Purchase_Description.pdf

Purchase Description

W91ZLK-18-T-0044

ATLAS Load Frame Calibration Bench Humanetics Innovative Solutions, Inc.

This document will describe the product list associated with the procurement and construction of one (1) ATLAS Load Frame by Humanetics Innovative Solutions, Inc. of Farmington Hills, MI.

This device will be constructed and configured for the calibration of load cells, as utilized in anthropomorphic test devices (ATDs) and other potential applications.

The contract shall deliver the following items, configured for use as described above:

• Base ATLAS Controller (ATLS-3000-220)

• Hardware User Interface - Pin Box (ATLS-4000)

• Load Frame (ATLS-1050-220)

• Load Frame Enclosure (ATLS-2000ENC)

• Compliant Load Head w/Load Head Buttons (6970)

• Self-Centering Bearing Base Plate (2000)

• Automated Calibration Equipment (ATLS-ACE-220)

• Reference Load Cell (ATLS-XXXX)

• Microsoft SLQ Database Software and License (ATLS-TBD)

• Central Database Control (ATLS-TBD)

• Self-Contained Database Server (ATLS-5200)

• Central Database Control (BPS)

• Support Equipment (Temperature/Humidity Sensor, Air Conditioning, Label Printer)

1) Base ATLAS Controller (ATLS-3000-220):

General Features

Line Parameter Value 1 Ambient temperature range 0 to 55 °C 2 Relative humidity range 10 to 90%, noncondensing 3 Dimensions (HxWxD) TBD x 2133mm x 914mm

(TBD x 84” x 36”) 4 Preventative Maintenance Relay usage counter

Load Cell Testing Features

Line Parameter Value 1 Programmable load cell excitation voltage 2.5-20VDC @ 1A Analog Bridge Channel 8Ch, 24-bit ADC simultaneous sample Shunt Tolerance 0.01%

Selectable Shunt Values 10k, 20k, 30k, 40k, 60k, 63.4k, 80k, 100k, 120k, 127k, 150k, 160k, 200k, 255k, 300k, 320k, 500k, 640k, 1280k

Man. Shunt Availability Option for “any value” located on Pin Box, connected via banana jacks

Data Acquisition and Control

Line Component/Parameter Qty Model Number (Description) 1 PXIe Chassis 1 PXI with interface card 2 8 Ch. Bridge Input Mod 1 PCIe-4339 3 Triple Output Programmable DC

P/S 1 PXI (Excitation Voltages Power Supply)

4 Shunt Resistor Multiplexer 4 PXIe-(Shunt Resistors mount and switch) 5 Controller 1 PXIe- 6 A-D & DI Module, 1 PXIe- 7 Digital I/O Card 1 PXI-

8 DMM 1 PXI-

9 High Resistance Test 1 Keysight

2) Hardware User Interface - Pin Box (ATLS-4000)

DUT connection box that will accommodate flying lead pogo pin and LEMO female receptacle (two LEMO FGG.2B.316 connectors) connecting options. DUT connections will provide the proper excitation voltage and necessary Wheatstone resistive bridge completion. Reference Load Cell and single test shunt resistor connections (Sensor + to Excitation - ) shall reside on pin box.

Pin Function Pogo Pin Color

Channel

1 Excitation + RED 1,4 2 Signal + GREEN 1,4 3 Excitation - BLACK 1,4 4 Signal - WHITE 1,4 5 Excitation + RED 2,5 6 Signal + GREEN 2,5 7 Excitation - BLACK 2,5 8 Signal - WHITE 2,5 9 Excitation + RED 3,6 10 Signal + GREEN 3,6 11 Excitation - BLACK 3,6 12 Signal - WHITE 3,6 13 ID Chip Data Line Ch1 ORANGE 1,4 14 ID Chip Data Line Ch2 ORANGE 2,5 15 ID Chip Data Line Ch3 ORANGE 3,6 16 TEDs Return BLUE 1,6 17 Shield YELLOW N/A 18 N/C N/A N/A

Single LEMO Pinout (Duplicated Twice – One for Ch1 thru Ch3, One for Ch4 thru Ch6)

3) Load Frame (ATLS-1050-220)

“Low Capacity” load frame range that supports testing below 120kN (33k lbF).

