DRAFT_SOLICITATION-RFP_PERMANENT_BARRIER_I_ELECTRICAL_PULSE_GENERATING_SYSTEM.pdf
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- Solicitation number
- W912P6-18-R-0005
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THIS FILE CONTAINS THE "DRAFT" SOLICITATION, INCLUDING THE DRAFT PERFORMANCE WORK STATEMENT (SEE SECTION C OF THE DOCUMENT) - THIS PACKAGE IS NOT FOR BIDDING PURPOSES
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W912P618R0005
CODE
(Hour)
PAGE(S)
until local t ime
A X B X C
D
EX
X G F 59 - 66
67 - 78 X H 79 - 89
RATING PAGE OF PAGES
7. ISSUED BY
(Date)
IMPORTANT - Award will be made on this Form, or on Standard Form 26, or by other authorized official written notice.
Previous Edition is Unusable 33-134 STANDARD FORM 33 (REV. 9-97)
Prescribed by GSA
1 89
(If other than Item 7)
15A. NAME 16. NAME AND TITLE OF PERSON AUTHORIZED TO
AND
ADDRESS SIGN OFFER (Type or print)
OF
OFFEROR
AMENDMENT NO. DATE
15B. TELEPHONE NO (Include area code) 17. SIGNATURE15C. CHECK IF REMITTANCE ADDRESS
IS DIFFERENT FROM ABOVE - ENTER
SUCH ADDRESS IN SCHEDULE.
18. OFFER DATE
1. THIS CONTRACT IS A RATED ORDER
UNDER DPAS (15 CFR 700)
2. CONTRACT NO.
W912P6 8. ADDRESS OFFER TO
See Item 7
9. Sealed offers in original and copies for furnishing the supplies or services in the Schedule will be received at the place specified in Item 8, or if handcarried, in the depository located in
CAUTION - LATE Submissions, Modifications, and Withdrawals: See Section L, Provision No. 52.214-7 or 52.215-1. All offers are subject to all terms and conditions contained in this solicitation.
10. FOR INFORMATION
CALL:
A. NAME (NO COLLECT CALLS)
REGINA BLAIR
11. TABLE OF CONTENTS
SOLICITATION/ CONTRACT FORM
SUPPLIES OR SERVICES AND PRICES/ COSTS
1 - 2 3 - 15
X I CONTRACT CLAUSES
DESCRIPTION/ SPECS./ WORK STATEMENT X
PACKAGING AND MARKING
16 - 35 J LIST OF ATTACHMENTS
INSPECTION AND ACCEPTANCE
DELIVERIES OR PERFORMANCE
37 - 38 X K REPRESENTATIONS, CERTIFICATIONS AND
OTHER STATEMENTS OF OFFERORS
CONTRACT ADMINISTRATION DATA X
SPECIAL CONTRACT REQUIREMENTS
OFFER (Must be fully completed by offeror) 39 X M
L INSTRS., CONDS., AND NOTICES TO OFFERORS
EVALUATION FACTORS FOR AWARD
NOTE: Item 12 does not apply if the solicitation includes the provisions at 52.214-16, Minimum Bid Acceptance Period.
is inserted by the offeror) from the date for receipt of offers specified above, to furnish any or all items upon which prices are offered at the price set opposite each item, delivered at the designated point(s), within the time specified in the schedule.
13. DISCOUNT FOR PROMPT PAYMENT
(See Section I, Clause No. 52.232-8)
14. ACKNOWLEDGMENT OF AMENDMENTS
(The offeror acknowledges receipt of amendments
AMENDMENT NO. DATE
to the SOLICITATION for offerors and related documents numbered and dated):
FACILITY
12. In compliance with the above, the undersigned agrees, if this offer is accepted within calendar days (60 calendar days unless a different period
SOLICITATION, OFFER AND AWARD
X
(X) SEC. DESCRIPTION (X) SEC. DESCRIPTION PAGE(S)
PART I - THE SCHEDULE
26. NAME OF CONTRACTING OFFICER (Type or print) 27. UNITED STATES OF AMERICA 28. AWARD DATE
EMAIL:TEL: (Signature of Contracting Officer)
CODE CODE
B. TELEPHONE (Include area code) C. E-MAIL ADDRESS
AWARD (To be completed by Government)
19. ACCEPTED AS TO ITEMS NUMBERED 20. AMOUNT 21. ACCOUNTING AND APPROPRIATION
22. AUTHORITY FOR USING OTHER THAN FULL AND OPEN COMPETITION:
10 U.S.C. 2304(c)( ) 41 U.S.C. 253(c)( ) (4 copies unless otherwise specified)
23. SUBMIT INVOICES TO ADDRESS SHOWN IN ITEM
24. ADMINISTERED BY (If other than Item 7) CODE 25. PAYMENT WILL BE MADE BY CODE
PART IV - REPRESENTATIO NS AND INSTRUCTIO NS
PART III - LIST O F DO CUMENTS, EXHIBITS AND O THER ATTACHMENTS
40 - 47
PART II - CO NTRACT CLAUSES
U.S. ARMY ENGINEER DISTRICT, CHICAGO
231 SOUTH LASALLE STREET SUITE 1500
CHICAGO IL 60604-1437
312.846.5371
FAX:
TEL:
FAX:
TEL:
NOTE: In sealed bid solicitations "offer" and "offeror" mean "bid" and "bidder".
