A21 - AMDT0001_W912PM23B0006-Falls-Lk-Dam-Service-Bridge-Tech-Summary-Changes.pdf

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W912PM23B0006 - FALLS LAKE SERVICE BRIDGE, CLEAN & REPAINT
Solicitation number
W912PM23B0006
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This document package includes specifications for cleaning and repainting the Falls Lake Dam service bridge in Wake County, North Carolina. The project involves abrasive blasting existing steel surfaces to remove an existing vinyl-based paint system that contains lead, then applying a new moisture cure urethane paint system. The specifications require the contractor to be certified in lead abatement and have experience removing hazardous coatings from structures. The contractor must also submit plans for safety, health, environmental protection, waste disposal, and air quality monitoring during the project. The system to be applied is a three-coat urethane system over areas that received commercial blast cleaning or power tool cleaning. Inspections will be conducted by a certified coating inspector.

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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15A. NAME AND TITLE OF SIGNER (Type or print)

30-105-04EXCEPTION TO SF 30

APPROVED BY OIRM 11-84

STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA

FAR (48 CFR) 53.243

SOLICITATION W912PM23B0006 - Fall Lake Bridge Repairs

1. SEE TECHNICAL SUMMARY OF CHANGES.

2. ALL OTHER TERMS AND CONDIITIONS REMAIN UNCHANGED.

1. CONTRACT ID CODE PAGE OF PAGES

J 1 29

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

16C. DATE SIGNED

BY 10-Aug-2023

16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR

(Signature of Contracting Officer)(Signature of person authorized to sign)

8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X W912PM23B0006

X 9B. DATED (SEE ITEM 11)

13-Jul-2023

10B. DATED (SEE ITEM 13)

9A. AMENDMENT OF SOLICITATION NO.

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.

Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:

(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (If required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE

CONTRACT ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

10A. MOD. OF CONTRACT/ORDER NO.

2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)

6. ISSUED BY

3. EFFECTIVE DATE

10-Aug-2023

CODE

U S ARMY CORPS OF ENGINEERS, WILMINGTON

WILMINGTON DISTRICT

ATTN: CONTRACTING DIVISION

69 DARLINGTON AVE

WILMINGTON NC 28403-1343

W912PM 7. ADMINISTERED BY (If other than item 6)

4. REQUISITION/PURCHASE REQ. NO.

CODE

See Item 6

FACILITY CODECODE

EMAIL:TEL:

W912PM23B0006

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

SUMMARY OF CHANGES

(End of Summary of Changes)

Solicitation # W912PM23B0006 Date: 09-AUGUST-2023 Project Title –CLEAN AND REPAINT, FALLS LAKE SERVICE BRIDGE WAKE FOREST, WAKE

COUNTY, NORTH CAROLINA

Amendment No. 0001

P a g e 1 | 1

SUMMARY OF CHANGES

1. CHANGES TO SPECIFICATIONS:

A. REVISED SECTIONS.

a. 01 11 00 – SUMMARY OF WORK

i. 1.1.1 – Project Description

1. ADD - f. “The load capacity of the Falls Lake Dam service bridge is

65 tons total. The load rating calculated for this bridge is an HS-20 truck with a maximum axle load of 16 tons.”

b. 09 97 02 – PREPARATION AND PAINTING OF BRIDGE

i. 1.2.1.5 – Confined Spaces

1. DELETED - Paragraph in entirety.

ii. 1.3 – SUBMITTALS

1. SD-01 Preconstruction Submittals

a. DELETED - Confined Spaces Plan; G

c. REVISED – SUBMITTAL REGISTER

i. 09 97 02 SD-01 Preconstruction Submittals

1. DELETED - Confined Spaces Plan; G

2. CHANGES TO DRAWINGS:

A. None

…end of summary…

Clean and Repaint, Falls Lake Dam Service Bridge FLDSERVICEBRIDGE

W912PM23B0006 AMDT0001

SECTION TABLE OF CONTENTS

DIVISION 01 - GENERAL REQUIREMENTS

SECTION 01 11 00

SUMMARY OF WORK

08/ 15, CHG 2: 08/ 21

PART 1 GENERAL

1.1 WORK COVERED BY CONTRACT DOCUMENTS

1.1.1 Project Description

1.1.2 Location

1.2 EXISTING WORK

PART 2 PRODUCTS

PART 3 EXECUTION

-- End of Section Table of Contents --

SECTION 01 11 00 Page 1

SECTION 01 11 00

SUMMARY OF WORK

08/15, CHG 2: 08/21

PART 1 GENERAL

1.1 WORK COVERED BY CONTRACT DOCUMENTS

***AMDT0001***

1.1.1 Project Description

A. Clean and repaint girders and support members on bridge steel superstructure, to include girders, cross bracing, and bearings, as required by the contract drawings and specifications.

a. Falls Lake Dam service bridge has one span that is 124'-0" in length. The width of the travel lane of the bridge is 12'-0". .

b. Work will consist of cleaning existing steel superstructure surfaces by blasting (SSPC SP 6). The existing paint is a vinyl-based paint, however lead has been detected in paint chips tests.

c. Repaint with a moisture cure urethane paint system specified in the contract (System No. 23-D).

d. Work will require under bridge work access platform and containment system.

e. Contractor must have certification from the Society for Protective Coatings (SSPC) QP-1 and QP-2 with experience in lead based paint abatement.

f. The load capacity of the Falls Lake Dam service bridge is 65 tons total. The load rating calculated for this bridge is an HS-20 truck with a maximum axle load of 16 tons.

