, packing, gaskets, or other elastomeric products were installed in a compressed state within an assembly or sub-assembly, prior to expiration of the shelf life ("N/A" when Not Applicable).

6. Manufacturer's compound number ("N/A" when Not Applicable).

7. When weld procedure submittal is required by the contract, a statement that the approval date of the qualification data precedes any production or repair welding performed on this Contract. ("N/A" when Not Applicable).

8. A statement to the effect that all items furnished on this contract are in full compliance with the specifications and requirements and list each contractually invoked conformance/compliance test performed by name and that it was performed

satisfactorily.

9. Contractor's or authorized personnel's signature.

4. QUALITY ASSURANCE

4.1 Notes to DCMA QAR and the Contractor -

4.1.1 DCMA QAR and the Contractor for proprietary designs - Departures from Contractor imposed requirements, not specifically covered by the contract, must be judged individually on the basis of the effect, if any, on contractual requirements. When there is a

disagreement between the Contractor and the Government representative as to the effect on contractual requirements, the departure must be considered a nonconformance and be submitted to the PCO for disposition.

4.1.2 DCMA QAR and the Contractor for proprietary designs - All records of departures from Contractor imposed requirements must be maintained and available for review at the Contractor's facility. A copy must be given to the local Government representative. A

record of these departures, traceable to the applicablepart number and contract number must be submitted to the PCO.

4.1.3 DCMA QAR and the Contractor for proprietary designs - For proprietary designs, the contractor's part numbers are acceptable for reference only. The delivered material must conform to all drawings, specifications, and other contractual requirements.

4.1.4 DCMA QAR - It is the responsibility of DCMA QAR to review Non-Destructive Testing (NDT) procedures for NAVSUP Contracts/Purchase Orders.

4.1.5 DCMA QAR and the Contractor - The ECDS (Electronic Contractor Data Submission) system is available for certain data submissions and to submit questions and clarifications, and waiver requests on Contracts and Solicitations. ECDS can be found at:

https://register.nslc.navy.mil/

5. PACKAGING

5.1 Preservation, Packaging, Packing and Marking - Preservation, Packaging, Packing and Marking must be in accordance with the Contract/Purchase Order Schedule and as specified below.

MIL-STD 2073 PACKAGING APPLIES AS FOUND ELSEWHERE IN THE SCHEDULE

6. NOTES

6.1 Several definitions of terms that apply to CSI items are listed below. All terms may not apply to every item.

6.1.1 The ECDS (Electronic Contractor Data Submission) system is at: https://register.nslc.navy.mil/ This application will require advance registration using a PKI Digital Certificate on a CAC. A Vendor User Guide is available as CSD001 in the CSD

(Contract Support Document) Library within ECDS.

6.1.2 Critical Safety Item (CSI) - Any ship part, assembly, or support equipment containing a critical characteristic whose failure, malfunction, or absence of which could cause a catastrophic or critical failure resulting in loss of, or serious damage to the

ship, or unacceptable risk of personal injury or loss of life.

6.1.3 Critical Process - As determined by the TWH, any process, operation or action performed on a Ship CSI that serves to establish a critical characteristic (such as welding, soldering, machining, polishing, cleaning, or assembling) or confirm that a

critical characteristic is within drawing or specification compliance (such as, testing, measurement, or non-destructive evaluation).

6.1.4 First Article - Pre-production models, initial product samples, test samples produced to ensure a manufacturer's capability to meet full specification requirements.

6.1.5 First Article Test (FAT) - Contractually required testing and inspection of a supplier's pre-production, production, or "production representative" specimens to evaluate a manufacturer's ability to produce conforming product prior to the Government's

commitment to receive subsequent production items. First Article Testing is product specific and does not assess manufacturing process controls nor does it assure the effectiveness of the manufacturer's quality program.

6.1.6 Government Source Inspection (GSI) - GSI is independent oversight performed by a government representative usually a DCMA Quality Assurance Representative (QAR)) to assure that those unique product quality and system elements, identified by the

Contracting Agency as important, are observed and evaluated.

6.1.7 Quality Assurance Letter of Instruction (QALI) - A QALI is a formal document initiated by a contracting activity that provides essential requirements and instructions for contracted materials to be independently verified and accepted by a government

representative prior to shipment.

6.1.8 Objective Quality Evidence (OQE) - The quantitative and qualitative data of all mechanical, chemical, and performance tests performed (as required by the applicable specification, drawing, or purchase document) to prove that the material supplied

conforms to the specified requirements.

6.1.9 Surface Discontinuity - Any surface irregularity, marking, or localized change in physical character of the surface, other than dimensional, that exists infrequently at one or several places. (Examples: burrs, dents, nicks, scratches, gouges, pits,

center-punches, scribes, and tool marks) Surface discontinuities less than 0.005-inch in depth are acceptable provided they do not violate any other design requirements specified in this Contract/Purchase Order.

6.1.10 Traceability Code - A code or number providing traceability to the actual chemical and mechanical properties of the specified heat, batch, or form from which the material originated.

6.1.11 Verification - An examination performed to determine compliance with a specific requirement.

6.1.12 Nonconformance - A nonconformance is defined as affecting or violating the following:

- The requirements of this contract/purchase order.

- Contractually invoked drawings (i.e. envelope dimensions, interface dimensions with mating parts/equipment, center of gravity, weights, piece part identification, material, etc.).

- Contractually invoked federal, military, or commercial specifications and/or standards.

- Form, fit, function, performance to contract requirements, reliability, main

Update #1 ·

ITEM UNIQUE IDENTIFICATION AND VALUATION (MAR 2016)|19||||||||||||||||||||

HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT (NAVICP REVIEW FEB 1991)(FEB 1999)|1|SEE SPECIFICATIONS ON SECTION C AND E |

INSPECTION OF SUPPLIES--FIXED-PRICE (AUG 1996)|2|||

INSPECTION AND ACCEPTANCE - SHORT VERSION|8|||||||||

TIME OF DELIVERY (JUNE 1997)|20|001|12|200||||||||||||||||||

GENERAL INFORMATION-FOB-DESTINATION|1|A|

WIDE AREA WORKFLOW PAYMENT INSTRUCTIONS (DEC 2018)|16|INVOICE AND RECEIVING REPORT COMBO|N/A|TBD|N00104|TBD|TBD|N50286|TBD|133.2||N/A|CERTIFICATION - N39040|||||

NAVY USE OF ABILITYONE SUPPORT CONTRACTOR - RELEASE OF OFFEROR INFORMATION (3-18))|1||

EQUAL OPPORTUNITY (SEP 2016)|2|||

WARRANTY OF SUPPLIES OF A NONCOMPLEX NATURE (JUNE 2003)|6|1 YEAR |365 DAYS AFTER LAST DELIVERY UNDER THIS CONTRACT |||||

WARRANTY OF DATA--BASIC (MAR 2014)|2|||

BUY AMERICAN --FREE TRADE AGREEMENTS--BALANCE OF PAYMENTS PROGRAM - BASIC(DEVIATION 2020-O0019) (JUL 2020))|3||||

NOTICE OF TOTAL SMALL BUSINESS SET-ASIDE (OCT 2020)(DEVIATION 2020-O0008)|1||

ALTERNATE A, ANNUAL REPRESENTATIONS AND CERTIFICATIONS (NOV 2020)|13||||||||||||||

BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM CERTIFICATE (DEVIATION 2020-O0019) (JUL 2020))|3||||

BUY AMERICAN-BALANCE OF PAYMENTS PROGRAM CERTIFICATE-BASIC (NOV 2014)|1||

ANNUAL REPRESENTATIONS AND CERTIFICATIONS (SEP 2021)|13|335931|500||||||||||||

NOTICE OF PRIORITY RATING FOR NATIONAL DEFENSE, EMERGENCY PERPARDENESS, AND ENRGY PROGAM USE (APRIL 2008))|2||X|

EVALUATION CRITERIA AND BASIS FOR AWARD-|1||

1.DD1423 Data Item A001 (Inspection and Test Plan) may be waived if already on file at NAVSUP WSS Mechanicsburg.

