Amendment 0003 W912P622B0003 Chicago Harbor Breakwater Repairs and North Pier Resurfacing.pdf

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CHICAGO HARBOR BREAKWATER REPAIRS AND NORTH PIER RESURFACING IN COOK COUNTY, CHICAGO HARBOR BREAKWATER AND NORTH PIER, ILLINOIS
Solicitation number
W912P622B0003
Issued by

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This solicitation notice announces a construction project for Chicago Harbor Breakwater Repairs and North Pier Resurfacing in Cook County, Illinois. The United States Army Corps of Engineers - Chicago District is seeking bids for drilling and grouting along 1,000 feet of the Chicago Harbor outer breakwater to stabilize the existing structure, as well as concrete resurfacing along the north pier and construction of a retaining wall at the east side of the pier. Bids are due by 1:00 p.m. Central Time on August 16, 2022. Competition for this acquisition is reserved exclusively for small business concerns with a size standard of $39.5 million in annual receipts. The estimated cost of construction is between $5-10 million. Bidders must be registered in the System for Award Management at the time bids are submitted to comply with annual representations and certifications requirements.

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W81G6620763167

AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15A. NAME AND TITLE OF SIGNER (Type or print)

30-105-04EXCEPTION TO SF 30

APPROVED BY OIRM 11-84

STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA

FAR (48 CFR) 53.243

REFERENCE: INVITATION FOR BIDS NO. W912P622B0003, "CHICAGO HARBOR BREAKWATER REPAIRS AND NORTH PIER RESURACING IN

COOK COUNTY, CHICAGO HARBOR BREAKWATER AND NORTH PIER, ILLINOIS"

A. The Bid Opening Date is EXTENDED by this Amendment. The response due date is extended to September 7, 2022, the response time is unchanged. Therefore, bids shall be submitted PRIOR TO 1:00 p.m. (Central Time) on September 7, 2022. For further details regarding bid submission, please refer to Solicitation Section 00 22 13 – “Supplementary Instructions to Bidders.”

- THIS AMENDMENT CONTINUES ON THE NEXT PAGES –

1. CONTRACT ID CODE PAGE OF PAGES

1 21

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

16C. DATE SIGNED

BY 26-Aug-2022

16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR

(Signature of Contracting Officer)(Signature of person authorized to sign)

8. NAME AND ADDRESS OF CONTRACTOR (No., Street , County, State and Zip Code) X W912P622B0003

X 9B. DATED (SEE ITEM 11)

15-Jul-2022

10B. DATED (SEE ITEM 13)

9A. AMENDMENT OF SOLICITATION NO.

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer X is extended, is not extended.

Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:

(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN

REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (If required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE

CONTRACT ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

10A. MOD. OF CONTRACT/ORDER NO.

2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)

6. ISSUED BY

3. EFFECTIVE DATE

26-Aug-2022

CODE

U.S. ARMY ENGINEER DISTRICT, CHICAGO

231 SOUTH LASALLE STREET SUITE 1500

CHICAGO IL 60604-1437

W912P6 7. ADMINISTERED BY (If other than item 6)

4. REQUISITION/PURCHASE REQ. NO.

CODE

See Item 6

FACILITY CODECODE

EMAIL:TEL:

W912P622B0003

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

The following items are applicable to this modification:

SUMMARY OF CHANGES

B. REVISIONS TO SOLICITATION:

(1) REVISION TO SECTION 00 10 00 – SOLICITATION

The following have been modified:

The contractor period of performance end date has increased by 365 days from 485 days to 850 days.

(2) REVISION TO SECTION 00 70 00 – CONDITIONS OF THE CONTRACT

The clause 52.211-10 has been modified and is incorporated in full text:

52.211-10 COMMENCEMENT, PROSECUTION, AND COMPLETION OF WORK (APR 1984)

The Contractor shall be required to (a) commence work under this contract within 10 calendar days after the date the Contractor acknowledges the notice to proceed, (b) prosecute the work diligently, and (c) complete the entire work ready for use not later than 850 calendar days following the contractor’s acknowledgement of the notice to proceed.

The time stated for completion shall include final cleanup of the premises.

(End of clause)

C. AMENDED SPECIFICATION SECTIONS: The following Specification Sections have been revised. The revised sections are enclosed hereunder and replace the previously furnished sections.

SECTION NUMBER AND TITLE PARAGRAPH AND DESCRIPTION OF CHANGE

Front ends, CLIN Moved the East End Retaining Wall and East End Slope

Stabilization from the base to an Option. Replaced the Slope Stabilization with Stair Demolition.

01 11 00 Summary of Work 1.1.1 Added demolition, removed riprap.

01 20 00 Price and Payment Procedures 1.2.5 Updated the bid Item number and description

1.2.6 Updated the bid Item number and description

1.3.1 Updated description

1.3.7 Updated the bid Item number and description

1.3.8 Updated the bid Item number and description

1.3.9 Updated the bid Item number

1.3.10 Updated the bid Item number

05 50 15 Civil Works Fabrications 1.2 Submittals: Added new submittal for bollards

2.2.3 Steel Bollards: New paragraph added.

31 00 00 Earthwork 1.1. deleted 32 32 23.13 Segmental Concrete Block Retaining Wall

New spec added

32 92 19 2.1.1 Seeding list added

3.9.1 Last sentence was modified

35 31 20.00 03 Stone and Concrete Block Transportation, Placement, and Construction

Delete spec

35 31 25 Timber Crib Breakwater Repair 2.1 Grouting Material: Added that the grout mix can exceed the IDOT design strength.

3.4.1 General: Changed the hole diameter to 4-inches

3.4.3 Statement added

D. AMENDED DRAWING SHEETS: The following Drawing Sheets have been revised and are hereunder enclosed replacing the previously furnished respective sheets.

SHEET REF. NO. TITLE AND DESCRIPTION

G-001 - Added new sheets to the sheet index G-002 - Revised note 17

- Added note 24 C-002 - Outlined the tunnel and dock area C-103 - Updated East end retaining wall

- Added start and end locations for the proposed pavement and handrail

- Updated bollard’s location

C-105 - New sheet showing alignment of the retaining wall and survey information.

- General notes added.

C-305 - New sheet showing cross sections along the retaining wall alignment C-502 - Revised note 1.

C-504 - Removed the slope stabilization and added new photos and details for the block wall.