***AMDT0001***

1.1.2 Location

The Falls Lake Dam work is in Wake County, North Carolina and is served by both first-class and secondary roads. Falls of the Neuse Road serves the general area where the work is to be performed.

1.2 EXISTING WORK

In addition to FAR 52.236-9 Protection of Existing Vegetation, Structures, Equipment, Utilities, and Improvements:

a. Remove or alter existing work in such a manner as to prevent injury or damage to any portions of the existing work which remain.

b. Repair or replace portions of existing work which have been altered during construction operations to match existing or adjoining work, as approved by the Contracting Officer. At the completion of operations, existing work must be in a condition equal to or better than that which existed before new work started.

SECTION 01 11 00 Page 2

PART 2 PRODUCTS

Not used.

PART 3 EXECUTION

Not used.

-- End of Section --

SECTION 01 11 00 Page 3

SECTION TABLE OF CONTENTS

DIVISION 09 - FINISHES

SECTION 09 97 02

PREPARATION AND PAINTING OF BRIDGE

02/ 20, CHG 1: 11/ 21

PART 1 GENERAL

1.1 REFERENCES

1.2 SAFETY, HEALTH, AND ENVIRONMENTAL REQUIREMENTS

1.2.1 Safety

1.2.1.1 Abrasive Blasting

1.2.1.2 Workers Other Than Blasters

1.2.1.3 Cleaning Before and After Abrasive Blasting

1.2.1.4 Paint Mixing

1.2.1.5 Paint Spraying

1.2.1.6 Explosion Proof Equipment

1.2.1.7 Further Precautions

1.2.1.8 Ignition Sources

1.2.2 Health

1.2.2.1 Air Monitoring

1.2.2.2 Medical Status

1.2.2.3 Change in Medical Status

1.2.3 Environmental Protection

1.2.3.1 Waste Classification, Handling, and Disposal

1.2.3.2 Containment

1.2.3.3 Visible Emissions Monitoring

1.2.3.4 PM-10 Monitoring

1.2.3.5 TSP Monitoring

1.2.3.6 Water Quality

1.3 SUBMITTALS

1.4 QUALIFICATIONS

1.4.1 Certified Environmental, Health, and Safety (EHS) Professionals

1.4.2 Certified Lead Laboratory

1.4.3 Qualified Painting Contractor

1.4.4 Qualified Hazardous Paint Removal Contractor

1.4.5 Qualified Coating Applicator

1.4.5.1 Certification Test Procedure

1.4.5.2 Certification Criteria

1.4.6 Coating Thickness Gage Qualification

1.4.7 Certified Coating Inspector

1.5 DELIVERY, STORAGE, AND HANDLING

1.6 AMBIENT CONDITIONS

PART 2 PRODUCTS

PART 3 EXECUTION

3.1 Lead Work

3.2 CLEANING AND PREPARATION OF SURFACES TO BE PAINTED

3.2.1 General Requirements

SECTION 09 97 02 Page 1

3.2.2 Ferrous Surfaces Subject to Atmospheric Exposures

3.3 PAINT APPLICATION

3.3.1 General

3.3.2 Mixing and Thinning of Coatings other than the Vinyl

Formulations

3.3.3 Time between Surface Preparation and Painting

3.3.4 Method of Paint Application

3.3.5 Coverage and Film Thickness

3.3.6 Coating Thickness Measurement on Metal

3.3.7 Progress of Painting Work

3.3.8 Contacting Surfaces

3.3.9 Protection of Painted Surfaces

3.4 PAINT SYSTEMS APPLICATION

3.4.1 Surface Preparation

3.4.2 System No. 23-D

3.4.3 Protection of Nonpainted Items and Cleanup

3.5 INSPECTION

3.6 PAINTING SCHEDULES

-- End of Section Table of Contents --

SECTION 09 97 02 Page 2

SECTION 09 97 02

PREPARATION AND PAINTING OF BRIDGE

02/ 20, CHG 1: 11/ 21

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM D4228 (2005; R 2017) Standard Practice for Qualification of Coating Applicators for Application of Coatings to Steel Surfaces

ASTM D7091 (2021) Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nondestructive Coatings Applied to Non-Ferrous Metals

INTERNATIONAL SAFETY EQUIPMENT ASSOCIATION (ISEA)

ANSI/ISEA Z87.1 (2020) Occupational and Educational Personal Eye and Face Protection Devices

ANSI/ISEA Z358.1 (2014) American National Standard for Emergency Eyewash and Shower Equipment

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70 (2020; ERTA 20-1 2020; ERTA 20-2 2020; TIA

20-1; TIA 20-2; TIA 20-3; TIA 20-4)

National Electrical Code

NATIONAL INSTITUTE FOR OCCUPATIONAL SAFETY AND HEALTH (NIOSH)

NIOSH 2003-154 (2003; 4th Ed; Supple 3) NIOSH Manual of Analytical Methods

SOCIETY FOR PROTECTIVE COATINGS (SSPC)

SSPC Guide 6 (2015) Guide for Containing Surface Preparation Debris Generated During Paint Removal Operations

SSPC PA 2 (2015; E 2018) Procedure for Determining Conformance to Dry Coating Thickness Requirements

SSPC Paint 41 (2008) Moisture-Cured Polyurethane Primer

SECTION 09 97 02 Page 3 or Intermediate Coat, Micaceous Iron Oxide Reinforced, Performance-Based

SSPC QP 1 (2019) Standard Procedure for Evaluating the Qualifications of Industrial/Marine Painting Contractors (Field Application to Complex Industrial Steel Structures and Other Metal Components)

SSPC QP 2 (2019) Standard Procedure for Evaluating the Qualifications of Industrial/Marine Painting Contractors (Removal of Hazardous Coatings from Structures)