SOLICITATION
48 - 58
6. REQUISITION/PURCHASE NO.5. DATE ISSUED4. TYPE OF SOLICITATION
SEALED BID (IFB)
NEGOTIATED (RFP)
[ X ]
3. SOLICITATION NO.
Section A - Solicitation/Contract Form
PROCUREMENT PARTICULARS
CHICAGO SANITARY AND SHIP CANAL (CSSC) PERMANENT BARRIER 1, PULSE GENERATING
SYSTEM SUPPLY & INSTALLATION
A. Through use of the best value method of contracting, using the source selection trade off process, the USACE- Chicago District, seeks to acquire the services described in this solicitation and its accompanying documents. This particular acquisition method considers award to other than the lowest priced offeror or other than the highest technically rated offeror. In addition, this process permits tradeoffs among cost or price and non-cost factors and allows the Government to accept other than the lowest priced proposal. In Section’s L and M of this Solicitation document, the offeror will obtain detailed information regarding this acquisition method and what will be required to compete for this acquisition.
B. Under the resulting contract, the contractor will be required to perform the work described in the enclosed Performance Work Statement (SEE Section C of this Document).
C. The contract work will be phased, consisting of a one year Base period with 2 Option years.
D. This acquisition implements the statute which prescribe labor standards requirements for services contracts; the applicable Labor Act is the Service Contract Labor Standards Statute.
The Applicable Wage Rates are enclosed at Section J of this document - SEE Wage Determination No. 2015- 5019, Revision No: 8; DATED 01/10/2018.
E. The Bidding Schedule (SEE Section B of this document) contains a combination of firm fixed price (FFP) and cost reimbursable line items. Although “FFP” is shown in the description of the cost reimbursable line items, it is not to be construed as a firm fixed price line item. In this case, the FFP represents the Contract Type, which is firm fixed price. Therefore, the contractor will be reimbursed as stated within the extended description of the cost reimbursable line items.
F. Contract line items (CLINs) -The contractor shall submit a price on ALL items contained in SECTION B, with no exceptions. The contractor shall enter both unit and extended prices for each line item, as well as sub-line items (i.e.
CLINs and sub-CLINs).
G. DUE DATE & SUBMITTAL OF PROPOSAL: Your firm’s proposal shall be submitted by no later than 4:00p.m. (Central time) on XX Month 2018. Proposals shall be mailed to the attention of Ericka Hillard at:
USACE-Chicago District, Contracting Branch, 231 S. LaSalle Street, Ste #1500, Chicago, IL 60604.
Section B - Supplies or Services and Prices
ITEM NO SUPPLIES/SERVICES QUANTITY UNIT UNIT PRICE AMOUNT
BASE YEAR (12 Months from Date of Award)
FFP
BASE YEAR WORK - Pre-Installation Submittals:
This Contact Line Item identifies information that relates directly to Sub-Items 0001AA through 0001AG. In that regard, the Offeror shall set forth pricing at Sub-Items 0001AA through 0001AG. This item 0001 is not to be scheduled separately for delivery, nor is it to be identified separately for shipment or performance. Further, item 0001 is not to be priced separately for payment purposes.
NET AMT
0001AA 1 Job
INITIAL ASSESSMENT OF GFE
FFP
0001AB
Installation Plans for the PGS
0001AC
CONTROL SYSTEM DRAWINGS
0001AD
INTERFACING DATA
0001AE
MAJOR CONTROL SYSTEM COMPONENTS
0001AF
MINOR CONTROL COMPONENTS
0001AG
PANEL CONTROL AND DISPLAY SYSTEMS
0001AH
GOVERNMENT PRICE ALLOWANCE (BASE WORK)
Coordination with Others/ Respond to Information Requests
0001AJ
PERFORMANCE AND PAYMENT BOND
FOR BASE YEAR WORK
OPTION OPTION YEAR 1
0002AA
OPTION SUPPLY & INSTALL PULSE GENERATING SYSTEM
0002AB
SUPPLY AND INSTALL PULSE-GENERATING
CONTROL SYSTEM
0002AC
OPTION PROGRAMMING OF PULSE-GENERATIING SYSTEM
0002AD
SUPPLY & INSTALL POWER MONITORING SYSTEM
0002AE
OPTION PROGRAMMING FOR POWER-MONITORING SYSTEM
0002AF
OPTION COMMISSIONING OF PULSE-GENERATING SYSTEM
FFP
Commissioning Plan of the Pulse-Generating System. Testing and Commissioning Report
0002AG
OPTION GOVERNMENT PRICE ALLOWANCE (OPTION YR 1)
0002AH
OPTION PERFORMANCE AND PAYMENT BOND (OPT YR 1)
OPTION OPTION YEAR 2
0003AA
OPTION POST-INSTALLATION DATA SUBMITTALS
0003AB
OPTION PROCEDURAL CHECKLIST
0003AC
OPTION SOFTWARE DESIGN DESCRIPTION
0003AD
OPTION DATABASE DESIGN DESCRIPTION
0003AE
OPTION IT/OT EQUIPMENT INVENTORY
0003AF
OPTION ONE-LINE NETWORK & PERIPHERAL DIAGRAMS
0003AG
OPTION DEVICE WIRING DIAGRAM DRAWINGS
0003AH
OPTION POWER WIRING DIAGRAM DRAWINGS
0003AJ
OPTION SOFTWARE DEVELOPMENT LIFECYCLE
0003AK
OPTION BACKUP AND RESTORATION
0003AL
OPTION COPIES OF SOFTWARE
0003AM
OPTION SOFTWARE INSTRUCTIONS
0003AN
OPTION OPERATIONS AND MAINTENANCE MANUAL
0003AP
OPTION MANUFACTURER INFORMATION AND MANUALS
0003AQ
OPTION TRAINING
0003AR
GOVERNMENT PRICE ALLOWANCE (OPTION YR 2)
0003AS
PERFORMANCE AND PAYMENT BOND (OPT YR 2)
Section C - Descriptions and Specifications
CHICAGO DISTRICT
LEADERS IN CUSTOMER CARE
DRAFT
-PERFORMANCE WORK STATEMENT-
(THIS IS A DRAFT AND IS NOT FOR BIDDING PURPOSES)
CHICAGO SANITARY AND SHIP CANAL (CSSC)
