weight bag technical specs.pdf

FM 787453

412-30th St, Anacortes, WA 98221 206-282-8233 | salesteam@canflexinc.com | www.canflexinc.com

Specification: 35 Tonne Crane Certification Weight Water Bag Model CT/CPS-35

1.0 General Construction

1.1 The CANFLEX Crane Certification Fluid Weight Water Bag (CCFWWB) has a minimum operational lifting capacity of 35 tonne, and is constructed using 100% High Tenacity PVC coated polyester fabric material. The flexible pouch body of the CCFWWB assumes a teardrop shape when it is filled with fluid. It has a minimum fluid holding capacity of 35 cubic meters.

The filled height (length) measurement taken from top master link assembly (located at the top of the bag) to bottom of the threaded flange connection at the bottom drain of the bag is 23.33 ft (7.11 m). The maximum diameter is 12.83 ft (3.91 m).

Table 1 – CT/CPS-35 Characteristics

MODEL

Weight Volume Empty Height

“Length”

Filled Height

(L)

Max Diam (ø)

*Dry Weight without accessories

Shipping Volume with accessories

Material Weight kg liters / m3 m m m kg m3 g/m2 lbs USG ft ft ft lbs ft3 oz/yd2

CT/CPS-35

(TONNE)

35,000 35 8.07 7.11 3.91 417 2.0 2,278

77,161 9,246 26.5 23.33 12.83 920 71 67

*Dry Weight does not include hoses and ball valves

1.2 Fabrication

The fabric has a minimum weight of 67oz/sq yd (2,278 g/sqm) “Oil & Fuel Resistant” PVC coating of High Tenacity polyester fabric. The fabric characteristics are shown in Table 2.

All seams have a 4.0" width and are constructed using radio frequency welding. The resulting seam strength of all welds is equal to or greater than the strength of the parent fabric.

NO GLUE is used anywhere on the bag.

1.3 Each CCFWWB has a total of Twenty Four x 2” polyester webbing lifting straps treated with special coating against UV degradation. The tensile strength of each strap not to be less than 9800 lbs/in width. Straps are enclosed in a protective sleeve made of the same material as the CCFWWB shown in Table 2.

1.4 Lift strap, shackle and master link arrangement

The 24 lifting straps terminate at a sling gatherer (OL4) total of 3 straps per gatherer for a quantity of 8. These are then connected to a 12 Tonne Bow Type Safety Shackle (2 of the OL4 gathers per shackle) for a total of (4) 12 Tonne Bow Type Safety Shackles with bolt, nut and cotter pin. The (4) 12 Tonne Bow Type Safety Shackles are then attached to the 2-1/2 MT-22-10 Master link sub assemblies, (2) per sub assembly, and the sub assemblies of course are part of the 2-1/2 MT-22-10 Master link.

Table 2 - Material Strength Results “Oil & Fuel Resistant” PVC coated polyester fabric

Data Type Test Method Result Color: Int. Orange PVC coating High Tenacity polyester fabric Material Thickness 0.0800 inches (2.03 mm) Material Coating PVC coating High Tenacity polyester fabric Material Fabric Polyester Polyester Weight of Base Fabric DIN 5384 28.3 oz/sq yd (960 g/sqm) Material Fabric Weave P4/4 P4/4 Threads/cm W/F 14/14 14/14 Weight of Coated Fabric DIN 53853 or equivalent 67 oz/sq yd (2,278 g/sqm) Tensile Strength DIN 53354 or equivalent 2,112 lbf/in (18,500 N/5 cm) Tear Strength (Warp) DIN 53363 662 lbf (2942 N) Tear Strength (Weft) DIN 53363 731 lbf (3248 N) Cold Crack DIN 53361 or equivalent -22 deg F (-30 deg C) Heat Resistance IVK-Method or equivalent + 160 deg F (80 deg C) Bending Resistance DIN 53359 or equivalent Minimum 100,000 knits Adhesion DIN 53357 33 lbf/in (285 N/5 cm) Flame Resistance mm/min Fed. Std. 101-2031 Max 100 cracks Puncture Resistance Fed. Std. 101-2031 440 lbs (200 Kg) Abrasion Resistance ASTM 3389

TABER D 751-70° C

(160° F) 6 hours

> 7000 cycles to expose fabric

Special Finish PVC Oil & fuel resistant coating

CANFLEX

CRANE TEST WATER BAGS IN OPERATION

2.0 Fittings and Items (bolted, welded or shackled)

CCFWWB fittings are made from cast anodized marine-grade aluminum. Nuts, bolts, and washers integral to the fittings are made of stainless steel. The fittings will be bolted through the main body of the CCFWWB to a cast marine-grade aluminum backing plate. Each fitting will be mounted on a patch having a greater diameter than the outside diameter of the particular fitting.

