A02 Appx Tainer Gate Brakes and Side Seal Heaters.pdf

PDF 39 MB Posted Jul 22, 2021

Attached to: Replacement of Tainter Gate Brakes and Side Seal Heaters Carlyle Lake
Solicitation number: W912P921B0007
Issued by: Department of the Army Corps of Engineers Engineering District St Louis

View the file

Other files

File	Type	Posted
A21 W912P921B0007 Amendment 0002.pdf	PDF	Aug 19, 2021
A21 W912P921B0007 Amendment 0001.pdf	PDF	Jul 26, 2021
A02 SOW Tainer Gate Brakes and Side Seal Heaters.pdf	PDF	Jul 22, 2021
A21 W912P921B0007.pdf	PDF	Jul 22, 2021

On GovTribe

Work with this file

Download the original file
Contacts named in this file
Similar government files
Ask GovTribe AI about this file

Try for free Login

Text version

The file's text, extracted by GovTribe without its formatting.

Appendix A-1

L3 480V

120V

25A

RAISE

TS1

FU1 FU2

FU3

STOP

PLC

ENABLE

LOWER

TS1

T1 T2 T3

PLC

ENABLE

LOWER AUX.

RELAY

RAISE AUX.

RELAY

NOTES:

STOP PUSHBUTTON

INDICATING LIGHT

RAISE PUSHBUTTON

INDICATING LIGHT

LOWER PUSHBUTTON

INDICATING LIGHT

25AL1-1

L1-2

L1-3

L2-1

L2-2

L2-3

BYPASS

MECHANICAL INTERLOCK

LSA

LSB

LSD LSE

BRAKE

CONTROL RELAY

SEE NOTE 4

101101 104

TAINTER GATE

POWER ON

PILOT LIGHT

TAINTER GATE

LOWERED PILOT LIGHT

TAINTER GATE

RAISED PILOT LIGHT

101 271

101 DIB1/1-A1 DIB1/1-A2

CONTROL POWER OK

INPUT #100016

TGate1_Control_Power_FB

102 102 104 105 105 106 107

105531

141 141

151 151 152 153

101 271

PUSH BUTTON STATION (TYP.)

REFER TO BOM FOR DEVICE

NUMBER & LOCATION

LSD

LSB

HAND

OFF

AUTO

EXISTING HOIST

MOTOR, 7.5 HP

11.5 FLA, 840 RPM

EXISTING BRAKE

CUTLER HAMMER BRAKE

NO. E858995A3, SIZE 8

LINE 360V, COIL 91V

0.392A

GATE HOIST

FEEDER #1

GATE HOIST

FEEDER #2

TAINTER GATE

RAISE STARTER

NEMA 1

TAINTER GATE

LOWER STARTER

NEMA 1

7.5 x

LOR

KEY-OPERATED

SWITCH

101 192 191

RX LX

SEE RUNG 460

FU1A

FU2A

H1A

H4A

X1A

X2A

FU3A X1A

X2A

2500 VA

480/120 V

CPT2

SEE DRAWING

E-4 FOR RECTIFIER

SCHEMATIC

5KVA

X2A

LUBE PUMP

CONTROL RELAY

DIB1/2-A1 DIB1/2-A2

PLC INPUT # 100015

TGate1_Raise_PB

PLC INPUT # 100014

TGate1_Lower_PB

DIB1/3-A2DIB1/3-A1

LUBE

DOB1/5-14 DOB1/5-11

SURGE

SUPPRESSION

DEVICE

DOB1/3-14 DOB1/3-11

DOB1/4-14 DOB1/4-11

PD005

PD006

PD101

PD102

PD105

PD106

PD005 PD101

PD006

PD101

PD102

PD105

PD106

PD109

PD102

PD201

PD202

PD205

PD206

PD209

PD201

PD202

PD301

PD302

PD305

PD306

PD309

PD301

PD302

PD405

PD406

PD409

CIRCUIT NUMBERS

CP-TG1 CP-TG2 CP-TG3 CP-TG4

PD109

TO TAINTER

GATE #2 HOIST

CONTROLLER

WELDING

RECEPTACLE

MECHANICALLY INTERLOCKED

CIRCUIT BREAKERS

POWER DISTRIBUTION

TERMINAL BLOCKS

SEE NOTE 5.