- Updated title to “East End Block Wall”

- Added typical cross sections and profiles

- General Notes were updated

S-100 - The proposed retaining wall design was removed

- Note #2 was removed

S-502 - Sheet removed SD-100 - The proposed retaining wall was removed

- Demolition of the bottom 2 steps was added

- Note was added regarding the stairs

SD-301 - Typical Demolition Cross Section Sheet added

E. REVISED BID SCHEDULE: The government is providing a revised bid schedule (Section 00 10 00 – Solicitation Contract Form), which removes Item No. 0001AL East End Retaining Wall and Item No. 0001AM East End Slope Stabilization from the Base Work and as result changes the subsequent item numbers to 0001AL through 0001AQ. Additionally, Item No. 0007 has been added for Option 6 Items, numbered Item No. 0007AA East End Retaining Wall and Item No. 0007AB Stair Demolition. As a result of this revision, Bidders shall remove and replace the previously issued respective Section with the Revised Section 00 10 00 enclosed hereunder. Bidders shall provide their prices on the Revised Bidding Schedule.

F. WAGE DETERMINATIONS:

(1) The government is providing a revised wage determination, which includes an additional wage rate for landscaping. As a result of this revision, Bidders shall remove and replace the previously issued WD IL202220018 with the WD IL202220020 enclosed hereunder.

(2) This Amendment encloses the most recent Wage Determination, General Decision Number: WD IL20220009 08/26/2022, which is attach hereto.

G. POINT OF CONTACT: The Point of Contact (POC) for this Amendment is Ericka Hillard at (312) 846-5378;

email: ericka.d.hillard@usace.army.mil.

END OF AMENDMENT NO. 0003

(The aforementioned Specification Sections, Drawing Sheets, Bid Schedule, and Wage Determinations follows)

REVISED (VIA AMENDMENT NO. 0003)

Section 00 10 00 – Solicitation

CONTRACT BID FORM BID SCHEDULE

THE BELOW BID FORM SERVES AS THE BID SCHEDULE AND SHALL BE USED BY THE BIDDER TO

ENTER ITS BID PRICING

ITEM NO SUPPLIES/SERVICES QUANTITY UNIT UNIT PRICE AMOUNT

BASE

FFP

This is a Parent Line Item identifying the work that relates directly to its Sub-Line Items 0001AA through 0001AQ; the Sub-Line Items themselves identify the quantities required to perform said work. Therefore, the Contractor shall provide the pricing separately at Sub-Items 0001AA through 0001AQ.

PURCHASE REQUEST NUMBER: W81G6620763167

NET AMT

0001AA 1 Job

MOBILIZATION/DEMOBILIZATION

FFP

(FOR THE WORK OF 0001AB THROUGH 0001AQ)

Under this CLIN, the contractor is required to perform mobilization and demobilization activities. Reference: SOLICITATION SECTION 00 70 00, SEE DFARS Clause 252.236-7004 Payment for Mobilization and Demobilization.

PSC CD: Y1PZ

0001AB 260 Net Ton

(2,000

LB).

IDOT CA-6

FFP

0001AC 2,142 Linear

Foot

GROUT HOLE DRILLING

0001AD 2,856 Cubic

Yard

GROUT PLACEMENT

0001AE 7 Each

GROUT CONTAINMENT MEASURES

0001AF 1,330 Net Ton

IDOT RR-4

0001AG 10 Cubic

RELIEF HOLE FILLING

0001AH 1 Job

CONCRETE SLAB DEMOLITION AND REMOVAL

0001AJ 1 Job

STRUCTURAL SLAB REPAIR

0001AK 1 Job

NORTH BASIN RETAINING WALL

0001AL 1,600 Square

PAVEMENT

0001AM 700 Linear

RAILING

0001AN 3 Each

VEHICLE BARRIER

0001AP 370 Cubic

TOPSOIL

0001AQ .25 Acre

SEEDING

OPTION OPTION 1

FFP

This is a Parent Line Item identifying the work that relates directly to its Sub-Line Items 0002AA through 0002AE; the Sub-Line Items themselves identify the quantities required to perform said work. Therefore, the Contractor shall provide the pricing separately at Sub-Items 0002AA through 0002AE.

0002AA 306 Linear

OPTION GROUT HOLE DRILLING (OPTION 1)

0002AB 408 Cubic

OPTION GROUT PLACEMENT (OPTION 1)

0002AC 1 Each

OPTION GROUT CONTAINMENT MEASURES (OPTION 1)

0002AD 190 Net Ton

OPTION IDOT RR-4 (OPTION 1)

0002AE 8 Cubic

OPTION RELIEF HOLE FILLING (OPTION 1)

OPTION OPTION 2

FFP

This is a Parent Line Item identifying the work that relates directly to its Sub-Line Items 0003AA through 0003AE; the Sub-Line Items themselves identify the the pricing separately at Sub-Items 0003AA through 0003AE.

0003AA 306 Linear

OPTION GROUT HOLE DRILLING (OPTION 2)

0003AB 408 Cubic

OPTION GROUT PLACEMENT (OPTION 2)

0003AC 1 Each

OPTION GROUT CONTAINMENT MEASURES (OPTION 2)

0003AD 190 Net Ton

OPTION IDOT RR-4 (OPTION 2)

0003AE 8 Cubic

OPTION RELIEF HOLE FILLING (OPTION 2)

OPTION OPTION 3

FFP

This is a Parent Line Item identifying the work that relates directly to its Sub-Line Items 0004AA through 0004AE; the Sub-Line Items themselves identify the the pricing separately at Sub-Items 0004AA through 0004AE.

0004AA 306 Linear

OPTION GROUT HOLE DRILLING (OPTION 3)

0004AB 408 Cubic

OPTION GROUT PLACEMENT (OPTION 3)

0004AC 1 Each

OPTION GROUT CONTAINMENT MEASURES (OPTION 3)

0004AD 190 Net Ton

OPTION IDOT RR-4 (OPTION 3)

0004AE 8 Cubic

OPTION RELIEF HOLE FILLING (OPTION 3)

OPTION OPTION 4

FFP

This is a Parent Line Item identifying the work that relates directly to its Sub-Line Items 0005AA through 0005AE; the Sub-Line Items themselves identify the the pricing separately at Sub-Items 0005AA through 0005AE.

0005AA 306 Linear

OPTION GROUT HOLE DRILLING (OPTION 4)

0005AB 408 Cubic

OPTION GROUT PLACEMENT (OPTION 4)

0005AC 1 Each

OPTION GROUT CONTAINMENT MEASURES (OPTION 4)

0005AD 190 Net Ton

OPTION IDOT RR-4 (OPTION 4)

0005AE 6 Cubic

OPTION RELIEF HOLE FILLING (OPTION 4)

OPTION OPTION 5

FFP

This is a Parent Line Item identifying the work that relates directly to its Sub-Line Items 0006AA through 0006AD; the Sub-Line Items themselves identify the the pricing separately at Sub-Items 0006AA through 0006AD.