One 2-1/2 MT-22-10 Master Link One Lift collar with 24 x 2” polyester webbing lifting straps assembly with a minimum 7:1 Safety Factor for this Working Load Limit (WLL) of 35 tonnes Eight sling gathers (OL4) Four 1-1/4” Bow Type Safety Shackles with bolt, nut and cotter pin Twenty-four 3/8” shackles with ¼” bungees

(Purpose: Maintain open the top of the CCFWWB.)

Two 100 ft long x ½” diameter double bride rope with pulleys connected to 1-1/4” shackle

(Purpose: Raise the 3” and 4” hoses after the filling process.)

One 3” NPT male connection comes with 3” aluminum male camlock connection - located at the upper side of the CCFWWB (Purpose: Fill connection)

Thirteen handles welded around the perimeter of the CCFWWB (Purpose: Help set up and remove any wrinkles the CCFWWB may have before the filling process.)

One 4” NPT male connection comes with 4” aluminum male camlock connection - located at the bottom of the CCFWWB (Purpose: Fill/offload connection)

3.0 List of all unattached accessories included with the CCFWWB to be attached before crane test

One 3” x 30 ft long lay flat hose with female x 90° elbow camlock (w/STA-LOK II) connection & male camlock connection at the ends (Purpose: Fill hose)

One 4” x 30 ft long lay flat hose with female camlock (w/STA-LOK II) and male camlock connections at the ends (Purpose: Fill/offload hose)

One 3” PVC ball valve comes with male and female camlocks (w/STA-LOK II) to connect to 3” fill hose

One 4” PVC ball valve comes with male and female camlocks (w/STA-LOK II) to connect to 4” fill/offload hose

4.0 Labels and Certifications

Pockets of each lift strap silk-screened with “CANFLEX” Identification label with CCFWWB size and serial number Lift collar with webbing straps assembly has a 7:1 Safety Factor. This certification is sewn on one of the straps of this assembly.

CANFLEX (USA), INC. operates a Quality Management System which complies with the requirements of ISO 9001:2015 and holds Certificate No: FM 787453.

5.0 Additional non-operational items included

One maintenance/repair kit (RK-Tank-CPS) Standard shipping/storage container – Clip-Lok marine grade plywood box (CFX2) OPTIONAL: One Air Inflatable Test Plug (Purpose: Facilitates the cleaning and visual inspection of the CCFWWB after it has been used.)

PART # RK-Tank-CPS model

The Repair Kit contains the following:

1 x Toolbox 1 x 32oz Can of Patch Cement with MSDS (Not provided if shipped Air Freight) 4 x 10” circles of coated bladder material 4 x 7” circles of coated bladder material 8 x 4” circles of coated bladder material 1 x Roller for patch cement 1 x Knife 1 x Snubber Bungee 1 x Grommet Bungee 2 x Clip-Lok clips 1 x Operational Guidelines 1 x User CCFWWB Manual & Generic ABS Weight /Volume Certificate

6.0 Shipping

PART # CFX2 - Shipping/Storage Container

Characteristics:

Durable Clip-Lok box stores the crane test water bag and all its accessories Collapsible and Reusable with no nails or screws Weather resistant epoxy paint coating ISPM 15 compliant, certified for International Exports Marine-grade plywood with spring steel clips Two air vents with screen for air circulation Lightweight with forklift slots on all sides Dimensions: 45x48x53”H (1.14m x 1.21m x 1.32m H) Weight empty: 225 lbs (102 kg)

G R

X E

E DEI TS RE

C

MO

BS EN ISO 9001:2015

FM 787453

FL

AN

C

AN

Y

ISO

9001:

P

3.91 12.83

35.0 9,246

35,000 / 35.0 77,161

7.11 23.33

8.07 26.50

MT-22-10 / GRADE 100

BV/PVC40F/40B

RPR/KIT-CPS35

BV/PVC30F/30B

CLAMPED SHOCK CORD "SNUBBER BUNGEE"

