W912QR24R0005_Specs_Vol2-0000.pdf
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- Solicitation number
- W912QR24R0005
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This document provides specifications for an Equipment Concentration Site (ECS) Warehouse to be constructed at the Yakima Training Center. The solicitation is for design-build construction services including specifications for structural, architectural, mechanical, electrical and low-voltage systems. Key requirements include design and construction of a pre-engineered metal building approximately 120,000 square feet to house military equipment and vehicles. The structure must meet antiterrorism standards and achieve LEED silver certification. Specifications provide extensive requirements for building materials, components and systems including steel framing, metal siding, concrete work, doors and windows, HVAC, plumbing, electrical, communications and security systems. The solicitation also includes submittal requirements, quality standards, warranties, testing protocols and provisions for sustainable and recycled materials. The contract award date is not specified but appears to be an upcoming opportunity for engineering and construction firms specializing in military and government facility projects.
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Solicitation For Equipment Concentration Site Warehouse, Yakima, WA
P2: 481861
Design-Build
Specifications Vol. 2 of 3 (Div. 08-23) Certified Final Design
08 December 2023
W912QR24R0005
ARIMS: 200A Disposition: Maintain for 15yrs after construction.
W912QR24R0005_Specs_Vol2-0000
481861 Equipment Concentration Site Warehouse Yakima, WA
PROJECT TABLE OF CONTENTS
DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS
00 80 00.00 06 04/21 SPECIAL PROVISIONS
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00 08/15, CHG 2: 08/21 SUMMARY OF WORK
01 32 01.00 06 07/18 PROJECT SCHEDULE
01 33 00 08/18, CHG 4: 02/21 SUBMITTAL PROCEDURES
01 33 29.00 06 11/17 SUSTAINABILITY REPORTING
01 35 26.00 06 GOVERNMENT SAFETY REQUIREMENTS
01 42 00 02/19 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.15 10 11/16, CHG 2: 08/19 RESIDENT MANAGEMENT SYSTEM CONTRACTOR
MODE (RMS CM)
01 45 04.10 06 CONTRACTOR QUALITY CONTROL
01 45 35 11/20 SPECIAL INSPECTIONS
01 46 00.00 06 04/20 TOTAL BUILDING COMMISSIONING
01 50 00 11/20, CHG 2: 08/22 TEMPORARY CONSTRUCTION FACILITIES AND
CONTROLS
01 57 19.00 06 04/20 TEMPORARY ENVIRONMENTAL CONTROLS AND
PERMITS
01 74 19 02/19, CHG 3: 11/21 CONSTRUCTION WASTE MANAGEMENT AND
DISPOSAL
01 78 23 08/15, CHG 2: 08/21 OPERATION AND MAINTENANCE DATA
DIVISION 02 - EXISTING CONDITIONS
02 41 00 08/22 DEMOLITION
DIVISION 03 - CONCRETE
03 30 00 02/19, CHG 4: 08/22 CAST-IN-PLACE CONCRETE
03 62 16 02/18 METALLIC NON-SHRINK GROUTING
DIVISION 04 - MASONRY
04 20 00 11/15, CHG 2: 05/19 UNIT MASONRY
DIVISION 05 - METALS
05 05 20 05/22 POST-INSTALLED CONCRETE AND MASONRY
ANCHORS
05 05 23.16 08/18 STRUCTURAL WELDING
05 12 00 08/18, CHG 2: 05/21 STRUCTURAL STEEL
05 21 00 05/15, CHG 1: 08/18 STEEL JOIST FRAMING
05 30 00 05/15, CHG 2: 08/18 STEEL DECKS
05 40 00 05/15, CHG 1: 08/18 COLD-FORMED METAL FRAMING
05 50 13 05/17, CHG 1: 08/18 MISCELLANEOUS METAL FABRICATIONS
05 51 33 02/16, CHG 2: 02/18 METAL LADDERS
05 52 00 02/18, CHG 1: 02/20 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 08/16, CHG 2: 11/18 ROUGH CARPENTRY
06 41 16.00 10 08/10, CHG 1: 11/18 PLASTIC-LAMINATE-CLAD ARCHITECTURAL
CABINETS
06 61 16 08/20 SOLID SURFACING FABRICATIONS
PROJECT TABLE OF CONTENTS Page 1
CERTIFIED FINAL
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 08/19 PRESSURE TESTING AN AIR BARRIER SYSTEM
FOR AIR TIGHTNESS
07 11 13 08/11, CHG 1: 05/17 BITUMINOUS DAMPPROOFING
07 21 13 02/16, CHG 2: 08/20 BOARD AND BLOCK INSULATION
07 21 16 11/11, CHG 4: 08/18 MINERAL FIBER BLANKET INSULATION
07 22 00 02/16, CHG 3: 11/18 ROOF AND DECK INSULATION
07 27 10.00 10 08/19, CHG 1: 02/20 BUILDING AIR BARRIER SYSTEM
07 27 19.01 05/17, CHG 2: 08/20 SELF-ADHERING AIR BARRIERS
07 42 13 05/11, CHG 2: 02/18 METAL WALL PANELS
07 60 00 05/17, CHG 2: 11/18 FLASHING AND SHEET METAL
07 61 14.00 20 08/16, CHG 1: 08/18 STEEL STANDING SEAM ROOFING
07 72 33 08/23 ROOF HATCHES
07 72 33.00 08/23 ROOF HATCHES
07 72 34 08/23 ROOF HATCH RAIL SYSTEM
07 84 00 05/10, CHG 1: 08/13 FIRESTOPPING
07 92 00 08/16, CHG 3: 11/18 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 08/20 STEEL DOORS AND FRAMES
08 31 00 05/17, CHG 1: 08/18 ACCESS DOORS AND PANELS
08 33 23 08/20, CHG 1: 02/22 OVERHEAD COILING DOORS
08 34 59 08/08, CHG 1: 11/12 VAULT DOORS AND DAY GATES
08 41 13 08/18, CHG 1: 08/18 ALUMINUM-FRAMED ENTRANCES AND
STOREFRONTS
08 51 13 05/19 ALUMINUM WINDOWS
08 60 45 08/20 SKYLIGHTS AND TRANSLUCENT PANELS
08 71 00 02/16, CHG 4: 02/22 DOOR HARDWARE
08 81 00 05/19 GLAZING
08 87 23.13 08/09 SAFETY FILMS
08 91 00 08/20 METAL WALL LOUVERS
DIVISION 09 - FINISHES
09 22 00 02/10, CHG 2: 08/18 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 08/16, CHG 4: 02/20 GYPSUM BOARD
09 30 10 08/20 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 08/20 ACOUSTICAL CEILINGS
