TR_2011_English_version.pdf

Technical Guideline (TR) for a modular system

- Helmet, listening / headset, respirator -

Date: February 2011

Editorial staff:

Police Technical Institute (PTI) of the German Police University (DHPol)

Postfach 480353, D-48080 Münster

Tel .: +49 (0) 2501 806-259 Fax: +49 (0) 2501 806-239, e-mail: pti@dhpol.de

Police forces of the state and federal

- TR "protective helmet, hearing / Headset, Atemschutzmaske-", as of February 2011 - Page 2 of 33

Table of Contents page

A GENERAL F CLAIMS 1A GENERAL F CLAIMS 1A GENERAL F CLAIMS 1A GENERAL F CLAIMS 1

V Preliminary Remarks ................................................. .................................................. ..... 2 4V Preliminary Remarks ................................................. .................................................. ..... 2 4

V SING ................................................. .................................................. ............. 4 3V SING ................................................. .................................................. ............. 4 3

A SCOPE OF TR ................................................. ..................................... 4A SCOPE OF TR ................................................. ..................................... 4A SCOPE OF TR

4 Q UALIFICATIONS ................................................. .................................................. ............ 4 5Q UALIFICATIONS ................................................. .................................................. ............ 4 5

M ITGELTENDE U DOCUMENTS ................................................. .......................................... 5 6M ITGELTENDE U DOCUMENTS ................................................. .......................................... 5 6M ITGELTENDE U DOCUMENTS ................................................. .......................................... 5 6

P RÜFUMFANG ................................................. .................................................. ............. 7 7P RÜFUMFANG ................................................. .................................................. ............. 7 7

P ERIFICATION A G ESAMTSYSTEMS S CHUTZHELM ................................................. ........... 7P ERIFICATION A G ESAMTSYSTEMS S CHUTZHELM ................................................. ........... 7P ERIFICATION A G ESAMTSYSTEMS S CHUTZHELM ................................................. ........... 7P ERIFICATION A G ESAMTSYSTEMS S CHUTZHELM

7.1 Point of contact DHPol / PTI

7.2 Evidence of the claims ............................................... ...........................................8th7.2 Evidence of the claims ............................................... ...........................................8th

7.3 Certificate ................................................. .................................................. ................8th

7.4 Report

7.5 Validity of the test certificate ............................................... ....................................... 97.5 Validity of the test certificate

8th T ECHNICAL OCUMENTATION ................................................. 10 .................................... 9T ECHNICAL OCUMENTATION ................................................. 10 .................................... 9T ECHNICAL OCUMENTATION ................................................. 10

U MWELTVERTRÄGLICHKEIT AND E ISPOSAL ................................................. ............ 10 U MWELTVERTRÄGLICHKEIT AND E ISPOSAL ................................................. ............ 10 U MWELTVERTRÄGLICHKEIT AND E ISPOSAL

S CHUTZHELM 1S CHUTZHELM 1

A ENERAL ................................................. .................................................. ........... 11 2A ENERAL ................................................. .................................................. ........... 11 2

K ONSTRUKTIVE F CLAIMS ................................................. ................................... 11K ONSTRUKTIVE F CLAIMS ................................................. ................................... 11K ONSTRUKTIVE F CLAIMS

2.1 Helmet

2.2 Interior

2.3 Visor

2.4 Chin guard (optional)

2.5 Neck protection ................................................. .................................................. .......... 142.5 Neck protection

2.6 Mass helmet completely ............................................... ........................................ 152.6 Mass helmet completely

2.7 Execution

2.8 Colour

2.9 Helmet cover (optional) .............................................. ................................................ 152.9 Helmet cover (optional)

3 T ECHNICAL CLAIMS ................................................. ....................................... 16T ECHNICAL CLAIMS ................................................. ....................................... 16T ECHNICAL CLAIMS

3.1 Identification

3.2 Functional test

3.3 Chemical performance ................................................. ................................................ 173.3 Chemical performance

3.4 Burning behavior

3.5 Shock absorption

3.6 Penetration resistance ................................................. ........................................... 193.6 Penetration resistance

3.7 Long-term behavior

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H OER / S PRECHGARNITUR 1H OER / S PRECHGARNITUR 1H OER / S PRECHGARNITUR 1H OER / S PRECHGARNITUR 1

A ENERAL ................................................. .................................................. ........... 20 2A ENERAL ................................................. .................................................. ........... 20 2

K ONSTRUKTIVE F CLAIMS ................................................. ................................... 20K ONSTRUKTIVE F CLAIMS ................................................. ................................... 20K ONSTRUKTIVE F CLAIMS

2.1 Design / execution ............................................... ................................................ 202.1 Design / execution

2.2 Fixing

2.3 Listening / talk equipment .............................................. ................................................. 212.3 Listening / talk equipment

2.3.1 Listening device ................................................. .................................................. ......... 212.3.1 Listening device

2.3.2 Telephony device ................................................. .................................................. .... 222.3.2 Telephony device

2.3.3 Listening and speaking device (otolaryngisches System) .......................................... .... 222.3.3 Listening and speaking device (otolaryngisches System)

2.4 Talk button

2.5 Connection to the radio / GSM mobile phone

2.5.1 Cable connection ............................................... .................................................. ....... 232.5.1 Cable connection