1 Model SFM-150KN 2 Max. Load 150kN (33,000 lb) 3 Frame Type 2-Col Floor 4 Width Between Col 5 Load Bearing Base Plate T-Slot 6 Vert. Test Space

(Cross Beam to Platen support) 1525 mm (60 in)

7 Max. Test Speed 500 mm/min (19.68 in/min) 8 Min. Test Speed .0017 mm/min (.00007 in/min) 9 Crosshead Travel Dist. 1525 mm(60 in)

10 Position Resolution .008 mm/100mm (.000314 in/3.9 in.)

11 Position Ctrl Resolution .0025 mm Steps(.0001 in) 12 Power Requirements 20A, Single Phase, 115/230VAC 13 Ball Screw Backlash Anti-Backlash system 14 Parallelism Tolerance

Between Vertical Columns .127 mm (.005 in.)

Over 4 feet distance from base.

15 USB Controller DAT-6-ATD-USB 16 Load Frame Dimensions HxWxD 2388 x 914 x 27mm 17 Load frame weights 435 Kg 18 Power Requirements 20A, Single Phase, 115/230 VAC

4) Load Frame Enclosure (ATLS-2000ENC)

The load frame enclosure is used to prevent interaction while testing is being conducted.

Equipment Description Approximate Floor Space Total Consumption Height Width Depth

Low Capacity Load Frame Enclosure

2667 mm (105”) 1219 mm (48”) 1295 mm (51”)

5) Compliant Load Head w/Load Head Buttons (6970)

This is a safety device that is used to prevent overloading and damage to load cells less than 20klb of force.

1 Model 6970 2 Capacity 20k lb.

3 Threading 1”-14 4 Dimensions HxWxD 5 Weight

6) Self-Centering Bearing Base Plate (2000)

This device is used during load cell testing that always the unit under test to move freely and always remain centered. Only to be used for 25k lb. of force or less.

1 Model 2000 2 Capacity 25k lb.

3 Weight TBD 4 Dimensions HxWxD 3.66 x 12.61 x 15.50

7) Automated Calibration Equipment (ATLS-ACE-220)

The ACE box will allow the ATLAS user to connect to the tester and perform system diagnostic testing and perform system calibration. The ACE box is external hardware that emulates a load cell. In addition to load cell emulation, the device also act as a precision voltage source to calibrate the voltage amplifiers.

1 Bridge Emulation 350Ω 2 Bridge Circuits 7 3 Shunt Check Value 100K 4 Insulation Resistance Check

Value

1GΩ

5 Precision Voltage Range 0, 0.25, 0.50, 1, 1.5, 2, 3, 5, 12 mV/V 6 Excitation Voltage Range 2.5 – 10 VDC 7 EEPROM Unique 64 bit S/N, Calibration Date Dimensions HxWxD NIST Traceability Annually calibrated Keysight 34461A

8) Reference Load Cell (ATLS-XXXX)

The reference load cell will contain a TEDS ID chip. This TEDS chip contains unique data for that given load cell. Upon selecting the desired test profile a list of reference load cells will be made available. The reference load cell list will contain only those that are within the capability range of the test profile and those that are in calibration. From the unique data within the reference load cell, pertinent information (max. load, sensitivity, etc.) will be retrieved and compared to the parameters of the test to be performed. In this manner it can be confirmed that the operator has installed the correct reference load cell for the given test selected. This TEDS chip data will be read automatically again before the start of test and before movement of the load frame to ensure no changes have occurred.

All reference load cells will be of a gold grade calibration standard and contain the TEDS calibration data. Any reference load cell used on the system will be calibrated in accordance to ASTM-E74 and ISO 17025 accredited (MTS is the preferred vendor of this calibration service).