SEE NOTE 6

THE GOVERNMENT SHALL FURNISH THE TAINTER GATE HOIST CONTROLLER PANEL

COMPLETELY ASSEMBLED WITH ALL INTERNAL WIRING AS SHOWN. IT IS THE CONTRACTOR’S

RESPONSIBILITY TO INSTALL AND TERMINIATE ALL FIELD WIRING.

HOIST MOTOR AND BRAKE MOTOR DATA ARE FOR INFORMATION ONLY.

REFER TO DRAWING E-60 FOR PANEL INSTALLATION LOCATIONS.

SCHEMATIC IS TYPICAL FOR CP-TG2, CP-TG3, AND CP-TG4. SEE CHART ON THIS DRAWING

FOR CORRESPONDING CABLE NUMBERS.

THE CONTRACTOR SHALL REPLACE THE TWO EXISTING POWER DISTRIBUTION BLOCKS WITH TWO

NEW SQUARE D PART NO. LBA365202 POWER DISTRIBUTION BLOCKS. THE TERMINAL BLOCKS

SHALL BE PROVIDED WITH CLEAR PLASTIC COVERS, SQUARE D PART NO. LB53. THE CONTRACTOR

SHALL DRILL AND TAP HOLES IN THE BACK PANEL TO MOUNT THE POWER DISTRIBUTION BLOCKS.

THE CONTRACTOR SHALL REMOVE THE EXISTING CONDUCTORS ROUTED FROM THE POWER

DISTRIBUTION BLOCKS TO THE MAIN CIRCUIT BREAKERS AND REPLACE THEM WITH SIZE 1/0

CONDUCTORS. THE NEW CONDUCTORS SHALL BE LABELED THE SAME AS THE EXISTING.

B C D

E F G H

US Army Corps of Engineers

ST. LOUIS DISTRICT

DRAWING

NUMBER

E-K-C-12/

B3ECDDRG

Oval Existing brake rectifier circuit.

TS1

CB1

RX LX

15A

HEATERS

HOIST MOTOR

HEATER

BRAKE ENCLOSURE

HEATER

CB2

NOTES:

CONTROL RELAY

FOR HOIST MOTOR

CABINET HEATER

GEAR REDUCER

HEATER

GEAR REDUCER

HEATER

GEAR REDUCER

HEATER

301 351

301 361

301 371

451 511

531 531

DIB3/1-A1 DIB3/1-A2

DIB3/2-A1

HEATERS

451 521

401 X2

LM1

20A

DIB3/3-A2 CB3 POWER OK

INPUT #100030

TGate1_CB3_Power_FB

431 X2

LM2

20A

PLC

ENABLE

TS1

PLC

ENABLE

TS1

DOB1/1-14 DOB1/1-11

551 561

551 571

DIB3/5-A1 DIB3/5-A2

CB5

PLC ENABLE

OUTPUT #000016

TGate1_PLC_Enable

CB5 POWER OK

INPUT #100028

TGate1_CB5_Power_FB

TS1

PLC

ENABLE

TS1

DOB1/1-14 DOB1/1-11

PLC ENABLE

OUTPUT #000016

TGate1_PLC_Enable

DIB1/4-A1 DIB1/4-A2

DIB1/5-A1 DIB1/5-A2

SEE RUNG 130

KEY-OPERATED

SWITCH

KEY-OPERATED

SWITCH

311 312

CB3

LUBE PUMP NO. 1

1725RPM, 115V, 9.6A

LUBE PUMP NO. 2

1725RPM, 115V, 9.6A

CB4

CB4 POWER OK

INPUT #100029

TGate1_CB4_Power_FB

DIB3/4-A1

X2A X1A

X1A

SPARE

OUTPUT #000015

DOB1/2-14 DOB1/2-11

DIB1/6-A1

DIB1/7-A1

DIB1/8-A1

DIB2/1-A1

DIB2/2-A1

DIB2/3-A1

DIB3/4-A2

DIB2/3-A2

DIB2/2-A2

DIB1/8-A2

DIB1/7-A2

DIB1/6-A2 PLC RAISING

INPUT #100011

TGate1_Raising_FB

PLC LOWERING

INPUT #100010

TGate1_Lowering_FB

PLC LUPE PUMP

INPUT #100009

TGate1_LubePump_FB

PLC BRAKE

INPUT #100008

TGate1_Brake_FB

PLC ENABLE

INPUT #100007

TGate1_PLCEnable_FB

STOP PUSHBUTTON

PLC INPUT # 100006

TGate1_Stop_PB

LOCAL MODE

INPUT #100013

TGate1_LocalMode_FB

REMOTE MODE

INPUT #100012

TGate1_RemoteMode_FB

DIB3/2

-A2

DIB3/3-A1

CB1 POWER OK

INPUT #100032

TGate1_CB1_Power_FB

CB2 POWER OK

INPUT #100031

TGate1_CB2_Power_FB

1500W

300W

THE GOVERNMENT SHALL FURNISH THE TAINTER GATE HOIST CONTROLLER PANEL

COMPLETELY ASSEMBLED WITH ALL INTERNAL WIRING AS SHOWN. IT SHALL BE THE

CONTRACTOR’S RESPONSIBILITY TO PROPERLY INSTALL AND TERMINIATE ALL FIELD

WIRING.

(TYPICAL FOR CP-TG2, CP-TG3, AND CP-TG4)

B C D

E F G H

US Army Corps of Engineers

ST. LOUIS DISTRICT

DRAWING

NUMBER

E-K-C-12/

B3ECDDRG

Existing brake enclosure heater.

DIB4/1-A1 DIB4/1-A2

DIB4/2-A1 DIB4/2-A2

DIB3/7-A1 DIB3/7-A2

CB7

DC BRAKE RECTIFIER SCHEMATIC

SEE NOTE 2

(PRIMARY SIDE OF RECTIFIER SHALL BE

FUSED. FU4 & FU5 SHOWN ON DRAWING E-2)

LSA

LSB

DIB2/4-A1 DIB2/4-A2

DIB2/5-A1 DIB2/5-A2

TAINTER GATE 1

LOWERED LIMIT

INPUT #100004

TGate1_Lowered_FB

LSD DIB2/6-A1 DIB2/6-A2

LSE DIB2/7-A1 DIB2/7-A2

CB6 POWER OK

INPUT #100027

TGate1_CB6_Power_FB

DIB3/6-A2DIB3/6-A1

CB6

152 153

151 152

105 106

106 107

X1A X2A

101 281

101 271

ROTARY

LIMIT SWITCH

1BR

2BR

H3 H2

H1 H4

X2 X4

X3 X1

230V AC

1BR

2BR 2BR 2BR

1BR

T.O.

351 OHMS

1 RES

FU3

10A

FU4

10A1BR 1BR1BR

SHUNT BRAKE

FU4 FU5

SEE NOTE 3

DIB4/3-A1 DIB4/3-A2

902 DIB4/4-A1 782

DIB4/4-A2 SIDE SEAL HEATER CONTROL POWER OK

PLC INPUT # 100021

TGate1_SSH_CtrlPwr_FB

SIDE SEAL HEATER FEEDBACK

PLC INPUT # 100022

TGate1_SSH_On_FB

902 DOB1/6-11 772DOB1/6-14 SIDE SEAL HEATER ENERGIZE

PLC OUTPUT # 000011

TGate1_SSH_On_EN

TAINTER GATE 1

OVERTRAVEL LOWERED

INPUT #100005

TGate1_OvertravelLowered_FB

TAINTER GATE 1

RAISED LIMIT

INPUT #100003

TGate1_Raised_FB

TAINTER GATE 1

OVERTRAVEL RAISED

INPUT #100002

TGate1_OvertravelRaised_FB

X1A X2A

CB7 POWER OK

INPUT #100026

TGate1_CB7_Power_FB

PLC CABINET HIGH TEMP

INPUT #100024

TGate1_HighTemp_AL

PLC CABINET LOW TEMP

INPUT #100023

TGate1_LowTemp_AL

NOTES:

(TYPICAL FOR CP-TG2, CP-TG3, AND CP-TG4)

B1 B2

3B 1

THE GOVERNMENT SHALL FURNISH THE TAINTER GATE HOIST CONTROLLER PANEL

COMPLETELY ASSEMBLED WITH ALL INTERNAL WIRING AS SHOWN. IT SHALL BE THE

CONTRACTOR’S RESPONSIBILITY TO PROPERLY INSTALL AND TERMINIATE ALL FIELD

WIRING.