2.5.2 Bluetooth connectivity ............................................... .................................................. .242.5.2 Bluetooth connectivity

2.6 Dimensions ................................................. .................................................. ...................... 242.6 Dimensions

2.7 Battery capacity for external power supply

3 T ECHNICAL CLAIMS ................................................. ....................................... 25T ECHNICAL CLAIMS ................................................. ....................................... 25T ECHNICAL CLAIMS

3.1 Observations of the earpiece ............................................... ............................................ 253.1 Observations of the earpiece

3.2 Observations of the microphones ............................................... ............................................ 253.2 Observations of the microphones

3.2.1 borne noise microphones

3.3 Air Test

3.4 Schock

3.5 Protection

3.6 Saliva and sweat proof

3.7 Burning behavior

A TEMSCHUTZMASKE 1A TEMSCHUTZMASKE 1

A ENERAL ................................................. .................................................. ........... 27 2A ENERAL ................................................. .................................................. ........... 27 2

K ONSTRUKTIVE F CLAIMS ................................................. ................................... 27K ONSTRUKTIVE F CLAIMS ................................................. ................................... 27K ONSTRUKTIVE F CLAIMS

2.1 Design / execution ............................................... ................................................ 272.1 Design / execution

2.2 Dimensions ................................................. .................................................. ...................... 282.2 Dimensions

2.3 Filter

3 T ECHNICAL CLAIMS ................................................. ....................................... 29T ECHNICAL CLAIMS ................................................. ....................................... 29T ECHNICAL CLAIMS

3.1 Identification

3.2 Long-term behavior

3.3 Examination respirator

3.4 Examination respiratory filter

A A NNEXES PPENDIX 1: A NSCHRIFTEN THE P RÜFSTELLEN ................................................. .......................... 30 A PPENDIX 2: M Easurement A A NNEXES PPENDIX 1: A NSCHRIFTEN THE P RÜFSTELLEN ................................................. .......................... 30 A PPENDIX 2: M Easurement A A NNEXES PPENDIX 1: A NSCHRIFTEN THE P RÜFSTELLEN ................................................. .......................... 30 A PPENDIX 2: M Easurement A A NNEXES PPENDIX 1: A NSCHRIFTEN THE P RÜFSTELLEN ................................................. .......................... 30 A PPENDIX 2: M Easurement A A NNEXES PPENDIX 1: A NSCHRIFTEN THE P RÜFSTELLEN ................................................. .......................... 30 A PPENDIX 2: M Easurement A A NNEXES PPENDIX 1: A NSCHRIFTEN THE P RÜFSTELLEN ................................................. .......................... 30 A PPENDIX 2: M Easurement A A NNEXES PPENDIX 1: A NSCHRIFTEN THE P RÜFSTELLEN ................................................. .......................... 30 A PPENDIX 2: M Easurement

OF A USLÖSEKRÄFTE FOR K INNRIEMEN WITH S ICHERHEITSVERSCHLUSSOF A USLÖSEKRÄFTE FOR K INNRIEMEN WITH S ICHERHEITSVERSCHLUSSOF A USLÖSEKRÄFTE FOR K INNRIEMEN WITH S ICHERHEITSVERSCHLUSS

AND K INNBÜGEL ................................................. .................................................. .. 31AND K INNBÜGEL

A PPENDIX 3: A ONNECTING THE OER H / S PRECHGARNITUR TO A M EGAFON ................................... 32A PPENDIX 3: A ONNECTING THE OER H / S PRECHGARNITUR TO A M EGAFON ................................... 32A PPENDIX 3: A ONNECTING THE OER H / S PRECHGARNITUR TO A M EGAFON ................................... 32A PPENDIX 3: A ONNECTING THE OER H / S PRECHGARNITUR TO A M EGAFON ................................... 32A PPENDIX 3: A ONNECTING THE OER H / S PRECHGARNITUR TO A M EGAFON

- TR "protective helmet, hearing / headset, respirator," as of February 2011 - Page 4 of 33

1 Introduction

This Technical Guideline (TR) describes the requirements for a modularly Baute system. It consists of the assemblies protective helmet, headphone / headset and breathing mask (overall system safety helmet).

About the equipment of the protective helmet with individual system components such as listening / headset or respirator, the respective client decides. The overall system safety helmet is not subject to Directive

89/686 / EEC of Ra tes of 21 December 1989 to approximate the laws of the Member States relating to personal protective equipment.

Helmet, listening / headset and respirator filters must satisfy the minimum requirements described for these modules. The Schutzeigen- companies must be met regardless of external conditions, insbesonde- re humidity or temperature may not put much downgrades the protective effect. Improve safety standards in the course of the constructive and technical development is desirable. However, it should be noted that this use of the ability of the carrier does not restrict disproportionate.

Basis for procurement are usually technical delivery or service specifications that are created by each customer and made part of the supply contract. These can on the questions raised in the Technical

Directive technical requirements, other demands such. B. are also placed on the quality assurance and final testing.

2 use

Helmet, listening / headset and respirator be kept for special political zeiliche occasions. The individual components have to be designed so that they can be together with full functionality of the individual system components, but also individually, worn and thereby interfere with the freedom of movement of the wearer only slightly.

3 application of the TR

To participate in the award of authorities of the federal and state governments must be demonstrated (see

Fig. No. 6 in this section) that the requirements these technical terms of the Directive are met.