English Standard 1600 Series - Gold Standard Pinout w/TEDs Metric Standard Mounting Thread Model Max Load

Mounting Thread Model Max Load

¼-28 UNF

0.25 deep

1606BGR-100-T 100 lbf 1606BGR-500N 500 N

¼-28 UNF

0.25 deep

1606BGR-300 300 lbf 1606BGR-1500N 1.5 kN

5/8-18 UNF-3B

0.87 deep

1610FMQ-500 500 lbf M16x2-4H

22.1 deep

1610BBT-2.2KN 2.2 kN

5/8-18 UNF-3B

0.87 deep

1610FMQ -1K 1K lbf M16x2-4H

22.1 deep

1610AJH-4.5KN 4.5 kN

5/8-18 UNF-3B

0.87 deep

1610FMQ -2K 2K lbf M16x2-4H

22.1 deep

1610AJH-9K 9 kN

5/8-18 UNF-3B

0.87 deep

1610FMQ -5K 5K lbf M16x2-4H

22.1 deep

1610AJH-22K 22 kN

5/8-18 UNF-3B

0.87 deep

1610FMQ -10K 10K lbf M16x2-4H

22.1 deep

1610AJH-45K 45 kN

1/14-12 UNF-3B

1.40 deep

1620FMQ -25K 25K lbf Pin to pin cable, 20 feet in length M33X2-4h

35.6 deep

1620BBT-110KN 110 kN

1/14-12 UNF-3B

1.40 deep

1620FMQ-50K 50K lbf PT06A-12-8S(SR) to PT06A-12-8S(SR) M33X2-4h

35.6 deep

1620BBT-225KN 225 kN

1 ¾-12 UN-3A 1632FMQ -100K 100K lbf Part Number CT-471-20 M42X2-4H

44.4 deep

1632BBT-450KN 9

9) Microsoft SLQ Database Software and License (ATLS-TBD)

Needed software used to store all test data performed on the ATLAS tester. This is require only once for each installation site. In some cases the customer may already own a site license for this software which would then only require access.

Many customer sites do not allow “foreign” computers, equipment or software to be used on their network. See “Self-Contained Database Server” option to resolve this.

10) Central Database Control (ATLS-TBD)

Needed software used to manage all test data and ATLAS testers. This is require only once for each installation site. In some cases the customer may already own a site license for this software which would then only require access.

Many customer sites do not allow “foreign” computers, equipment or software to be used on their network. See “Self-Contained Database Server” option to resolve this.

11) Self-Contained Database Server (ATLS-5200)

This is the option that will be needed if the customer site does not allow use of their network or network resources. This option will consist of an isolated server that resides within the ATLAS tester. This isolated server will be used to store all test data from all ATLAS testers that reside at that location. One ATLAS tester will house the isolated server for all other ATLAS testers to access and store data to.

There will need to be an understanding that the isolated server will need to have a data archive task scheduled. The data retention policies will need to be reviewed and the server solution will need to be customized to their needs.

12) Central Database Control (BPS)

This software is used with any and all ATLAS machines. It manages the data coming from the ATLAS tester(s) and stores the test result within an SQL database. One license must be purchased for each location that an ATLAS tester is used. This software must reside on a server onsite and connected to the same network that the ATLAS tester is connected to. This software requires that there is a Microsoft SQL Standard Server installed on the same server.

13) Support Equipment

Temperature/Humidity Sensor

1 Model HX93BDC & HX93BC 2 Output 0 – +5 VDC 3 Accuracy ±0.6 ®C (0 to 50 ®C) and ±2.5% (20 to

80% Relative Humidity 4 Input voltage 9 to 30VDC

Air Conditioner

1 Brand Rittal 2 Model SK3302.100 or SK3302.110 Operation (environment) +10°C to +55°C Dimensions (HxWxD) 550 x 280 x 140 mm

(22˝ x 11˝ x 5.5”) Power SK3302.100 (115VAC, 60Hz, 1ø)

SK3302.110 (230VAC, 50/60Hz, 1ø) Rated current (max.) At 50 Hz: 1.6 A

At 60 Hz: 1.7 A Start-up current (max.) At 50 Hz: 3 A

At 60 Hz: 3.4 A Refrigerant R134a (3.5 oz.)

Label Printing

1 Brand Zebra 2 Model ZD50043-T21200FZ 3 Label Size 1.5”W x 0.5”H 4 Label Type Direct Thermal w/1” Core 5 Dimensions (HxWxD) 152 x 171 x 210 mm

(6” x 6.75” x 8.25”) 6 Resolution 300 DPI 7 Display Front LCD 8 Communication Ports USB 2.0 9 Print Method Direct Thermal

10 Multi-language Yes 11 Electrical Input: 100-240 VAC, 50-60 Hz

Output: 24 VDC, 3.125A 12 Weight 1.4 kg (3 lbs.)