SSPC SP 1 (2015) Solvent Cleaning

SSPC SP 3 (2018) Power Tool Cleaning

U.S. ARMY CORPS OF ENGINEERS (USACE)

EM 385-1-1 (2014) Safety -- Safety and Health Requirements Manual

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

29 CFR 1910 Occupational Safety and Health Standards

29 CFR 1910.20 Access to Employee Exposure and Medical Records

29 CFR 1910.94 Ventilation

29 CFR 1910.134 Respiratory Protection

29 CFR 1910.146 Permit-required Confined Spaces

29 CFR 1926.62 Lead

40 CFR 50.6 National Primary and Secondary Ambient Air Quality Standards for PM10

40 CFR 50.12 National Primary and Secondary Ambient Air Quality Standards for Lead

40 CFR 58 Ambient Air Quality Surveillance

40 CFR 60 Standards of Performance for New Stationary Sources

40 CFR 117 Determination of Reportable Quantities for Hazardous Substances

40 CFR 122 EPA Administered Permit Programs: The National Pollutant Discharge Elimination System

40 CFR 261 Identification and Listing of Hazardous Waste

SECTION 09 97 02 Page 4

40 CFR 262 Standards Applicable to Generators of Hazardous Waste

40 CFR 262.22 Number of Copies

40 CFR 263 Standards Applicable to Transporters of Hazardous Waste

40 CFR 302 Designation, Reportable Quantities, and Notification

40 CFR 355 Emergency Planning and Notification

49 CFR 171 General Information, Regulations, and Definitions

1.2 SAFETY, HEALTH, AND ENVIRONMENTAL REQUIREMENTS

Perform work in accordance with all applicable health, safety, and environmental requirements as well as EM 385-1-1 . Submit matters of interpretation of these requirements to the Contracting Officer for resolution before starting work. If no clarifications are sought, then the submittal is not necessary. Where the regulations conflict, the most stringent requirements apply. This paragraph supplements the health, safety, and environmental requirements of EM 385-1-1 .

1.2.1 Safety

Submit an Accident Prevention Plan in accordance with the requirements of Section 01 of EM 385-1-1 , including, but not limited to, each of the topic areas listed in Appendix A therein and the specified requirements.

Develop each topic in a concise manner to include management and operational aspects. Submit a Ventilation Assessment Plan complying with all applicable safety standards.

1.2.1.1 Abrasive Blasting

For abrasive blasting comply with the requirements in Section 06.I of EM 385-1-1 . In addition to the requirements in Section 20 of EM 385-1-1 , use hoses and hose connections of a type to prevent shock from static electricity. Join hose lengths together by approved couplings of a material and type designed to prevent erosion and weakening of the couplings. The couplings and nozzle attachments must fit on the outside of the hose and be designed to prevent accidental disengagement.

1.2.1.2 Workers Other Than Blasters

Protect workers, other than blasting operators working in close proximity to abrasive blasting operations. Use MSHA/NIOSH-approved half-face or full-face air purifying respirators equipped with high-efficiency particulate air (HEPA) filters and eye protection meeting ANSI/ISEA Z87.1 .

Use hearing protectors (ear plugs and/or ear muffs) providing a noise reduction rating of at least 20 dBA or as needed to provide adequate protection. Provide personal protective equipment where required by 29 CFR 1910.146 and in accordance with 29 CFR 1910 , Subpart I.

1.2.1.3 Cleaning Before and After Abrasive Blasting

Cleaning with compressed air must be in accordance with Section 20.B.5 of

SECTION 09 97 02 Page 5

EM 385-1-1 and personnel protected as specified in 29 CFR 1910.134 . When cleaning with solvents, provide ventilation where required by 29 CFR 1910.146 or where the concentration of solvent vapors exceeds 10 percent of the Lower Explosive Limit (LEL). Ventilation must be in accordance with 29 CFR 1910.94 , paragraph (c)(5).

1.2.1.4 Paint Mixing

Provide local exhaust ventilation in the area where coatings are mixed.

This ventilation system must be capable of providing at least 100 linear fpm of capture velocity in the mixing zone. Avoid exposure of skin and eyes by wearing appropriate chemically resistant gloves, safety goggles, and face shields meeting the requirements of ANSI/ISEA Z87.1 . Provide a personal eyewash unit within close proximity to the mixing operation in accordance with ANSI/ISEA Z358.1 , paragraph (9). All powered mixing equipment must be either pneumatic or double insulated (intrinsically safe), in order to guard against fire or explosion. Individuals who have a history of, or develop a sensitivity to epoxy or polyurethane resin systems, must not conduct work tasks or otherwise be exposed to such chemicals.

***AMDT0001***

DELETED: CONFINED SPACES

***AMDT0001***

1.2.1.5 Paint Spraying

Submit a comprehensive written Respiratory Protection Plan in accordance with 29 CFR 1910.134 , 29 CFR 1926.62 , and EM 385-1-1 , Section 05.G.