4 qualification want to make a company that a modular sys- tem for the area of the German Police consisting of protective helmet, headphone / headset and respirator with FIL ter, or produces only individual components of the system, needs for manufacturing a quality assurance system in production and assembly after

General requirements

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ISO 9001 (or other comparable quality assurance system) entertainment th and should have a certified environmental management according to EC regulation no. 761/2001.

5 Applicable documents

In the current version the following documents should be considered:

• CE directive 06, Personal protective equipment CE directive 06, Personal protective equipment

• DIN EN ISO 105-B02, Textiles - Tests for color fastness - Part B02: Color fastness to artificial light; DIN EN ISO 105-B02, Textiles - Tests for color fastness - Part B02: Color fastness to artificial light;

Xenon arc light

• DIN EN ISO 105-E04, Textiles - Tests for color fastness - Part E04: Color fastness to perspiration DIN EN ISO 105-E04, Textiles - Tests for color fastness - Part E04: Color fastness to perspiration

• DIN EN ISO 12947-2, Textiles - Determination of abrasion resistance of texti- len fabrics by the DIN EN ISO 12947-2, Textiles - Determination of abrasion resistance of texti- len fabrics by the

Martindale method - Part 2: Determination of product benzerstörung

• DIN EN 136, Respiratory protective devices - Full face masks - Requirements, testing, marking DIN EN 136, Respiratory protective devices - Full face masks - Requirements, testing, marking

• DIN EN 141, Respiratory protective devices - Gas filters and combined filters - requirements of, testing, DIN EN 141, Respiratory protective devices - Gas filters and combined filters - requirements of, testing, marking

• DIN EN 148-1, Respiratory protective devices - for threaded facepieces - Part 1: concentric threaded connection DIN EN 148-1, Respiratory protective devices - for threaded facepieces - Part 1: concentric threaded connection

• DIN EN 167, Personal eye protection - Optical test methods; DIN EN 167, Personal eye protection - Optical test methods;

• DIN EN 228, Automotive fuels - Unleaded petrol - conclusions requirements and test methods DIN EN 228, Automotive fuels - Unleaded petrol - conclusions requirements and test methods

• DIN EN 352-6, Hearing protectors - Safety requirements and Prü- levies - Part 6: ear muffs with DIN EN 352-6, Hearing protectors - Safety requirements and Prü- levies - Part 6: ear muffs with communication equipment

• DIN EN ISO 6530, Protective clothing - protection against liquid chemicals - test procedures for DIN EN ISO 6530, Protective clothing - protection against liquid chemicals - test procedures for determining the resistance of materials to the insulation piercing liquids

• DIN EN ISO 9001, Quality management systems - Requirements DIN EN ISO 9001, Quality management systems - Requirements

• DIN EN 10204, Metallic products - Types of inspection DIN EN 10204, Metallic products - Types of inspection

• DIN EN 53160-1, Determination of the colourfastness of utensils - Part 1: Test with artificial saliva DIN EN 53160-1, Determination of the colourfastness of utensils - Part 1: Test with artificial saliva

• DIN EN 53160-2, Determination of the colourfastness of utensils - Part 2: Test with artificial sweat DIN EN 53160-2, Determination of the colourfastness of utensils - Part 2: Test with artificial sweat

• DIN EN 60068-2-27, Environmental testing - Part 2-27: Tests; Test Ea and guidance: ShockDIN EN 60068-2-27, Environmental testing - Part 2-27: Tests; Test Ea and guidance: Shock

• DIN EN 60068-2-38, Environmental testing - Part 2-38: Tests - Test Z / AD: Composite testing, DIN EN 60068-2-38, Environmental testing - Part 2-38: Tests - Test Z / AD: Composite testing, temperature / humidity, cyclically

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• DIN EN 60268-4, Sound system equipment - Part 4: Microphones DIN EN 60268-4, Sound system equipment - Part 4: Microphones

• DIN EN 60268-7, Sound system equipment - Part 7: Headphones and earphones DIN EN 60268-7, Sound system equipment - Part 7: Headphones and earphones

• DIN EN 60529, Protection provided by enclosures (IP code) DIN EN 60529, Protection provided by enclosures (IP code)

• ECE R 22-03, uniform provisions concerning the approval of protective helmets (helmets) for drivers and ECE R 22-03, uniform provisions concerning the approval of protective helmets (helmets) for drivers and passengers (passenger) of motorcycles (motorcycles), mopeds and scooters (mopeds)

• Law on protection against dangerous substances ( Chemicals Act) and abgelei- tete Rules and Law on protection against dangerous substances ( Chemicals Act) and abgelei- tete Rules and

Regulations

• Regulation (EC) no. 761/2001 of the European Parliament and of the Council

• Oeko-Tex Standard 100

• AGW list

• BGR 190, Use of respirators BGR 190, Use of respirators

• BWB TL 4240-0017, Spin is not magnetized for NBC protective mask BWB TL 4240-0017, Spin is not magnetized for NBC protective mask

• RAL color cards

• Directive 2004/108 / EC the European Parliament and of the Council of 15 December 2004 to Directive 2004/108 / EC the European Parliament and of the Council of 15 December 2004 to approximate the laws of the Member States relating to electromagnetic compatibility and repealing