PERMANENT BARRIER 1
PULSE GENERATING SYSTEM
SUPPLY & INSTALLATION
February 2018
1 Existing Fish Dispersal Barriers.
The U.S. Army Corps of Engineers (USACE) currently operates an Electric Dispersal Barrier system in the Chicago Sanitary & Ship Canal (CSSC) near Romeoville, Illinois. The existing Dispersal Barriers send rapidly pulsed DC current through electrodes in the canal which creates an electric field in the water that deters the passage of invasive fish. To create a robust system at this location, USACE intends to construct an additional dispersal barrier (Permanent Barrier I) as described in more detail below.
The existing Dispersal Barriers system includes several major facilities and structures, including:
the Demonstration Barrier, Barrier IIA and Barrier IIB. Permanent Barrier I will be installed adjacent to these existing barriers.
The Demonstration Barrier (Barrier I) is located in the CSSC at approximately river mile 296.5.
It consists of twelve steel cables secured just above the canal bottom. The upstream-to-downstream length of the barrier is 54 feet. A rapidly pulsed DC current is sent through the cables creating an electric field in the water that extends to the water surface. The Demonstration Barrier utilizes 4 pulse generating units each comprised of a rectifier, capacitor bank, and an IGBT pulsed power assembly to generate pulsed DC voltage in the water with a maximum field strength at the water surface of 1 volt/inch, a frequency of 5Hz with a pulse duration of 4 mS. There are two 125KVA and two 25KVA pulse generating units. The Demonstration Barrier has been operational since 2002.
Barrier II was designed to have two halves, each actually an independent barrier (Barrier IIA and Barrier IIB). This was done to provide redundancy, so that if one half is off-line for maintenance, whether scheduled or unscheduled, the other half can be operational. Each are electrical barriers similar in principle to the Demonstration Barrier, but both are larger than the Demonstration Barrier and able to generate more powerful electric fields over a larger area.
Barrier IIA is located in the CSSC approximately 1,150 feet downstream of the Demonstration Barrier. Barrier IIA utilizes 3 pulse generating units each comprised of a rectifier, capacitor bank, and IGBT pulsed power assembly to generate a pulsed DC current in the water. Barrier IIA has 32 electrodes over 130 feet upstream-to-downstream on the canal bottom. The electrodes are solid steel billets because it was learned that the steel cable used at the Demonstration Barrier corrode rapidly. Some of the electrodes consist of more than one billet; a total of 42 billets are used for the 32 electrodes. There are two 1.5MW and one 350KW units.
Barrier IIA has two sub-parts known as the wide and narrow arrays. The narrow array extends over approximately 50 feet upstream-to-downstream in the canal and is where the maximum electric field strength of the barrier can be generated. The operating parameters for the narrow array are normally a DC voltage in the water with a maximum field strength at the water surface of 2.3 volts/inch from a source of a DC voltage of @2,200V, @8000A, a frequency of 34 Hz with a pulse duration of 2.3mS. However, these operating parameters can be adjusted. The wide array extends over approximately 80 feet upstream-to-downstream, but can’t generate field strengths as high as the narrow array. The operating parameters for the wide array are normally a DC voltage in the water with a maximum field strength at the water surface of 1 volts/inch from a source of a DC voltage of @800VDC, @2000A, a frequency of 34 Hz with a pulse duration of 2.3mS. The wide array is downstream of the narrow array. Barrier IIA was placed into full time operation in 2009.
Barrier IIB is located in the CSSC approximately 800 feet downstream of the Demonstration Barrier and 220 feet upstream of Barrier IIA. Barrier IIB utilizes equipment with very similar specifications and quantity to the equipment in Barrier IIA. It has the same type, number, and spacing of electrodes as Barrier IIA, and similar operating parameters. Barrier IIB was placed into service in April 2011.
2 Project Scope This document defines the work required by the Contractor (“Contractor”) to provide, install, and commission a pulse generating system (“PGS”) comprised of two pulse generating units with each pulse generating unit comprised of pulse generating equipment with supporting equipment, a PGS Control System, and a Power Monitoring System as part of an integrated system at the Permanent Barrier I Aquatic Nuisance Species Dispersal Barriers (“PB1 Barrier”) facility in Romeoville, Illinois located on the CSSC (Chicago Sanitary Shipping Canal). The pulse generating system will pulse power through two independent underwater electrode arrays already installed. Each array will generate an independent pulsed direct current (DC) electric field in the CSSC.
The PGS will be required to convert the government provided 4160V (AC) alternating current power supply into a pulsed DC current able to operate at an adjustable range within the full range of parameters for Volts, pulse frequency, and pulse duration allowed by the equipment. The PGS shall, at least, provide voltages up to 3000V, currents up 20,000A, with a pulse frequency of 0.5 to 100 Hz within increment adjustments of 0.1 and a pulse duration of 0-1000 milliseconds within increment adjustments of 0.1. The maximum power delivered to a single pulse generating unit can be assumed to be 4.5MW. The normal optimum output parameters from the pulse generating unit can be assumed to be 2500V with a pulse duration of 5ms at 15Hz.
