Booth_Specs_and_Diagram.pdf

Technical specifications for Paint Booth

Dimensions of cabin Inside minimum: 11.95m x 5.96m x 2.3m Outside maximum (above all): 14.49m x 6.06m x 2.95m Container design: Steel cassettes insulated for optional indoor / outdoor installation

MACHINE MODULE

Inside: 2.39m x 1.90m x 2.55m

AIR POWER:

The air volumes, air speeds and the air exchange rate are shown with newly inserted filters.

Convection air volume: 20,000 m³ / h Rated motor power: 5.5 kW,400V; 50Hz.

Fresh air / exhaust air volume: approx. 2,000 m³ / h Air speed, when the cabin is empty: Fresh air change rate:

Diagonal: 0.4 m / sec., At 13.7 m² per hour: 12 times, Noise emissions: inside about 72 dB (A)

PIPES / CHANNELS

Fresh air intake Suction height approx. 350 mm above floor (OKFB).

Exhaust air duct orifice height approx. 4.00m above the floor (OKFB).

Filter cover 4.78m x 4.90m Floor design with smooth sheet load capacity: 1200 kg per wheel (footprint 200mm x 200mm)

Heating (district heating) air heater Heating power max. 24 kW Fresh air heating from - 10 to + 22 ° C, Circulating air temperature max. 22 ° C

Filter media Prefilter (fresh air) pocket filter M5; according to DIN EN 779, filter area 5.2 m² Pre-filter (circulating air) filter class M5; according to DIN EN 779, filter surface 6.0 m² Ceiling filter filter class M6; according to DIN EN 779, filter area 23,0 m²

Lighting, three (3) bulb version Paint room Connected load 1,344 Watt, 230Volt; 50 Hz.

Illuminance approx .: 960 lux in the work area Paint preparation room connected load 232 Watt, 230Volt; 50 Hz.

Illuminance approx .: 340 lux Total connected load (electrical) approx. 14 kilowatt

Delivery of paint booth material:

1. Container framework with cassette housing construction, weatherproof design, Six (6) standard 20 -foot container modules arranged lengthwise. The entire construction includes the preparation room and the equipment room. The surrounding walls, the partitions, and the ceiling are made of double-walled insulation panels with high stiffness and excellent thermal insulation made of galvanized sheet steel and thermal insulation panels, including painted base frame, deck frame, and corner profiles.

Cartridge thickness 50 mm, insulation panels inside and outside coated RAL 9010

2. One (1) circulating air unit type D-CU 22

- One (1) Radial fan unit, with housing, fan wheel and suction nozzle, static and dynamic balanced, direct drive with three-phase motors thus no power transmission losses.

- One (1) pre-filter device, plug-in unit (pocket filter)

3. Heating device PWW 75/55 ° C 1 heating coil, zinc-plated galvanized steel, designed for PWW 1 temperature control device with:

- 1 three-way valve

- 1 lift motor

- 1 frost protection thermostat

- 1 outdoor thermometer

- 1 temperature sensor

- 1 electronic temperature display and control unit installed in the control cabinet, complete with thermostat; step less temperature preselection; Setting a set point; Controller accuracy +/- 1 degree C. 1 secondary pump On-site performance: Heating of the heating register, supply and return, installation of the pump and the Three-way valve

4. Channel - or piping Fresh air intake module, made of galvanized sheet steel, intake manifold and grille.

Exhaust air duct, made of galvanized sheet steel, with discharge connection and manual control flap.

Ceiling injection duct made of galvanized sheet steel with flexible duct piece.

5. Filter cover Filter elements, white, coated; all elements can be folded, with ultra-fine filter mats (M6).

Ceiling construction, air storage, fully insulated. Inlet opening, arrangement and design for uniform air distribution in the cabin.

6. Lighting, work space LED reflector luminaires, Ex-zone 22 protected, white, powder-coated, each 3 x 32 watts, 14 lights, Compensated, protection class IP 65 with safety glass panes 2 light strips with 7 lights each.

6.1 Lighting, unit room

Two (2) trough lights, each 58 watts, in a plastic housing.

7. Suction box with filter device (M5) Suction box housing, arranged in the unit room, filter wall in the working area.

Dust separation, inserted through dust filter mat on the front, 4 x 1.5 m².

8. Floor design

Complete sheet metal coating, painted, access height + 100mm over existing floor (OKFB)

9. Gates and doors One (1) entrance/exit gate with three (3) viewing windows, 3-winged, double-shelled, insulated, electrolytically galvanized and coated. Dimensions: 3.000m x 2.295m (clear passage 2.980m x 2.260m) Glazing: three (3) laminated safety glass VSG 800mm x 1,200mm, two (2) escape doors with window, one (1) unit door, double insulated, Dimensions: each 800mm x 2,000mm

10. Switching and monitoring devices With PLC Control cabinet on wall and main switch (lockable) Control transformer (according to EU standard),Temperature control, 0 - 100 degrees C, infinitely selectable, with digital display. Spray and drying temperature separately storable, Basic heating function, to hold a preset room temperature, pressure display (permanent), monitoring the ceiling filters, operating hours counter to support maintenance scheduling.