RECTIFIER PROVIDED COMPLETE FROM CUTLER-HAMMER MODEL NO. GH515ED17-1.2.

B C D

E F G H

US Army Corps of Engineers

ST. LOUIS DISTRICT

DRAWING

NUMBER

E-K-C-12/

B3ECDDRG

Existing brake rectifier schematic.

0 3" 6" 12"

SCALE: 3" = 1’-0"

12" 6" 3" 0 1’9"

"SCALE: 1 = 1’-0"

PAD LOCK HASP AND STAPLE

CONTINUOUS FULL LENGTH

HINGES

NOTES:

K W

M M

R S

T U

FLOOR STANDS

6" MAX. HEIGHT

NEMA 4X STAINLESS STEEL

ENCLOSURE, 66"H X 42"W X 18"D

SEE NOTE 3.

72" MAX.M

63"

39"12"

42"

O O

SEE DETAIL ON

DWG. E-10

SEE THE FOLLOWING DRAWING FOR EQUIPMENT KEY AND NOTES.

THE GOVERNMENT SHALL FURNISH THE TAINTER GATE HOIST CONTROLLER

PANEL COMPLETELY ASSEMBLED WITH ALL INTERNAL WIRING AS SHOWN. IT

SHALL BE THE CONTRACTOR’S RESPONSIBILITY TO PROPERLY INSTALL AND

TERMINATE ALL FIELD WIRING.

(TYPICAL FOR CP-TG2, CP-TG3, AND CP-TG4)

TAINTER GATE 1 HOIST CONTROLLER ENCLOSURE BACK AND SIDE PANEL (GFE)

CONTROLLER OUTSIDE FRONT ELEVATION (GFE)

B C D

E F G H

US Army Corps of Engineers

ST. LOUIS DISTRICT

DRAWING

NUMBER

E-K-C-12/

OFF

RAISE

PS-1 PS-2 PS-3

LX RX

OFF

CPT1

LOWER

HEATER PLC ENABLELM BR

151 152

161 162 162

163 164 191 192

N N

X2 X2

163 164 191 192

201 211 221

231 311 321

N 371 381 N 391

391381371361

401 411 461

471 471 521 531 532 541 601 611 641

X2 X2

24VDC+

1-24

VDC-

1-24

VDC-

1-24

VDC-

1-24

VDC-

24VDC+

2-24

VDC-

2-24

VDC-

2-24

VDC-

2-24

VDC-

2-24

VDC-

2-24

VDC-

SIG1+ SIG1-

SIG1

SIG2+SIG2-

SIG2

24VDC+

3-24

VDC-

3-24

VDC-

3-24

VDC-

3-24

VDC-

3-24

VDC-

3-24

VDC-

RESET

DIB1 DIB2 DIB3 DIB4 DOB1 DOB2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PBTS2

PBTS3

PROCESSOR BLOCK

TSX MOMENTUM 170 AMM 090 00 WITH

171 CCC 980 30 PROCESSOR BLOCK

TSX MOMENTUM 170 ADI 350 00

INPUT/OUTPUT BLOCK 170 INT 110 00

TSX MOMENTUM 170 ADO 350 00

INPUT/OUTPUT BLOCK 170 INT 110 00

INPUT/OUTPUT BLOCK 1 INPUT/OUTPUT BLOCK 2

T1 T2 T3L1 L2 L3 L1 L2 L3 B1 B2

BRAKEMOTORFEEDER 1 FEEDER 2

X1A X1A

X2A X2A

CB10 CB10

24VDC+

1-24

VDC-

1-24

VDC-

1-24

VDC-

1-24

VDC-

24VDC+

2-24

VDC-

2-24

VDC-

2-24

VDC-

2-24

VDC-

2-24

VDC-

2-24

VDC-

2-24

VDC-

2-24

VDC-

2-24

VDC-

2-24

VDC-

2-24

VDC-

2-24

VDC-

2-24

VDC-

2-24

VDC-

2-24

VDC-

2-24

VDC-

24VDC+

3-24

VDC-

3-24

VDC-

CPT2

SIG1+ SIG1-

SIG1

SIG1+ SIG1-

SIG1

SIG2+SIG2-

SIG2

SIG1

SPARE

POWER ON

RAISED

LOWERED

ONOFF

LS BYPASS

LOC OFF REM

HAND OFF AUTO

LUBE PUMP

DESIGNATION DESCRIPTION MANUFACTURER MODEL NO.