2. All contractual documents (i.e. contracts, purchase orders, task orders,delivery orders, and modifications) related to the instant procurement are considered to be "issued" by the Government when copies are either deposited in the mail, transmitted by

facsimile, or sent by other electronic commerce methods, such as email. The Government's acceptance of the contractor's proposal constitutes bilateral agreement to "issue" contractual documents as detailed here in.

3.The following proposed delivery schedule applies:

Submission of all certification data CDRLS 20 days prior to delivery.

PNSY review/acceptance of certification CDRLS 6 working days after receipt

Final delivery of material (200 days)

4.NAVSUP WSS Mech will be considering past performance in the evaluation of offers. See Clause 252.213-7000.

5. Drawings associated with this solicitation will be made available on the newbeta.SAM website, but will be restricted access which needs to be approved. Once access has been requested, interested vendors should email the POC listed on the solicitation to inform

them of the request.

6. This requirement falls under the Special Emergency Procurement Authority(SEPA) in accordance with 41 U.S.C. 1903 and Class Deviation 2018-O0013.

1. SCOPE

1.1 The material covered in this contract/purchase order will be used in a crucial shipboard system. The use of incorrect or defective material would create a high probability of failure resulting in serious personnel injury, loss of life, loss of vital

shipboard systems, or loss of the ship itself. Therefore, the material has been designated as SPECIAL EMPHASIS material (Level I, Scope of Certification, or Quality Assured) and special control procedures are invoked to ensure receipt of correct material.

2. APPLICABLE DOCUMENTS

2.1 Order of Precedence - In the event of a conflict between the text of this contract/purchase order and the references and/or drawings cited herein, the text of this contract/purchase order must take precedence. Nothing in this contract/purchase order,

however, must supersede applicable laws and regulations unless a specific exemption has been obtained.

2.2 Applicable Documents - The document(s) listed below form a part of this contract/purchase order including modifications or exclusions.

2.3 Specification Revisions - The specification revisions listed under "Docu ments References" below are the preferred revision. Older and/or newer r evisions are acceptable when listed within Contract Support Library Reference Number CSD155 in ECDS (Electric

Contractor Data Submission) at: ht tps://register.nslc.navy.mil/. This is to allow Contractors to use certain acceptable older specification revisions to purge their existing stock of material certified to those older revisions or to use newer specification

revisions when material is certified to newly released revisions,without requiring the submittal of waiver/deviation requests for each specification revision on every contract. Revisions of specifications reflecting editorial and/or re-approval (e.g. E2009,

R2014, etc.) are considered inconsequential, but are acceptable when their revisions are listedwithin CSD155 or elsewhere within this contract.

2.3.1 Documents, drawings, and publications supplied are listed under "Drawing Number". These items should be retained until an award is made.

2.3.2 "Document References" listed below must be obtained by the Contractor. Ordering information is included as an attachment to this contract/purchase order.