11. Accessories Electrical installation with four (4) x sockets, 230 V and two (2) power outlets, 400 V A moveable E-supply with two (2) x 230 V sockets and one (1) x 400 V socket Two (2) working and breathing air connections compressed air connection Two (2) compressed air hose reels 8m

One (1) System for return of heat (energy savings) with efficiency factor or approximate 50%

Technical specifications of paint booth preparation room

Dimensions Length Width Height of cabin Inside: 2.40m x 2.39m x 2.55m Outside (above all): 2.50m x 2.49m x 2.95m Container design: Steel cassettes insulated for optional indoor / outdoor installation

Exhaust device Extracted air volume approx. 120 m³ / h in operating condition, Rated motor power 0.2 kW (DS 400 V, 50 Hz), Engine speed 2,780 rpm, Air exchange rate: approx. 8 times Exhaust air duct, D = 100 mm galvanized, with damper, leading through the hall wall, Supply air: from the outside, via the inflow louver

Floor design with smooth sheet Load capacity 500 kg / m².

Heating device (electric) 1 kW, Room temperature max. 20 ° C

Lighting, three (3) bulbs Connected load 348 Watt, 230Volt; 50 Hz, Illuminance approx .: 1000 Lux in the work area, Total connected load (electrical) approx. 1.0 kW

Delivery for paint preparation room:

1.0 Container framework with cassette housing construction, one (1) 20 - foot container module is placed between the preparation and paint shop equipment. The surrounding walls and the ceiling are made of double-walled insulating panels with high rigidity and excellent thermal insulation, made of galvanized sheet steel and thermal insulation panels, including painted base frame, deck frame and corner profiles.

Cartridge thickness 50 mm, insulation panels inside and outside coated RAL 9010

1.1 Floor design

Complete sheet metal coating, painted, access height + 100mm above floor (OKFB)

1.2 Doors

Three (3) doors with window, double-walled, insulated, dimensions: each 800mm x 2,000mm

2. 1 pipe fan Housing, including ex-proof fan unit.

3. Pipelines One (1) suction and exhaust duct made of galvanized sheet steel, with one (1) manually adjustable damper, intake manifold and exhaust outlet with protective grille.

4. Lighting (ceiling lights) Three (3) reflector luminaires, Zone 2, 2 x 58 watt each, IP 65 protection.

5. Heating device One (1) electric radiator for heating the paint mixing container

6. Control box Turning on/off the exhaust fan and the lighting.

Technical specifications for Paint Strip Booth

Dimensions of cabin Inside minimum: 11.95m x 5.96m x 2.30m Outside maximum (above all): 14.49m x 6.06m x 2.95m Container design: Steel cassettes insulated for optional indoor / outdoor installation

MACHINE MODULE

Inside: 2.390m x 1.90m x 2.55m

AIR POWER:

The air volumes, air speeds and the air exchange rate are shown with newly inserted filters.

Convection air volume: 20,000 m³ / h Rated motor power: 5.5 kW, 400V; 50Hz.

Fresh air / exhaust air volume: approx. 2,000 m³ / h Air speed, when the cabin is empty: Fresh air change rate:

Diagonal: 0.4 m / sec., At 13.7 m² per hour: 12 times, Noise emissions: inside about 72 dB (A)

PIPES / CHANNELS

Fresh air intake Suction height approx. 350 mm above floor (OKFB).

Exhaust air duct orifice height approx. 4.00m above the floor (OKFB).

Filter cover 4.78m x 4.90m Floor design with smooth sheet load capacity: 1200 kg per wheel (footprint 200mm x 200mm)

Heating (district heating) air heater Heating power max. 24 kW Fresh air heating from - 10 to + 22 ° C Circulating air temperature max. 22 ° C

Filter media Prefilter (fresh air) pocket filter M5; according to DIN EN 779, filter area 5.2 m² Pre-filter (circulating air) filter class M5; according to DIN EN 779, filter surface 6.0 m² Ceiling filter filter class M6; according to DIN EN 779, filter area 23,0 m²

Lighting, three (3) bulb version Preparation room connected load 1,344 Watt, 230Volt, 50 Hz.

Illuminance approx .: 960 lux in the work area Machine room connected load 232 Watt, 230Volt, 50 Hz.

Illuminance approx .: 340 lux Total connected load (electrical) approx. 14 kilowatt

Delivery of stripping booth material:

1. Container framework with cassette housing construction, weatherproof design, six (6) standard 20 -foot container modules arranged lengthwise. The entire construction includes the preparation room and the equipment room. The surrounding walls, the partitions, and the ceiling are made of double-walled insulation panels with high stiffness and excellent thermal insulation made of galvanized sheet steel and thermal insulation panels, including painted base frame, deck frame, and corner profiles.

Cartridge thickness 50 mm, insulation panels inside and outside coated RAL 9010

2. One (1) circulating air unit type D-CU 22

- One (1) Radial fan unit, with housing, fan wheel and suction nozzle, static and dynamic balanced, direct drive with three-phase motors thus no power transmission losses.