Directive 89/336 / EEC

• VPAM - KDIW 2004; Guideline "stab and beat protection" VPAM - KDIW 2004; Guideline "stab and beat protection"

• Technical guidelines for BOS handheld radios

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6 test scope

To test a modular system are samples 1 the protective helmet assembly to introduce listening / headset and To test a modular system are samples 1 the protective helmet assembly to introduce listening / headset and To test a modular system are samples 1 the protective helmet assembly to introduce listening / headset and respirator.

module test methods number of samples chemical performance 2 protection helmets with visor, neck and possibly the chin guard burning behavior 2 protection helmets with a visor, neck and listening / headset 1 helmet with visor, neck and protective respirator protection 1 helmet with visor, neck and chin guard shock absorption 4 helmet with visor and Na ckenschutz helmet with visor and neck protector if necessary-chin penetration resistance 3 helmet with visor and Na ckenschutz

Technical inspections 5

Hearing / Headset burning behavior Hearing / Headset burning behavior

Test according to DIN EN 136 gem. DIN EN 136 Respirator with filter burning behavior 1

7 examination of an overall system Helmet

7.1 contact point DHPol / PTI

For questions regarding the performance of the tests, the Police Technical Institute (PTI) to address the

German Police University (DHPol).

Reachability:

German Police University Police Technical

Institute PO Box 480353 D-48080 Münster

Phone: +49 (0) 2501 806-259 Fax: Phone: +49 (0) 2501 806-259 Fax:

+ 49 (0) 2501 806-239

E-mail: pti@dhpol.deE-mail: pti@dhpol.de

Internet: www.dhpol.deInternet: www.dhpol.de

1 Several samples of a type that are required for consideration under this Directive. 1 Several samples of a type that are required for consideration under this Directive.

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7.2 evidence of the claims

The provider (producer or distributor) of an overall system protection helmet (protective helmet, headphone / headset and protective breathing mask with filter), or an assembly thereof has by test certificates 2 of the headset and protective breathing mask with filter), or an assembly thereof has by test certificates 2 of the headset and protective breathing mask with filter), or an assembly thereof has by test certificates 2 of the

Police Technical Institute (PTI) recog- prove th inspection that the requirements of this Directive are met.

Carrying out the tests shall arrange at his expense of the provider. Instead of listed in Appendix 1 testing also another official body of an EU country is recognized by prior consultation with the PTI, provided this facility has the necessary to perform the required inspections specialists and competence and neutrality.

The specialists and expertise of these devices are processing must be demonstrated by the offeror to the

PTI. The PTI reserves the right to verify the technical and expertise of persons responsible for auditing facility.

Will Technology in this Directive to the modules

• helmet

• Hearing / Headset

• Respirator meets the requirements made, the respective inspection given a test certificate. The provider must the control and at the request of the client, a write-loading of the module (materials, construction and earth) mitliefern. For the test shall introduce protective mask samples of the protective helmet, the hear- / talk set and breathing.

After successful testing of components of the overall system safety helmet complete documentation is DA deposit (test certificate and test report) in the German language over the PTI.

Any modification to the helmet, the listening / headset or Atemschutzmas- ke (design, manufacture, processing and materials) can apply for the establishment of the continuing validity of the Prüfzeugnis- ses the testing institute in agreement with the PTI of the provider. The extent of any necessary verification must be agreed in consultation with the seller and the inspection and fix. The cost of the supplement to the audit borne by the bidder.

7.3 test certificate

A test certificate i. S. this Technical Directive can (see above) are issued by a recognized American

Institute of Polizeitech- testing.

does not satisfy a module (helmet, headphone / headset or respirator) the demands made of the technical guideline, the Antragstel- ler receives only a test report.

If the requirements of given in this Technical Guideline

2 By a test certificate or report from a testing laboratory is to certify that the accounts receivable made conclusions of this 2 By a test certificate or report from a testing laboratory is to certify that the accounts receivable made conclusions of this

Directive have been met. Subsequently, only the term "certificate" verwen- det.

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• the helmet (the tests described in Section 3.1 to 3.6)

• the listening / headset (tests described in 3.1 to 3.5)

• the respirator with breathing filter fulfills (tests according to points 3.3 and 3.4) and are the required for an assembly factory certificates before that JE stays awhile testing laboratory must create a test certificate.

From the test certificate must be clear that it applies only to the tested model.

It contains the audit reports at least:

• Name and address of the testing laboratory

• Name and address of the customer / vendor

• Manufacturer and place of manufacture of the test sample

• Brand name and / or type of the test sample

• Specifying the test requirements (specification of TS with the release date)

• Classification (class)

• approval number and publication date of examination certificate / of test certificates

• Number of test report

• Date and place of the examination.

7.4 Test report

The test report must shed light on the entire testing process and give Any artwork least the following generalThe test report must shed light on the entire testing process and give Any artwork least the following general

Indicate:

• Name and address of the testing laboratory

• Name and address of the customer / vendor

• Manufacturer and place of manufacture of the test sample

• Brand name and / or type of the test sample

• Specifying the test requirements and test specifications (the specification of TS with the release date)

• Number and date of the test report

• Date Prüfmusterannahme

• Date of test

• Prüfmusteraufbau, size, weight and number and other relevant information (eg. As the helmet and head size).