0006AA 306 Linear

OPTION GROUT HOLE DRILLING (OPTION 5)

0006AB 408 Cubic

OPTION GROUT PLACEMENT (OPTION 5)

0006AC 1 Each

OPTION GROUT CONTAINMENT MEASURES (OPTION 5)

0006AD 190 Net Ton

OPTION IDOT RR-4 (OPTION 5)

OPTION OPTION 6

FFP

This is a Parent Line Item identifying the work that relates directly to its Sub-Line Items 0007AA and 0007AB; the Sub-Line Items themselves identify the quantities required to perform said work. Therefore, the Contractor shall provide the pricing separately at Sub-Items 0007AA and 0007AB.

0007AA 1 Job

OPTION EAST END RETAINING WALL (OPTION 6)

0007AB 1 Job

OPTION STAIR DEMOLITION (OPTION 6)

BID PRICING

TOTAL AMOUNT FOR BASE BID ITEMS (ITEMS 0001AA THROUGH 0001AQ):

TOTAL AMOUNT FOR OPTION 1 BID ITEMS (ITEMS 0002AA THROUGH 0002AE):

TOTAL AMOUNT FOR OPTION 2 BID ITEMS (ITEMS 0003AA THROUGH 0003AE):

TOTAL AMOUNT FOR OPTION 3 BID ITEMS (ITEMS 0004AA THROUGH 0004AE):

TOTAL AMOUNT FOR OPTION 4 BID ITEMS (ITEMS 0005AA THROUGH 0005AE):

TOTAL AMOUNT FOR OPTION 5 BID ITEMS (ITEMS 0006AA THROUGH 0006AD):

TOTAL AMOUNT FOR OPTION 6 BID ITEMS (ITEMS 0007AA AND 0007AB):

OVERALL TOTAL BID PRICE (ITEMS 0001 THROUGH 0007AB (INCLUDES ALL RESPECTIVE

SUBITEMS): $__________________________

END OF REVISED BID SCHEDULE

Chicago Harbor Breakwater Repairs and N. Pier Resurfacing FY22 W912P622B0003

SECTION TABLE OF CONTENTS

DIVISION 01 - GENERAL REQUIREMENTS

SECTION 01 11 00

SUMMARY OF WORK

08/ 15, CHG 2: 08/ 21

PART 1 GENERAL

1.1 WORK COVERED BY CONTRACT DOCUMENTS

1.1.1 Project Description

1.1.2 Location

1.2 SEQUENCE OF WORK

PART 2 PRODUCTS

PART 3 EXECUTION

-- End of Section Table of Contents --

SECTION 01 11 00 Page 1

AMD#0003 - 08/25/22

SECTION 01 11 00

SUMMARY OF WORK

08/ 15, CHG 2: 08/ 21

PART 1 GENERAL

1.1 WORK COVERED BY CONTRACT DOCUMENTS

1.1.1 Project Description

The work includes stabilizing the existing breakwater structure and incidental related work. Features will include drilling and grouting a double row grout curtain along the top of the cap, filling relief wells in the cap, and providing grout containment measures. The work also includes concrete resurfacing of North Pier, repair and support of a slab at the North Basin wall, demolition, seeding, and stabilizing the far east side of the slope on North Pier with riprap and a retaining wall.

1.1.2 Location

The work is located at the Chicago Harbor Breakwater and Chicago Lock North Pier. The exact location will be shown on the drawings.

1.2 SEQUENCE OF WORK

Before work is started, arrange with the Contracting Officer a sequence of procedure, means of access, and space for storage of materials. This will be submitted as part of the construction work plan.

PART 2 PRODUCTS

Not used.

PART 3 EXECUTION

Not used.