Several components of the PB1 Barrier are either complete, underway or soon to be underway under separate contracts, including: the underwater electrodes and the cabling from the electrodes to the ground surface, the structural building with supporting electrical (lighting, power outlets, grounding systems and supply circuits to equipment other than pulse generating equipment), mechanical (building HVAC, building plumbing, pulse generating mechanical cooling equipment), architectural (doors and windows), civil (exterior site work and fencing), building supporting systems (telecommunications, fire alarm, fire protection, security), building AC power supply (high voltage equipment, medium voltage equipment, backup power generation) including up to the switchgear that feeds the pulse generating system, and corresponding control systems for aforementioned components.
This project will require the Contractor to coordinate with other contractors who may be installing interdependent systems at the PB1 facility, including, as described below, for Heating, Ventilation and Air Conditioning (HVAC) systems, Electronic Security Systems (ESS) including integrated video intercom entry system, Electronic Access Control Systems (EACS), and a Close-Circuit Television (CCTV) System. The Contractor will also have to work within the existing site conditions, including the structural building and support systems constructed under separate contracts.
3 Infrastructure Already Built to Support the Permanent Barrier I PGS
The Permanent Barrier 1 Building is a reinforced concrete and masonry building. The rooms intended to hold all the Pulse Generating System equipment are approximately 50 feet by 27 feet, with an 18 feet wide by 14 feet tall opening to access the room from the hallway. The roll up door opening to access the building is approximately 14 feet wide by 14 feet tall.
Electrical power is delivered to the Barrier site via (2) 34.5KV ComEd utility feeders. Each feeder is routed underground and connected to a 7500/9370KVA ONAN/ONAF pad mount utility transformer located just north of the Barrier site. The feeder voltage is stepped down from 34.5KV to 4.16KV at the pad mount utility transformers and the feeders are then routed underground to the Control Gear and Back Up (CGBP) building and connect to (2) switchgear ‘MVS-BUS A1’ and ‘MVS-BUS A2’. In the event of a power outage (2) 3250KW diesel stand-by generators are connected to ‘MVS-BUS A1’ and ‘MVS-BUS A2’ to provide backup power until utility service is restored.
The (2) feeders are then routed underground from the CGBP building to the Barrier building located south of the CGBP building. These feeders enter the Barrier building and connect to (2) switchgear ‘SWGR-BUS-A1’ and ‘SWGR-BUS-A2’ located in ‘Switchgear Room 1’ and ‘Switchgear Room 2’, respectively. Each switchgear includes (1) spare 4.16kV vacuum type circuit breaker to provide power to the pulse generating equipment to be installed in ‘Pulse Generating Unit Room 1’ and ‘Pulse Generating Unit Room 2’ located just north of ‘Switchgear Room 1’ and ‘Switchgear Room2’. Please see one-line diagram on sheet E-600.
The Barrier I closed loop liquid cooling system is designed to provide cooling for the Pulse Generating System equipment. The cooling system consists of two independent cooling loops.
Loop 1 uses processed water as cooling fluid and Loop 2 utilizes deionized water as a cooling fluid. The water loops exchange heat through a Plate and Frame Heat Exchanger.
The processed water loop water pump maintains a constant minimum flow rate of 74 gpm through the Evaporator (Chiller). The WSHP nominal flow rate is 30 gpm. When conductivity levels increase above 0.8 μS, a proportional valve will open a Resin Bed Filter bypass line and allow 1 gpm flow through the Resin Bed Filter. The nominal flow rate through the flow-through expansion tank is 3 gpm.
Below are the operating system temperatures:
Chiller: 88F (EWT, maximum) and 65F (LWT, minimum).
The chiller unit consists of four modules. The three out of the four modules are sufficient to provide the required cooling and the fourth module is included for redundancy purpose. Each module has a nominal capacity of 15 tons. The chiller system total capacity is 88.9 tons. The modular chiller design thermal load is 580,900Btu/hr (48.4 tons).
4 Schedule
The duration for the project is three years. The first year consists of system design with government review and approval. The second year consists of procuring and assembling the PGS equipment and programming the control and monitoring systems. The third year consists of a combination of system testing and commission and providing documents and training of government staff to operate and maintain the system.
5 Government Requirements
5.1 GENERAL
The Contractor shall furnish the management, personnel, services, tools, meters, parts, materials, supplies, data, software, hardware, programming software-firmware, computer hardware resources, computer software configuration items and equipment for the work. The Contractor shall procure, install, coordinate, set-up, start-up, test and commission a fully functional PGS comprised of two pulse generating units with associated pulse generating equipment, PGS Control System, and Power Monitoring System at the PB1 Barrier to create a fully operational, efficient, and effective pulse generating system.
5.2 Proposal Submittals. The Contractor shall provide a preliminary concept design with their initial proposal. The design shall include a general arrangement drawing for equipment in the pulse generating room, power system diagram and control system network diagram. The design shall also detail the major pieces of the pulse generating equipment and the major control system components. The detail shall include the components name, manufacturer, manufacturer part number and function if necessary.
5.3 Installation of Pulse-Generating System. The Contractor shall provide and install a fully functional pulse-generating system (“PGS”) for PB1. The Contractor shall provide and install a PGS that includes two (2) pulse-generating units (“Pulse-Generating Unit”) with the capability of working simultaneously or independently of each other to continuously maintain the pulsing of (DC) direct current power in the Chicago Sanitary Ship Canal. These Pulse-Generating Units will be installed within two separate rooms (“Pulse Generating Rooms”) as shown in the drawings included with this document.