7.5 validity of the test certificate

The certificate / the certificate only extends to below overall produced helmets, visors, chin strap, listening / headsets and respiratory protective masks, if this of each sample tested corresponding.

Changes or modifications in design, manufacturing process and the materials are communicated to the PTI.

The validity of the test certificate / the Certificate expires if

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• can lead mität these changes / modifications to an influence of Produktkonfor- and / or

• a subsequent test gives a negative result.

8 Technical Documentation

For testing safety helmet, headphone / headset or respirator of the provider has the respective technical documentation of the inspection, that is write-loading of the structure and materials as well as instructions mitzu- provide.

Upon delivery helmet is accompanied by a national formation booklet for each module of the system.

The information brochure must contain all relevant information at least on the following points in addition to the name and address of the manufacturer and / or his authorized representative established in the:

• functionally appropriate use

• Warnings and Special Notes

• Technical specifications

• Instructions for storage, transport, use, cleaning, disinfection, over-testing, care, maintenance, replacement of batteries and spare parts

• the accessories to be used with the product and the characteristics of the passen- Parts

• suitable for the transportation of the product Packaging

• the significance of any markings.

The information brochure must be written in German language and should be clear and understandable. It must be format also available in electronic form in a common data.

9 Environmental compatibility and disposal

To manufacture the modules only materials may be used, the decryption is possible Lich supply without endangering the environment according to the state of the art.

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1. General

The protective helmet consisting of shell, interior with Kinnberiemung, neck protector, visor and chin bar if necessary to protect the wearer from injury. That is, he should cast, contradictory are thrown or falling objects, as well as at temperatures of -20 ° C to +70 ° C impact, shock and be puncture resistant and stay. All objects, as well as at temperatures of -20 ° C to +70 ° C impact, shock and be puncture resistant and stay. All objects, as well as at temperatures of -20 ° C to +70 ° C impact, shock and be puncture resistant and stay. All objects, as well as at temperatures of -20 ° C to +70 ° C impact, shock and be puncture resistant and stay. All objects, as well as at temperatures of -20 ° C to +70 ° C impact, shock and be puncture resistant and stay. All external parts must at these temperatures formbe- constantly and chemical resistant be. You may not drain even inflame with incendiary attacks. It must be ensured that the scalp, the HAA re and suffer with a closed visor the wearer's face by either direct or indirect effect of heat fire damage. The safety helmet must meet visor the wearer's face by either direct or indirect effect of heat fire damage. The safety helmet must meet the following minimum requirements.

2 Constructive claims

The protective helmet must comply with the safety requirements of the generally recognized rules of that technique or the prior art. For any repairs or servicing parts of the protective helmet must be supplied separately and detailed service documentation are provided. For this, a list of items procured department to separately and detailed service documentation are provided. For this, a list of items procured department to be handed over.

2.1 Helmet

needs the protective helmet

• in graduated sizes from 46 to 67 or with adjustable interior (or the equivalent ECE R 22-03) be available, allowing individual adaptation and a loading schwerdefreies carrying; Special sizes should be available on request

• balanced and over-heavy on either side

• have a removable neck protection

• with a highly foldable or retractable anti-fog visor (visor) and optionally be provided with an antifogging visor

• applying a mask or (optional) of a chin guard enable chen (for example, by pushbuttons closure.)

without the helmet of connected listening / headset must thereby be removed; the closures to secure the respirator must not be actuated at folded down visor and must be carried out if possible in the helmet color

• the inclusion of language (slightly raised volume) and the intake of ambient noise (spatial orientation) provide the inclusion of language (slightly raised volume) and the intake of ambient noise (spatial orientation) provide safety to the wearer and permit the use of a listening / talk set (also with respirator) helmet

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• the complaint-free wear glasses, a gas (protective) glasses, a respiratory protective mask also allow for visor down over time

• be flame-resistant and permanently prevent the flames Unterschlag

• allow for easy application and removal by the carrier also use gloves and by third persons (first aid situation). The helmet should

• the natural field of vision not limit (Reference DIN EN 136)

• cover the neck and chin area as much as possible without limiting the freedom of movement of the head and the field of view

• be designed and executed that the risk of injury to the wearer excluded can be.

The surface of the protective helmet must applying Polizeistern and tactical allow rule characters and accordingly to be insensitive to the conventional adhesive components.

For carrying the protective helmet on the equipment belt, a Befestigungsmög- be provided friendliness.

2.2 interiors

The interior needs

• ensure a safe and secure fit of the helmet (individually substitutable are inside pads are necessary to provide); if the head size is adjustable, the carrying amount must be adjusted

• ensure a distance between the helmet shell and the head at any point of at least 10 mm

• adorn the incident shock energy / momentum transfer to a tolerable level reduction pieces; Test according to no. 3.5 and 3.6

• be designed so that different listening / headsets (HSG) can be accommodated and placed in the helmet on a carefree wearing with both sides built-in speakers as well as with helmet independent HSG is possible. To this end, corresponding recesses / cut-outs in the ear to be provided area

• have, which allows the use of a chin / mouth guard; an adjustable padded chin strap with safety cap

(test described in Appendix 2 tensile force to trigger 45 to 70 N)

• body sweat resistant 105-E04 (according to DIN EN ISO min. 3 - 4 (acid / alkaline) 3 his and heat resistant body sweat resistant 105-E04 (according to DIN EN ISO min. 3 - 4 (acid / alkaline) 3 his and heat resistant body sweat resistant 105-E04 (according to DIN EN ISO min. 3 - 4 (acid / alkaline) 3 his and heat resistant

• sufficient abrasion resistant according to DIN EN ISO 12947-2 4 be. sufficient abrasion resistant according to DIN EN ISO 12947-2 4 be. sufficient abrasion resistant according to DIN EN ISO 12947-2 4 be.