-- End of Section --

SECTION 01 11 00 Page 2

DIVISION 01 - GENERAL REQUIREMENTS

SECTION 01 20 00

PRICE AND PAYMENT PROCEDURES

11/ 20, CHG 2: 08/ 21

PART 1 GENERAL

1.1 CONTRACT COST BREAKDOWN

1.2 SINGLE JOB PAYMENT ITEMS

1.2.1 Mobilization/Demobilization (Bid Item 0001AA)

1.2.1.1 Payment

1.2.1.2 Unit of Measure

1.2.2 Concrete Slab Demolition and Removal (Bid Item 0001AH)

1.2.2.1 Payment

1.2.2.2 Unit of Measure

1.2.3 Structural Slab Repair (Bid Item 0001AJ)

1.2.3.1 Payment

1.2.3.2 Unit of Measure

1.2.4 North Basin Retaining Wall (Bid Item 0001AK)

1.2.4.1 Payment

1.2.4.2 Unit of Measure

1.2.5 East End Retaining Wall (Bid Item 0007AA)

1.2.5.1 Payment

1.2.5.2 Unit of Measure

1.2.6 Stair Demolition (Bid Item 0007AB)

1.2.6.1 Payment

1.2.6.2 Unit of Measure

1.3 UNIT PRICE PAYMENT ITEMS

1.3.1 IDOT CA-6 (Bid Item 0001AB)

1.3.1.1 Payment

1.3.1.2 Measurement

1.3.2 Grout Hole Drilling (Bid Item 0001AC, 0002AA, 0003AA, 0004AA, 0005AA, 0006AA)

1.3.2.1 Payment

1.3.2.2 Measurement

1.3.2.3 Unit of Measure

1.3.3 Grout Placement (Bid Item 0001AD, 0002AB, 0003AB, 0004AB, 0005AB, 0006AB)

1.3.3.1 Payment

1.3.3.2 Measurement

1.3.3.3 Unit of Measure

1.3.4 Grout Containment Measures (Bid Item 0001AE, 0002AC, 0003AC, 0004AC, 0005AC, 0006AC)

1.3.4.1 Payment

1.3.4.2 Measurement

1.3.4.3 Unit of Measure

1.3.5 IDOT RR-4 (Bid Item 0001AF, 0002AD, 0003AD, 0004AD, 0005AD, 0006AD)

1.3.5.1 Payment

1.3.5.2 Measurement

1.3.5.3 Unit of Measure

SECTION 01 20 00 Page 1

1.3.6 Relief Hole Filling (Bid Item 0001AG, 0002AE, 0003AE, 0004AE, 0005AE)

1.3.6.1 Payment

1.3.6.2 Measurement

1.3.6.3 Unit of Measure

1.3.7 Pavement (Bid Item 0001AL)

1.3.7.1 Payment

1.3.7.2 Measurement

1.3.8 Railing (Bid Item 0001AM)

1.3.8.1 Payment

1.3.8.2 Measurement

1.3.9 Vehicle Barrier (Bid Item 0001AN)

1.3.9.1 Payment

1.3.9.2 Measurement

1.3.10 Topsoil (Bid Item 0001AP)

1.3.10.1 Payment

1.3.10.2 Measurement

1.3.10.3 Unit of Measure

1.3.11 Seeding (Bid Item 0001AQ)

1.3.11.1 Payment

1.3.11.2 Measurement

1.3.11.3 Unit of Measure

PART 2 PRODUCTS

PART 3 EXECUTION

-- End of Section Table of Contents --

SECTION 01 20 00 Page 2

SECTION 01 20 00

PRICE AND PAYMENT PROCEDURES

11/ 20, CHG 2: 08/ 21

PART 1 GENERAL

1.1 CONTRACT COST BREAKDOWN

The Contractor must furnish within 30 days after the date of Notice to Proceed, and prior to the submission of its first partial payment estimate, a breakdown of its single job pay item or items which will be reviewed by the Contracting Officer as to propriety of distribution of the total cost to the various accounts. Any unbalanced items as between early and late payment items or other discrepancies will be revised by the Contracting Officer to agree with a reasonable cost of the work included in the various items. This Contract cost breakdown will then be utilized as the basis for progress payments to the Contractor.

1.2 SINGLE JOB PAYMENT ITEMS

Payment items for the work of this Contract for which Contract job payments will be made are listed in the SCHEDULE and described below. All costs for items of work, which are not specifically mentioned to be included in a particular job or unit price payment item, are included in the listed job item most closely associated with the work involved. The job price and payment made for each item listed constitutes full compensation for furnishing all plant, labor, materials, and equipment, and performing any associated Contractor quality control, environmental protection, meeting safety requirements, tests and reports, and for performing all work required for which separate payment is not otherwise provided.

1.2.1 Mobilization/Demobilization (Bid Item 0001AA)

1.2.1.1 Payment

Payment will be made for costs associated with mobilization and demobilization, as defined in Special Contract DFARS 252.236-7004 (PAYMENT FOR MOBILIZATION AND DEMOBILIZATION). This includes costs for all labor, equipment and materials for the contractor's temporary field office, restoration, project and safety signs, and other incidental items as described in Section 01 52 02 TEMPORARY CONSTRUCTION FACILITIES and Section 01 58 00 PROJECT IDENTIFICATION. This also includes removal of the silt fence along the new roadway and returning the staging area and parking lot to original conditions. The percentage of payment for this CLIN shall be split for mobilization and demobilization into a 60%/40% split respectively.

1.2.1.2 Unit of Measure

Unit of measure: job.

SECTION 01 20 00 Page 3

1.2.2 Concrete Slab Demolition and Removal (Bid Item 0001AH)

1.2.2.1 Payment

Payment will be made for costs associated with operations necessary for upland removal of concrete, miscellaneous metal, debris, and fill from the existing concrete slab as specified in Section 02 41 00 DEMOLITION.

Payment includes necessary construction debris containment measures, work platforms and all incidental work as required by the contractor.

1.2.2.2 Unit of Measure

Unit of measure: job.

1.2.3 Structural Slab Repair (Bid Item 0001AJ)

1.2.3.1 Payment

Payment will be made for costs associated with the slab work including materials, labor, equipment, and incidentals to complete the work.

1.2.3.2 Unit of Measure

Unit of measure: job.

1.2.4 North Basin Retaining Wall (Bid Item 0001AK)

1.2.4.1 Payment

Payment will be made for costs associated with constructing the retaining wall including backfilling, materials, labor, equipment, and incidentals to complete the work.

1.2.4.2 Unit of Measure

Unit of measure: job.

1.2.5 East End Retaining Wall (Bid Item 000 1AL7AA)

1.2.5.1 Payment

Payment will be made for costs associated with constructing the east end wall including foundation preparation demolition of the concrete pad , excavation, backfilling, compaction, design and installation of the wall, materials, labor, equipment, and incidentals to complete the work in accordance with Section 32 32 23.13 SEGMENTAL CONCRETE BLOCK RETAINING WALL.

1.2.5.2 Unit of Measure

Unit of measure: job.

1.2.6 East End Slope Stabilization Stair Demolition (Bid Item 000 1AM7AB)

1.2.6.1 Payment

Payment will be made for costs associated with removal of two existing stairs and debris removal as specified in Section 02 41 00 DEMOLITION stabilizing the east end slope with riprap including materials, labor, equipment, and incidentals to complete the work.

SECTION 01 20 00 Page 4

1.2.6.2 Unit of Measure

Unit of measure: job.

1.3 UNIT PRICE PAYMENT ITEMS

Payment items for the work of this Contract on which the Contract unit price payments will be made are listed in the SCHEDULE and described below. The unit price and payment made for each item listed constitutes full compensation for furnishing all plant, labor, materials, and equipment, and performing any associated Contractor quality control, environmental protection, meeting safety requirements, tests and reports, and for performing all work required for each of the unit price items.

1.3.1 IDOT CA-6 (Bid Item 0001AB)

1.3.1.1 Payment

Payment will be made for all costs associated with installing excavating part of the existing CA-6 base as shown on the drawings the base under the pavement and backfill ing behind the retaining wall s or in the parking lot .

This will include labor, material, equipment, compaction, and other incidentals to complete the work.

1.3.1.2 Measurement

The payment will be based upon certified delivery tickets, as approved by the Contracting Officer. Deductions will be made for any material wasted, unused, rejected, or used for convenience of the Contractor.

Unit of Measure

Unit of measure: ton .

1.3.2 Grout Hole Drilling (Bid Item 0001AC, 0002AA, 0003AA, 0004AA, 0005AA, 0006AA)

1.3.2.1 Payment

Payment will be made for costs associated with plant, equipment, labor, and supervision required to perform grout hole drilling exclusive of voids on the breakwater in accordance with the accepted project schedule, work plans, specifications, plans, and clauses. This includes materials, labor, and equipment for installation and removal of casing and restoring concrete surfaces.

1.3.2.2 Measurement

The total quantity for which payment will be made will be per linear foot drilled.

1.3.2.3 Unit of Measure

Unit of measure: linear foot .