During all spray painting operations, spray painters must use approved SCBA or SAR (air line) respirators, unless valid air sampling has demonstrated contaminant levels to be consistently within concentrations compatible with the Assigned Protection Factor (APF) of an air-purifying respirator. Persons with facial hair that may interfere with the seal or valve function of a half or full facepiece style respirator may wear a hood or helmet respirator provided the APF is sufficient for the exposure. Air-purifying chemical cartridge/canister respirators that have a particulate prefilter and are suitable for the specific type(s) of gas/vapor and particulate contaminant(s) may be used for nonconfined space painting, mixing, and solvent cleaning. These respirators may be used provided the measured or anticipated concentration of the contaminant(s) in the breathing zone of the exposed worker does not exceed the APF for the respirator and the gas/vapor has good warning properties or the respirator assembly is equipped with a NIOSH-approved end of service life indicator for the gas(es)/vapor anticipated or encountered. Where paint contains toxic elements that may become airborne during painting in nonconfined spaces, air-purifying half- and full-facepiece respirators or powered air-purifying respirators equipped with appropriate gas vapor cartridges, in combination with a high-efficiency filter, or an appropriate canister incorporating a high-efficiency filter, must be used.

1.2.1.6 Explosion Proof Equipment

Electrical wiring, lights, and other equipment located in the paint spraying areas must be of the explosion proof type designed for operation

SECTION 09 97 02 Page 6 in Class I, Division 1, Group D, hazardous locations as required by the NFPA 70 . Electrical wiring, motors, and other equipment, outside of but within 20 feet of any spraying area, must not spark and must conform to the provisions for Class I, Division 2, Group D, hazardous locations.

Electric motors used to drive exhaust fans must not be placed inside spraying areas or ducts. Fan blades and portable air ducts must be constructed of nonferrous materials. Properly maintain and ground motors and associated control equipment. Electrically bond and ground the metallic parts of all air-moving devices, spray guns, connecting tubing, and duct work.

1.2.1.7 Further Precautions

a. Workers must wear nonsparking safety shoes.

b. Solvent drums taken into the spraying area must be grounded. Maintain metallic bonding between containers and drums when materials are being transferred.

c. Inspect insulation on all power and lighting cables to ensure that the insulation is in excellent working condition and is free of all cracks and worn spots. Ensure that no connections are within 50 feet of the operation, that lines are not overloaded, and that they are suspended with sufficient slack to prevent undue stress or chafing.

1.2.1.8 Ignition Sources

Ignition sources, including lighted cigarettes, cigars, pipes, matches, or cigarette lighters, and electronic smoking devices are prohibited in areas of solvent cleaning, paint storage, paint mixing, or paint application.

1.2.2 Health

Prepare and submit a Medical Surveillance Plan and a statement from the examining physician indicating the name of each employee evaluated and any limitations which will preclude the employee from performing the work required. The statement must include the date of the medical evaluation, the physician's name, signature, and telephone number.

1.2.2.1 Air Monitoring

Prepare and submit an Air Monitoring Test Plan . Perform air sampling and testing as needed to assure that workers are not exposed to contaminants above the permissible exposure limit. In addition, provide the Contracting Officer with a copy of the Air Monitoring Test Report from the laboratory within five working days of the sampling date, including records of air monitoring plans and tests performed. Submit reports as soon as information is available. Also provide results from direct-reading instrumentation on the same day the samples are collected.

Prepare and submit an Airborne Sampling Plan detailing the NIOSH 2003-154 , Factory Mutual, or Underwriters Laboratories approved equipment, equipment calibration procedures, sampling methods, sampling to be performed, and analytical procedures to be used based on the type of work to be performed and anticipated toxic contaminants to be generated. Include the name of the accredited laboratory, listed by the American Industrial Hygiene Association (AIHA), that will be used to conduct the analysis of any collected air samples.

SECTION 09 97 02 Page 7

1.2.2.2 Medical Status

Prior to the start of work, and annually thereafter, submit a Report of Medical Status Records . This report will certify that Medical Status Records, in accordance with the requirements below are maintained for all required employees. The Contractor-maintained Medical Status Reports will document the medical evaluation of all employees working with or around paint systems, thinners, blast media, those required to wear respiratory protective equipment, and those who will be exposed to high noise levels for the particular type of exposure they may encounter. The Contractor-maintained Records must include the employee's name, the tests performed and the name of the physician responsible for performing the tests, and a physician's statement that medical status would permit specific task performance. Maintain medical records as required by 29 CFR 1910.20 . The evaluation must include:

a. Audiometric testing and evaluation of employees who will work in a noise environment with a time weighted average greater than or equal to 85 dBA.

b. Vision screening of employees who will require eye protection (employees who use full-facepiece respirators cannot wear contact lenses).

c. Medical evaluation of employees who will be required to wear respiratory protection must include, but is not limited to, the following:

(1) Medical history including, but not limited to, alcohol use, with emphasis on liver, kidney, and pulmonary systems, and sensitivity to chemicals to be used on the job.

(2) General physical examination with emphasis on liver, kidney, and pulmonary system.

(3) Determination of the employee's physical and psychological ability to wear respiratory protective equipment and to perform job-related tasks.

(4) Determination of baseline values of biological indices for later comparison to changes associated with exposure to paint systems and thinners or blast media, which include: liver function tests to include SGOT, SGPT, GGPT, alkaline phosphates, bilirubin, complete urinalysis, EKG (employees over age 40), blood urea nitrogen (bun), serum creatinine, pulmonary function test, FVC, and FEV, chest x-ray (if medically indicated), blood lead and ZPP (for individuals where it is known there will be an exposure to materials containing lead), other criteria that may be deemed necessary by the Contractor's physician.

(5) For lead-based paint removal, prepare and submit a Worker Protection Plan in accordance with the requirements of 29 CFR 1926.62 , addressing all necessary aspects of worker protection. The plan must include medical screening, activities emitting lead, means to achieve compliance, alternative technologies considered, air monitoring program, implementation schedule, work practice program, administrative controls, multi-Contractor site arrangements, and jobsite inspections.