3 Detection by factory certificate 3 Detection by factory certificate

4 Detection by factory certificate 4 Detection by factory certificate

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Materials that have contact to the head may cause no health damage to the institution of the present state of the art. All relevant in this regard, amortized in law and regulations, etc. requirements must be complied with. The materials must be easy to remove exchangeable for cleaning and disinfecting, are good wicking properties and anti-bacterial protection (nature and permanence of protection is indicated) have to be permanently resistant to commercially available disinfectants and Oeko-Tex Standard 100 5 ( Product class II) permanently resistant to commercially available disinfectants and Oeko-Tex Standard 100 5 ( Product class II) permanently resistant to commercially available disinfectants and Oeko-Tex Standard 100 5 ( Product class II) or a comparable standard to be certified.

All materials (including seams) are permanently be very inflammable. If flammable or thermally influenced materials verwen- det such. As insulation materials, so are cover them securely with permanent flame resistant materials.

2.3 visor

The visor must

• fully cover the face and a minimum length including the mounting of 170 mm (in the middle of the upper edge to the lower edge measured) have; op- nal a visor with a length of 270 mm is to offer

• impact and be impact resistant and can allow over the whole temperature range from -20 ° C to + 70 ° C no chipping inwardly

• be outside scratch-resistant; Test according to ECE 22-03 6be outside scratch-resistant; Test according to ECE 22-03 6

• from the lower to the upper stop infinitely adjustable (the resistor should Verstellwi- can be compensated for) and can engage in the end positions

• be permanently flame retardant. The visor should

• the natural field of vision not limit (Reference DIN EN 136)

• full and substantially distortion-free viewing permit a degree Lichttransmis- sion for combined visors (eg with pinlock visor.) of at least 80% is desirable; Test according to DIN EN 167 7with pinlock visor.) of at least 80% is desirable; Test according to DIN EN 167 7

• be carried out so that even at different temperatures (-20 ° C to be carried out so that even at different temperatures (-20 ° C to be carried out so that even at different temperatures (-20 ° C to

+ 70 ° C) is the view not significantly limited by misting + 70 ° C) is the view not significantly limited by misting + 70 ° C) is the view not significantly limited by misting

• be replaceable quickly and without special tools

• be designed so that the balance of the helmet is not affected

• the use of a corresponding listening / headset and associated breathing (not at 270 mm visor) Mask allow

5 Proof by certificate of an accredited, independent testing institute 5 Proof by certificate of an accredited, independent testing institute

6 Detection by factory certificate 6 Detection by factory certificate

7 Detection by factory certificate 7 Detection by factory certificate

- TR "protective helmet, hearing / headset, respirator," as of February 2011 - Page 14 of 33

• have a seal that prevents draining from the liquid-helmet can sigkeit run in the face; this must be guaranteed even in case of minor Maßänderun- gen (up to 3 mm) by warping under thermal stress

• be designed and executed that the risk of injury to the wearer excluded can be.

2.4 chin guard (optional) has the chin guard

• covering the lower part of the face (chin and mouth area)

• can be attached (as an alternative to this) in the adaptation of the respirator; both fixing points are on the side of the chin guard security closures (tensile force to trigger 250 ± provide 30 N, test described in the side of the chin guard security closures (tensile force to trigger 250 ± provide 30 N, test described in the side of the chin guard security closures (tensile force to trigger 250 ± provide 30 N, test described in

Appendix 2)

• in place even during extreme movements and loads

• be designed and carried out, that the breathing is not restricted, and the risk of injury may be excluded from the institution

• allow the use of a listening / talk set

• be made so that over the entire temperature range from -20 ° C to

+ 70 ° C occur no splinters at break

• permanently flame retardant to be (this applies to all materials of Kinnbü- gels) 8thpermanently flame retardant to be (this applies to all materials of Kinnbü- gels) 8th

• have a setting for all required helmet sizes.

2.5 neck protection must the neck protection

• be liquid-tight connected to the helmet shell, that is, it must be designed so that running off the helmet liquids can not long overall in the collar area; the neck protection must be of the cheek area becoming larger at the bottom between 11 - 13 cm (measured at the center) under the protective helmet protrude

• be flexible so it can adapt to the shoulder area well and does not push the helmet when lifting the head forward; the outer cover is liquid-tight manner and ren including the permanent seams auszufüh- flame retardant

• be removable from the protective helmet

8th Detection by factory certificate 8th Detection by factory certificate

- TR "protective helmet, hearing / headset, respirator," as of February 2011 - Page 15 of 33

• abut as closely as possible to the body, to minimize the impact Flammenunter- in case of fire; On the other hand it may protection equipment the carrier body with applied not interfere.