SECTION 01 20 00 Page 5

1.3.3 Grout Placement (Bid Item 0001AD, 0002AB, 0003AB, 0004AB, 0005AB, 0006AB)

1.3.3.1 Payment

Payment will be made for costs associated with placement of grout including plant, equipment, all component materials and admixtures regardless of mix proportions, mixing, temporary grout casing, testing, monitoring, digital recording, flow and pressure measuring equipment, record keeping, labor, and supervision required to place the grout mix in accordance with the accepted project schedule, work plans, specifications, plans, and clauses.

1.3.3.2 Measurement

Measure grout for payment by the cubic yard by measuring the volume of grout.

1.3.3.3 Unit of Measure

Unit of measure: cubic yard .

1.3.4 Grout Containment Measures (Bid Item 0001AE, 0002AC, 0003AC, 0004AC, 0005AC, 0006AC)

1.3.4.1 Payment

Payment will be made for all costs associated with measures selected by the Contractor to contain any grout from escaping into the lake. This will include labor, equipment, and incidentals to complete the work.

1.3.4.2 Measurement

The total quantity for which payment will be made will be per 100 linear foot of the structure being contained.

1.3.4.3 Unit of Measure

Unit of measure: EA .

1.3.5 IDOT RR-4 (Bid Item 0001AF, 0002AD, 0003AD, 0004AD, 0005AD, 0006AD)

1.3.5.1 Payment

Payment will be made for all costs associated with stone placement on the lake side of the breakwater to contain grout from escaping into the lake.

This will include labor, material, equipment, and incidentals to complete the work.

1.3.5.2 Measurement

The payment will be based upon certified delivery tickets, as approved by the Contracting Officer. Deductions will be made for any material wasted, unused, rejected, or used for convenience of the Contractor.

1.3.5.3 Unit of Measure

Unit of measure: ton .

SECTION 01 20 00 Page 6

1.3.6 Relief Hole Filling (Bid Item 0001AG, 0002AE, 0003AE, 0004AE, 0005AE)

1.3.6.1 Payment

Payment will be made for costs associated with plant, equipment, labor, and supervision required to perform relief hole backfilling in accordance with the accepted project schedule, work plans, specifications, plans, and clauses.

1.3.6.2 Measurement

The total quantity for which payment will be made will be at the contract cost of placing grout.

1.3.6.3 Unit of Measure

Unit of measure: cubic yard .

1.3.7 Pavement (Bid Item 0001A NL)

1.3.7.1 Payment

Payment will be made for all costs associated with installing pavement in accordance with the drawings and Section 32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE FACILITIES. This will include labor, material, reinforcement, equipment, compaction, and other incidentals to complete the work.

1.3.7.2 Measurement

The total quantity for which payment will be made will be per square yard.

Unit of Measure

Unit of measure: SY.

1.3.8 Railing (Bid Item 0001A PM)

1.3.8.1 Payment

Payment will be made for all costs associated with installing handrails as shown on the drawings and in accordance with Section 05 50 15 CIVIL WORKS FABRICATIONS and 05 52 00 METAL RAILINGS . This will include labor, material, equipment, and incidentals to complete the work.

1.3.8.2 Measurement

The total quantity for which payment will be made will be per linear foot.

Unit of Measure

Unit of measure: LF.

1.3.9 Vehicle Barrier (Bid Item 0001A QN)

1.3.9.1 Payment

Payment will be made for all costs associated with installing vehicle

SECTION 01 20 00 Page 7 barriers. This will include labor, material, equipment, and incidentals to complete the work.

1.3.9.2 Measurement

The total quantity for which payment will be made will be per each.

Unit of Measure

Unit of measure: EA.

1.3.10 Topsoil (Bid Item 0001A RP)

1.3.10.1 Payment

Compensation for material, furnishing labor and equipment for stripping and placing topsoil as shown on the drawings and specified in Section 32 92 19 SEEDING. Cost will be paid for at the applicable contract unit prices per cubic yard for topsoil as stated in the Bid Schedule for this Item. No separate payment will be made for surveys, material excavation, erosion control silt fence, stockpiling, and reworking of material for the stripping and placement of the topsoil.

1.3.10.2 Measurement

The total quantity of topsoil for which payment will be made will be the theoretical quantity between the ground surface as determined by a survey and the grade and slope of the theoretical cross sections indicated. No allowance will be made for overdepth excavation or for the removal of any material outside the required slope lines unless authorized.

1.3.10.3 Unit of Measure

Unit of measure: Cubic Yard (CY)

1.3.11 Seeding (Bid Item 0001A SQ)

1.3.11.1 Payment

Payment will be made at the contract unit price for seeding the landscaping fill using wetland the seed list and quantities attached to the end of seeding mix as described in Section 32 92 19 SEEDING. Payment constitutes full compensation for all labor, materials, equipment, and tools. No separate payment will be made for watering, establishment, and predator control and shall be considered incidental to seeding.

1.3.11.2 Measurement

Seeding landscaping fill will be measured per acre of seeded area.

1.3.11.3 Unit of Measure

Unit of Measure: Acre (AC)

SECTION 01 20 00 Page 8

PART 2 PRODUCTS

Not Used

PART 3 EXECUTION

Not Used

-- End of Section --

SECTION 01 20 00 Page 9

SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 1 OF 3 PAGES

Chicago Harbor Breakwater Repairs and N. Pier Resurfacing FY22

05 50 15 SD-02 Shop Drawings

2.2 G DTShop Fabricated Metal Items

1.3.1 G DTFabrication

2.3.3Welding Repair Plan

2.2.3 G DTBollards

SD-03 Product Data

3.2Adhesive Anchors

SD-06 Test Reports

2.3Tests, Inspections, And

Verifications

SD-07 Certificates

1.3.1Welder Certifications

2.3.2.1Certified Welding Inspector

2.3.2.1Weld Inspection Log

2.3.1Nondestructive Testing Personnel

31 00 00 SD-01 Preconstruction Submittals

1.5 G CNEarthwork Construction Plan

SD-06 Test Reports

3.10Testing

3.6Utilization of Excavated Materials

SD-07 Certificates

3.10Testing

32 32 23.13 SD-02 Shop Drawings

2.1.2 G DGShop Drawings

SD-03 Product Data

2.2.1 G DGSegmental Concrete Units

SUBMITTAL REGISTER

CONTRACT NO.