SECTION 09 97 02 Page 8

1.2.2.3 Change in Medical Status

Any employee whose medical status has changed negatively due to work related chemical and/or physical agent exposure while working with or around paint systems and thinners, blast media, or other chemicals must be evaluated by a physician, and obtain a physicians statement as described in paragraph MEDICAL STATUS prior to allowing the employee to return to those work tasks. Maintain Change in Medical Status Records detailing any negative changes in employee medical status and the results of the physicians reevaluation statement. Submit a Change in Medical Status Report detailing the negative changes in medical status and a summary of the physician's reevaluation without including personal information of the impacted employee.

1.2.3 Environmental Protection

In addition to the requirements of Section 01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS, prepare an Environmental Protection Plan incorporating the submittals for Water Quality Plan, Containment Plan, Waste Disposal Plan, Soil Quality Plan, TSP Monitoring Plan, PM-10 Monitoring Plan, and Visible Emissions Monitoring Plan. The submitted plan must also address all aspects of establishing and demarcating regulated areas, ventilation/containment system performance verification, and reporting of accidental releases. Comply with the following environmental protection criteria.

1.2.3.1 Waste Classification, Handling, and Disposal

Prepare and submit a Waste Disposal Plan in accordance with the requirements of 40 CFR 261 and 40 CFR 262 including classification and handling. The Contractor is responsible for assuring the proper disposal of all hazardous and nonhazardous waste generated during the project.

Regardless of the results of 40 CFR 261 App II, Mtd 1311, all waste generated from abrasive blasting, lead-containing paints with recyclable steel or iron abrasives must be either disposed of as a hazardous waste or be stabilized with proprietary pre-blast additives . Where stabilization is preferred, employ a proprietary blast additive, that has been blended with the blast media prior to use. Place hazardous waste in properly labeled, closed containers shielded adequately to prevent dispersion of the waste by wind or water. Any evidence of improper storage is cause for immediate shutdown of the project until corrective action is taken. Store nonhazardous waste in closed containers separate from hazardous waste storage areas. Transport all hazardous waste by a licensed transporter in accordance with 40 CFR 263 and 49 CFR 171 , Subchapter C. Transport all nonhazardous waste in accordance with local regulations regarding waste transportation. In addition to the number of copies required by 40 CFR 262.22 , supply one copy of each Waste Manifest to the Contracting Officer prior to transportation.

1.2.3.2 Containment

Prepare a Containment Plan for containing debris generated during paint removal operations. Include drawings, load-bearing capacity calculations, and wind load calculations. When the design is such that the spent abrasive is allowed to accumulate in quantities greater than 1,000 pounds , and/or impart a significant wind load on the structure, have the drawings approved by a registered structural engineer. The drawings and calculations must be stamped with the engineer's seal. Also identify the type and placement of water booms, methods for anchoring the booms, and

SECTION 09 97 02 Page 9 the procedures for removing debris. Contain debris generated during paint removal operations in accordance with the requirements of SSPC Guide 6 , Class 1A. Where required, verify the containment air pressure by instrument.

1.2.3.3 Visible Emissions Monitoring

Prepare a Visible Emissions Monitoring Plan including the provisions for halting work and correcting the containment in the event unacceptable emissions are observed. General statements must not be used; specific methods, procedures, and details are required. Measure the time of emissions in accordance with 40 CFR 60 , App A, Mtd 22. Monitor visible emissions for not less than 15 minutes of every hour. Calculate visible emissions for each hour by extrapolation. Visible emissions must not extend greater than 150 feet in any direction horizontal from the containment. Visible emissions must not be observed in the area of any sensitive receptor. If such emissions occur shut down the job immediately and take corrective action. Notify the foreman whenever visible emissions exceed 40 seconds in a 1 hour period. Whenever visible emissions exceed 75 seconds in a 2 hour period notify the foreman, shut down the job, and take corrective action. If the total observed visible emissions from the containment exceeds 1 percent of the work day, shut down the job and take corrective action to prevent such an occurrence. Document each time that the work is halted due to a violation of the visible emissions criteria.

Documentation must include the cause for shutdown and the corrective action taken to resolve the problem.

1.2.3.4 PM-10 Monitoring

Prepare and submit a PM-10 Monitoring Plan for monitoring emissions of particulate matter 10 microns or less in size (PM-10) in compliance with the requirements of EPA regulation 40 CFR 50.6 and this paragraph. The plan must also include provisions for halting work and correcting the containment in the event unacceptable emissions occur. Position the air monitoring equipment in accordance with 40 CFR 58 , App E, Subpart (8). In addition, a minimum of two PM-10 monitors must be used at the project site, one downwind from the project and one in the area of greatest public access (e.g., playground, school yard, or homeowner's yard). When the project is in an area where there are critical receptors nearby, monitoring must be conducted throughout the entire period that abrasive blasting and cleanup operations are performed. Otherwise, perform monitoring 4 of the first 8 days and on a regular basis thereafter for a sum total of 25 percent of the time surface preparation and debris cleanup are performed. If air quality regulatory limits are not met, take corrective actions and immediately repeat air monitoring. Conduct the preproject PM-10 monitoring a minimum of 2 weeks prior to the beginning of the project and continue for a minimum of 3 days to establish background levels. Submit a PM-10 Test Report to the Contracting Officer within 48 hours, that includes:

a. Name and location of jobsite.

b. Date of monitoring.

c. Time of monitoring (i.e., time monitoring begins and ends each day).

d. Identification and serial number of monitoring units.

e. Drawing showing specific location of monitoring units.