- One (1) pre-filter device, plug-in unit (pocket filter)

3. Heating device PWW 75/55 ° C 1 heating coil, zinc-plated galvanized steel, designed for PWW 1 temperature control device with:

- 1 three-way valve

- 1 lift motor

- 1 frost protection thermostat

- 1 outdoor thermometer

- 1 temperature sensor

- 1 electronic temperature display and control unit installed in the control cabinet, complete with thermostat; step less temperature preselection; Setting a set point; Controller accuracy +/- 1 degree C. 1 secondary pump On-site performance: Heating of the heating register, supply and return, installation of the pump and the Three-way valve.

4. Channel - or piping Fresh air intake module, made of galvanized sheet steel, intake manifold and grille.

Exhaust air duct, made of galvanized sheet steel, with discharge connection and manual control flap.

Ceiling injection duct made of galvanized sheet steel with flexible duct piece.

5. Filter cover Filter elements, white, coated; all elements can be folded, with ultra-fine filter mats (M6).

Ceiling construction, air storage, fully insulated. Inlet opening, arrangement and design for uniform air distribution

6. Lighting, work space LED reflector luminaires, Ex-zone 22 protected, white, powder-coated, each 3 x 32 watts, 14 lights Compensated, protection class IP 65 with safety glass panes 2 light strips with 7 lights each.

6.1 Lighting, unit room

Two (2) trough lights, each 58 watts, in a plastic housing.

7. Suction box with filter device (M5) Suction box housing, arranged in the unit room, filter wall in the working area.

Dust separation, inserted through dust filter mat on the front, 4 x 1.5 m².

8. Floor design

Complete sheet metal coating, painted, access height + 100mm above the floor (OKFB)

9. Gates and doors One (1) entrance/exit gate with three (3) viewing windows, 3-winged, double-shelled, insulated, electrolytically galvanized and coated. Dimensions: 3.000m x 2.295m (clear passage 2.980m x 2.260m) Glazing: three (3) laminated safety glass VSG 800mm x 1,200mm, two (2) escape doors with window, one (1) unit door, double insulated, Dimensions: each 800mm x 2,000mm

10. Switching and monitoring devices With SPS Control cabinet on wall and main switch (lockable), Control transformer (according to EU standard), Temperature control, 0 - 100 degrees C, infinitely selectable, with digital display. Spray and drying temperature separately storable. Basic heating function, to hold a preset room temperature, pressure display (permanent), monitoring the ceiling filters, operating hours counter to support maintenance scheduling.

11. Accessories Electrical installation with four (4) sockets, 230 V and two (2) power outlets, 400 V A moveable E-supply with two (2) x 230 V sockets and one (1) x 400 V socket Two (2) working and breathing air connections compressed air connection

Two (2) x compressed air hose reels 8m

Technical specifications of different small rooms

Dimensions of cabins:

Air Shower Room Inside: 2.00m x 2.39m x 2.55m Doffing Room Inside: 1.95m x 2.39m x 2.55m PPE Cleaning and Laundry room Inside: 2.40m x 2.39m x 2.55m Water shower room Inside: 1.99m x 2.39m x 2.55m Donning / Change room Inside: 3.40m x 2.39m x 2.55m

Container design: Steel cassettes insulated for optional indoor / outdoor installation Floor design with smooth sheet Load capacity 500 kg / m².

Heating device (electric) 4 x 1 kW; Room temperature max. 20 ° C Breather system 5-6-times air change in all rooms, approx. 20 ° C

Lighting, two (2) bulbs Illuminance approx .: 600 lux Total connected load (electrical) approx. 6.0 kW

Delivery of Stripping Container:

II. Side rooms in container construction (Air Shower room, Doffing room, PPE Cleaning and Laundry room, Water shower room, Donning / Change room)

1.0 Container framework with cassette housing construction, two (2) 20 - foot container modules are placed between the preparation and paint shop containers. The surrounding walls and the ceiling are made of double-walled insulating panels with high rigidity and excellent thermal insulation, made of galvanized sheet steel and thermal insulation panels, including painted base frame, cover frame, corner profiles and the corresponding partitions. Cartridge thickness 50 mm, insulation panels inside and outside coated RAL 9010

1.1 Floor design

Complete sheet metal coating, painted, access height + 100mm over floor (OKFB)

1.2 Doors

Five (5) doors with window, double-walled, insulated, dimensions: each 800mm x 2,000mm Two (2) doors without viewing window, double-walled, insulated, dimensions: each 800mm x 2,000mm One (1) door with window, double-walled, insulated, dimensions: each 1250mm x 2,000mm

2. Lighting and power (ceiling lights) 10 trough lights, each 2 x 58 watts, IP 65 protection;

Five (5) sockets

3. Heating device Four (4) electric radiators

4. Ventilation system To-exhaust fan, heater, piping system in each room, temperature sensor, Frost protection.

5. Control box Turn on/off the lights.

Turning on/off the ventilation system