09 65 00 08/10, CHG 3: 08/18 RESILIENT FLOORING
09 67 23.13 11/19 STANDARD RESINOUS FLOORING
09 67 23.14 08/16, CHG 1: 08/18 CHEMICAL RESISTANT RESINOUS FLOORING
09 90 00 02/21 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 11 00 08/20 VISUAL DISPLAY UNITS
10 14 00.10 08/17, CHG 1: 11/18 EXTERIOR SIGNAGE
10 14 00.20 08/20 INTERIOR SIGNAGE
10 21 13 08/20 TOILET COMPARTMENTS
10 22 26.13 08/16, CHG 2: 08/20 ACCORDION FOLDING PARTITIONS
10 26 00 08/20 WALL AND DOOR PROTECTION
10 28 13 08/20 TOILET ACCESSORIES
10 44 16 11/19 FIRE EXTINGUISHERS
10 51 13 05/11 METAL LOCKERS
10 56 13 04/06 STEEL SHELVING
10 71 13 08/23 CANTILEVERED SUNSHADES
PROJECT TABLE OF CONTENTS Page 2
DIVISION 11 - EQUIPMENT
11 81 29 08/23 ROOFTOP CABLE HORIZONTAL FALL
PROTECTION
DIVISION 12 - FURNISHINGS
12 24 13 08/20 ROLLER WINDOW SHADES
12 48 13 08/17 ENTRANCE FLOOR MATS AND FRAMES
12 50 00.13 10 08/17, CHG 1: 11/18 FURNITURE AND FURNITURE INSTALLATION
12 59 00 08/17, CHG 1: 08/18 SYSTEMS FURNITURE
DIVISION 13 - SPECIAL CONSTRUCTION
13 48 73 05/22 ANCHORAGE AND BRACING FOR
MISCELLANEOUS EQUIPMENT
DIVISION 21 - FIRE SUPPRESSION
21 13 13 08/20 WET PIPE SPRINKLER SYSTEMS, FIRE
PROTECTION
21 30 00 04/08, CHG 1: 08/13 FIRE PUMPS
DIVISION 22 - PLUMBING
22 00 00 11/15, CHG 4: 05/21 PLUMBING, GENERAL PURPOSE
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 03 00.00 20 08/10, CHG 3: 08/18 BASIC MECHANICAL MATERIALS AND METHODS
23 05 15 05/22 COMMON PIPING FOR HVAC
23 05 48.19 05/18, CHG 2: 08/20 BRACING FOR HVAC
23 05 93 11/15 TESTING, ADJUSTING, AND BALANCING FOR
HVAC
23 07 00 02/13, CHG 7: 05/20 THERMAL INSULATION FOR MECHANICAL
SYSTEMS
23 09 00 02/19, CHG 3: 05/21 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 11/15, CHG 2: 05/21 INSTRUMENTATION AND CONTROL DEVICES
FOR HVAC
23 09 23.01 02/19, CHG 1: 02/20 LONWORKS DIRECT DIGITAL CONTROL FOR
HVAC AND OTHER BUILDING CONTROL SYSTEMS
23 11 20 05/20 FACILITY GAS PIPING
23 21 23 08/17 HYDRONIC PUMPS
23 23 00 08/21 REFRIGERANT PIPING
23 30 00 05/20, CHG 1: 02/22 HVAC AIR DISTRIBUTION
23 52 00 04/08, CHG 5: 11/19 HEATING BOILERS
23 81 00 05/18, CHG 1: 02/21 DECENTRALIZED UNITARY HVAC EQUIPMENT
23 82 00.00 20 02/16, CHG 1: 08/18 TERMINAL HEATING UNITS
DIVISION 25 - INTEGRATED AUTOMATION
25 05 11.21 05/21 CYBERSECURITY FOR FACILITY-RELATED
CONTROL SYSTEMS--FIRE AND LIFE SAFETY
TO INCLUDE FIRE ALARM REPORTING, MASS
NOTIFICATION, AND FIRE SUPPRESSION
SYSTEM
25 05 11.23 05/21 CYBERSECURITY FOR FACILITY-RELATED
CONTROL SYSTEMS--UTILITY MONITORING
PROJECT TABLE OF CONTENTS Page 3
AND CONTROL SYSTEM TO INCLUDE HVAC
25 05 11.26 05/21 CYBERSECURITY FOR FACILITY-RELATED
CONTROL SYSTEMS--UTILITY CONTROL
SYSTEM TO INCLUDE AMI
DIVISION 26 - ELECTRICAL
26 05 48.00 10 10/07 ANCHORAGE AND BRACING FOR ELECTRICAL
EQUIPMENT
26 08 00 11/22 APPARATUS INSPECTION AND TESTING
26 12 19.10 05/19, CHG 1: 11/19 THREE-PHASE, LIQUID-FILLED PAD-MOUNTED
TRANSFORMERS
26 20 00 08/19, CHG 3: 11/21 INTERIOR DISTRIBUTION SYSTEM
26 27 13.10 30 10/07, CHG 2: 08/18 ELECTRIC METERS
26 28 01.00 10 08/21 COORDINATED POWER SYSTEM PROTECTION
26 29 23 02/20, CHG 1: 05/21 ADJUSTABLE SPEED DRIVE (ASD) SYSTEMS
UNDER 600 VOLTS
26 41 00 11/13 LIGHTNING PROTECTION SYSTEM
26 51 00 05/20, CHG 2: 11/21 INTERIOR LIGHTING
26 56 00 08/21 EXTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 05 28.36 48 04/20 CABLE TRAYS FOR COMMUNICATIONS SYSTEMS
27 10 00.00 48 10/20 BUILDING TELECOMMUNICATIONS CABLING
SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 76 08/20 INTERIOR FIRE ALARM AND MASS
NOTIFICATION SYSTEM, ADDRESSABLE
DIVISION 31 - EARTHWORK
31 00 00.00 06 07/18 EARTHWORK
31 05 19.13 02/21 GEOTEXTILES FOR EARTHWORK
31 11 00 11/18 CLEARING AND GRUBBING
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 19.61 11/19 SEALING OF JOINTS IN RIGID PAVEMENT
32 05 33 08/17 LANDSCAPE ESTABLISHMENT
32 11 20 05/22 BASE COURSE FOR PAVING
32 12 16.16 11/20 ROAD-MIX ASPHALT PAVING
32 13 13.06 06 06/18 PORTLAND CEMENT CONCRETE PAVEMENT FOR
ROADS AND SITE FACILITIES
32 15 00 05/17 AGGREGATES
32 16 19 05/18 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 08/16, CHG 5: 11/18 PAVEMENT MARKINGS
32 31 13 11/21 CHAIN LINK FENCES AND GATES
32 92 19 08/17, CHG 1: 08/21 SEEDING
DIVISION 33 - UTILITIES
33 11 00 02/18, CHG 1: 02/22 WATER UTILITY DISTRIBUTION PIPING
33 30 00 05/18 SANITARY SEWERAGE
33 40 00 11/21 STORMWATER UTILITIES
33 71 02 08/21 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00.00 48 04/20 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
PROJECT TABLE OF CONTENTS Page 4
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 5
THIS PAGE INTENTIONALLY LEFT BLANK
PROJECT TABLE OF CONTENTS Page 6
SECTION 08 11 13
STEEL DOORS AND FRAMES
08/20
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2020; Errata 1 2021) Structural Welding Code - Steel
ASTM INTERNATIONAL (ASTM)
ASTM A653/A653M (2022) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A924/A924M (2022a) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM C578 (2022) Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation
ASTM C591 (2021) Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal Insulation