SECTION 09 97 02 Page 10

f. Drawing showing specific location of paint removal operation and the method of removal or work activity being performed.

g. Wind direction and velocity.

h. A flow chart verifying the rate of air flow across the filter throughout the sampling period.

i. Name and address of laboratory.

j. Laboratory test procedure.

k. Laboratory test results.

l. Signatures of field and laboratory technicians conducting the work.

1.2.3.5 TSP Monitoring

Prepare a TSP Monitoring Plan for monitoring emissions of Total Suspended Particulates (TSP) in compliance with the requirements of EPA regulation 40 CFR 50.12 and this paragraph. The plan must include provisions for halting work and correcting the containment in the event unacceptable emissions occur. Position the air monitoring equipment in accordance with 40 CFR 58 , App E, Subpart (8). A minimum of two TSP monitors must be used at the project site, one downwind from the project and one in the area of greatest public access (e.g. playground, school yard, or homeowner's yard). When the project is in an area where there are critical receptors nearby, TSP-lead monitoring must be conducted throughout the entire period that abrasive blasting and cleanup operations are performed. Otherwise, perform monitoring 4 of the first 8 days and on a regular basis thereafter for a sum total of 25 percent of the time surface preparation and debris cleanup are performed. If air quality regulatory limits are not met, require air monitoring to be repeated immediately after corrective actions have been taken. Also conduct preproject TSP monitoring. Conduct the preproject TSP monitoring a minimum of 2 weeks prior to the beginning of the project and continue the monitoring for a minimum of 3 days to establish background levels. Submit a TSP Test Report to the Contracting Officer within 48 hours including:

a. Name and location of jobsite.

b. Date of monitoring.

c. Time of monitoring (i.e., time monitoring begins and ends each day).

d. Identification and serial number of monitoring units.

e. Drawing showing specific location of monitoring units.

f. Drawing showing specific location of paint removal operation and the method of removal or work activity being performed.

g. Wind direction and velocity.

h. A flow chart verifying the rate of air flow across the filter throughout the sampling period.

i. Name and address of laboratory.

SECTION 09 97 02 Page 11

j. Laboratory test procedure.

k. Laboratory test results.

l. Signatures of field and laboratory technicians conducting the work.

1.2.3.6 Water Quality

Prepare a Water Quality Plan for all job sites where lead-containing or other hazardous paint will be removed, including provisions for halting work if spills or emissions are observed entering into bodies of water or found in areas where storm water runoff could carry the debris into bodies of water or storm sewers. The plan must also address cleanup and reporting procedures. Conduct operations in such a manner that lead-containing and other hazardous paint debris do not contaminate the water and so that NPDES permits in accordance with EPA regulation 40 CFR 122 are not required for the project. Any release of lead paint debris into the waterways having a reportable quantity of hazardous substance pursuant to Section 311 of the Clean Water Act, must be reported to the EPA in accordance with 40 CFR 117 and 40 CFR 355 . The plan must require the thorough documentation of any release or spill that carries into waterways or storm sewers. Include the time and location of the release, amount of material released, actions taken to clean up the debris, amount of debris recovered, and corrective action taken to avoid a reoccurrence. Also report releases to the Coast Guard and other state and local authorities as appropriate. If the release is equivalent to 10 pounds or more of lead-containing material in a 24-hour period, it is considered to be a reportable quantity under CERCLA. Comply with

40 CFR 302 .

1.3 SUBMITTALS

Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES:

***AMDT0001***

SD-01 Preconstruction Submittals

Safety, Health, and Environmental Requirements ; G

Respiratory Protection Plan ; G

Airborne Sampling Plan ; G

Ventilation Assessment Plan ; G

Medical Surveillance Plan ; G

Worker Protection Plan ; G

Environmental Protection Plan ; G

Waste Manifest

SECTION 09 97 02 Page 12

Waste Disposal Plan ; G

Containment Plan ; G

Visible Emissions Monitoring Plan ; G

PM-10 Monitoring Plan ; G

TSP Monitoring Plan ; G

Water Quality Plan ; G

Soil Quality Plan ; G

***AMDT0001***

SD-03 Product Data

Manufacturer's Safety Data Sheet ; G

SD-04 Samples

Product Samples ; G

Special Paint Formulas ; G

Solvent and Thinners ; G

SD-06 Test Reports

PM-10 Test Report

TSP Test Report

Soil Quality Test Report

Inspection Reports

Medical Status Records

Change in Medical Status Report

Air Monitoring Test Plan ; G

Air Monitoring Test Report

SD-07 Certificates

Certified EHS Professional

Certified Lead Laboratory

SSPC QP 1 Certificate ; G

Qualified Hazardous Paint Removal Contractor ; G

Coating Thickness Gage Qualification

SECTION 09 97 02 Page 13

Qualified Coating Applicator ; G

1.4 QUALIFICATIONS

Qualifications and experience must comply with the following.

1.4.1 Certified Environmental, Health, and Safety (EHS) Professionals

Provide a certificate for each Certified EHS Professional ; submit qualifications and experience of qualified and competent persons employed to provide preconstruction and onsite environmental, safety, and health services. Obtain acceptance of this submission prior to the submission of other required environmental, safety, and health submittal items. Utilize a qualified and competent person as defined in EM 385-1-1 , Section 01 to develop the required safety and health submittal and to provide onsite safety and health services during the contract period. The person must be a Certified Industrial Hygienist (CIH), an Industrial Hygienist (IH), or a Certified Safety Professional (CSP) with a minimum of 3 years of demonstrated experience in similar related work. The CIH, IH, or CSP may utilize other qualified and competent persons, as defined in EM 385-1-1 , to conduct on-site safety and health activities as long as these persons have a minimum of 2 years of demonstrated experience in similar related work and are under the direct supervision of the CIH, IH, or CSP. For lead containing jobsites, the competent and qualified person must have successfully completed an EPA or state accredited lead-based paint abatement Supervisor course specific to the work to be performed and possess current and valid state and/or local government certification, as required.