SQUARE D

NOTES

C SQUARE D

QUANTITY

E 1

F 9

X 1

PROCESSOR BLOCK SCHNEIDER ELECTRIC

I/O BLOCK SCHNEIDER ELECTRIC

HOFFMAN X 1

1GROUND BUS

STOP

0 1"1" 1/2"

SCALE: 1" = 1"

NOTES:

SQUARE D

D-AH4001B

DIGITAL INPUT BLOCK

DIGITAL OUTPUT BLOCK

PHOENIX CONTACT

RAISE

LOWER

FAL34025

SQUARE D PK27GTA

ILLUMINATED NEMA 4X PUSH BUTTON

NEMA4X ILLUMINATED PILOT LIGHT - GREEN

NEMA4X ILLUMINATED PILOT LIGHT - RED

SQUARE D

ILLUMINATED NEMA 4X PUSH BUTTON

ENCLOSURE LOW TEMPERATURE SWITCH 1

1ENCLOSURE HIGH TEMPERATURE SWITCH HOFFMAN

HOFFMAN A-TEMNO

A-TEMNC

PLC-OSC-120UC/24DC/2 (16)

PLC-V8/FLK14/OUT (2)

FLK 14/EZ-DR 50KONFEK (2)

2295716 CONNECTOR (1)

PLC-OSC-24VDC/230AC/1 (16)

PLC-V8/FLK14/IN (2)

FLK 14/EZ-DR 50KONFEK (2)

2295716 CONNECTOR (1)

25A CIRCUIT BREAKER INCLUDES WALKING BEAM AND MOUNTING PAN 2

GATE HOIST NEMA 1 FVR STARTER

CLASS 8501 TYPE X060V02

CLASS 8736 TYPE SB04V02 ONE REVERSING STARTER

NEMA RATED CONTROL RELAYS SQUARE D X 13

DIN RAIL CIRCUIT BREAKER PHOENIX CONTACT TMC-1-M1-100-xA CIRCUIT BREAKER SIZES SHOWN ELSEWHERE

DIN RAIL TERMINAL BLOCKS PHOENIX CONTACT TYPE UK5 AS NEEDED

POWER DISTRIBUTION BLOCKS SQUARE D 2

WIRE DUCT PANDUIT ALL WIRE DUCT TO BE 3" DEEP, WIDTH AS SHOWN. AS NEEDED

24VDC POWER SUPPLY TELEMECHANIQUE ABL7RE2405

1V BRAKE RECTIFIER

16-POINT DIGITAL INPUT/16-POINT DIGITAL OUTPUT BLOCK

I/O PORT EXTENDER

INTERBUS CABLE

TSX 170 ADM 350 10 (1)

170 INT 110 00 (1)

170 MCI 007 00 (1)

J 11

DIN RAIL FUSED TERMINAL BLOCKS PHOENIX CONTACT TYPE UK5-HESI

PROVIDE GROUND TERM BLOCKS AND BONDING JUMPERS

PROVIDE BONDING JUMPER AND ZACK STRIP TYPE ZB-8

400-WATT CABINET HEATER

4 5

RED ILLUMINATED, GUARDED OPERATOR, 2NO 2NC, "RAISE" LEGEND

RED ILLUMINATED, GUARDED OPERATOR, 2NO 2NC, "LOWER" LEGEND

OPEN CHASIS

TSX 170 AMM 090 00 (1)