5.3.1 Each Pulse-Generating Unit shall include, but is not limited to, the following components:
a. A pulsing unit to generate the required electrical pulses as detailed below;
b. Any components required for the Pulse Generating Control System;
c. Any components required for the Power Monitoring Control System;
e. Electrical power cabling and/or busbar with hardware and equipment to interconnect the pulse generating unit equipment, electrical power cabling and/or busbar with hardware and equipment to interconnect the pulse generating unit equipment and the switchgear located in the switchgear rooms, and electrical power cabling and/or busbar with hardware and equipment for the connection of pulse generating unit equipment to the existing electrode cables in the Pulse Generating Rooms;
f. The necessary supporting control wiring, piping, enclosures, hardware and equipment to interconnect the pulse generating unit to the system as a whole, and connect to the 4160V (AC) alternating current power supply equipment, cooling system, the electrodes, and any other interrelated systems installed by other contractors.
5.3.2 PGS Operation The PGS shall be able to operate at an adjustable range within the full range of parameters for Volts, pulse frequency, and pulse duration allowed by the equipment, and it shall, at least, provide voltages up to 3000V, currents up 20,000A, with a pulse frequency of 0.5 to 100 Hz within increment adjustments of 0.1 and a pulse duration of 0-1000 milliseconds within increment adjustments of 0.1. The maximum power delivered to a single pulse generating unit can be assumed to be 4.5MW. The normal optimum output parameters from the pulse generating unit can be assumed to be 2500V with a pulse duration of 5ms at 15Hz.
5.3.3 Cooling Equipment inside the Pulse Generating Rooms The Contractor shall provide and install any equipment inside the Pulse Generating Rooms necessary to interconnect with the Government-provided cooling water systems to effectively cool the PGS equipment, including, but not limited to, liquid cooling piping with supports and hangers, and any necessary additional sensors and appurtenant wiring inside the Pulse Generating Rooms.
5.3.4 Compliance All applicable equipment and installation thereof shall be in compliance with latest release of NFPA 70 & 79 Electrical Standard for Industrial Machinery. All applicable equipment shall be compliant and listed with Underwriters Laboratories (UL) or meets an equivalent standard. All equipment shall be rated for the environment and application for intended purpose with corresponding nationally recognized testing laboratory verification of equipment application; any deviation from this requirement per approval of authorized Government representative.
5.4 Pulse Generating Control System. The Contractor shall provide and install a complete and fully functional control system for the PGS to safely and effectively generate the required DC pulsed outputs through the existing cables and underwater electrodes in the canal (“PGS Control System”).
5.4.1 The PGS Control System shall provide a comprehensive control system for the PGS, including, at least, the following functions:
a. Allow an operator to control and adjust the output voltage, pulse duration and pulse frequency of the PGS at an adjustable range within the broadest range of variables within the minimum and maximum operating ranges for system performance for both pulse generating units within the PGS equipment manufacturer’s specifications from the HMI (Human Machine Interface).
b. Allow an operator to monitor operating parameters as necessary to include but not limited to power, current, voltage, pertinent system status and alarms from the PGS;
c. Safely shut down PGS operation upon loss of communication with any control system components or with an emergency stop pushbutton actuation or with any other emergency, critical, alarm or fault condition that requires the PGS to shut down;
d. Operate the PGS with a constant pulse repetition frequency, pulse width, and voltage while in normal operation.
e. Monitor and adjust operating controls in relation to the temperature in order to safely operate the PGS;
f. Monitor, provide alarm notification data, and provide corrective action for faults, operational failures, and conditions which interfere or threaten operating performance of the
PGS;
g. Provide all necessary safety sequences and automatic shutdown of the PGS in the event of critical anomalies and faults in order to avoid damage to the equipment;
h. Provide data continuously, or at a frequency requested by the Government, to allow for data storage of all PGS operational information;
i. Allow an operator to directly control, monitor, and adjust the PGS operating parameters (including output voltage, pulse duration and pulse frequency) from a local process panel that shall be located directly outside the Pulse Generating Rooms and from a control room on the 2nd floor of the building. The local process panels shall function as a slave device to the 2nd floor Control System while in normal operation. If the 2nd floor Control System fails, the local process panel shall act as the master to directly control the PGS Control
System. All local process panel screens shall be accessible to the Government. The local process panels shall have both control screens and display screens. The control screens shall include but not limited to control for adjustment of PGS operating parameters and shall be password protected. The display screens shall include but not limited to annunciation and monitoring of current PGS operating parameter set-points, alarms, pertinent system values and states and any other pertinent information for the effective operation of the PGS system and shall not be password protected with the exception of alarm acknowledgements which shall be password protected; and
j. Provide for any other controls necessary to safely and effectively operate the PGS.
5.5 Power Monitoring System
The Contractor shall provide and install a complete and functional power monitoring system consistent with the requirements of this PWS (“Power Monitoring System”). The Contractor shall provide and install all computer hardware resources, computer software configuration items (CSCI), equipment, hardware, cabling, wiring or any appurtenant materials necessary for installation of a complete and functional power monitoring system.