SHIPPING /STORAGE WOOD BOX - CLIP LOK STYLE (48X45X53"H)

TOOLBOX REPAIR KIT

MANUAL WITH GENERIC WEIGHT & VOLUME "ABS" CERTIFICATE

1/2" HEAVY DUTY PULLEY

1/2" X 100FT (30.5 M) SINGLE BRADE NYLON ROPE

3/8" SHACKLES/- WLL 1.5 TONNE/- MADE IN USA

- 24

DESCRIPTION

2-1/2" MASTER LINK ASSY/ - WLL:75.8 TONNE

4" DIA. X 9.1 m (30ft) LAYFLAT HOSE W/ MALE & FEMALE CAMLOCKS

4" FILL / DISCHARGE BALL VALVE W/ ALUMINUM MALE & FEMALE CAMLOCKS

3" DIA. X 9.1 m (30ft) LAYFLAT HOSE W/ MALE & FEMALE "ELBOW" CAMLOCKS

*Weight when filled with potable water

ID LABEL W/ SERIAL #

ALUMINUM -4" NPT CONNECTION W/ MALE CAMLOCK

ALUMINUM -3" NPT CONNECTION W/ MALE CAMLOCK

500 lb WLL HEAVY DUTY HANDHOLD W/ 2' WEBBING

POCKET SCREENED- "CANFLEX" - OPTIONAL-Customer Name

COLLAR ASSY W/ 24X2" STRAPS/- WLL of 35 TONNE /-S.F: 7:1

POLYESTER ROUND-SLING/ BASKET WLL 21,200 LBS

1-1/4" BOW TYPE SAFETY SHACKLE with bolt, nut and cotter pin

-WLL 14 TONNE- MADE IN USA

NO.

ITEM

REQD.

QTY.

12 1

PARTS & ACCESSORIES INCLUDED

NOT SHOWN ON DRAWING

3" FILL / DISCHARGE BALL VALVE W/ ALUMINUM MALE & FEMALE CAMLOCKS

CLAMPED SHOCK CORD "GROMMET BUNGEE"

- 12

PROJECT:

35 TONNE CRANE TEST WATER BAG

MODEL: CT/CPS-35canflex

MNL/CPS35

CFX2

SKL-038

PY-025

RP-35

(USA), Inc.

DATE: 09/24/12

SCALE: N.T.S DRAWN BY: F.Y.

REVISED:

Drg. No. DRW/CPS.35.rev3

6/01/2022

CLLR-35

OL4X6

SKL-125BN

PART #

MF/H35

MF-90DEG/H35

4X9FLN/40A

ID/SCRN-35

HDL

SCRN-C

3X6FLN/30A

BNG2-35

BNG1-35

FILLED HEIGHT

m ft

FITTINGS:

FLANGES: Anodized marine aluminum w/stainless steel fasteners CAMLOCK: (Cam & Groove quick coupling): Anodized marine aluminum

TENSILE STRENGTH

N/5cm lbf/in

MATERIAL CONSTRUCTION SPECIFICATIONS

FABRIC

TYPE

Polyester

2,278 67.0

PVC

COATED

TYPE

Oil & Fuel Resistant

WEIGHT

g/m oz/yd 18,500 2,112

Weave:4X4 Panama Threads/cm W/F: 14/14

FABRIC

PROPERTIES

VOLUME

m

USG

CT/CPS-35

MODEL

*WEIGHT

Kg / Tonne

Lbs

EMPTY HEIGHT

m ft

WATER BAG TECHNICAL SPECIFICATIONS

C E R T c a n f l e x c a n f l e x c a n f l e x c a n f l e x c a n f l e x c a n f l e x c a n f l e x c a n f l e x

3,248

TEAR RESISTANCE

N lbf

(USA)

(USA) (USA)

(USA)

DIAMETER

m ft

(USA)

(USA)

(USA)

(USA)

BOTTOM VIEW

SIDE VIEW

MADE IN

USA

CANFLEX (USA), INC. PO BOX 1014 / 412 30th St, Anacortes, WA 98221 USA Tel: (206) 282-8233 I Email: salesteam@canflexinc.com I www.canflexinc.com