ASTM C612 (2014; R 2019) Standard Specification for Mineral Fiber Block and Board Thermal Insulation
ASTM D2863 (2019) Standard Test Method for Measuring the Minimum Oxygen Concentration to Support Candle-Like Combustion of Plastics (Oxygen Index)
ASTM E1300 (2016) Standard Practice for Determining Load Resistance of Glass in Buildings
ASTM F2247 (2018) Standard Test Method for Metal Doors Used in Blast Resistant Applications (Equivalent Static Load Method)
ASTM F2248 (2012) Standard Practice for Specifying an Equivalent 3-Second Duration Design Loading for Blast Resistant Glazing Fabricated with Laminated Glass
ASTM F2927 (2012) Standard Test Method for Door
SECTION 08 11 13 Page 1
Systems Subject to Airblast Loadings
BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)
ANSI/BHMA A156.115 (2016) Hardware Preparation in Steel Doors and Steel Frames
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 80 (2022) Standard for Fire Doors and Other Opening Protectives
NFPA 105 (2022) Standard for Smoke Door Assemblies and Other Opening Protectives
NFPA 252 (2022) Standard Methods of Fire Tests of Door Assemblies
STEEL DOOR INSTITUTE (SDI/DOOR)
SDI/DOOR 113 (2013; R2018) Standard Practice for Determining the Steady-State Thermal Transmittance of Steel Door and Frame Assemblies
SDI/DOOR A250.4 (2018) Test Procedure and Acceptance Criteria for Physical Endurance for Steel Doors, Frames and Frame Anchors
SDI/DOOR A250.6 (2015) Recommended Practice for Hardware Reinforcing on Standard Steel Doors and Frames
SDI/DOOR A250.8 (2017) Specifications for Standard Steel Doors and Frames
SDI/DOOR A250.11 (2012) Recommended Erection Instructions for Steel Frames
U.S. DEPARTMENT OF DEFENSE (DOD)
UFC 4-010-01 (2018; with Change 2, 2022) DoD Minimum Antiterrorism Standards for Buildings
UNDERWRITERS LABORATORIES (UL)
UL 10C (2016; Reprint May 2021) UL Standard for Safety Positive Pressure Fire Tests of Door Assemblies
1.2 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. Submit the following in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
SECTION 08 11 13 Page 2
Doors ; G
Frames ; G
Accessories
SD-03 Product Data
Doors ; G
Recycled Content for Steel Door Product ; S
Frames ; G
Recycled Content for Steel Frame Product ; S
Accessories
1.3 DELIVERY, STORAGE, AND HANDLING
Deliver doors, frames, and accessories undamaged and with protective wrappings or packaging. Provide temporary steel spreaders securely fastened to the bottom of each welded frame. Store doors and frames on platforms under cover in clean, dry, ventilated, and accessible locations, with 1/4 inch airspace between doors. Remove damp or wet packaging immediately and wipe affected surfaces dry. Replace damaged materials with new.
PART 2 PRODUCTS
2.1 STANDARD STEEL DOORS
SDI/DOOR A250.8 , except as specified otherwise. Prepare doors to receive door hardware as specified in Section 08 71 00 DOOR HARDWARE. Undercut where indicated. Provide exterior doors with top edge closed flush and sealed to prevent water intrusion. Provide doors at 1-3/4 inch thick, unless otherwise indicated. Provide door material that uses a minimum of 25 percent recycled content. Provide data indicating percentage of recycled content for steel door product . Provide exterior glazing in accordance with ASTM F2248 and ASTM E1300. Exterior doors must be tested in accordance with ASTM F2247 or ASTM F2927 to meet requirements of
UFC 4-010-01 .
2.1.1 Classification - Level, Performance, Model
2.1.1.1 Heavy Duty Doors
SDI/DOOR A250.8 , Level 2, physical performance Level B, Model 1, with core construction as required by the manufacturer for interior doors and for exterior doors, of size(s) and design(s) indicated. Where vertical stiffener cores are required, the space between the stiffeners must be filled with board insulation. Provide Level 2 for all doors unless noted otherwise.
2.1.1.2 Extra Heavy Duty Doors
SDI/DOOR A250.8 , Level 3, physical performance Level A, Model 1 with core construction as required by the manufacturer for indicated exterior doors, of size(s) and design(s) indicated. Where vertical stiffener cores are
SECTION 08 11 13 Page 3 required, the space between the stiffeners must be filled with board insulation. Provide Level 3 for doors on the exterior of the building.
2.2 CUSTOM HOLLOW METAL DOORS (NOT USED)
2.3 INSULATED STEEL DOOR SYSTEMS
Provide insulated steel doors and frames in accordance with SDI/DOOR 113 at exterior doors and where indicated. Meet energy requirements including Solar Heat Gain Coefficient (SHGC) and U-factor. Provide insulated steel doors with a core of polyurethane foam; face sheets, edges, and frames of galvanized steel not lighter than 23 gage , 16 gage , and 16 gage respectively; magnetic weatherstripping; nonremovable-pin hinges;
thermal-break aluminum threshold; and vinyl door bottom. Provide to doors and frames a phosphate treatment, rust-inhibitive primer, and baked acrylic enamel finish. Test doors in accordance with SDI/DOOR A250.4 and meet the requirements for Level C. Prepare doors to receive specified hardware. Provide doors 1-3/4 inch thick.