DRAWING DATA=EB-4707 |96169| A|SP |D|0001 | A|49998|0034417

DRAWING DATA=EB-4707 |96169| A|SP |D|0002 | A|49998|0010228

DRAWING DATA=EB-4707 |96169| A|SP |D|0003 | A|49998|0009688

DRAWING DATA=EB-4707 |96169| A|SP |D|0004 | A|49998|0015196

DRAWING DATA=EB-4707 |96169| A|SP |D|0005 | A|49998|0042460

DRAWING DATA=EB-4707 |96169| A|SP |D|0006 | A|49998|0013600

DRAWING DATA=EB-4707 |96169| A|SP |D|0007 | A|49998|0025918

DRAWING DATA=EB-4707 |96169| A|SP |D|0008 | A|49998|0027475

DRAWING DATA=EB-4707 |96169| A|SP |D|0009 | A|49998|0035849

DRAWING DATA=EB-4707 |96169| A|SP |D|0010 | A|49998|0026286

DRAWING DATA=EB-4707 |96169| A|SP |D|0011 | A|49998|0027109

DRAWING DATA=EB-4707 |96169| A|SP |D|0012 | A|49998|0040703

DRAWING DATA=EB-4707 |96169| A|SP |D|0013 | A|49998|0040998

DRAWING DATA=EB-4707 |96169| A|SP |D|0014 | A|49998|0043207

DRAWING DATA=EB-4707 |96169| A|SP |D|0015 | A|49998|0037818

DRAWING DATA=EB-4707 |96169| A|SP |D|0016 | A|49998|0020883

DRAWING DATA=H415-8111D14 |53711| A|ER |D|0001 | A|49998|0168074

DRAWING DATA=H415-8111E09 |53711| A|ER |D|0001 | A|49998|1347138

DRAWING DATA=H415-8111E114 |53711| B|ER |D|0001 | B|49998|1944514

DRAWING DATA=H415-8111E131 |53711| B|ER |D|0001 | B|49998|1919454

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0001 | A|49998|0031197

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0002 | A|49998|0025576

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0003 | A|49998|0007912

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0004 | A|49998|0026981

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0005 | A|49998|0023648

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0006 | A|49998|0020727

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0007 | A|49998|0013911

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0008 | A|49998|0018514

DRAWING DATA=H415-8111E179 |53711| A|ER |D|0009 | A|49998|0007227

DRAWING DATA=H415-8111E250 |53711| B|ER |D|0001 | B|49998|5797728

DRAWING DATA=NSLC-036-10 |53711| A|LR |D|0001 | A|49998|0757587

DRAWING DATA=5613012 |53711| A| |D|0001 | A|49998|0052810

DRAWING DATA=5613013 |53711| A| |D|0001 | A|49998|0042555

DRAWING DATA=5613013 |53711| A| |D|0002 | A|49998|0029366

DRAWING DATA=5613014 |53711| A| |D|0001 | A|49998|0028750

DRAWING DATA=5613015 |53711| A| |D|0001 | A|49998|0037962

DRAWING DATA=5613016 |53711| A| |D|0001 | A|49998|0023314

DRAWING DATA=5613017 |53711| A| |D|0001 | A|49998|0019951

DRAWING DATA=5613018 |53711| A| |D|0001 | A|49998|0020757

DRAWING DATA=5613019 |53711| A| |D|0001 | A|49998|0016629

DRAWING DATA=5613020 |53711| A| |D|0001 | A|49998|0018114

DRAWING DATA=5613021 |53711| A| |D|0001 | A|49998|0020600

DRAWING DATA=5613022 |53711| A| |D|0001 | A|49998|0024067

DRAWING DATA=5613023 |53711| A| |D|0001 | A|49998|0020930

DRAWING DATA=5613024 |53711| A| |D|0001 | A|49998|0027302

DRAWING DATA=5613025 |53711| A| |D|0001 | A|49998|0022685

DRAWING DATA=5613029 |53711| A| |D|0001 | A|49998|0026824

DRAWING DATA=7066213 |53711| G| |D|0000.A | G|49998|0027293

DRAWING DATA=7066213 |53711| G| |D|0000.0A | E|49998|0386749

DRAWING DATA=7066213 |53711| G| |D|0001 | E|49998|0714176

DRAWING DATA=7066213 |53711| G| |D|0002 | E|49998|0540066

DRAWING DATA=7066213 |53711| G| |D|0002.1 | G|49998|0045821

DRAWING DATA=7066213 |53711| G| |D|0002.2 | G|49998|0034633

DRAWING DATA=7066213 |53711| G| |D|0003 | C|49998|0264535

DRAWING DATA=7066213 |53711| G| |D|0004.1 | G|49998|0059812

DRAWING DATA=7066213 |53711| G| |D|0004.10 | G|49998|0078310

DRAWING DATA=7066213 |53711| G| |D|0004.11 | G|49998|0082951

DRAWING DATA=7066213 |53711| G| |D|0004.12 | G|49998|0086449

DRAWING DATA=7066213 |53711| G| |D|0004.13 | G|49998|0036956

DRAWING DATA=7066213 |53711| G| |D|0004.2 | G|49998|0068459

DRAWING DATA=7066213 |53711| G| |D|0004.3 | G|49998|0071461

DRAWING DATA=7066213 |53711| G| |D|0004.4 | G|49998|0068557

DRAWING DATA=7066213 |53711| G| |D|0004.5 | G|49998|0061836

DRAWING DATA=7066213 |53711| G| |D|0004.6 | G|49998|0060836

DRAWING DATA=7066213 |53711| G| |D|0004.7 | G|49998|0066673

DRAWING DATA=7066213 |53711| G| |D|0004.8 | G|49998|0069478

DRAWING DATA=7066213 |53711| G| |D|0004.9 | G|49998|0078787

DRAWING DATA=7066213 |53711| G| |D|0005.1 | G|49998|0048454

DRAWING DATA=7066213 |53711| G| |D|0005.2 | G|49998|0046599

DRAWING DATA=7066213 |53711| G| |D|0005.3 | G|49998|0048007

DRAWING DATA=7066213 |53711| G| |D|0005.4 | G|49998|0047993

DRAWING DATA=7066213 |53711| G| |D|0006.1 | G|49998|0060854

DRAWING DATA=7066213 |53711| G| |D|0006.2 | G|49998|0064253

DRAWING DATA=7066213 |53711| G| |D|0006.3 | G|49998|0053616

DRAWING DATA=7066213 |53711| G| |D|0006.4 | G|49998|0043734

DRAWING DATA=7066213 |53711| G| |D|0006.5 | G|49998|0054556

DRAWING DATA=7066213 |53711| G| |D|0006.6 | G|49998|0051176

DRAWING DATA=7066213 |53711| G| |D|0006.7 | G|49998|0059712

DRAWING DATA=7066213 |53711| G| |D|0006.8 | G|49998|0046241

DRAWING DATA=7066213 |53711| G| |D|0007.1 | G|49998|0026452

DRAWING DATA=7066213 |53711| G| |D|0007.10 | G|49998|0045606

DRAWING DATA=7066213 |53711| G| |D|0007.11 | G|49998|0045291

DRAWING DATA=7066213 |53711| G| |D|0007.12 | G|49998|0044279

DRAWING DATA=7066213 |53711| G| |D|0007.13 | G|49998|0044338

DRAWING DATA=7066213 |53711| G| |D|0007.14 | G|49998|0042833

DRAWING DATA=7066213 |53711| G| |D|0007.15 | G|49998|0043556

DRAWING DATA=7066213 |53711| G| |D|0007.16 | G|49998|0044068

DRAWING DATA=7066213 |53711| G| |D|0007.17 | G|49998|0044285

DRAWING DATA=7066213 |53711| G| |D|0007.18 | G|49998|0043993

DRAWING DATA=7066213 |53711| G| |D|0007.19 | G|49998|0043250

DRAWING DATA=7066213 |53711| G| |D|0007.2 | G|49998|0044549

DRAWING DATA=7066213 |53711| G| |D|0007.20 | G|49998|0042219

DRAWING DATA=7066213 |53711| G| |D|0007.21 | G|49998|0045212

DRAWING DATA=7066213 |53711| G| |D|0007.22 | G|49998|0046027

DRAWING DATA=7066213 |53711| G| |D|0007.23 | G|49998|0043602

DRAWING DATA=7066213 |53711| G| |D|0007.24 | G|49998|0042852

DRAWING DATA=7066213 |53711| G| |D|0007.25 | G|49998|0038801

DRAWING DATA=7066213 |53711| G| |D|0007.26 | G|49998|0024962

DRAWING DATA=7066213 |53711| G| |D|0007.3 | G|49998|0045743

DRAWING DATA=7066213 |53711| G| |D|0007.4 | G|49998|0044250

DRAWING DATA=7066213 |53711| G| |D|0007.5 | G|49998|0043828

DRAWING DATA=7066213 |53711| G| |D|0007.6 | G|49998|0046947

DRAWING DATA=7066213 |53711| G| |D|0007.7 | G|49998|0047703

DRAWING DATA=7066213 |53711| G| |D|0007.8 | G|49998|0050956

DRAWING DATA=7066213 |53711| G| |D|0007.9 | G|49998|0045523

DRAWING DATA=7066213 |53711| G| |D|0008.1 | G|49998|0027996

DRAWING DATA=7066213 |53711| G| |D|0008.10 | G|49998|0054893

DRAWING DATA=7066213 |53711| G| |D|0008.11 | G|49998|0055410

DRAWING DATA=7066213 |53711| G| |D|0008.12 | G|49998|0055162

DRAWING DATA=7066213 |53711| G| |D|0008.13 | G|49998|0055061

DRAWING DATA=7066213 |53711| G| |D|0008.14 | G|49998|0054211

DRAWING DATA=7066213 |53711| G| |D|0008.15 | G|49998|0053424

DRAWING DATA=7066213 |53711| G| |D|0008.16 | G|49998|0053356

DRAWING DATA=7066213 |53711| G| |D|0008.17 | G|49998|0056310

DRAWING DATA=7066213 |53711| G| |D|0008.18 | G|49998|0056136

DRAWING DATA=7066213 |53711| G| |D|0008.19 | G|49998|0054113

DRAWING DATA=7066213 |53711| G| |D|0008.2 | G|49998|0053446