ATLAS System SOW - Assemble to Order:

ATLAS Tester with 150kN Load Frame, 220VAC

• ALTAS Equipment cabinet & Integrated Workstation ATLS-3000-VAL-220

• ATLAS Computer & Test Software (PCS) ATLS-5000

• 150 kN Capacity Load Frame 220VAC ATLS-0150-220

• Compliant Loading Head 6970

• Self-Centering Bearing Plate 2000

• 5K lbF Reference Load Cell 6xxxxxx

• Automated Calibration Equipment (ACE)w/DMM 220 VAC ATLS-ACE-220

ATLS-0150-220

ATLAS Tester w/150kN Capacity, DTI @ 220VAC

• EVERYTHING INCLUDED IN -

• Digital Load Cell Capability Cable w/Data Recorder 120VAC ATLS-6000-220

ATLS-0150-DTI-220

ATLAS Tester with 150kN Load Frame, IR @ 220VAC

• Insulation Resistance (IR) Capability w/DMM 220 VAC 6005261

ATLS-0150-IR-220

ATLAS Tester with 150kN Load Frame, DTI, and IR @ 220VAC

ATLS-0150-220

• Digital Load Cell Capability Cable w/Data Recorder 220VAC ATLS-6000-220

• Insulation Resistance (IR) Capability w/DMM 220 VAC 6005261

ATLS-0150-DTI-IR-220

Engineered to Order:

Base ATLAS Controller with integrated workstation 110VAC (20A) ATLS-3000-110 Base ATLAS Controller with integrated workstation 220VAC ATLS-3000-220

150kN Capacity Load Frame 110VAC ATLS-0150-110 150kN Capacity Load Frame 220VAC ATLS-0150-220

600kN Capacity Load Frame 110VAC ATLS-0600-110 600kN Capacity Load Frame 220VC ATLS-0600-220

Compliant Load Head w/Load Head Buttons 6970

Self-Centering Bearing Base Plate 2000

Automated Calibration Equipment (ACE) w/DMM 110 VAC ATLS-ACE-110 Automated Calibration Equipment (ACE)w/DMM 220 VAC ATLS-ACE-220

Insulation Resistance (IR) Capability w/DMM 110 VAC 6005261 Insulation Resistance (IR) Capability w/DMM 220 VAC 6005261

Digital Load Cell Capability Cable w/Data Recorder 110VAC ATLS-6000-110 Digital Load Cell Capability Cable w/Data Recorder 120VAC ATLS-6000-220

ATLAS Computer & Test Software (PCS) ATLS-5000

Line Item Options

Central Database Control (BPS), see notes ATLS-5100 *Self-Contained Database Server/

Microsoft SQL Database Software and License/BPS/PC

ATLS-5200

150kN Capacity Load Frame Enclosure ATLS-2000ENC 600kN Capacity Load Frame Enclosure ATLS-2000ENC-HC

100 lbF Reference Load Cell 6005251 300 lbF Reference Load Cell 6005252 500 lbF Reference Load Cell 6005253 1K lbF Reference Load Cell 6005254 2K lbF Reference Load Cell 6005255 5K lbF Reference Load Cell 6005256 10K lbF Reference Load Cell 6005257 25K lbF Reference Load Cell 6005258 50K lbF Reference Load Cell 6005259 100K lbF Reference Load Cell 6005260 Reference Load Cell 20 Foot Cable W/8 pin Lemo Connector 6005266

Imperial Threaded Adapter Set (¼-28, 5/8-18, 1 ¼-12, 1 ¾-12) 6xxxxxx Imperial Load Head Set (¼-28, 5/8-18, 1 ¼-12, 1 ¾-12) 6xxxxxx

All equipment shall be delivered to the following location:

USA ABERDEEN TEST CENTER

BLDG 358 MICHAELVILLE ROAD

ABERDEEN PROVING GROUND MD

21005-5059