5.5.1 The Contractor shall provide and install a comprehensive Power Monitoring System for each pulse generating unit that includes, at least, the following functions:
a. Monitor the power (KW), voltage (V) and current (I) for the input and output power of the pulse generating system and for each electrode by measuring the voltage at the beginning and end of each pulse as applicable providing an average and measuring the average current across a standard pulse cycle thereby providing power;
b. Display the power (KW), voltage (V) and current (I) in real time plotted with a scaled graph against a three millisecond increment with an adjustable scale as suitable within the system ranges input and output power for each pulse generating component as necessary and for each electrode in the PB1 system as applicable on the local process panels located outside the Pulse Generating Room;
5.6 Submittals for Government Approval Prior to Purchase or Installation The Contractor shall not purchase or install components for the PGS, PGS Control System or the Power Monitoring System prior to providing, and receiving Government approval on, the following submittals:
a. Installation plans for the PGS.
The Contractor shall provide detailed drawings and specifications for the installation of the PGS, PGS Control System and Power Monitoring System for Government review and approval prior to purchase and installation. The drawings shall accurately show the locations of equipment and conduits, conductors and supports, and elevations above floor, and identify the equipment, conduit size and material, conductor size, supports, and their connection points to other systems. The documentation shall demonstrate and verify that the equipment is suitable for the proposed use per the manufacturer’s recommendations and requirements and is connected to devices, systems, and components that fully satisfy any input and output requirements for those devices. The Contractor shall also provide detailed drawings and specifications for construction of any cooling equipment, piping, and associated devices within each pulse generating room as may be needed to connect to and utilize the government-provided liquid cooling system for the operational needs of the PGS equipment.
b. Control System Drawings
The Contractor shall submit, to the Government for approval, control system drawings for the PGS Control System and the Power Monitoring System, which shows the relevant control system components, circuits, and connection points to other systems.
c. Major Control System Components The Contractor shall submit to the Government for approval of all computer hardware resources, computer software configuration items, programming code, software, communication devices and hardware (Control System Components) for the PGS Control System and the Power Monitoring Control System for Government Approval. The Contractor shall submit detailed manufacturer’s data, specifications and requirements for each item as listed previously.
d. Minor Control Components The Contractor shall submit to the Government for approval all proposed conduit, conduit fittings, wiring, power cabling, enclosures, junction boxes, panelboards and electrical equipment (including but not limited to relays, power supplies, fuses, circuit breakers, terminal blocks, surge suppressors, electrical filters), and any other components necessary for the installation of the PGS for Government approval, other than the major control system components. The Contractor shall submit detailed manufacturer’s data, specifications and requirements for each item as listed previously.
e. All Local Process Panel Control and Display Screens The Contractor shall submit to the Government all control and display screen layouts prior to implementation for Government approval.
5.7 Configuration Requirements
To the extent that any component on the Government approved lists of Major and Minor Control Components, is subject to configuration requirements under DOD, Army and Corps regulations, STIGs (Security and Technical Implementation Guidance), policies and procedures, the Government will provide such configuration requirements to the Contractor, and the Contractor shall implement the configuration requirements, prior to commissioning the control systems. .
5.8 Environmental conditions
All equipment shall be installed in an environment for which the equipment is suitable for use and allows for optimal performance of said equipment; if the equipment is installed in an environment where the performance could be adversely affected or the performance is not known for the environment then the equipment shall be tested to be shown suitable for that environment and submitted to the Government.
5.9 Cyber-security and Accreditation
The Government and the Contractor shall design, develop, and integrate cybersecurity solutions to ensure all pulse generating system computer hardware resources, computer software configuration items, and other communication devices utilized in the PGS, PGS Control System, and Power Monitoring System are fully compliant with all aspects of DOD, Army and Corps cyber security requirements, including, but not limited to, Risk Management Framework (RMF) regulations as required to ensure a favorable A&A decision (ATO - Authority to Operate) and an Authority to Connect (ATC) to all requisite networks.
5.10 Condition of Existing Structures, Site and Site Waste Disposal Prior to commencing site operations in each work area, the Contractor will make a detailed assessment of all existing structures that may be affected by its operations. The assessment will be documented with field notes and conducted in coordination with the Government and will be sufficient in scope to provide advance agreement between the Contractor and the Government on the condition of the existing structures. The Contractor shall be responsible for full and active participation in such pre‐construction assessment of existing structures as deemed necessary to permit determination and accurate assessment of any pre‐existing damage to existing structures.
The preconstruction assessment shall also include review of the as‐built condition of the building and supporting systems with respect to compatibility of the equipment to be installed.
a. Any equipment, material or property including Government property at the site removed to accommodate equipment installation by the Contractor shall be reinstalled per original installation and specification at the expense of the Contractor. Any entrance gate or fencing material removed to accommodate equipment installation shall be remounted and grounded correctly with proper adherence to property lines.
b. Existing facilities and utilities are not available for the Contractor’s use such as storage other than for installation coordination and equipment testing unless otherwise directed by the Contracting Officer. The Contractor can provide temporary facilities and utilities needed for construction activities at the site as approved by the Contracting Officer. All temporary facilities and utilities shall be removed and properly disposed of upon completion of construction activities at the Contractor’s expense, in addition all waste material including construction activities waste shall be disposed of and submitted to the Contracting Officer prior to disposal for approval to be disposed all at the Contractor’s expense.
c. Except where authorized, the Contractor shall avoid damage as a result of their operations to trees, plant life, existing sidewalks, curbs, streets, alleys, pavements, utilities, adjoining property or the work of other contractors. The Contractor shall repair any damage caused by their operations at their own expense.
d. Other Existing Conditions: The Contractor’s work shall take into account all existing conditions. Existing conditions not immediately visible include the presence of electromagnetic fields (EMF), stray ground currents, and touch potential with varying magnitude and location.. The Contractor shall set up a monitoring program and take their own measurements and assessment of site conditions with respect to EMF, stray ground currents, and touch potential. At times in the past the railroad crossing at 135th Street (Romeo Road) has experienced intermittent interruptions for scheduled and unscheduled closures. A northern access road accessible from Cico Road is an alternate route to the site if the railroad crossing at 135th street is closed. A map of the alternative route is available upon request. The Contractor will become familiar with this alternative access road and plan and price accordingly.