DRAWING DATA=7066213 |53711| G| |D|0008.20 | G|49998|0032469

DRAWING DATA=7066213 |53711| G| |D|0008.3 | G|49998|0051555

DRAWING DATA=7066213 |53711| G| |D|0008.4 | G|49998|0052356

DRAWING DATA=7066213 |53711| G| |D|0008.5 | G|49998|0051357

DRAWING DATA=7066213 |53711| G| |D|0008.6 | G|49998|0051958

DRAWING DATA=7066213 |53711| G| |D|0008.7 | G|49998|0054847

DRAWING DATA=7066213 |53711| G| |D|0008.8 | G|49998|0054832

DRAWING DATA=7066213 |53711| G| |D|0008.9 | G|49998|0053989

DRAWING DATA=7066213 |53711| G| |D|0009.1 | G|49998|0062838

DRAWING DATA=7066213 |53711| G| |D|0009.2 | G|49998|0062044

DRAWING DATA=7066213 |53711| G| |D|0009.3 | G|49998|0062475

DRAWING DATA=7066213 |53711| G| |D|0009.4 | G|49998|0064898

DRAWING DATA=7066213 |53711| G| |D|0009.5 | G|49998|0065634

DRAWING DATA=7066213 |53711| G| |D|0009.6 | G|49998|0065095

DRAWING DATA=7066213 |53711| G| |D|0009.7 | G|49998|0064683

DRAWING DATA=7066213 |53711| G| |D|0009.8 | G|49998|0065648

DRAWING DATA=7066213 |53711| G| |D|0009.9 | G|49998|0042105

DRAWING DATA=7066213 |53711| G| |D|0010 | A|49998|0375877

DRAWING DATA=7066213 |53711| G| |D|0011 | G|49998|0092692

DRAWING DATA=7066213 |53711| G| |D|0012 | G|49998|0227173

DRAWING DATA=7066213 |53711| G| |D|0013 | G|49998|0090766

DRAWING DATA=7066213 |53711| G| |D|0014 | G|49998|0102650

DRAWING DATA=7066213 |53711| G| |D|0015 | G|49998|0124935

DRAWING DATA=7066213 |53711| G| |D|0016 | G|49998|0153611

DRAWING DATA=7066213 |53711| G| |D|0017 | G|49998|0136497

DRAWING DATA=7066213 |53711| G| |D|0018 | G|49998|0023482

DRAWING DATA=7350438 |53711| -| |D|0001 | -|49998|0039701

DRAWING DATA=7491201 |53711| -| |D|0001 | -|49998|0027720

DRAWING DATA=7491201 |53711| -| |D|0002 | -|49998|0051607

DRAWING DATA=7491201 |53711| -| |D|0003 | -|49998|0043155

DRAWING DATA=7491201 |53711| -| |D|0004 | -|49998|0068050

DRAWING DATA=7491201 |53711| -| |D|0005 | -|49998|0017950

DRAWING DATA=7491201 |53711| -| |D|0006 | -|49998|0069326

DRAWING DATA=7491201 |53711| -| |D|0007 | -|49998|0047752

DOCUMENT REF DATA=FED-STD-H28 | | |B |190424|A| | |

DOCUMENT REF DATA=FED-STD-H28 |0014| |A |830609|A| | |

DOCUMENT REF DATA=ANSI/ASQ Z1.4 | | | |080101|A| | |

DOCUMENT REF DATA=ASTM-B150 | | | |190401|A| | |

DOCUMENT REF DATA=QQ-N-286 | | |G |001207|A| | |

DOCUMENT REF DATA=MIL-STD-792 | | |F |060519|A| | |

DOCUMENT REF DATA=MIL-STD-2035 | | |A |950515|A| | |

DOCUMENT REF DATA=MIL-STD-2132 | | |D |080310|A| |01|

DOCUMENT REF DATA=SAE AMS 5666 | | |J |161101|A| | |

DOCUMENT REF DATA=ISO_9001 | | | |081115|A| | |

DOCUMENT REF DATA=ISO10012 | | | |030415|A| | |

DOCUMENT REF DATA=ISO/IEC 17025 | | | |050515|A| | |

DOCUMENT REF DATA=MIL-I-45208 | | |A |810724|A| 1| |

DOCUMENT REF DATA=MIL-STD-45662 | | |A |880801|A| | |

DOCUMENT REF DATA=A-A-59004 | | |A |950907|A| | |

DOCUMENT REF DATA=ANSI/NCSL Z540.3 | | | |130326|A| | |

DOCUMENT REF DATA=S9074-AQ-GIB-010/248 | | | |950801|A| | |

DOCUMENT REF DATA=T9074-AS-GIB-010/271 | | |1 |140911|A| | |

DOCUMENT REF DATA=S9074-AR-GIB-010A/278 (CHG A) | | | |130214|A| | |

3. REQUIREMENTS

3.1 ;The Penetrator Assembly shall be in accordance with Naval Sea Systems Command Drawing 7066213, Part Number 021, Assembly EHP 1, Naval Sea Systems Command Drawing 5613012 and Naval Sea Systems Command Drawing 7491201, and all Electric Boat ERs provided

with this Contract/Purchase Order except as amplified or modified herein.;

3.2 ;Marking of MIC number by the manufacturer is not required.;

3.3 ;Mechanical properties shall be in accordance with ASTM-B150 in lieu of drawing 7491201 paragraph 1.1.4 where starting material greater than 3 inches in diameter is required.;

3.4 First Article Approval (Government Testing) - First Article Test (FAT) and approval is required.

3.5 ;Penetrator wiring shall be modified per EB Specification 4707.

Hook up of the penetrator conductors to the penetrator header assembly shall follow the color code convention of EB Specification 4707. Inboard ends of wires and shields extending from the penetrator header assembly shall be marked with the pin number to which

they are attached.

The correct quantity for the coax connector, item 4 on drawing 5613014, is 4

3.6 Material for Parts Requiring Certification - Quantitative chemical and mechanical analysis is required for the parts listed below unless specifically stated otherwise:

Part - ;Body, Part Number 3, on Drawing 5613012, with details on Drawing 5613013 and ERH415-8111E179.;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certificaion Requirements Note 2 on Drawing 5613013);

Part - ;Nut, Part Number 5 on Drawing 5613012 with Details on Drawing 5613015;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical Properties in accordance with Certificaion Requirements Note 2 on Drawing 5613015);

Part - ;Header Assembly, Part Number 021-1 on drawing 7066213. The Header only is level 1 which is Part Number 1 on Drawing 5613014 with details for Header on Drawing 7350438.;

Material - ;Inconel 625 in accordance with SAE-AMS-5666 (Mechanical Properties in accordance with Certification Requirements Note 2 on Drawing 7350438);

Part - ;Washer, Part Number 12 on Drawing 5613012 with details on Drawing 5613024;

Material - ;QQ-N-286, Annealed and Age Hardened (Mechanical properties in accordance with Certification Requiements Note 2 on Drawing 5613024);

3.7 Testing Certification - Certifications are required for the following tests on the items listed below. Additional testing on other piece parts (if any) per applicable drawings is still required, but certifications are only required as listed below.

Test - ;Dye Penetrant Inspection;

Item - ;Body, Nut, Header and Washer;

Performance - T9074-AS-GIB-010/271

Acceptance - MIL-STD-2035

Test - Quality Conformance/Compliance Inspection

Item - ;Penetrator Assembly;

Performance - ;Drawing 7491201 Table 7;

Acceptance - ;Drawing 7491201 Table 7;

Test - Ultrasonic Inspection on Starting Material

Item - ;Body, Nut and Washer;

Performance - T9074-AS-GIB-010/271 or MIL-STD-2132, and QQ-N-286

Acceptance - QQ-N-286

Attribute - Annealing and Age Hardening

Item - ;Body, Nut and Washer;

Performance - QQ-N-286

3.8 Slow Strain Rate Tensile Test Laboratories - The Slow Strain Rate Tensile Test of QQ-N-286 must be performed by one of the following laboratories:

Huntington Alloys, a Special Metals Company

Attn: Frank Veltry

huntington, WV 25705

Phone: (304) 526-5759

FAX: (304) 526-5973

Metallurgical Consultants, Inc.

Attn: W. M. Buehler

4820 Caroline

PO Box 88046

Houston, TX 77288-0046

Phone: (713) 526-6351

FAX: (713) 526-2964

Naval Surface Warfare Center, Carderock Division

Attn: Eric Focht Code 614

9500 Macarthur Blvd

West Bethesda, MD 20817-5700

Phone: (301) 227-5032

FAX: (301) 227-5576

Teledyne Allvac

Attn: Dr. W. D. Cao

2020 Ashcraft Ave.

Monroe, NC 28110

Phone: (704) 289-4511

FAX: (704) 289-4269

Westmoreland Mechanical Testing and Research Inc.

Attn: Andrew Wisniewski

P.O. Box 388

Youngstown, PA 15696-0388

Mannesmann Rohrenwerke

Mannesmann Forschungsinstitut (MFI)

Attn: Dr. Weiss

Postfach 251160

47251 Duisburg

Germany

Phone: 011-49-0203-9993194

FAX: 011-49-0203-9994415

ThyssenKrupp VDM USA, Inc.