2.4 ACCESSORIES
2.4.1 Moldings
Provide moldings around glass of interior and exterior doors and louvers of interior doors. Provide nonremovable moldings on outside of exterior doors and on corridor side of interior doors. Other moldings may be stationary or removable. Secure inside moldings to stationary moldings or provide snap-on moldings.
2.5 INSULATION CORES
Provide insulating cores at all exterior doors and other specific doors noted in the door schedule, and provide an apparent U-factor of .48 in accordance with SDI/DOOR 113 and conforming to:
a. Rigid Cellular Polyisocyanurate Foam: ASTM C591, Type I or II, foamed-in-place or in board form, with oxygen index of not less than 22 percent when tested in accordance with ASTM D2863; or
b. Rigid Polystyrene Foam Board: ASTM C578, Type I or II; or
c. Mineral board: ASTM C612, Type I.
2.6 STANDARD STEEL FRAMES
SDI/DOOR A250.8 , Level 2, except as otherwise specified. Form frames to sizes and shapes indicated, with welded corners. Provide steel frames for doors, mullions, and interior glazed panels, unless otherwise indicated.
Provide frame product that uses a minimum of 25 percent recycled content.
Provide data indicating percentage of recycled content for steel frame product .
2.6.1 Welded Frames
Continuously weld frame faces at corner joints. Mechanically interlock or continuously weld stops and rabbets. Grind welds smooth.
Weld frames in accordance with the recommended practice of the Structural Welding Code Sections 1 through 6, AWS D1.1/D1.1M and in accordance with
SECTION 08 11 13 Page 4 the practice specified by the producer of the metal being welded.
2.6.2 Mullions and Transom Bars
Provide mullions and transom bars of closed or tubular construction with heads and jambs butt-welded together. Bottom of door mullions must have adjustable floor anchors and spreader connections.
2.6.3 Stops and Beads
Provide form and loose stops and beads from 20 gage steel. Provide for glazed and other openings in standard steel frames. Secure beads to frames with oval-head, countersunk Phillips self-tapping sheet metal screws or concealed clips and fasteners. Space fasteners approximately 12 to 16 inch on center. Miter molded shapes at corners. Butt or miter square or rectangular beads at corners.
2.6.4 Anchors
Provide anchors to secure the frame to adjoining construction. Provide steel anchors, zinc-coated not lighter than 18 gage .
2.6.4.1 Wall Anchors
Provide at least three anchors for each jamb. For frames which are more than 7.5 feet in height, provide one additional anchor for each jamb for each additional 2.5 feet or fraction thereof.
a. Masonry: Provide anchors of corrugated or perforated steel straps or 3/16 inch diameter steel wire, adjustable or T-shaped;
b. Stud Partitions: Weld or otherwise securely fasten anchors to backs of frames. Design anchors to be fastened to closed steel studs with sheet metal screws, and to open steel studs by wiring or welding;
2.7 FIRE AND SMOKE DOORS AND FRAMES
Provide fire and smoke doors and frames in accordance with NFPA 80 and NFPA 105 and this specification.
2.7.1 Labels
Provide fire doors and frames bearing the label of Underwriters Laboratories (UL), Factory Mutual Engineering and Research (FM), or Warnock Hersey International (WHI) attesting to the rating required.
Testing must be in accordance with NFPA 252 or UL 10C . Provide labels that are metal with raised letters, bearing the name or file number of the door and frame manufacturer. Labels must be permanently affixed at the factory to frames and to the hinge edge of the door. Do not paint door and labels.
2.7.2 Astragal on Fire and Smoke Doors
On pairs of labeled fire doors, conform to NFPA 80 and UL requirements.
On smoke control doors, conform to NFPA 105 .
SECTION 08 11 13 Page 5
2.8 EXTERIOR FRAMES
Provide thermal insulation in all exterior frames. Provide frames of a minimum Level 4, with frames of a minimum thickness of 0.067 inch , 14 gage.
2.9 HARDWARE PREPARATION
Drill and tap doors and frames to receive finish hardware. Prepare doors and frames for hardware in accordance with the applicable requirements of SDI/DOOR A250.8 and SDI/DOOR A250.6 . For additional requirements refer to ANSI/BHMA A156.115 . Drill and tap for surface-applied hardware at the project site. Build additional reinforcing for surface-applied hardware into the door at the factory. Punch door frames, with the exception of frames that will have weatherstripping to receive a minimum of two rubber or vinyl door silencers on lock side of single doors and one silencer for each leaf at heads of double doors. Set lock strikes out to provide clearance for silencers.
2.10 FINISHES
2.10.1 Factory-Primed Finish
Thoroughly clean all surfaces of doors and frames then chemically treat and factory prime with a rust inhibiting coating as specified in
SDI/DOOR A250.8 .
2.10.2 Hot-Dip Zinc-Coated and Factory-Primed Finish
Fabricate exterior doors and frames from hot dipped zinc coated steel, alloyed type, that complies with ASTM A924/A924M and ASTM A653/A653M . The coating weight must meet or exceed the minimum requirements for coatings having 0.4 ounces per square foot , total both sides, i.e., A40 . Repair damaged zinc-coated surfaces by the application of zinc dust paint.
Thoroughly clean and chemically treat to insure maximum paint adhesion.
Factory prime as specified in SDI/DOOR A250.8 . Provide for exterior doors.
2.11 FABRICATION AND WORKMANSHIP
Provide finished doors and frames that are strong and rigid, neat in appearance, and free from defects, waves, scratches, cuts, dents, ridges, holes, warp, and buckle. Provide molded members that are clean cut, straight, and true, with joints coped or mitered, well formed, and in true alignment. Dress exposed welded and soldered joints smooth. Design door frame sections for use with the wall construction indicated. Corner joints must be well formed and in true alignment. Conceal fastenings where practicable. Design frames in exposed masonry walls or partitions to allow sufficient space between the inside back of trim and masonry to receive caulking compound.
2.12 PROVISIONS FOR GLAZING
Materials are specified in Section 08 81 00 , GLAZING.
SECTION 08 11 13 Page 6
PART 3 EXECUTION
3.1 INSTALLATION
3.1.1 Frames
Set frames in accordance with SDI/DOOR A250.11 . Plumb, align, and brace securely until permanent anchors are set. Anchor bottoms of frames with expansion bolts or powder-actuated fasteners. Build in or secure wall anchors to adjoining construction.