5.11 Start-up and Commissioning
The Contractor shall start up, test and commission the PGS, the PGS Control System, and the PGS Monitoring System. Start-up, testing and commissioning activities shall be witnessed by the US Army Corps of Engineers personnel, and the Contractor shall submit a schedule of all such activities to the Government for review and approval at least 30 days prior to any of the activities. The Contractor shall provide to the Government, for review and approval, written testing results which demonstrate that the equipment and systems installed under this Contract meet the performance specifications and requirements of this Contract. In addition, the Contractor shall schedule and perform an on-site demonstration for the COR that shows that the pulse-generating equipment for each underwater array can each operate individually, at the full range of operating parameters allowable by the equipment. The Contractor shall test and demonstrate the successful integration of the PGS, PGS Control System, and PGS Monitoring system with associated and interdependent systems such as liquid cooling and other control systems necessary for the performance and safety of the PB1 barrier as a whole. After successful testing of the complete system is performed, the Contractor shall monitor the operation of the PGS, PGS Control System, and PGS Monitoring System for a period of no less than 3 days to verify that it is operating in accordance with the Contract performance specifications and requirements. To the extent necessary, the Contractor will cooperate and collaborate with other contractors in the start-up, testing and commissioning process.
5.12 Access To Manufacturer Information
The Contractor shall not enter into any agreement (Confidentiality Agreements) with manufacturers or providers of equipment or software installed under this Contract that would limit the Government’s direct access to information from the manufacturer or provider on such equipment or software.
5.13 Passwords
The Contractor shall not restrict access, either physically or via passwords or other encryption technique, to any aspect of the PBI system installed including but not limited to the PGS Control System and the Power Monitor System unless and until the Government is provided with keys, codes, passwords, or any other information required to obtain access. The Contractor shall provide the Government with the ability to password protect the local process panels.
5.14 Licenses All software or firmware purchased or supplied for use in the electric barrier system shall be originally licensed and registered in the LRC’s Information Assurance Manager’s (IAM) name. Licenses shall be immediately surrendered to IAM upon purchase.
5.15 Post-Installation Documentation For each data deliverable required by this Subsection, the Contractor shall prepare and deliver a data deliverable that includes all information for the PGS, PGS Controls System, and Power Monitoring System. All data delivered by the Contractor shall be current as of the date of the award of this Contract or later.
5.15.1 As-Built drawings The Contractor shall prepare and deliver As-Built drawings that depict in detail all work by the Contractor and their sub-contractors in final as-installed locations, sizes, and arrangements. The As-Built drawings shall depict in detail all components of the PGS, Power Controls System, Power Monitoring System, parasitic switch, and any and all connection points to other systems as installed. These drawings will accurately show locations of equipment and conduits, conductors and supports, electrical power and control system circuits, connections, and devices, connection points to other systems, and elevations above floor, and identify the equipment, conduit size and material, conductor size, and supports. The drawings shall depict in detail the cooling equipment, piping, and associated devices within the pulse-generating room for the liquid cooling system. The documentation shall show that the equipment is installed per the manufacturer’s recommendations and requirements and is connected to devices, systems, and components that fully satisfy any input and output requirements for those devices.
5.15.2 O&M Manual. The Contractor shall prepare and deliver an Operation and Maintenance (O&M) Manual for the PGS, the PGS Control System, and the Power Monitoring System as installed. O&M data specifically applicable to this contract should be provided, including a complete and concise depiction of the provided equipment, products, or systems, with discussion of system interactions, troubleshooting, and long-term preventive maintenance and operation.
The information in the O&M Manual shall be organized and presented in sufficient detail to clearly explain O&M requirements at the system, equipment, component, and subassembly level, and shall include an index preceding each submittal. The required information for the Operation and Maintenance Manual package includes:
a. Equipment data sheets that show all pertinent engineering information for each item installed in the PGS, PGS Control System, and Power Monitoring System, including parts identification information, overall dimensions, weight, connection locations for electrical power and control circuits, and liquid cooling supply and return lines
b. Detailed step-by-step instructions on replacing internal parts for each item, diagnostic procedures for all on-board electronic Computer Hardware Resources, Communications Devices, and identification of associated Application Software
c. Safety precautions, including PPE recommendations
d. Detailed description and drawings of any necessary custom modifications or configurations of equipment by the manufacturer, or after receipt from the manufacturer, necessary to make the item compatible with the barrier system
e. Environmental condition requirements for the equipment installed;
f. Operator procedures related to startup, shutdown, and post-shutdown; normal operation and emergency operations. Detailed requirements for these procedural checklists are set forth below in paragraph ___.
g. Maintenance requirements
h. Preventive maintenance plan and schedule
i. Cleaning recommendations
j. Troubleshooting guides and diagnostic techniques
k. Maintenance and repair procedures
l. A detailed description of any physical inspection indicators, or any trending data indicators that are used for system diagnostics or maintenance
m. Procedures for discharging the pulse generating equipment and grounding the pulse generating equipment for purposes of maintenance
n. Removal and replacement instructions
o. Spare parts and supply list
p. Warranty information (Warranty is to the Government)
q. Personnel training and qualification requirements
r. Testing equipment and special tool information
s. Testing and performance data
5.15.3 Procedural Checklists As part of the O&M Manual, the The Contractor shall prepare and deliver a separate procedural checklist for each operating procedure that a User needs to execute in order to operate the PGS, the PGS Control System and the Power Monitoring System.