Attn: D. C. Agarwal

11210 Steeplecrest Drive, Suite 120

Houston, TX 77065-4939

Phone: (281) 955-6683

3.9 Thread Inspection Requirements - All threads on threaded parts must be inspected using appropriate inspection methods, inspection systems, and inspection gages/instruments in accordance with FED-STD-H28 series. Substitution of thecommercial equivalent

inspection in accordance with ASME B1 series is acceptable.

3.9.1 System 21 of FED-STD-H28/20 must be used as a minimum inspection requirement for threads when the design drawing or design specification does not specify an inspection requirement.

3.9.2 For Navy and Shipyard drawings, system 21 of FED-STD-H28/20 may be substituted for System 22 without further Navy approval when the design drawing invokes System 22 and does not cite governing specifications that specifically require system 22. System 22

of FED-STD-H28/20 must be used when the drawing references other governing specifications that specifically require System 22, such as certain thread types of MIL-DTL-1222.

3.9.3 A written request for concurrence must be submitted when utilizing alternative measuring equipment or measuring systems not applicable to the specified inspection system.

3.10 Thread Lubricant - Thread lubricants containing molybdenum disulfide must not be used on this material. Bacteria in water, especially seawater, causes molybdenum disulfide to break down. The by-products of the breakdown form compounds which attack the

fasteners. Anti-galling compound A-A-59004 (or copper or nickel based anti-seize compounds if A-A-59004 is not available) must be used as a replacement when thread lubricant is required for assembly.

3.11 Internal Threads - All internal threads must be formed by cutting. Cold forming of internal threads is not acceptable.

3.12 Welding or Brazing - When welding, brazing, and allied processes are required, they must be in accordance with S9074-AR-GIB-010A/278, (S9074-AQ-GIB-010/248 for brazing) by personnel and procedures qualified under S9074-AQ-GIB-010/248 for all production

welding and brazing. Repair welding is not permitted ;Body, Nut and Washer; . Procedures and Qualification Data must be submitted for review and approval prior to performing any welding or brazing.

3.13 Configuration Control - The Contractor must maintain the total equipment baseline configuration. For items of proprietary design, Contractor drawings showing the latest assembly configuration must be provided to the Government in electronic (C4) format.

Definitions are provided elsewhere in the Contract/Purchase Order.

3.13.1 Waivers/Deviations - All waivers and deviations, regardless of significance or classification require review and approval by the Contracting Officer. Waivers and Deviations must be designated as Critical, Major, or Minor. The Contractor must provide

a copy of this request to the QAR. Requests must include the information listed below.

a. A complete description of the contract requirement affected

and the nature of the waiver/deviation (non-conformance),

including a classification of Critical, Major, or Minor.

b. Number of units (and serial/lot numbers) to be delivered in this

configuration.

c. Any impacts to logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel or impacts to the operational use of the product.

d. Information about remedial action being taken to prevent reoccurrence

of the non-conformance.

3.13.2 All requests for Waivers/Deviations on NAVSUP-WSS Contracts must be submitted using the ECDS (Electronic Contractor Data Submission) system at https://register.nslc.navy.mil/

3.13.3 ECPs - The Government will maintain configuration control and change authority for all modifications or changes affecting form, fit, function, or interface parameters of the Equipment and its sub-assemblies. The Contractor must submit an Engineering

Change Proposal (ECP) for any Class I or II changes that impact the Equipment covered by this contract. ECPs must be prepared in Contractor format, and must include the following information:

a. The change priority, change classification (Class I or Class II),

and change justification.

b. A complete description of the change to be made and the need for

that change.

c. A complete listing of other Configuration Items impacted by the

proposed change and a description of the impact on those CIs.

d. Proposed changes to documents controlled by the Government.

e. Proposed serial/lot number effectivities of units to be

produced in, or retrofitted to, the proposed configuration.

f. Recommendations about the way a retrofit should be accomplished.

g. Impacts to any logistics support elements (such as software,

manuals, spares, tools, and similar) being utilized by Government

personnel in support of the product.

h. Impacts to the operational use of the product.

i. Complete estimated life-cycle cost impact of the proposed change.

j. Milestones relating to the processing and implementation of the

engineering change.

3.14 Certificate of Compliance - (SPECIAL EMPHASIS MATERIAL) The Contractor must prepare and submit a certificate of compliance certifying that the items/components furnished under this contract comply with the requirements of the procurement document,

including any/all invoked specifications and drawings.

3.15 Mercury Free - Mercury and mercury containing compounds must not be intentionally added or come in direct contact with hardware or supplies furnished under this contract. Mercury contamination of the material will be cause for rejection.

3.16 NAVSEA 0948-LP-045-7010 - Any applicable requirements of NAVSHIPS 4410.17,NAVSEA 0948-LP-045-7010, or 0948-045-7010 which the contractor must meet are included in this contract/purchase order. The above documents are for GovernmentUse Only. Further

application of the above documents is prohibited.prohibited.

3.16.1 Marking of material with a Material Designator per the Drawing is also prohibited, with the exception of Fasteners. Fasteners must be marked with a Material Symbol/Designator as specified elsewhere in this contract.

^ QUALITY ASSURANCE REQUIREMENTS ^

3.17 See CDRL DI-MISC-80678 (Test Certification) - A statement of tests performed, listing the pieces tested shall be furnished along with a copy of the test results. Certification shall include the contractor's name, address and date, quantity inspected,

identified to the contract/purchase order and item number, and the Contractor's or authorized personnel's signature. Test certifications must reference the standard/specification, including the revision, to which the testing was performed and the acceptance

criteria used. Test procedure numbers may also be referenced on test reports. Test reports on weldments shall be identified to weld joint and layer.

3.18 Welding Requirements - When production or repair welding is required, the applicable welding procedure(s) and qualification data shall be submitted for review and approval. In addition, the CONSUMED WELD METAL C of C as defined below shall be submitted

as part of the certification OQE package submitted by the Contractor.

Note: These requirements do not apply to tack/spot welds.

3.18.1 Approval of the Contractor's qualification data shall be obtained prior to performing any welding (production or repair).

3.18.2 If the Contractors qualification data has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the procedures and qualification data report to expedite the approval process. The

approval letter must reference the applicable welding procedure and qualification data report identification/number. Prior approval does not guarantee acceptance for this or any future contracts. As far as practical, all procedures for the contract shall be

submitted at the same time. Welding procedures and qualification data shall be submitted in a commercially available electronic format such as Adobe Acrobat PDF. The contractor shall state the applicability of each weld procedure and qualification data

submitted, citing the drawing number and pieces to be welded. (i.e. "WP-123 and QD-123 are submitted for the weld joint between pieces 1 and 2 on drawing ABC." " WP-456 and QD-456 are submitted for the hardfacing of piece 3 on drawing XYZ."). Authority for the

repair of Special Repairs in castings and authority for the repair of wrought or forged material material shall be obtained from the Procurement Contracting Officer. This request shall describe the defect; including size, depth, location, and a description of

the proposed repair. This request for NAVSUP-WSS Contracts shall be submitted via the Electronic Contractor Data Submission (ECDS) application.

3.18.3 Any new procedure qualification performed under this Contract will require the vendor to provide a minimum 48 hour notification to DCMA with an offer to observe the welding of the test assemblies. The 48 hour time limit may be modified upon mutual

agreement between the vendor and DCMA.

3.18.4 When drawings require hard facing surface Iron content (Nickel for Monel valves) not to exceed 5%, the contractor shall verify surface Iron or Nickel content by performing chemical testing as defined by the applicable drawing. The chemical test

results shall be submitted as part of the qualification data.