TITLE AND LOCATION CONTRACTOR

CONTRACTOR:

SCHEDULE DATES

CONTRACTOR

ACTION

APPROVING AUTHORITY

A C T I V I T Y

N O

T R A N S M I T T A L

N O

S P E C

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ITEM SUBMITTED

P A R A G R A P H

C L A S S I F I C A T I O N

G O V T

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(a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) (l) (m) (n) (o) (p) (q) (r)

SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 2 OF 3 PAGES

Chicago Harbor Breakwater Repairs and N. Pier Resurfacing FY22

32 32 23.13 SD-05 Design Data

2.1.1 G DGCalculations

3.4.1Soil Testing

SD-07 Certificates

1.4.2Supplier Qualifications

1.4.3Manufacturer's Representative

32 92 19 SD-01 Preconstruction Submittals

2.1 G PLPlanting Plan

SD-03 Product Data

1.7 G PLPlant Seed Material Data

3.6.4 G PLWarranty

SD-07 Certificates

1.6.2.3 G PLHerbicide License

35 31 25 SD-01 Preconstruction Submittals

3.1.2 G DGCompatibility Test

3.1.2 G DGCompatibility Test Program Work

Plan

3.1.3 G DGDrilling Work Plan

3.1.3 G DGGrouting Work Plan

SD-02 Shop Drawings

3.5.13 G DGRecords

3.4.3.3Grouting Data Reports

3.4.3.3Grout Production Records

3.1.4 G DGGrout Hole Layout

SD-03 Product Data

3.2.2 G DGDrilling Equipment;

SUBMITTAL REGISTER

CONTRACT NO.

TITLE AND LOCATION CONTRACTOR

CONTRACTOR:

SCHEDULE DATES

CONTRACTOR

ACTION

APPROVING AUTHORITY

A C T I V I T Y

N O

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SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 3 OF 3 PAGES

Chicago Harbor Breakwater Repairs and N. Pier Resurfacing FY22

35 31 25 3.5.3 G DGGrout Mixes

2.1 G DGGrouting Material

3.2.3.1 G DGGrout Plant

3.2.3 G DGGrouting Equipment

SD-06 Test Reports

3.5.6Grout Data

3.2.3.1System Calibration Reports

3.5.6Grout Property Tests

SD-07 Certificates

1.8.1 G DGCredentials

SUBMITTAL REGISTER

CONTRACT NO.

TITLE AND LOCATION CONTRACTOR

CONTRACTOR:

SCHEDULE DATES

CONTRACTOR

ACTION

APPROVING AUTHORITY

A C T I V I T Y

N O

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DIVISION 05 - METALS

SECTION 05 50 15

CIVIL WORKS FABRICATIONS

05/27

PART 1 GENERAL

1.1 REFERENCES

1.2 SUBMITTALS

1.3 QUALITY ASSURANCE

1.3.1 Fabrication

1.4 ENVIRONMENTAL REQUIREMENTS

PART 2 PRODUCTS

2.1 MISCELLANEOUS METALS AND STANDARD METAL ARTICLES

2.1.1 Structural Steel

2.1.2 Steel Plates

2.1.2.1 Structural

2.1.3 Bolts, Nuts, and Washers

2.1.3.1 High-Strength Bolts, Nuts, and Washers

2.1.3.2 Bolts, Nuts, and Washers (Other Than High-Strength)

2.1.3.3 Hook Anchors

2.1.3.3.1 Anchor Bars

2.1.3.3.2 Anchor Nuts and Washers

2.1.4 Welded Headed Shear Studs

2.1.5 Submittals Requirements

2.2 SHOP FABRICATED METAL ITEMS

2.2.1 Steel Bullnose

2.2.2 Railings

2.2.2.1 Materials

2.2.2.2 Fabrication

2.2.3 Steel Bollards

2.2.4 Surface Finishes

2.2.4.1 Galvanizing and Zinc Repair

2.3 TESTS, INSPECTIONS, AND VERIFICATIONS

2.3.1 Nondestructive Testing

2.3.2 Welding Inspections

2.3.2.1 Visual Examination

2.3.2.2 Nondestructive Testing for Welds

2.3.2.3 Supplemental Examination

2.3.3 Welding Repair Plan

PART 3 EXECUTION

3.1 GENERAL INSTALLATION REQUIREMENTS

3.2 ANCHORAGE, FASTENINGS, AND CONNECTIONS

3.3 FINISHES

3.3.1 Dissimilar Materials

3.3.2 Field Preparation

SECTION 05 50 15 Page 1

-- End of Section Table of Contents --

SECTION 05 50 15 Page 2

SECTION 05 50 15

CIVIL WORKS FABRICATIONS

05/27

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN WELDING SOCIETY (AWS)

AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel

AWS QC1 (2016) Specification for AWS Certification of Welding Inspectors

ASME INTERNATIONAL (ASME)

ASME B18.2.1 (2012; Errata 2013) Square and Hex Bolts and Screws (Inch Series)

ASME B18.2.2 (2015) Nuts for General Applications:

Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series)

ASME B18.21.1 (2009; R 2016) Washers: Helical Spring-Lock, Tooth Lock, and Plain Washers (Inch Series)

ASTM INTERNATIONAL (ASTM)

ASTM A108 (2013) Standard Specification for Steel Bar, Carbon and Alloy, Cold-Finished

ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products

ASTM A193/A193M (2017) Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service and Other Special Purpose Applications

ASTM A194/A194M (2018) Standard Specification for Carbon Steel, Alloy Steel, and Stainless Steel Nuts for Bolts for High-Pressure or High-Temperature Service, or Both

ASTM A307 (2014; E 2017) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength

SECTION 05 50 15 Page 3

ASTM A320/A320M (2017b) Standard Specification for Alloy-Steel and Stainless Steel Bolting for Low-Temperature Service

ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel

ASTM A53/A53M (2018) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless

ASTM A572/A572M (2018) Standard Specification for High-Strength Low-Alloy Columbium-Vanadium Structural Steel

ASTM A653/A653M (2017) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process

ASTM A780/A780M (2009; R 2015) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings

ASTM A924/A924M (2018) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process

ASTM A992/A992M (2011; R 2015) Standard Specification for Structural Steel Shapes

ASTM D1187/D1187M (1997; E 2011; R 2011) Asphalt-Base Emulsions for Use as Protective Coatings for Metal

ASTM F3125/F3125M (2015a) Standard Specification for High Strength Structural Bolts, Steel and Alloy Steel, Heat Treated, 120 ksi (830 MPa) and 150 ksi (1040 MPa) Minimum Tensile Strength, Inch and Metric Dimensions

ASTM F436/F436M (2016) Standard Specification for Hardened Steel Washers Inch and Metric Dimensions

SOCIETY FOR PROTECTIVE COATINGS (SSPC)

SSPC Paint 20 (2002; E 2004) Zinc-Rich Primers (Type I, Inorganic, and Type II, Organic)

SSPC Paint 29 (2002; E 2004) Zinc Dust Sacrificial Primer, Performance-Based

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following

SECTION 05 50 15 Page 4 in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Shop Fabricated Metal Items ; G, DT

Fabrication ; G, DT

Welding Repair Plan

Bollards ; G, DT

SD-03 Product Data

Adhesive Anchors

SD-06 Test Reports

Tests, Inspections, And Verifications

SD-07 Certificates

Welder Certifications

Certified Welding Inspector

Weld Inspection Log

Nondestructive Testing Personnel

1.3 QUALITY ASSURANCE

1.3.1 Fabrication

Form miscellaneous metalwork to shape and size, with sharp lines and angles and true curves. Drill and punch producing clean true lines and surfaces. Provide exposed surfaces of work in place with a smooth finish, and unless otherwise approved. Where tight fits are required, mill joints. Cope or miter corner joints, well formed, and in true alignment.