171 CCC 960 30 (1)

170 XTS 001 00 (1)

4 AI, 2 AO, 4DI, 2DO BLOCK

ETHERNET PROCESSOR ADAPTER

TERMINAL STRIPS

W POWER DISTRIBUTION BLOCKS SQUARE D LBA362101 WITH LB23 1

LBA362101 WITH LB23

SQUARE DX

1NEMA4X ILLUMINATED PILOT LIGHT - RED SQUARE D7

CLASS 9001 KS11K1H7 WITH KN299

CONTROLS LAYOUT

CONTROL TRANFORMER 5000VA

SURGE SUPPRESSOR CONTROL CONCEPTS IE-120

CONTROL TRANSFORMER, 2500VA SQUARED

PROVIDE COVERS

CUTLER-HAMMER GH515ED17-1

1SQUARE DY POWER DISTRIBUTION BLOCKS LBA262101 WITH LB22 PROVIDE COVERS

PLC INTERFACE MODULE GEMCO 2120

FUSE HOLDERS CLASS 9080 PROVIDE APPROPRIATLY SIZED FUSES AS REQ’D

(NO SCALE)

CAST PENDANT CONTROL

STATION

RESOLVER INPUT, 4-20MA OUTPUT

1SQUARE D9 NEMA4X SELECTOR SWITCH

NEMA4X KEYSWITCH

NEMA4X KEYSWITCH KEYSWITCH OPER, 4NO, "LOC-OFF-REM", CENTER & RIGHT

KEY REMOVAL

PLC RELAY TERMINAL WITH 24VDC SS RELAY

MOMENTUM/PLC RELAY BOARD ADAPTER

ADAPTER CABLE

MOMENTUM TERMINAL BOARD

PLC RELAY TERMINAL WITH 120VAC SS RELAY

MOMENTUM/PLC RELAY BOARD ADAPTER

ADAPTER CABLE

MOMENTUM TERMINAL BOARD

CLASS 9001 KS43K9H7

CLASS 9001 KS43BH2 SELECTOR SWITCH OPER, 4NO, "HAND-OFF-AUTO"

3/4" CONDUIT HUB

KEYSWITCH OPER, 2NO, "OFF-ON", LEFT KEY REMOVAL

CLASS 9001 KT38LG31 WITH KN238

CLASS 9001 KT38LR31 WITH KN299

GREEN 120VAC LED PILOT LIGHT, "POWER ON" LEGEND

RED 120VAC LED PILOT LIGHT, "RAISED" LEGEND

RED 120VAC LED PILOT LIGHT, "LOWERED" LEGEND

CLASS 9001 K1L38LGH7 WITH KN202

CLASS 9001 K3L38LRH7 WITH KN227

CLASS 9001 K3L38LRH7 WITH KN221

GREEN ILLUMINATED OPERATOR, 2NO 2NC, "STOP" LEGEND

PENDANT CONTROL STATION (GFE)

EQUIPMENT BILL OF MATERIALS (TAINTER GATE HOIST CONTROLLER #1) (GFE)

SEE NOTE 2

THE GOVERNMENT SHALL FURNISH THE TAINTER GATE HOIST CONTROLLER PANEL COMPLETELY

ASSEMBLED WITH ALL INTERNAL WIRING AS SHOWN. IT SHALL BE THE CONTRACTOR’S RESPONSIBILITY

TO PROPERLY INSTALL AND TERMINATE ALL FIELD WIRING.

THE PENDANT CONTROL STATION, SHOWN ON THIS DRAWING, SHALL BE PROVIDED TO THE CONTRACTOR

AS GOVERNMENT FURNISHED EQUIPMENT. IT IS THE CONTRACTORS RESPONSIBLILITY TO WIRE THE

PENDANT CONTROL STATION AS SHOWN ON DRAWING E-7. REFER TO DRAWING E-60 FOR INSTALLATION

LOCATION.

(TYPICAL FOR CP-TG2, CP-TG3, AND CP-TG4)

B C D

E F G H

US Army Corps of Engineers

ST. LOUIS DISTRICT

DRAWING

NUMBER

E-K-C-12/

POWER ON

RAISED

LOWERED

ONOFF

LS BYPASS

LOC OFF REM

HAND OFF AUTO

LUBE PUMP

B3ECDDRG

Existing brake rectifier BOM.

(pw) SOW Carlyle

PROJECT POINTS OF CONTACT

TECHNICAL POINTS OF CONTACT

Appendix A-1

Elec Brake Drawings - Install Drawing Set

R-001

R-002

R-003

File details come from the government source that posted it. Updated Jul 22, 2021.