3.18.5 Qualification requirements for production hardfacing: The maximum qualified thickness for hardfacing shall be twice the weld deposit thickness measured in the as-welded condition that is subjected to initial NDT (Non-Destructive Testing) and any

additional drawing requirements. The minimum qualified thickness is the final machined thickness at which hardness testing, NDT, macro-etch, and any additional drawing requirements are satisfactorily performed.

3.18.6 Additional qualification requirements for production hardfacing thickness less than 1/8-inch: Macro-etch (or legible photomacrographs) shall be submitted for review and show consistent, minimized dilution. All essential elements and any elements not

listed in S9074-AQ-GIB-010/248 that influence dilution shall be in the qualification data and weld procedure, with strict limits placed on each essential element.

3.18.7 Qualification requirements for production cladding: The maximum qualified thickness for cladding shall be twice the weld deposit thickness measured in the as-welded condition that is subjected to initial NDT and any additional drawing requirements.

The minimum qualified thickness is the final machined thickness at which NDT, side bends, macro-etch testing, and any additional drawing requirements are satisfactorily performed.

3.18.8 When weld repair is required on titanium material, the applicable fabrication plan, facilities procedure, training plan, and active welder qualification shall be submitted for review and approval.

3.18.9 If the contractor's fabrication plan, facilities procedure, training plan, or active welder qualification has previously been approved by the Navy for other contracts, a copy of the original approval letter may be submitted along with the applicable

documentation to expedite the approval process. The approval letter must reference the applicable documentation. Prior approval does not guarantee acceptance for this or any future contracts. The contractor's fabrication plan, facilities procedure, training

plan, and active welder qualification shall be submitted at the same time as the applicable welding procedure(s) and weld procedure qualification data. All documentation shall be submitted in a commercially available electronic formation, such as Adobe Acrobat

PDF.

3.18.10 Preparation and retention of weld records is required, as specified by paragraph 4.1.3 of S9074-AR-GIB-010A/278.

3.18.11 A Certificate of Compliance is required for all weld filler metals used for production or repair welding, and shall include the following:

a) Filler Metal LOT number(s)

b) Specification and Type

c) A positive statement that the vendor has obtained OQE and verified that each LOT of weld filler material conforms to specification requirements.

d) A positive statement verifying that the weld filler metals were the correct material type or grade prior to consumption.

3.18.12 When production welds or repair welds are performed by a subcontractor, the requirement for submission of all certification documentation required herein shall be passed down to the subcontractor.

3.19 First Article Test/Inspection (Government) - ;Destructive; - The Contractor shall deliver ;1 (one) complete Penetrator Assembly; unit(s) to ;Receiving Officer Portsmouth Naval Shipyard, Building 240 Andre Clavette, Code 270.4 (207-438-5898) Kittery

Maine, 03904; for First Article Tests in accordance with the ;requirements of drawing 7491201 Table 7 vendor qualification tests; .

3.20 Quality System Requirements - The Contractor furnishing items under this contract/purchase order shall provide and maintain a quality system in accordance with ISO-9001 as amplified or modified herein, with the calibration system requirements of ISO-10012

or ANSI-Z540.3 with ISO-17025. A Quality System in accordance with MIL-I-45208, with the calibration system requirements of MIL-STD-45662, is acceptable as an alternate.

3.20.1 The Contractor's quality system and products supplied under the system are subject to evaluation, verification inspection, and acceptance/nonacceptance by the Government representative to determine the system's effectiveness in meeting the quality

requirements established in the Contract/Purchase Order.

3.20.2 The Contractor's quality system shall be documented and shall be available for review by the Contracting Officer or his representative prior to initiation of production and throughout the life of the contract. The Prime Contractor shall, upon

notification, make his facilities available for audit by the contracting Officer or his authorized representative.

3.20.3 See CDRL DI-QCIC-81110 (Inspection System Procedures) - All suppliers of Level I/SUBSAFE (LI/SS) material are required to submit a copy of their current documented quality system procedures to the Procurement Contracting Officer (PCO) prior to award of

any contract/purchase order. Suppliers that have a copy of their current quality system procedures on file at the Procuring Activity may request the PCO waive this requirement.

3.20.4 This contract provides for the performance of Government Quality Assurance at source. The place or places of performance may not be changed without the authorization of the Procurement Contracting Officer. Upon receipt of this order, promptly

notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest Defense Contract Management Agency

(DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately.

3.20.5 Any changes made by the Contractor to a qualified quality system will require re-submittal to the PCO and concurrence by the Government Quality Assurance Representative prior to adoption.

3.21 Contractor Inspection Requirements - The Contractor shall maintain adequate records of all inspections and tests. The records shall indicate the nature and number of observations made, the number and type of deficiencies found, the quantities approved

and rejected and the nature of corrective action taken as appropriate. Inspection records shall be traceable to the material inspected.

3.21.1 The supplier's gages, measuring and test equipment shall be made available for use by the Government representative when required to determine conformance with Contract requirements. When conditions warrant, the supplier's personnel shall be made

available for operations of such devices and for verification of their accuracy and condition.

3.21.2 All documents and reference data applicable to this contract shall be available for review by the Government representative. Copies of documents required for Government inspection purposes shall be furnished in accordance with the instructions

provided by the Government representative.

3.22 Subcontractor Inspection Requirements - The Government has the right to inspect at source, any supplies or services that were not manufactured or performed within the contractor's facility. Such inspection can only be requested by or under authorization

of the Government representative. Any purchasing documents to a subcontractor must cite the applicable portions of the contractually invoked quality system (e.g. calibration requirements), plus any product requirements that apply to the supplies being

purchased. When the Government elects to perform source inspection at the subcontractor's facility, applicable purchase documents shall be annotated with the following statement: "A Government inspection is required prior to shipment from your plant. Upon

receipt of this order, promptly notify the Government representative who normally services your plant so that appropriate planning for Government inspection can be accomplished. If you do not have an assigned Government representative, notify the nearest

Defense Contract Management Agency (DCMA) Office. In the event that a local Government representative or DCMA Office cannot be located, our purchasing agent should be notified immediately."

3.22.1 The prime contractor's program shall include procedures to assess the capability of the prospective suppliers to produce the products or supply the services in accordance with the contract, prior to the issuance of any purchase document.

3.22.2 Each sub-tier supplier of material or services for items in Section 3 of this contract shall be subjected to a periodic review or audit by the Prime to determine the continued capability of the supplier to control the quality of the products or

services specified in the purchase order or contract.

3.22.3 The prime contractor shall ensure that the purchased product conforms to specified purchase requirements and this contract. The type and extent of control applied to the supplier and the purchased product shall be dependent upon the effect of the

purchased product on the end item represented by this contract.

3.22.4 The prime contractor shall evaluate the requirements of the contract and select suppliers based on their ability to supply the product in accordance with the prime contractor's requirements and the contract. Criteria for selection and evaluation shall

be established. Records of this effort shall be available for review by the government.

3.22.5 The prime contractor's supplier quality assurance program shall provide for a review of purchase documents to assure applicable quality requirements are included or referenced in the documentation for compliance by the supplier.

3.23 Government Furnished Material and/or Equipment (GFM/GFE) - When material or equipment is furnished by the Government, the Contractor shall develop documented control procedures that require at least the following:

3.23.1 Visual examination upon receipt to detect damage during transit.

3.23.2 Inspection for completeness and proper type.

3.23.3 Verification of material quality received.

3.23.4 Periodic inspection and precautions to assure adequate storage conditions and to guard against damage from handling and deterioration during storage.

3.23.5 Functional testing, either prior to or after installation, or both, as required by the Contract to determine satisfactory operation.