1.4.2 Certified Lead Laboratory

Provide documentation which includes the name, address, and telephone number of the laboratories to be providing services. In addition, the documentation must indicate that each laboratory is an EPA National Lead Laboratory Accreditation Program (NLLAP) accredited laboratory and that each is rated proficient in the NIOSH/EPA Environmental Lead Proficiency Analytical Testing Program (ELPAT) and will document the date of current accreditation. Certification must include accreditation for heavy metal analysis, list of experience relevant to analysis of lead in air, and a Quality Assurance and Quality Control Program. Submit a certificate for the Certified Lead Laboratory .

1.4.3 Qualified Painting Contractor

The Painting Contractor must be a certified SSPC QP 1 Painting Contractor. Submit a copy of the applicable SSPC QP-1 Certificate . The contractor must have been certified prior to award of this contract and must remain certified for the duration of this contract. Certifications scheduled to expire during the contract performance period must be renewed and submitted to the Contracting Officer prior to expiration.

1.4.4 Qualified Hazardous Paint Removal Contractor

The Painting Contractor must be a certified SSPC QP 2 Category A Painting Contractor for all surface preparation or coating application. Submit a copy of the applicable SSPC Certificate. The contractor must have been certified prior to award of this contract and must remain certified for the duration of this contract. Submit all renewals if they occur during the contract performance period. Renewals must be achieved prior

SECTION 09 97 02 Page 14 expirations occurring.

1.4.5 Qualified Coating Applicator

Submit records of qualification tests for each Qualified Coating Applicator .

Prior to the initiation of any work all coating applicators must be tested and certified as meeting the requirements of ASTM D4228. Certification must be administered by an authorized government representative.

Applicators failing the certification procedure will not be permitted to apply any paint on the project.

1.4.5.1 Certification Test Procedure

Conduct certification testing of coating applicators at the job site in coordination with the Contracting Officer. Supply the fabricated test plates to be used for the tests and provide crane service, rigging, and any other work necessary to provide accessibility for the certification testing and inspection. The test plate must be painted in a near vertical position. In preparation, clean and prepare the test plate in accordance with the requirements of the contracted work. Perform abrasive blasting with the blast media to be used in the contract. The paints to be applied are Contractor supplied materials and are those previously tested and approved for use on the contract. Paints must be applied as specified in this contract. The painter being tested must mix and thin the paints to be used in the test and set up and adjust the application equipment for use. Each painter must apply each of the types of paint comprising the specified system. The contractor's QC inspector must be present during the procedure to monitor the actions of the painter being tested.

1.4.5.2 Certification Criteria

Evaluate the paint applicator based on the conformance of the applied paint system to the requirements of this specification. Deficiencies in the coatings, improper mixing or improper application methods are basis for failure. The authorized Government Representative is the sole judge as to the acceptability of each coating applicator's performance.

1.4.6 Coating Thickness Gage Qualification

Submit Coating Thickness Gage Qualification documentation of manufacturer's certification for all coating thickness gages. Use magnetic flux thickness gages as described in ASTM D7091 to make all coating thickness measurements on ferrous metal substrates. . Gages to be used on the job must have an accuracy of 3 percent or better and be certified by the manufacturer as meeting this requirement.

1.4.7 Certified Coating Inspector

Provide a certified coating inspector who is listed as either SSPC-PCI Level 2, or NACE CIP Level 2 for all surface preparation and painting activities. Submit a copy of the applicable SSPC or NACE Certificates.

Submit all renewals if they occur during the contract performance period.

Renewals must be achieved prior expirations occurring.

1.5 DELIVERY, STORAGE, AND HANDLING

Process and package paints to ensure that within a period of one year from date of manufacture, they will not gel, liver, or thicken deleteriously, or form gas in the closed container. Paints, unless otherwise specified

SECTION 09 97 02 Page 15 or permitted, must be packaged in standard containers not larger than 5 gal , with removable friction or lug-type covers. Each container of paint or separately packaged component thereof must be labeled to indicate the purchaser's order number, date of manufacture, manufacturer's batch number, quantity, color, component identification and designated name, and formula or specification number of the paint together with special labeling instructions, when specified. Paint must be delivered to the job in unbroken containers. Paints that can be harmed by exposure to cold weather must be stored in ventilated, heated shelters. All paints must be stored under cover from the elements and in locations free from sparks and flames.

1.6 AMBIENT CONDITIONS

Paint must be applied in accordance with the manufacturers written instructions or to the special requirements contained herein. Surfaces that are less than 5 degrees F above the dew point temperature must be monitored closely to assure that are completely free of moisture as determined by sight and touch. Paint must not be applied to surfaces upon which there is detectable frost or ice. Except as otherwise specified, paint must not be applied if the temperature of the surfaces to be painted and of air in contact therewith is less than 45 degrees F during paint application nor if the surfaces can be expected to drop to 32 degrees F or lower before the film has dried to a reasonably firm condition. During periods of inclement weather, painting may be continued by enclosing the surfaces and utilizing climate control equipment (e.g. dehumidification, heaters, etc.), provided the minimum temperatures and surface dryness requirements prescribed previously are maintained. Paint must not be applied to surfaces heated by direct sunlight or other sources to temperatures that will cause detrimental blistering, pinholing, or porosity of the film.