Accurately set work to established lines and elevations and securely fastened in place. Install in accordance with manufacturer's installation instructions and approved drawings, cuts, and details.

Perform welding where required continuously along the entire area of contact except where tack welding is permitted. Do not tack weld exposed connections of work in place. Grind exposed welds smooth.

Qualify welders, perform welding, welding inspection, and corrective welding, in accordance with AWS D1.1/D1.1M . Use procedures, materials, and equipment of the type required for the work. Submit welder certifications for each welder stating the type of welding and position qualified for, the code and procedure qualified under, date qualified, and the firm and individual certifying the qualification tests.

1.4 ENVIRONMENTAL REQUIREMENTS

Do not clean or paint surface when damp or exposed to foggy or rainy weather, when metallic surface temperature is less than five degrees Fahrenheit (F) above the dew point of the surrounding air, or when surface

SECTION 05 50 15 Page 5 temperature is below 45 degrees F or over 95 degrees F , unless approved by the Contracting Officer.

PART 2 PRODUCTS

2.1 MISCELLANEOUS METALS AND STANDARD METAL ARTICLES

Conform to the respective specifications and other designated requirements for miscellaneous metal materials and standard metal articles. Size as specified or indicated. Where material requirements are not specified, furnish materials suitable for the intended use and subject to approval.

2.1.1 Structural Steel

ASTM A992/A992M Grade 50

2.1.2 Steel Plates

2.1.2.1 Structural

All steel plates used in the fabrication of the bullnose armor shall be ASTM A572/A572M Grade 50.

2.1.3 Bolts, Nuts, and Washers

Provide bolts, nuts, and washers of the material, grade, type, class, style and finish indicated or best suited for intended use.

2.1.3.1 High-Strength Bolts, Nuts, and Washers

ASTM F3125/F3125M Grade A325, hot-dip galvanized.

Conduct Rotational-capacity testing for all fastener assemblies in accordance with ASTM F3125/F3125M . Test as an assembly each combination of bolt production lot, nut lot, and washer lot. Assign a rotational-capacity lot number to each combination of lots tested. Test bolts in a industry standard bolt calibrator.

2.1.3.2 Bolts, Nuts, and Washers (Other Than High-Strength)

Bolts and Nuts: ASTM A307, Grade A, hot-dip galvanized or ASTM A320/A320M

Bolts: ASME B18.2.1

Nuts: ASME B18.2.2

Washers:

a. Plain Washers - ASME B18.21.1 , Type B

b. Lock Washer - ASME B18.21.1

c. Beveled Washers - ASTM F436/F436M

2.1.3.3 Hook Anchors

2.1.3.3.1 Anchor Bars

ASTM A193/A193M Gr. B7

SECTION 05 50 15 Page 6

2.1.3.3.2 Anchor Nuts and Washers

ASTM A194/A194M for nuts and ASTM F436/F436M for washers.

2.1.4 Welded Headed Shear Studs

ASTM A108

2.1.5 Submittals Requirements

This also applies to SHOP FABRICATED METAL ITEMS. Submit the following:

a. Detail drawings indicating material thickness, type, grade, and class;

dimensions; and construction details. Include in the drawings catalog cuts, erection details, manufacturer's descriptive data and installation instructions, and templates.

b. Lists of materials, and records which identify the disposition of approved material and fabricated items in the work.

2.2 SHOP FABRICATED METAL ITEMS

Conform shop fabricated metal items to the requirements and details as specified or shown.

2.2.1 Steel Bullnose

Fabricate armor plates (bullnose) and preformed corner protection plates from steel conforming to ASTM A36/A36M or ASTM A572/A572M . The continuous edges of exposed faces must not have a vertical or horizontal distortion from a straight line greater than 0.025 inch/foot of length. Distortion for any single section must not exceed 1.4 inches . Where there is a warp in the preformed plates greater than 1/16 inch , install an extra anchor at the proper location to draw the section into position. Make joints between abutting sections square and saw or otherwise made smooth and regular the butting ends. All armor plates are to be hot dip galvanized

2.2.2 Railings

Provide railings as type specified and shown, furnish, and install complete with all fittings, brackets, fasteners, sleeves, anchors, and other appurtenances as shown and as required for proper installation.

Design handrails to resist a minimum concentrated load of 200 lb/ft in any direction at any point of the top of the rail or 50 lb/ft applied in any direction at the top of the rail, whichever is more severe.

Railings shall be designed using a modular rail system allowing for certain sections to be removed for maintenance or operational need. All vertical support posts shall be placed to match all existing vertical support posts and all horizontal members shall match the elevation of existing horizontal members. Deviate only as shown in the drawings.

2.2.2.1 Materials

Steel handrails, including inserts in concrete, provide steel pipe conforming to ASTM A53/A53M. Provide steel railings with two inch nominal size. Hot-dip galvanize railings. Provide pipe collars of hot-dip galvanized steel. Railings and pipe collars must be mill finish. Provide

SECTION 05 50 15 Page 7 all fasteners of Series 300 stainless steel.

2.2.2.2 Fabrication

Rigid joints in railings must be of threaded, or slip-on fittings assembly. Exposed threads are not permitted on assembled threaded joints.

Use tight fitting slip-on fittings. Provide self-locking, concealed type fasteners for slip-on fittings. Provide aluminum or stainless steel fasteners for aluminum fittings. Provide stainless steel fasteners for steel fittings. Expansion joints in railings must be an outer-sleeved or inner-sleeved slip-joint, with one end of the sleeve secured to one rail and the ends of the adjoining rails separated a minimum of one inch in the installed position. Locate expansion joints in rails near the intersection of rails and posts. Make bends in railings in a manner that railings are not crushed and maintain their original cross-sectional shape. Grind any welds smooth. Provide railings free of burrs, sharp corners, and sharp edges. Install safety chains at any openings in the railing as indicated.