3.1.2 Doors
Hang doors in accordance with clearances specified in SDI/DOOR A250.8 .
After erection and glazing, clean and adjust hardware.
3.1.3 Fire and Smoke Doors and Frames
Install fire doors and frames, including hardware, in accordance with NFPA 80 . Install fire rated smoke doors and frames in accordance with NFPA 80 and NFPA 105 .
3.2 PROTECTION
Protect doors and frames from damage. Repair damaged doors and frames prior to completion and acceptance of the project or replace with new, as directed. Wire brush rusted frames until rust is removed. Clean thoroughly. Apply an all-over coat of rust-inhibitive paint of the same type used for shop coat.
3.3 CLEANING
Upon completion, clean exposed surfaces of doors and frames thoroughly.
Remove mastic smears and other unsightly marks.
-- End of Section --
SECTION 08 11 13 Page 7
THIS PAGE INTENTIONALLY LEFT BLANK
SECTION 08 11 13 Page 8
SECTION 08 31 00
ACCESS DOORS AND PANELS
05/17, CHG 1: 08/18
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2020; Errata 1 2021) Structural Welding Code - Steel
ASTM INTERNATIONAL (ASTM)
ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel
ASTM A653/A653M (2022) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM E119 (2022) Standard Test Methods for Fire Tests of Building Construction and Materials
MASTER PAINTERS INSTITUTE (MPI)
MPI 79 (2016) Primer, Alkyd, Anti-Corrosive for Metal
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 252 (2022) Standard Methods of Fire Tests of Door Assemblies
UNDERWRITERS LABORATORIES (UL)
UL 10B (2008; Reprint May 2020) Fire Tests of Door Assemblies
UL 263 (2011; Reprint Aug 2021) UL Standard for Safety Fire Tests of Building Construction and Materials
1.2 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
SECTION 08 31 00 Page 1
PROCEDURES:
SD-02 Shop Drawings
Access Doors And Panels ; G
SD-03 Product Data
Access Doors And Panels ; G
Hardware Including Locks and Keys; G
Accessories ; G
Recycled Content ; S
SD-04 Samples
Finishes ; G
SD-06 Test Reports
Fire-rating(s) of Assemblies ; G
1.3 MISCELLANEOUS REQUIREMENTS
For access doors and panels provide the following:
1.3.1 Shop Drawings
For field assembled access doors and panels, provide plans, elevations, sections, and details for each type of access door and panel assembly.
Indicate frame, surface and edge construction, materials, and accessories. Indicate types of finished surfaces and details for panel edge conditions. Provide a door schedule with a unique number for each access door and panel, specific location in the project, location of hinges and hardware for each door. Indicate fire-rating(s) of assemblies .
1.3.2 Product Data
For shop assembled access doors and panels, provide literature indicating sizes, types, frame and edge construction, finishes, hardware , accessories such as gaskets, seals and weatherstripping, and location of each door and panel in the project. Indicate fire-ratings of assemblies. Provide details of adjoining work for each condition indicated.
1.3.3 Finish Samples
Submit two color charts from manufacturer's standard color and finish options for each type of frame and panel assembly finish indicated.
1.4 PERFORMANCE REQUIREMENTS
1.4.1 Fire-Rating Requirements
Provide access panels with a minimum fire-rating of 1-Hour.
SECTION 08 31 00 Page 2
1.4.2 Access Panels for Wet Areas
Provide panel assemblies that will be located in wet areas with corrosion resistant finishes and hardware and water resistant gasketing.
1.5 DELIVERY, STORAGE, AND PROTECTION
Protect from corrosion, deformation, and other types of damage. Store items in an enclosed area free from contact with soil and weather. Remove and replace damaged items with new items.
PART 2 PRODUCTS
2.1 RECYCLED CONTENT
Provide products with recycled content. Provide data for each product with recycled content, identifying percentage of recycled content.
2.2 MATERIALS
2.2.1 Steel Plates, Shapes, and Bars
Provide in accordance with ASTM A36/A36M.
2.2.2 Metallic Coated Steel Sheet
Provide in accordance with ASTM A653/A653M , Commercial Steel (CS), Type B;
with minimum G60 (Z180) or A60 (ZF180) metallic coating.
2.2.3 Hardware
Provide automatic closing devices. Provide latch releases operable from insides of doors. Provide anchors in accordance with applicable fire test parameters.
2.2.4 Hinges
Provide concealed spring hinges, 175 degrees of opening, with non-removable hinge pins. Provide hinges of same steel as door and frame or in accordance with manufacturer's written recommendations. If providing non-continuous hinges, provide in numbers required to maintain alignment of door panel with frame. Provide coatings as necessary to permanently protect dissimilar metals from contact with one another; see Part 3 herein for more information.
2.2.5 Locks
Unless otherwise indicated, provide flush keyed lock Lock cylinders are specified in Section 08 71 00 DOOR HARDWARE.
2.2.6 Accessories
Provide anchors in size, number and location on four sides to secure access door to substrate. Provide anchors in types as recommended by manufacturer's written installation instructions for each substrate indicated. Provide shims, bushings, clips, gaskets, and other devices as necessary for a complete installation.
SECTION 08 31 00 Page 3
2.3 FABRICATION
2.3.1 Thickness, Size, Edges
Fabricate frames for access doors of steel not lighter than 16 gage with welded joints and anchorage for securing to adjacent construction.
Provide doors a minimum of 24 by 24 inches and of not lighter than 16 gage steel, with stiffened edges and welded attachments. Provide with eased (lightly rounded) edges, without burrs, snags or sharpness and exposed welds ground smooth.
2.3.2 Welding
Provide in accordance with AWS D1.1/D1.1M .
2.4 ACCESS ASSEMBLY TYPES
Unless indicated otherwise, provide flush-face steel access doors and panels with steel frames and flanges.
2.4.1 Fire-rated Doors
2.4.1.1 Door Construction
Provide ceiling access door construction in accordance with ASTM E119 or UL 263 . Provide wall access doors in accordance with NFPA 252 or UL 10B .
2.4.1.2 Labels
Provide class B opening according to UL 10B or test by another nationally recognized laboratory, approved by the Contracting Officer. Provide fire-rating as indicated herein, with a maximum temperature rise of 216 degrees F .
2.4.1.3 Door Panel and Frame
Steel sheet, with mineral fiber insulation core, insulated sandwich type construction.
2.5 FINISHES
Field paint frames and panels to match wall and ceiling surfaces in which they occur. Provide brushed aluminum frames and panels. Provide exposed fastenings that approximately match the color and finish of the each material to which fastenings are applied.