PART 2 PRODUCTS

PART 3 EXECUTION

3.1 Lead Work

Perform lead work in accordance with approved Lead Compliance Plan. Use procedures and equipment required to limit occupational exposure and environmental contamination with lead when the work is performed in accordance with 29 CFR 1926.62 , and as specified herein. Dispose of all PWL or MCL and associated waste in compliance with federal, State, and local requirements.

3.2 CLEANING AND PREPARATION OF SURFACES TO BE PAINTED

3.2.1 General Requirements

Clean surfaces to be painted before applying paint or surface treatments.

Remove deposits of grease or oil in accordance with SSPC SP 1 , prior to mechanical cleaning. Perform solvent cleaning with mineral spirits or other low toxicity solvents having a flash point above 100 degrees F . Use clean cloths and clean fluids to avoid leaving a thin film of greasy residue on the surfaces being cleaned. Protect items not to be prepared or coated from damage by the surface preparation methods. Protect machinery and electrical components against entry of blast abrasive and dust into working parts. Program cleaning and painting such that dust or other contaminants from the cleaning process do not fall on wet, newly

SECTION 09 97 02 Page 16 painted surfaces. Protect surfaces not intended to be painted from the effects of cleaning and painting operations. Conduct welding of, or in the vicinity of, previously painted surfaces in a manner to prevent weld spatter from striking the paint and to otherwise reduce coating damage to a minimum. Restore any paint damaged by welding operations to original condition. Surfaces to be painted that will be inaccessible after construction, erection, or installation operations are completed must be painted before they become inaccessible.

3.2.2 Ferrous Surfaces Subject to Atmospheric Exposures

Clean ferrous surfaces that are to be continuously in exterior or interior atmospheric exposure and other surfaces as directed by means of dry blasting to a commercial grade. Conduct power tool cleaning in conformance with the requirements of SSPC SP 3 in areas unable to be abrasive blasted .Conduct commercial blast cleaning in conformance with the requirements of SSPC SP 6/NACE No.3 . Clean welds and adjoining surfaces within a few inches (centimeters) of weld flux, spatter, and other harmful deposits by blasting, power impact tools, power wire brush, or such combination of these and other methods as may be necessary for complete removal of each type of deposit. The combination of cleaning methods need not include blasting when preparation of the overall surfaces is carried out by the power tool method; however, brush scrubbing and rinsing with clean water, after mechanical cleaning is completed is required unless the latter is carried out with thoroughness to remove all soluble alkaline deposits. Limit wetting of the surfaces during water-washing operations to the weld area required to be treated, and assure that wetted areas, including any crevices, are completely dry before painting. Welds and adjacent surfaces cleaned thoroughly by blasting alone will be considered adequately prepared provided that weld spatter not dislodged by the blast stream is removed with impact or grinding tools. Round all sharp edges including those caused by corrosion, to a minimum radius of 1/16 inch to ensure adequate paint coverage. Prime all surfaces as soon as practicable after cleaning and in all cases prior to contamination or deterioration of the prepared surfaces. To the greatest degree possible, clean (and prime)all steel surfaces prior to lengthy outdoor storage.

3.3 PAINT APPLICATION

3.3.1 General

Unless otherwise specified, the finished coating must be free from holidays, pinholes, bubbles, runs, drops, ridges, waves, laps, excessive or unsightly brush marks, and variations in color, texture, and gloss. Do not initiate the application of initial or subsequent coatings until the Contracting Officer has verified that atmospheric conditions and the surfaces to be coated are satisfactory. Each paint coat must be applied in a manner that will produce an even, continuous film of uniform thickness. Provide special attention to edges, corners, crevices, seams, joints, welds, rivets, corrosion pits, and other surface irregularities to ensure that they receive an adequate thickness of paint. Spray equipment must be equipped with traps and separators and where appropriate, mechanical agitators, pressure gauges, pressure regulators, and screens or filters. Air caps, nozzles, and needles must be as recommended by the spray equipment manufacturer for the material being applied. Airless-type spray equipment may be used only on broad, flat, or otherwise simply configured surfaces, except that it may be employed for general painting if the spray gun is equipped with dual or adjustable tips of proper types and orifice sizes. The use of airless-type equipment is not allowed for

SECTION 09 97 02 Page 17 the application of vinyl paints.

3.3.2 Mixing and Thinning of Coatings other than the Vinyl Formulations

Paints must be thoroughly mixed, strained where necessary, and kept at a uniform composition and consistency during application. Incorporate dry-powder pigments specified to be added at the time of use, into the vehicle or base paint with the aid of powered stirrers, in a manner that will produce a smooth, homogeneous mixture free of lumps and dry particles. Where necessary to suit conditions of the surface temperature, weather, and method of application, the paint may be thinned immediately prior to use. Thinning, induction time and pot life must comply with the manufacturers written instructions (PDS). Bring any paint that has been stored at a temperature below the manufacturer's application temperature range up to at least 70 degrees F before being mixed and thinned. Its temperature in the spray tank or other working container must not fall below the manufacturer's specified application temperature range during the application. Any paint that has deteriorated in any manner to a degree that it cannot be restored to essentially its original condition by customary field-mixing methods must not be used and must be removed from the project site. In order to determine its suitability for application, resample and submit for testing any paint and thinner that is more than 1 year from the date of manufacture or last documented testing. Moisture cure urethane paint must be resampled and resubmitted for testing to determine its suitability for application whenever the paint is more than six months beyond the date of manufacture on the container or more than 6 months beyond the last documented laboratory testing.

3.3.3 Time between Surface Preparation and Painting

Surfaces that have been cleaned and/or otherwise prepared for painting must be primed as soon as practicable after such preparation has been completed but, in any…

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