2.2.3 Steel Bollards

Provide steel bollards that match the existing bollards on site. Submit shop drawings for government approval prior to installation. Bollards shall be painted safety yellow."

2.2.4 Surface Finishes

2.2.4.1 Galvanizing and Zinc Repair

Hot-dip galvanize items specified to be galvanized, when practicable and not indicated otherwise, after fabrication. Galvanize in accordance with ASTM A123/A123M , ASTM A653/A653M , or ASTM A924/A924M , as applicable.

Re-galvanize areas where zinc coatings are destroyed by cutting, welding or other causes. Re-galvanize coatings two ounces or heavier with a suitable low-melting zinc base alloy similar to the recommendations of the American Hot-Dip Galvanizers Association to the thickness and quality specified for the original zinc coating. Repair coatings less than two ounces in accordance with ASTM A780/A780M .

2.3 TESTS, INSPECTIONS, AND VERIFICATIONS

Perform material tests and analyses certified by an approved laboratory to demonstrate that materials are in conformity with the specifications.

These tests and analyses must be performed and certified at the Contractor's expense. Perform tests, inspections, and verifications conforming to the requirements of the particular sections of these specifications for the respective items of work unless otherwise specified or authorized. Conduct tests in the presence of the Contracting Officer if so required. Furnish specimens and samples for additional independent tests and analyses upon request by the Contracting Officer. Properly label specimens and samples and prepare for shipment. Submit certified test reports for materials with all materials delivered to the site.

2.3.1 Nondestructive Testing

When doubt exists as to the soundness of any material part, such part may be subjected to any form of nondestructive testing determined by the Contracting Officer. This may include ultrasonic, magnaflux, dye penetrant, x-ray, gamma ray or any other test that will thoroughly

SECTION 05 50 15 Page 8 investigate the part in question. The cost of such investigation will be borne by the Government if the part is found to be sound and by the Contractor if the part is found to be defective. Any defects will be cause for rejection; replace and retest rejected parts at the Contractor's expense. Tester shall have at least 5 years experience relevant to the test being performed and shall be have all necessary certifications necessary to perform the tests. Submit Nondestructive Testing Personnel qualifications to the government before any testing.

2.3.2 Welding Inspections

Nondestructive testing of welds will be required. Supplemental examination of any joint or coupon cut from any location in any joint may also be required.

2.3.2.1 Visual Examination

All visual inspection will be conducted in accordance with AWS D1.1/D1.1M , by a Certified Welding Inspector . Document this inspection in the Visual Weld Inspection Log . Submit certificates indicating that certified welding inspectors meet the requirements of AWS QC1.

2.3.2.2 Nondestructive Testing for Welds

Perform as designated or described in the sections of these specifications, the nondestructive testing of shop and field welds covering the particular items of work. Record final nondestructive testing results in the Weld Inspection Log which identifies final NDT inspection of all welds requiring inspection and submit the log.

2.3.2.3 Supplemental Examination

When the soundness of any weld is suspected of being deficient due to faulty welding or stresses that might occur during shipment or erection, the Government reserves the right to perform nondestructive supplemental examinations before final acceptance. The cost of such inspection will be borne by the Government.

2.3.3 Welding Repair Plan

Repair defective welds in accordance with AWS D1.1/D1.1M , Fabrication Clause. Remove defective weld metal to sound metal by use of air carbon-arc or oxygen gouging. Thoroughly clean surfaces before welding.

Retest welds that have been repaired by the same methods used in the original inspection. Except for the repair of members cut to remove test coupons and found to have acceptable welds costs of repairs and retesting will be borne by the Contractor. Submit welding repair plans for steel, prior to making repairs.

PART 3 EXECUTION

3.1 GENERAL INSTALLATION REQUIREMENTS

Install items at locations indicated, according to manufacturer's instructions. Verify all measurements and take all field measurements necessary before fabrication. Exposed fastenings must be compatible materials, generally match in color and finish, and harmonize with the material to which fastenings are applied. Include materials and parts

SECTION 05 50 15 Page 9 necessary to complete each item, even though such work is not definitely shown or specified. Poor matching of holes for fasteners is cause for rejection. Conceal fastenings where practicable. Thickness of metal and details of assembly and supports provide strength and stiffness. Form joints exposed to the weather to exclude water. Items listed below require additional procedures.

3.2 ANCHORAGE, FASTENINGS, AND CONNECTIONS

Provide anchorage where necessary for fastening miscellaneous metal items securely in place. Include for anchorage not otherwise specified or indicated slotted inserts, expansion anchors, and powder-driven fasteners, when approved for concrete; toggle bolts and through bolts for masonry;

machine and carriage bolts for steel; through bolts, lag bolts, and screws for wood. Do not use wood plugs in any material. Provide non-ferrous attachments for non-ferrous metal. Make exposed fastenings of compatible materials, generally matching in color and finish, to which fastenings are applied. Conceal fastenings where practicable.

Submit adhesive anchors product data if needed.

3.3 FINISHES

3.3.1 Dissimilar Materials

Where dissimilar metals are in contact, protect surfaces with a coat conforming to SSPC Paint 20 or SSPC Paint 29 to prevent galvanic or corrosive action. Where aluminum is in contact with concrete, plaster, mortar, masonry, wood, or absorptive materials subject to wetting, protect with ASTM D1187/D1187M , asphalt-base emulsion.

3.3.2 Field Preparation

Remove rust preventive coating just prior to field erection, using a remover approved by the rust preventive manufacturer. Provide surfaces, when assembled, free of rust, grease, dirt and other foreign matter.

-- End of Section --

SECTION 05 50 15 Page 10

DIVISION 31 - EARTHWORK

SECTION 31 00 00

EARTHWORK

07/13

PART 1 GENERAL

1.1 REFERENCES

1.2 DEFINITIONS

1.2.1 Satisfactory Materials

1.2.2 Unsatisfactory Materials

1.2.3 Degree of Compaction

1.3 SYSTEM DESCRIPTION

1.3.1 Classification of Excavation

1.4 SUBMITTALS

1.5 EARTHWORK CONSTRUCTION PLAN

PART 2 PRODUCTS

PART 3 EXECUTION

3.1 GENERAL EXCAVATION

3.1.1 Ditches, Gutters, and Channel Changes

3.1.2 Drainage

3.1.3 Dewatering

3.1.4 Underground Utilities

3.2 STRIPPING OF TOPSOIL

3.3 OPENING AND DRAINAGE OF EXCAVATION

3.4…

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