3.23.6 Identification and protection from improper use or disposition.

3.23.7 Reporting to the Government, any GFM or GFE property found damaged, malfunctioning, or otherwise unsuitable for use. In the event of damage or malfunction during or after installation, the supplier shall determine and record probable cause and

necessity for withholding the material from use.

3.23.8 For GFE material, and as required by the terms of the bailment agreement, the supplier must establish procedures for adequate storage, maintenance, and inspection of bailed Government material. Records of all inspection and maintenance performed on

bailed property shall be maintained.

3.23.9 Material returned to the contractor shall be handled as GFM.

3.24 Traceability and Certification Requirements - To assure that correct materials are installed in Level I/SUBSAFE systems, it is imperative that traceability be maintained from the material to the material certification test report and other required

Objective Quality Evidence (OQE). The material certification report must completely and accurately reflect that the material supplied meets the specified requirements. Materials requiring Traceability and Certification Data are identified within Paragraph 3,

Section C of this contract/purchase order.

3.24.1 The following provides the minimum requirements for maintaining material traceability and supplements the requirements specified in DI-MISC-81020 and elsewhere in the contract/purchase order. The Contractor shall develop written procedures that

implement the material control requirements stated herein and elsewhere in this Contract/Purchase Order.

3.25 Material Traceability - The certification data report shall be identified through a unique traceability number, heat-lot number, or heat-treat number, as applicable, which shall also be marked on the material. This traceability marking on the material

shall provide direct traceability to the material's chemical composition and mechanical properties certification data. For material produced by batch, continuous cast, or continuous pour processes, samples shall be taken no less than once in every eight hours

of operation for the purpose of validating proper chemical composition and mechanical properties. Traceability shall be maintained through all process operations including any subcontracted operations, to the finished component.

3.25.1 Material Marking for Traceability and Identification - The following are the minimum marking requirements. Additional/alternate marking requirements, if applicable, will be specified elsewhere in the contract/purchase order. In addition to the

marking requirements on applicable drawings and/or specifications, marking for traceability is required. All traceability markings shall be permanently applied in accordance with MIL-STD-792 (except as specified below). An alternate marking method is

permissible provided it is an available option in the contractually invoked specification or drawing, except in instances where the material has been modified by this contract/purchase order and differs from that specified in the specification or drawing.

3.25.2 Traceability markings for items with precision machined or plated surfaces, or material with suitable marking surface areas less than 3/8 inches square (either 3/8" x 3/8" or an area equal to 0.1406 inches square) shall be applied to a durable tag and

the tag securely affixed to the material.

3.25.3 Traceability markings shall be maintained through assembly, and whenever possible shall be visible after assembly. For items where the marking is not visible after assembly, a durable tag shall be securely attached to the item identifying the part

number, piece number, traceability number, and the location of the permanent mark.

3.25.4 Marking shall be legible and shall be located so as to not affect the form, fit, and function of the material. ;Marking area to be as shown on drawing.;

3.26 See CDRL DI-MISC-81020 (Chemical and Mechanical) - Material Certification - In addition to the certification data requirements specified in DI-MISC-81020, the following material certification requirements apply:

3.26.1 Quantitative chemical and mechanical analysis of material traceable to traceability markings is required. Material certification test reports shall include the class, form, condition, grade, type, finish, and/or composition, as applicable, of the

material supplied.

3.26.2 Re-identification and re-certification of material is required when the material is subjected to a process which alters it's properties. If the starting material or raw stock is processed in a manner that will not affect its chemical composition or

mechanical properties, the original certifications for the chemical composition and mechanical properties, as required by the material specification, are acceptable. Re-certification of the chemical or mechanical properties is required if a process is used

during fabrication that alters the original properties of the material (e.g. alloying, heat treating, or forming). In these instances, the properties of the material must be re-determined and documented to reflect the altered condition. The altered material

shall be uniquely re-identified. The properties thus determined and documented, are required for final certification and shall conform to the material specification or the contract/purchase order requirements. When only the mechanical properties are altered,

the original certification forchemical composition shall be overstamped and annotated with the unique traceability material and at a minimum contain the information below.

TRACEABILITY MARKING ________________________________________________

(marking on finished item)

IS FABRICATED FROM RAW MATERIAL IDENTIFIED TO

HEAT/LOT NUMBER ______________ AND HEAT TREAT NUMBER _____________________

(when applicable)

_________________________________________ DATE _____________________

(name and signature of auth. co. rep.)

3.26.3 Material certification data forwarded by the manufacturer shall contain a signed certification that the report results represent the actual attributes of the material furnished and indicate full compliance with all applicable specification and contract

requirements. Transcription of certification data is prohibited.

3.26.4 Statements on material certification documents must be positive and unqualified. Disclaimers such as "to the best of our knowledge" or "we believe the information contained herein is true" are not acceptable.

3.26.5 If material is received without the required certification papers or with incorrect/missing data on the certification papers, the material will be rejected.

3.27 Material Handling - The written material control process shall include the following:

3.27.1 All raw materials shall have traceability markings (except as specified below).

3.27.2 Stored raw materials requiring traceability shall be segregated to preclude intermingling with materials not requiring traceability.

3.27.3 When traceability markings will be removed by a manufacturing or fabrication process, the marking shall be recorded prior to removal and be immediately restored upon completion of the process. If this cannot be done or is impractical, an appropriate

material control procedure (such as a bag and tag, tagging, and/or tote box control) must be employed. The material control procedure must provide a method of positive control to preclude commingling of heats/lots or loss of traceability. The traceability

marking shall be reapplied upon completion of the final manufacturing process.

3.27.4 Brazing or weld filler metals for strength welds forming or integral with pressure containing components or assemblies requiring traceability shall be verified to be the correct material, and type or grade, as applicable, prior to consumption. At a

minimum, material verification shall consist of inspection of material test reports for conformance to specified requirements. Control of welding and brazing filler metals shall be maintained to the point of consumption to assure use of the correct type and

grade. Markings and traceability requirements do not apply to brazing and weld filler metals after consumption. It is the responsibility of the prime contractor to ensure conformance with the above requirements on welds performed by their subcontractors.

3.27.5 Purchase orders for raw material shall specify that the material be traceable to material certification test reports by traceability markings on the material and identified on the test reports. The certification data requirements contained in

DI-MISC-81020 shall be invoked by the prime contractor on all subcontractors supplying Level I material.

3.27.6 The material control process shall include requirements for the maintenance of traceability for items sent out for subcontracted operations. If such operations would remove traceability markings, purchase or work orders shall specify a method and

marking location for remarking. The contractor shall also ensure that subcontractor production controls are adequate to preclude commingling of materials during processing.

3.28 Receiving inspection -

3.28.1 Products and services produced by sub-tier suppliers for incorporation in the contract end item shall be subject to inspection or audit at the time of receipt by the prime prior to further processing within the prime contractor's plant or shipment to

another location.

3.28.2 Receiving Inspection shall include as a minimum -

Verification that the traceability marking on the material agrees with that on the certification test reports.

Verification that certification test reports are legible and complete.

Verification that the contents of the certification test reports are in compliance with the contractually invoked specifications and requirements.

3.29 Discrepancy reporting -

3.29.1 Nonconforming products from sub-tier suppliers shall be identified and processed in accordance with the prime contractor's procedures for controlling nonconforming products. The prime contractor shall report the receipt of any nonconforming products to

the responsible sub-tier supplier in accordance with established procedures. Nonconforming material records shall be maintained and available for review by the government Quality Assurance Representative (QAR).