PART 3 EXECUTION
3.1 PREPARATION
Field verify all measurements prior to fabrication. Verify access door locations and sizes provide required maintenance access to installed building services components. Protect existing construction and completed work from damage during installation.
3.2 GENERAL INSTALLATION REQUIREMENTS
Install items at locations indicated, in accordance with manufacturer's written instructions. Include materials and parts as necessary for a
SECTION 08 31 00 Page 4 complete installation of each item. Conceal fastenings where practicable. Poor matching of holes to fasteners is cause for rejection of the work.
3.3 ACCESS LOCATIONS
Install removable access panels directly below each valve, flow indicator, damper, air splitter or other utility requiring access that is located above ceilings, other than at acoustical panel ceilings, and that would otherwise not be accessible. Install access doors and panels permitting access to service valves, traps, dampers, cleanouts, and other mechanical, electrical and conveyor control items concealed in walls and partitions.
3.4 ACCESS LOCATIONS IN WET AREAS
When possible, avoid locating access panels in wet areas. When such locations cannot be avoided, provide moisture resistant assemblies as indicated in Part I herein.
3.5 RECESSED ACCESS DOORS (NOT USED)
3.6 FIELD PAINTING
Field painting primed access doors in accordance with the requirements of Section 09 90 00 PAINTS AND COATINGS.
3.7 DISSIMILAR MATERIALS
Where dissimilar metals are in contact, protect surfaces with a coating in accordance with MPI 79 to prevent galvanic or corrosive action.
3.8 ADJUSTMENT
Adjust hardware so that door panel opens freely. Adjust door when closed center door panel in frame.
3.9 ENVIRONMENTAL CONDITIONS
Do not paint surfaces when damp or exposed to weather, when surface temperature is below 45 degrees F or over 95 degrees F , unless approved by the Contracting Officer.
-- End of Section --
SECTION 08 31 00 Page 5
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SECTION 08 31 00 Page 6
SECTION 08 33 23
OVERHEAD COILING DOORS
08/20, CHG 1: 02/22
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7-16 (2017; Errata 2018; Supp 1 2018) Minimum Design Loads and Associated Criteria for Buildings and Other Structures
AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING
ENGINEERS (ASHRAE)
ASHRAE FUN IP (2021) Fundamentals Handbook, I-P Edition
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
ASME B29.400 (2001; (R 2008) (R 2013) (R 2018))
Combination, "H" Type Mill Chains, and Sprockets
ASTM INTERNATIONAL (ASTM)
ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel
ASTM A47/A47M (1999; R 2022; E 2022) Standard Specification for Ferritic Malleable Iron Castings
ASTM A53/A53M (2022) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A153/A153M (2016a) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware
ASTM A307 (2021) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength
ASTM A653/A653M (2022) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by
SECTION 08 33 23 Page 1 the Hot-Dip Process
ASTM A666 (2015) Standard Specification for Annealed or Cold-Worked Austenitic Stainless Steel Sheet, Strip, Plate and Flat Bar
ASTM A780/A780M (2020) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A924/A924M (2022a) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM B221 (2021) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes
ASTM E84 (2020) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM E330/E330M (2014; R 2021) Standard Test Method for Structural Performance of Exterior Windows, Doors, Skylights and Curtain Walls by Uniform Static Air Pressure Difference
ASTM F568M (2007) Standard Specification for Carbon and Alloy Steel Externally Threaded Metric Fasteners
DOOR AND ACCESS SYSTEM MANUFACTURERS ASSOCIATION (DASMA)
ANSI/DASMA 108 (2017) Standard Method for Testing Sectional Garage Doors, Rolling Doors and Flexible Doors: Determination of Structural Performance Under Uniform Static Air Pressure Difference
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA ICS 1 (2022) Standard for Industrial Control and Systems: General Requirements
NEMA ICS 2 (2000; R 2020) Industrial Control and Systems Controllers, Contactors, and Overload Relays Rated 600 V
NEMA ICS 6 (1993; R 2016) Industrial Control and Systems: Enclosures
NEMA MG 1 (2021) Motors and Generators
NEMA ST 1 (1988; R 1994; R 1997) Specialty Transformers (Except General Purpose Type)
SECTION 08 33 23 Page 2
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 ( 2020 ) National Electrical Code
UNDERWRITERS LABORATORIES (UL)
UL 325 (2017; Reprint Feb 2020) UL Standard for Safety Door, Drapery, Gate, Louver, and Window Operators and Systems
1.2 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. Submit the following in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Overhead Coiling Doors ; G
Counterbalancing Mechanism ; G
Electric Door Operators ; G
Bottom Bars ; G
Guides ; G
Mounting Brackets ; G
Hood; G
Installation Drawings ; G
SD-03 Product Data
Overhead Coiling Doors ; G
Hardware ; G
Counterbalancing Mechanism ; G
Electric Door Operators ; G
Recycled content for steel curtain slats ; S
SD-05 Design Data
Overhead Coiling Doors ; G
Hardware ; G
Counterbalancing Mechanism ; G
Electric Door Operators ; G
SD-10 Operation and Maintenance Data
SECTION 08 33 23 Page 3
Operation and Maintenance Manuals , Data Package 2; G
SD-11 Closeout Submittals
Warranty ; G
1.3 QUALITY CONTROL
1.3.1 Warranty
Furnish a written guarantee that the helical spring and counterbalance mechanism are free from defects in material and workmanship for not less than two years after completion and acceptance of the project.
Warrant that upon notification by the Government, any defects in material, workmanship, and door operation are immediately correct within the same time period covered by the guarantee, at no cost to the Government.
1.3.2 Operation And Maintenance Submittals
Submit 6 copies of the operation and maintenance manuals 30 calendar days prior to testing the Overhead Coiling Door Assemblies. Update and resubmit data for final approval no later than 30 calendar days prior to cContract completion.
Submit Operation and Maintenance Manuals for Overhead Coiling Door Assemblies, including the following items:
Electric Door Operators
Hood
Counterbalancing Mechanism
Painting
Provide operation and maintenance manuals which are consistent with manufacturer's standard brochures, schematics, printed instructions, operating procedures, and safety precautions.
1.4 DELIVERY, STORAGE, AND HANDLING
Deliver doors to the jobsite wrapped in a protective covering with the brands and names clearly marked thereon. Store doors in an adequately ventilated dry location that is free from dirt and dust, water, or other contaminants. Store in a manner that permits easy access for inspection and handling. Handle doors carefully to prevent damage. Remove damaged items that cannot be restored to like-new condition and provide new items.
