Notice of Intent to Award Sole-Source Contract for Large-Scale Additive Manufactured Temporary Radar Protective Covers

Open Special Notice Posted

Solicitation number
N6278627R0002
Agency
Responses due
Set-aside
No set-aside

Opportunity facts

Place of performance
Bath, Maine 04530, United States

Notice details come from SAM.gov. Updated .

About this opportunity

The Supervisor of Shipbuilding, Conversion, and Repair, USN, Bath, ME (SUPSHIP Bath), under Naval Sea Systems Command, announces its intent to award a sole-source, Firm-Fixed-Price contract to the University of Maine Orono's Advanced Structures and Composites Center for large-scale additive manufactured temporary radar protective covers, with a due date of December 12, 2026. The award relies on 10 U.S.C. 3204(a)(1) and FAR 6.302-1, and no set-aside is used.

The covers protect AN/SPY-6(V)1 Air and Missile Defense Radar array faces on designated Flight III Guided-Missile Destroyer platforms during shipyard construction, outfitting, and pier-side integration. The base requirement (CLINs 0001–0004) covers design review, material formulation and drop validation testing, and delivery of one shipset of four custom-fit, weather-tight, impact-resistant, flame-retardant covers, with technical data delivered under Government Purpose Rights. CLIN 0005 provides firm-fixed-price post-manufacturing support: pre-priced engineering hours for rigging coordination and fit-checks (SLIN 0005AA) and field patch and repair kits (SLIN 0005AB). The attached J&A summary describes two pre-priced options for eight additional covers.

The redacted J&A, approved by the Contracting Officer on September 3, 2026 and by the Competition Advocate (Code 400) on September 4, 2026, cites the contractor's large-scale polymer gantry 3D printing capability as the only domestic source able to meet shipbuilding schedules, since fiberglass or timber fabrication would take six to nine months for engineering and tooling. The estimated value is under $2,000,000, funded through SCN appropriations. Follow-on fabrication and replication will be competed among commercial composite manufacturers once the design is validated.

Notice text

GENERAL INFORMATION AND STATUTORY AUTHORITY

The Supervisor of Shipbuilding, Conversion, and Repair, USN, Bath, ME (SUPSHIP Bath) announces its intent to solicit, negotiate, and award a sole-source, Firm-Fixed-Price (FFP) contract to the University of Maine Orono's Advanced Structures and Composites Center (ASCC), located in Orono, ME.

The statutory authority permitting other than full and open competition is 10 U.S.C. 3204(a)(1) (formerly 10 U.S.C. 2304(c)(1)), as implemented by Federal Acquisition Regulation (FAR) 6.302-1, "Only one responsible source and no other supplies or services will satisfy agency requirements."

Pursuant to FAR 5.102 and FAR 6.305, the redacted Justification and Approval (J&A) document approved by the Competition Advocate (Code 400) on 4 September 2026 is attached to this special notice.

2. DESCRIPTION OF REQUIREMENT AND SCOPE

The Government requires the design, material validation, physical testing, and fabrication of custom-fit, weather-tight, impact-resistant, and flame-retardant temporary protective covers. These specialized covers provide heavy industrial barrier protection for the sensitive, high-value AN/SPY-6(V)1 Air and Missile Defense Radar (AMDR) array faces on designated Flight III Guided-Missile Destroyer (DDG) platforms during active shipyard construction, outfitting, and pier-side integration.

The anticipated scope of work comprises:

Base Requirement (CLINs 0001 - 0004): Design review and engineering, material formulation and drop validation testing, and additive manufacturing delivery of one (1) initial shipset of four (4) customized temporary protective covers, including complete technical data deliverables under Government Purpose Rights (GPR).

Support Services (CLIN 0005): Firm-Fixed-Price post-manufacturing support package consisting of pre-priced engineering hours for shipyard rigging coordination and fit-checks (SLIN 0005AA) and pre-priced field patch and repair material kits (SLIN 0005AB).

Option Quantities (CLINs 0006 & 0007): Pre-priced contract options for up to two (2) additional replication shipsets of four (4) covers each (totaling eight (8) option covers) to support subsequent Flight III hull outfitting schedules.

The total estimated value across the base requirement and all options is under $2,000,000, funded utilizing SCIB funding.

3. SOLE SOURCE JUSTIFICATION AND CONTRACTOR QUALIFICATIONS

Detailed in the attached redacted Justification and Approval.

4. SUBMISSION OF CAPABILITY STATEMENTS

THIS NOTICE IS NOT A REQUEST FOR COMPETITIVE PROPOSALS. A solicitation will not be posted publicly. However, all responsible sources may submit a capability statement, proposal, or quotation which shall be considered by the agency.

Interested parties must demonstrate in writing their existing, certified capability to meet the Government's technical and schedule requirements without causing unacceptable delays to ongoing naval construction. Submissions must include:

  1. Detailed evidence of an existing, fully operational large-scale additive manufacturing gantry system capable of printing a single-piece or modular thermoplastic enclosure matching the physical envelope of the AN/SPY-6(V)1 radar array foundations.

  2. Demonstrated technical capability to compound, print, and certify composite materials.

  3. Demonstrated ability to ingest shipbuilder 3D CAD parametric solid models directly into machine-ready additive instructions without requiring external mold tooling, and delivery of initial shipset articles.

  4. Company name, CAGE code, Unique Entity Identifier (UEI), business size classification under NAICS 326199, and primary technical point of contact.

A determination by the Government not to compete this proposed contract based upon responses to this notice is solely within the discretion of the Government. Information received will normally be considered solely for the purpose of determining whether to conduct a competitive procurement in the future.

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