3.30 Final Inspection - The following inspections shall be performed prior to Government inspection and acceptance.

3.30.1 Material Sampling - Material shall be inspected for form, fit, and function. Lot acceptance shall be based on zero defects and lot rejection based on one defect. The sample size shall be in accordance with the sampling plan(s) in the applicable

military specification or standard, federal specification or standard, or drawing to which the material was manufactured. In the absence of such sampling plans, sampling inspection shall be per ANSI/ASQ-Z1.4, general inspection level II (for sample size

selection code), table IIA (for sample size).

SMALL LOT SIZES - For lot sizes of fifty or less, the minimum sample size shallbe eight units. For lot sizes of eight or less, the sample size shall be one hundred percent of the lot.

3.30.2 The Manufacturer may elect to use Statistical Process Control (SPC) to assure product quality in lieu of the above attribute sampling plan, provided that the SPC methodology/system used provides acceptable products to the Government. However, the

Government/Navy Receipt Inspection Activity may perform their acceptance inspection of the material using the attribute sampling plan outlined above.

3.30.3 All data concerning material verification (chemical, mechanical or physical properties), traceability (material certifications to material marking), and nondestructive test (NDT) certifications for material shall be 100% inspected. The certification

test reports shall also be 100% inspected for completeness and legibility.

3.30.4 All material requiring traceability shall be 100% inspected for traceability marking and that the marking is legible.

3.31 See CDRL DI-MISC-80678 (Special Emphasis C of C) - The certificate of compliance must show traceability to the marking applied on each individual item, and shall contain the following information:

1. Contractor's name, address and date.

2. The contract/purchase order number (for example: N00104-11-P-FA12)

3. The National Stock Number (NSN). The 18 character National Stock Number for Special Emphasis Material includes the two digit COG, the four digit FSC, the 9 digit NIIN, and the two digit SMIC

(for example: 1H 4820 012345678 L1)

4. Lubricants, sealants, anti-seize, and/or thread locking compounds ("N/A" when Not Applicable).

5. Certification that O-rings, packing, gaskets, or other elastomeric products were installed in a compressed state within an assembly or sub-assembly, prior to expiration of the shelf life ("N/A" when Not Applicable).

6. Manufacturer's compound number ("N/A" when Not Applicable).

7. When weld procedure submittal is required by the contract, a statement that the approval date of the qualification data precedes any production or repair welding performed on this Contract. ("N/A" when Not Applicable).

8. A statement to the effect that all items furnished on this contract are in full compliance with the specifications and requirements and list each contractually invoked conformance/compliance test performed by name and that it was performed

satisfactorily.

9. Contractor's or authorized personnel's signature.

4. QUALITY ASSURANCE

4.1 Notes to DCMA QAR and the Contractor -

4.1.1 DCMA QAR and the Contractor for proprietary designs - Departures from Contractor imposed requirements, not specifically covered by the contract, must be judged individually on the basis of the effect, if any, on contractual requirements. When there is a

disagreement between the Contractor and the Government representative as to the effect on contractual requirements, the departure must be considered a nonconformance and be submitted to the PCO for disposition.

4.1.2 DCMA QAR and the Contractor for proprietary designs - All records of departures from Contractor imposed requirements must be maintained and available for review at the Contractor's facility. A copy must be given to the local Government representative. A

record of these departures, traceable to the applicablepart number and contract number must be submitted to the PCO.

4.1.3 DCMA QAR and the Contractor for proprietary designs - For proprietary designs, the contractor's part numbers are acceptable for reference only. The delivered material must conform to all drawings, specifications, and other contractual requirements.

4.1.4 DCMA QAR - It is the responsibility of DCMA QAR to review Non-Destructive Testing (NDT) procedures for NAVSUP Contracts/Purchase Orders.

4.1.5 DCMA QAR and the Contractor - The ECDS (Electronic Contractor Data Submission) system is available for certain data submissions and to submit questions and clarifications, and waiver requests on Contracts and Solicitations. ECDS can be found at:

https://register.nslc.navy.mil/

5. PACKAGING

5.1 Preservation, Packaging, Packing and Marking - Preservation, Packaging, Packing and Marking must be in accordance with the Contract/Purchase Order Schedule and as specified below.

MIL-STD 2073 PACKAGING APPLIES AS FOUND ELSEWHERE IN THE SCHEDULE

6. NOTES

6.1 Several definitions of terms that apply to CSI items are listed below. All terms may not apply to every item.

6.1.1 The ECDS (Electronic Contractor Data Submission) system is at: https://register.nslc.navy.mil/ This application will require advance registration using a PKI Digital Certificate on a CAC. A Vendor User Guide is available as CSD001 in the CSD

(Contract Support Document) Library within ECDS.

6.1.2 Critical Safety Item (CSI) - Any ship part, assembly, or support equipment containing a critical characteristic whose failure, malfunction, or absence of which could cause a catastrophic or critical failure resulting in loss of, or serious damage to the

ship, or unacceptable risk of personal injury or loss of life.

6.1.3 Critical Process - As determined by the TWH, any process, operation or action performed on a Ship CSI that serves to establish a critical characteristic (such as welding, soldering, machining, polishing, cleaning, or assembling) or confirm that a

critical characteristic is within drawing or specification compliance (such as, testing, measurement, or non-destructive evaluation).

6.1.4 First Article - Pre-production models, initial product samples, test samples produced to ensure a manufacturer's capability to meet full specification requirements.

6.1.5 First Article Test (FAT) - Contractually required testing and inspection of a supplier's pre-production, production, or "production representative" specimens to evaluate a manufacturer's ability to produce conforming product prior to the Government's

commitment to receive subsequent production items. First Article Testing is product specific and does not assess manufacturing process controls nor does it assure the effectiveness of the manufacturer's quality program.

6.1.6 Government Source Inspection (GSI) - GSI is independent oversight performed by a government representative usually a DCMA Quality Assurance Representative (QAR)) to assure that those unique product quality and system elements, identified by the

Contracting Agency as important, are observed and evaluated.

6.1.7 Quality Assurance Letter of Instruction (QALI) - A QALI is a formal document initiated by a contracting activity that provides essential requirements and instructions for contracted materials to be independently verified and accepted by a government

representative prior to shipment.

6.1.8 Objective Quality Evidence (OQE) - The quantitative and qualitative data of all mechanical, chemical, and performance tests performed (as required by the applicable specification, drawing, or purchase document) to prove that the material supplied

conforms to the specified requirements.

6.1.9 Surface Discontinuity - Any surface irregularity, marking, or localized change in physical character of the surface, other than dimensional, that exists infrequently at one or several places. (Examples: burrs, dents, nicks, scratches, gouges, pits,

center-punches, scribes, and tool marks) Surface discontinuities less than 0.005-inch in depth are acceptable provided they do not violate any other design requirements specified in this Contract/Purchase Order.

6.1.10 Traceability Code - A code or number providing traceability to the actual chemical and mechanical properties of the specified heat, batch, or form from which the material originated.

6.1.11 Verification - An examination performed to determine compliance with a specific requirement.

6.1.12 Nonconformance - A nonconformance is defined as affecting or violating the following:

- The requirements of this contract/purchase order.

- Contractually invoked drawings (i.e. envelope dimensions, interface dimensions with mating parts/equipment, center of gravity, weights, piece part identification, material, etc.).

- Contractually invoked federal, military, or commercial specifications and/or standards.

- Form, fit, function, performance to contract requirements, reliability, maintainability, interchangeability, safety of personnel or equipment, or additional cost to t

Notice history

Notice Type Posted
Penetrator assembly Award Award Notice
This notice Latest solicitation Solicitation
Penetrator assembly Original Pre-Solicitation

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