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
Provide overhead coiling doors with interlocking slats, complete with anchoring and door hardware, guides, hood, and operating mechanisms, and designed for use on openings as indicated. Doors must be spring counterbalanced, rolling type, and designed for use on exterior or interior openings, as indicated. Doors must be operated by electric-power with auxiliary hand chain operation. Doors to be surface-mounted type with
SECTION 08 33 23 Page 4 guides at jambs set back a sufficient distance to provide a clear opening when door is in open position. Mount exterior doors on interior face of walls.
2.1.1 Design Requirements
2.1.1.1 Door Detail Shop Drawings
Provide installation drawings for door assemblies which show: elevations of each door type, shape and thickness of materials, finishes, details of joints and connections, details of guides and fittings, rough opening dimensions, location and description of hardware, anchorage locations, and counterbalancing mechanism and door operator details. Show locations of replaceable fusible links on wiring diagrams for power, signal and controls. For motor-operated doors include supporting brackets for motors, location, type, and ratings of motors, and safety devices.
Include a schedule showing the location of each door with the drawings.
2.1.2 Performance Requirements
2.1.2.1 Wind Loading
Design and fabricate door assembly to withstand the wind loading pressure of at least 30 pounds per square foot in accordace with ANSI/DASMA 108 .
Provide test data showing compliance with ASTM E330/E330M . Sound engineering principles may be used to interpolate or extrapolate test results to door sizes not specifically tested. Ensure that the complete assembly meets or exceeds the requirements of ASCE 7-16 .
2.1.2.2 Operational Cycle Life
Design all portions of the door, hardware and operating mechanism that are subject to movement, wear, or stress fatigue to operate through a minimum number of 10 cycles per day. One complete cycle of door operation is defined as when the door is in the closed position, moves to the fully open position, and returns to the closed position.
2.2 COMPONENTS
2.2.1 Overhead Coiling Doors
2.2.1.1 Curtain Materials and Construction
Provide curtain slats fabricated from Grade A steel sheets conforming to ASTM A653/A653M , with the additional requirement of a minimum yield point of 33,000 psi. Provide 18 gauge sheets, Grade 40 steel with galvanized steel zinc coating in conformance with ASTM A653/A653M and ASTM A924/A924M .
Provide steel curtain slats containing a minimum of 20 percent recycled content. Submit data identifying percentage of recycled content for steel curtain slats .
Fabricate doors from interlocking cold-rolled slats, with section profiles as specified, designed to withstand the specified wind loading. Ensure the provided slats are continuous without splices for the width of the door.
Provide slats filled with manufacturer's standard thermal insulation, complying with the maximum flame-spread and smoke-developed indexes of 75 and 450, respectively, according to ASTM E84. Enclose the insulation
SECTION 08 33 23 Page 5 completely within the slat faces on the interior surface of the slats.
2.2.1.2 Insulated Curtains
Form curtains from manufacturer's standard shapes of interlocking slats.
Supply a slat system with a minimum R-value of 4 when calculated in accordance with ASHRAE FUN IP . Slats to consist of a urethane core not less than 11/16 inch thick, completely enclosed within metal facings.
Slat steel thickness as required by the size of the door to meet specified performance requirements. The insulated slat assembly requires a flame spread rating of not more than 25 and a smoke development factor of not more than 50 when tested in accordance with ASTM E84.
2.2.1.3 Curtain Bottom Bar
Install curtain bottom bars as pairs of angles or using extrusions from the manufacturer's standard steel, stainless and aluminum extrusions not less than 2.0 by 2.0 inches by 0.188 inch. Do not use aluminum on doors more than 16 feet wide. Ensure steel extrusions conform to ASTM A36/A36M.
Stainless steel extrusions conforming to ASTM A666, Type 304. Aluminum extrusions conforming to ASTM B221. Galvanize angles and fasteners in accordance with ASTM A653/A653M and ASTM A924/A924M . Coat welds and abrasions with paint conforming to ASTM A780/A780M .
Provide two minimum 2 inch by 2 inch by 1/8 inch structural steel angles.
2.2.1.4 Endlocks (and Windlocks)
Provide endlocks of Grade B cast steel conforming to ASTM A47/A47M, galvanized in accordance with ASTM A153/A153M . Secure locks at every other curtain slat. In addition to endlocks, exterior doors which are more than 16 feet wide or which have a design wind load of more than 20 pounds per square foot , must have windlocks of manufacturer's standard design. Windlocks must prevent curtain from leaving guide because of deflection from wind pressure or other forces.
2.2.1.5 Weather Stripping
Provide a hood baffle inside the hood that is a minimum 1/16 inch thick sheet of vinyl, neoprene rubber or equivalent. Provide guide weather stripping that is a minimum 1/16 inch thick sheet of vinyl, neoprene rubber, or equivalent.
Provide bottom bar weather-stripping that is a minimum 1/16 inch thick sheet of vinyl, neoprene rubber, or equivalent.
2.2.1.6 Locking Devices
Provide a chain lock keeper suitable for a standard padlock.
2.2.1.7 Safety Interlock
Equip power-operated doors with a safety interlock switch to disengage power supply when the door is locked, or provide an operator with an internal lock sensing device to prevent the door opening when the door is locked.
SECTION 08 33 23 Page 6
2.2.2 Hardware
Ensure that all hardware conforms to ASTM A153/A153M , ASTM A307, and
ASTM F568M.
2.2.2.1 Guides
Fabricate curtain jamb guides from the manufacturer's standard angles or channels of same material and finish as curtain slats unless otherwise indicated. Provide guides with sufficient depth or incorporate a steel locking bar to retain the curtain in place under the wind pressure specified. Ensure curtain operates smoothly. Slot bolt holes for track adjustment. Securely attach guides to adjoining construction with not less than 3/8 inch diameter bolts, spaced near each end and not over 30 inches apart.
Ensure guides are roll-formed steel channel bolted to angle or structural grade, three angle assembly of steel to form a slot of sufficient depth to retain curtains in guides to achieve 20 psf windload standard. Guides shall be provided with integral windlock bars and removable bottom bar stops as required .
2.2.2.2 Hood
Provide a hood with a minimum 24-gauge sheet metal, flanged at top for attachment to header and flanged at bottom to provide longitudinal stiffness. The hood encloses the curtain coil and counterbalance mechanism.