2.6 mass Helmet complete

The mass of the protective helmet including visor and neck protection should not be more than 1500 g and no longer with the size 67 than 2200 g at the helmet size 46th

2.7 version

The individual components are to be coordinated with one another so that no assembly affects the function of other modules. The test for suitability and functionality must in addition to the individual components and the overall system safety helmet, neck protector, visor, chin strap, headphone / headset, respirator, take environmentally.

By proper design and construction of the modules injury drove while wearing individual modules, but exclude SEN in combination.

2.8 Color

The protective helmet and chin strap are weatherproof and resistant to light either in pure white gem. RAL

9010 or perform according to specifications of the client. The neck protection, all textile materials of the interior and the chin / mouth protection should be carried out in black. The textile materials of the interior fittings can also be designed in dark blue.

The color fastness of the envelope of the neck protection and textile materials in accordance with DIN EN

ISO 105-B02 (9 authenticity number to check light 5): mean effective moisture requirement V 2. ISO 105-B02 (9 authenticity number to check light 5): mean effective moisture requirement V 2. ISO 105-B02 (9 authenticity number to check light 5): mean effective moisture requirement V 2.

2.9 helmet cover (optional)

For special applications, a permanently flame retardant flexible Helmüber-'s train on the specification of the customer offer.

9 Detection by factory certificate 9 Detection by factory certificate

- TR "protective helmet, hearing / headset, respirator," as of February 2011 - Page 16 of 33

3 Technical requirements

3.1 marking

It is necessary to provide that the protective helmet on the front, centrally above the HE transmitted down the visor, with a badge (Polizeistern and the corresponding the federal or state crest) may be provided. The distance from the lower edge to the upper edge badge sealing lip of the closed visor has to be 10 mm. The badge may be either beige provides or by the client as a self-adhesive film obtained by the manufacturer or be made as pad printing. On the back of the helmet mounting tactical character must be possible. The protective properties as well as the permanent sulfuric re flammability may not be affected.

For inventory durable marking has on the inside of the helmet shell, which must be easily accessible, the visor and chin strap shape by switching, printing, etc. take place. This must include the following information:

• Ownership or country code

• serial number

• Manufacturer

• model name

• Date of manufacture (month / year)

• size

Example of marking:

Police "Property indicator" - serial number - Manufacturer - Model - Manufacturing month / year - Size

The marking shall be clearly legible and be ensured under conditions of overall consumption over the granted warranty period.

Optionally, a unique identification number (eg., Via laser, bar code or chip, can also be saved on maintenance on the specific data) to determine ownership or country code, serial number, manufacturer, model number is, the date of manufacture (month / year ) and size are permanently attached.

When helmet attaching a name badge for the helmet wearer is still required in addition.

3.2 Functional test

The protective helmet with visor and neck protection and a possibly existing chin strap must be examined in terms of processing. It must determine whether such. can lead as sharp or protruding edges injury to the wearer. The Begur- tung / strapping, the safety lock on the chin strap, fastening the respirator and the visor are to undergo a functional test.

- TR "protective helmet, hearing / headset, respirator," as of February 2011 - Page 17 of 33

3.3 Chemical performance

Shell, visor, neck guard and chin strap must be resistant to chemicals. The test is carried out at a room temperature of +20 ° C ± 2 ° C with the following substances

• caustic soda 40% strength

• hydrochloric acid 36% strength

• Sulfuric acid 30%

• acetone 100%

• Turpentine (white spirit 145/200, CSA No. 64742-82-1.)

• Super gasoline (unleaded) according to DIN EN 228, Brand desired (reference sample)

• AFFF foam concentrate 10 is to be set according to rule (3%) with water and do not foam up. AFFF foam concentrate 10 is to be set according to rule (3%) with water and do not foam up. AFFF foam concentrate 10 is to be set according to rule (3%) with water and do not foam up.

To test the safety helmet with visor (in the bottom stop), neck protector and an optionally available chin strap is to be set (samples) to a test head, which must be submitted to a holding tank. Thereafter, in each case 50 ml of the above substances are (in order as listed above) at a distance of 10 cm on the helmet center in min- to let least 5 cm width run in the direction of the face area. The Aufbrin- supply of a substance to be completed after 90 seconds. Immediately afterwards by the probe containing the sample in a different absorber is to provide, and apply the next substance after 30 seconds.

The unexpired substance residues remain at a room temperature of 20 ° C for a further 4 hours on the test pattern.

Following the test specimen is rinsed with water and has a visual and be made functional test. A superficial dissolving of helmet surface, Na ckenschutz, visor sealing lip visor (for example, turbidity of the visor.) And of the chin strap is to be accepted; loss of function may not have occurred. If the visual inspection suspected to further damage the function by Prüfun- is gen by Nr. 3.5 and

3.6 of this gene to bele- TR (Prüfmustertemperatur +20 ° C ± 2 ° C).

After testing, it must be possible, through the visor a principle according to the random selected text from 4 letters (font: 100 mm: Arial, height) to be read from a distance of 6 m.

The lamination of the inner helmet that has no contact with the facial skin, and the billets should be tested above substances according to the DIN EN ISO 6530, when materials and workmanship there is equality with the neck protector. It has to do without the determination of the flow rate.