The Contractor shall include in each procedural checklist step-by-step instructions on each separately identifiable action executed by a User in the process. Each procedural checklist shall also identify qualifications for the User and PPE associated with the process.
a. Procedural Checklist for the Alteration of Operating ParametersThe Contractor shall prepare and deliver a procedural checklist that includes step-by-step instructions for the process to adjust the output voltage, the pulse frequency, and the pulse width for each Pulse Generating Unit of the PB1 facility for the full range of the capability of the Barrier System equipment; this will include any procedures for GUI (Graphical User Interface) adjustments and any physical adjustments to any Barrier System equipment. Each procedural checklist shall also include step-by-step instructions on corresponding adjustments to supporting equipment (such as the cooling system) that need to be made as a result of the adjustment of the Pulse Generating Unit.
b. Procedural Checklist for Startup Process The Contractor shall prepare and deliver a procedural checklist that includes step-by-step instructions for the process to startup each Pulse Generating Unit of the PB1 facility. Each procedural checklist shall also include inspections or safety steps required prior to startup of each Pulse Generating Unit.
c. Procedural Checklist for Shutdown Process. The Contractor shall prepare and deliver a procedural checklist that includes step-by-step instructions for the process to shutdown each Pulse Generating Unit of the PB1 facility. The procedural checklist shall include normal shutdown procedures, procedural requirements to shut down the Pulse Generating Unit equipment for maintenance operations, and emergency shutdown procedures. The procedures shall also include identification of all energy isolating points to allow for the proper and safe clearing (lock out, tag out) of the equipment to allow for routine maintenance. The procedural checklist shall include any safety procedures needed to allow direct contact with the components of the Pulse Generating Unit after shutdown of equipment for purposes of maintenance actions, including, but not limited to, inspection and verification, and control of hazardous energy procedures necessary for maintenance actions.
d. Procedural Checklist for Alarm Response. The Contractor shall prepare and deliver a procedural checklist that includes step-by-step instructions for the process to respond to each and every type of alarm, including alarms generated by field conditions and alarms generated by the PGS system errors for any control equipment and sensors at the PB1 facility. The procedural checklist shall describe whether a specific alarm activates an automatic correction executed by the Barrier System or requires a manual correction executed by a User. The procedural checklist shall include instructions for each separately identifiable step needed to be executed by a User (Operator to Engineering Users) to respond to each alarm.
5.15.4 Software Design Description. The Contractor shall prepare and deliver a separate Software Design Description (SDD) for each Computer Software Configuration Item (CSCI) for the PGS Control System and Power Monitoring System. The Contractor shall include in each SDD detailed data on all software, programming, logic, instruction set, process automation strategy, process automation control, or any other method that controls, manipulates, stores, or relays data utilized in the operation or maintenance of the PB1 facility.
a. Control Logic Diagrams. As part of each SDD, the Contractor shall prepare and deliver control logic diagrams for the PGS Control System and Power Monitoring System, and their interaction with other systems that depict the process of data and relational flow of data that is shared between Computer Hardware Resources or between CSCI processes. The control logic diagrams shall include each input, manipulation, and output involved in the process, and shall depict the relational flow of the data for the process. The control logic diagram shall also include a depiction of manipulation of the data including scaling, totals and computations which translate the data into formats used in other control measures or for annunciation on a GUI. The SDD shall depict all processes internal to the PGS Control System and Power Monitoring System, any process interactions between the PGS Control System and other systems, and any process interactions between the Power Monitoring System and other systems.
b. Narrative Description of Control Logic Diagrams. As part of each SDD, the Contractor shall also prepare and deliver a detailed step-by-step narrative description of the information depicted in each control logic diagram. The narrative description shall provide the process name explicitly with detailed description of the function of the process as illustrated within the control logic diagram, including but not limited to, a description of the relational flow of the data, input and output of data involved in the process, as well as operating ranges and alarms. The narrative description shall also describe the scaling, calculations, totaling and manipulation of the data including, but not limited to, computations which translate the data into a format which is used in another control measures or for annunciation on a GUI.
5.15.5 Database Design Description.
The Contractor shall prepare and deliver a Database Design Description (DBDD) for any database and data used in the PGS Control System and the Power Monitoring System.
As part of each DBDD, the Contractor shall prepare and deliver a table that identifies all data created by and manipulated by any Software Unit used in the PGS Control System and the Power Monitoring System, including but not limited to: Data Element Names (i.e. IGBT over-temp), data types (i.e. Boolean, integer, binary, decimal, float), scope (the Software Unit that originates the data); and each and every location within the Software Unit system where the data is used.
The data table shall also include the input/output (I/O) module that the Data Element Name is “referenced to” along with the address of the I/O module channel.
As part of each DBDD, the Contractor shall provide a narrative description of the Data tables provided in accordance with the requirements above. If data is used to evaluate the need for maintenance, the Contractor shall provide a narrative description of general data trends that indicate maintenance needs, or an acceptable range of operating parameters for each sensor or applicable device. The narrative description shall also include the frequency with which the data is recorded in the database, and the rationale for the frequency of the data recordation.
5.15.6 IT/OT Equipment Inventory
The Contractor shall prepare and deliver an information technology/operational technology equipment inventory table which lists each and every device, item of firmware, operating system, and software in the PGS Control System and the…
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