Hoods for openings more than 12 feet in width must have intermediate support brackets to prevent excessive sag. Provide a weather baffle at the lintel or inside the hood of each exterior door.
2.2.3 Counterbalancing Mechanism
Counterbalance doors by means of manufacturer's standard mechanism with an adjustable-tension, steel helical torsion spring mounted, around a steel shaft and contained in a spring barrel connected to top of curtain with barrel rings. Use grease-sealed or self-lubricating bearings for rotating members.
2.2.3.1 Brackets
Provide the manufacturer's standard mounting brackets with one located at each end of the counterbalance barrel conforming to ASTM A36/A36M.
Provide brackets of hot-rolled steel.
Brackets will be of 1/4 inch minimum thick steel plates, with permanently sealed ball bearings. Designed to enclose ends of coil and provide support of counterbalance pipe at each end.
2.2.3.2 Counterbalance Barrels
Curtain must roll up on a barrel supported at head of opening on brackets and be balanced by a torsion spring system in the barrel. Fabricate spring barrel of manufacturer's standard hot-formed, structural-quality, welded or seamless carbon-steel pipe, conforming to ASTM A53/A53M or equivalent. Ensure the barrel is of sufficient diameter and wall thickness to support rolled-up curtain without distortion of slats. Limit
SECTION 08 33 23 Page 7 barrel deflection to not more than 0.03 inch per foot of span under full load.
a. Barrel
Provide steel pipe capable of supporting curtain load with maximum deflection of 0.03 inch per foot of width.
b. Spring Balance
Provide an oil-tempered, heat-treated steel helical torsion spring assembly designed for proper balance of door. Ensure that effort to operate manually operated units does not exceed 25 lbs . At least 80 percent of the door weight must be counterbalanced at any position.
Provide wheel for applying and adjusting spring torque.
2.2.4 Electric Door Operators
Provide electrical wiring and door operating controls conforming to the applicable requirements of NFPA 70 and UL 325 . The door manufacturer must furnish automatic control and safety devices, including extra flexible type SO cable and spring-loaded automatic takeup reel or equivalent device, as required for proper operation of the doors. Conduit, wiring, and mounting of controls are specified in Section 26 20 00 INTERIOR
DISTRIBUTION SYSTEM.
Electric door-operator assemblies need to be the sizes and capacities recommended and provided by the door manufacturer for specified doors.
Furnish complete assemblies with electric motors and factory-prewired motor controls, starter, gear reduction units, solenoid-operated brakes, clutch, remote-control stations, manual or automatic control devices, and accessories as required for proper operation of the doors.
Design the operators so that motors may be removed without disturbing the limit-switch adjustment and affecting the emergency auxiliary operators.
Provide a manual operator of crank-gear or chain-gear mechanisms with a release clutch to permit manual operation of doors in case of power failure. Arrange the emergency manual operator so that it may be put into and out of operation from floor level, and its use does not affect the adjustment of the limit switches. Provide an electrical or mechanical device that automatically disconnects the motor from the operating mechanism when the emergency manual operating mechanism is engaged.
2.2.4.1 Door-Operator Types
Provide an operator mounted to the inside front wall on the left or right side of door and connected to door drive shaft with drive chain and sprockets. Side room is required for this type of mounting. Wall mounted operator can also be mounted above or below shaft; if above shaft, headroom is required.
2.2.4.2 Electric Motors
Provide motors which are the high-starting-torque, reversible, constant-duty electrical type with overload protection of sufficient torque and horsepower to move the door in either direction from any position. Ensure they produce a door-travel speed of not less than 8 nor more than 12 inches per second without exceeding the horsepower rating.
SECTION 08 33 23 Page 8
Provide motors which conform to NEMA MG 1 designation, temperature rating, service factor, enclosure type, and efficiency to the requirements specified. Motors must be suitable for operation on current of the characteristics indicated. Install motors in approved locations.
2.2.4.3 Motor Bearings
Select bearings with bronze-sleeve or heavy-duty ball or roller antifriction type with full provisions for the type of thrust imposed by the specific duty load.
Pre-lubricate and factory seal bearings in motors less than 1/2 horsepower .
Equip motors coupled to worm-gear reduction units with either ball or roller bearings.
Equip bearings in motors 1/2 horsepower or larger with lubrication service fittings. Fit lubrication fittings with color-coded plastic or metal dust caps.
In any motor, bearings that are lubricated at the factory for extended duty periods do not need to be lubricated for a given number of operating hours. Display this information on an appropriate tag or label on the motor with instructions for lubrication cycle maintenance.
2.2.4.4 Motor Starters, Controls, and Enclosures
Provide each door motor with: a factory-wired, unfused, disconnect switch;
a reversing, across-the-line magnetic starter with thermal overload protection; 24-volt operating coils with a control transformer limit switch; and a safety interlock assembled in a NEMA ICS 6 type enclosure as specified herein. Ensure control equipment conforms to NEMA ICS 1 and
NEMA ICS 2 .
Provide adjustable switches, electrically interlocked with the motor controls and set to stop the door automatically at the fully open and fully closed position.
2.2.4.5 Control Enclosures
Provide control enclosures that conform to NEMA ICS 6 for oil-tight and dust-tight NEMA Type 12.
2.2.4.6 Transformer
Provide starters with 230/460 to 115 volt control transformers with one secondary fuse when required to reduce the voltage on control circuits to 24 volts or less. Provide a transformer conforming to NEMA ST 1 .
2.2.4.7 Sensing-Edge Device
Provide each door with a pneumatic or electric sensing device that meets UL 325 , extends the full width of the door, and is located within a U-section neoprene or rubber astragal, mounted on the bottom rail of the bottom door section. Device needs to immediately stop and reverse the door upon contact with an obstruction in the door opening or upon failure of the device or any component of the control system and cause the door to return to its user-defined open position. Any momentary door-closing
SECTION 08 33 23 Page 9 circuit must be automatically locked out and the door must be operable manually or with constant pressure controls until the failure or damage has been corrected. A sensing device is not a substitute for a limit switch.
Connect sensing device to the control circuit through a retracting cord and reel.
2.2.4.8 Remote-Control Stations
Remote control stations must be at least 5 feet above the floor line, and all switches must be located so that the operator will have complete visibility of the door at all times. Provide interior remote control stations that are full-guarded, momentary-contact three-button, heavy-duty, surface-mounted NEMA ICS 6 type enclosures as specified. Mark buttons "OPEN," "CLOSE," and "STOP." The "OPEN" and "STOP" buttons must be of the type requiring only momentary pressure to operate.
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