3.4 Flammability

Helmet, visor, chin strap and respirator with filters and all visible materials of the neck guard and the interior fittings are permanently be very inflammable. When considering the fire behavior is not allowed

10 Factory chemical preparations by Dr. Richard Stahmer GmbH & Co. KG, Liebigstraße 5, 2211310 Factory chemical preparations by Dr. Richard Stahmer GmbH & Co. KG, Liebigstraße 5, 22113

Hamburg (STHAMEX-AFFF 3% 469)

- TR "protective helmet, hearing / headset, respirator," as of February 2011 - Page 18 of 33 form unacceptable pollutants.

two helmets with a visor and neck protector and listening / headset are to condition (± 2 ° C, 65% rel.

humidity 20 ° C) before testing for at least 12 hours in the standard atmosphere for testing. Shall respirator with Fil- ters and chin straps are also examined two other helmets are jockeying for condi-.

A hard hat with neck protection, visor and / or respirator with filters is the Brand doll (head in accordance with ECE R 22-03, No. 7.3.3, Annex 4. Probe set up K, size 58). The chin strap is securely tightened and close the visor.

A cotton jacket (fabric 300 g / m², pretreated by 5 washes in the non-ferrous washing program at 60 ° C) is the fire doll without attracting undergarment and close.

The fire doll is to provide (x 1000 mm x 100 mm 1000 mm) into a bucket. Before the fire doll is a groove

(600 mm long, 100 mm wide, 100 mm high with a 45 ° angeschrägtem outlet) to be placed with its lower edge in height of the sternum with an inclination of 45 ° at a distance of 10 mm.

400 ml of premium gasoline (unleaded) in accordance with DIN EN 228, Brand are arbitrary, by rapid les fold of the vessel through the chute to direct the cotton jacket: from the fixed to the tray by a hinge vessel (Ø

100 mm opening). The ignition of the gasoline must be carried out after 10 seconds. First, the gasoline on the outerwear and immediately after the previous fuel to be ignited in the tub, if it does not ignite with. After a burning time of 30 sec- onds must be deleted immediately with a fire blanket. The ceiling is quickly and closely to put around the neck of the fire doll.

In the tests of the burning behavior visual inspections must be made. The ma- terialien of protective helmet, neck protector, visor, chin strap, headphone / headset, respirator and breathing filters must thereby Notneck protector, visor, chin strap, headphone / headset, respirator and breathing filters must thereby Not

• melt (except incipient melt at the visor rim and the Vi sierbeschlägen)

• drain

• burn

• break (including the seams)

• afterflame longer than 2 seconds

• afterglow longer than 2 seconds

• more than 3% shrink (two dimensions - length, width or diameter are each system part to be considered).

3.5 cushioning

The complete safety helmet with visor, neck guard and chin strap (if angebo- th) must be checked for its shock absorption properties. must be made according to ECE R 22-03, Section 7, No. 7.3 conducting the examination. For this purpose, according to no.

to use 7.2.1 to 7.2.3 pretreated helmets.

- TR "protective helmet, hearing / headset, respirator," as of February 2011 - Page 19 of 33

3.6 penetration resistance

Helmet shell, visor, neck protector and the chin guard are on their Durchdringungsfestig- speed (stitch inhibition) according to the Appendix 5 of VPAM Test Guideline KDIW 2004 to consider. according to the Appendix 5 of VPAM Test Guideline KDIW 2004 to consider. according to the Appendix 5 of VPAM Test Guideline KDIW 2004 to consider. according to the Appendix 5 of VPAM Test Guideline KDIW 2004 to consider.

The tests shall be conducted with the following impact energies:

• shell 20 ± 1 J

• visor 10 ± 1 J

• neck protection 5 ± 1 J

• chinguard 5 ± 1 J

During the exam

• of the shell and visor should the tip of the case body does not touch the surface of the probe to ECE R of the shell and visor should the tip of the case body does not touch the surface of the probe to ECE R of the shell and visor should the tip of the case body does not touch the surface of the probe to ECE R of the shell and visor should the tip of the case body does not touch the surface of the probe to ECE R of the shell and visor should the tip of the case body does not touch the surface of the probe to ECE R

22-03

• of neck protection should the tip of the case body up to a maximum 5 mm protrude through the neck of neck protection should the tip of the case body up to a maximum 5 mm protrude through the neck of neck protection should the tip of the case body up to a maximum 5 mm protrude through the neck protector. The overall impression depth in the plasticine shall not be more than 20 mm

• of chinstrap Never touch the surface of the probe according to ECE R 22-03, neither the top of the of chinstrap Never touch the surface of the probe according to ECE R 22-03, neither the top of the of chinstrap Never touch the surface of the probe according to ECE R 22-03, neither the top of the case body nor parts of Kinnbü- gels.

3.7 Long-term behavior

The protective effect of helmet shell, interior visor, neck guard and chin strap must be provided for storage and use in accordance with the instructions for use for at least 10 years. The review of these requirements can be caused by the client during these periods in accordance with Nos. 3.5 and 3.6 of this TR 11thcan be caused by the client during these periods in accordance with Nos. 3.5 and 3.6 of this TR 11th

11 The test is performed by return patterns whose number is defined in the procurement. 11 The test is performed by return patterns whose number is defined in the procurement.

- TR "protective helmet, hearing / Headset, Atemschutzmaske-", as of February 2011 - Page 20 of 33

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