SDDC_TC_Wharf_Sources_Sought_report_Redacted.pdf
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- Attached to
- Repair TC Wharf, Joint Base Charleston
- Solicitation number
- W912HP-20-R-7000
About this file
This document contains a federal contract opportunity announcement and related engineering assessment report for repair work needed on the TC Wharf at Joint Base Charleston. The U.S. Army Corps of Engineers seeks a design-build contractor to complete repairs of the multi-phase concrete and timber wharf structure, including replacing deteriorated elements, installing new pile jackets, and repairing approximately 1,500 square feet of concrete spalling. Repair needs were identified in an engineering assessment report that found portions of the wharf's substructure, superstructure, deck components and mooring/berthing systems to be in fair condition, while appurtenances were rated as poor. Interested parties must respond by October 30, 2019 with their intent to bid, bonding and teaming information, and examples of relevant past projects over $5 million in value. The solicitation is expected within 6 months.
SDDC TC Wharf Sources Sought Report Attachment
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Text version
TC Wharf Overall Facility Assessment Rating = Fair
Concrete Coring and Corrosion Testing:
Facilities:
1. TC Wharf
Field Investigations:
1. Above and underwater condition assessment
2. Above and underwater concrete coring
i. 4 piles under water
ii. 4 piles above water
iii. 8 pile caps
iv. 4 beams
3. Corrosion surveys (half cell potentials)
Laboratory Testing and Analysis:
1. Chloride profiles
2. Petrographic analysis
TC Wharf Vintages
TC Wharf/North Extension – Observations
Pile 2:A with possible sulfate attack 1‐ft below the cap
Underwater broken pile at 123:A, 8‐ft below the cap
Beam at 135.5:C with open corrosion spalling
Pile cap 135:0A with spalling in the end
TC Wharf/North Extension – Observations
Typical corrosion at bottom connection of steel bracket
Spalling in the diaphragm at steel bracket expansion joint, bent 124
Missing riprap, bent 21 to bent 24, with exposed timber support piles
West Addition – Observations
Pile 201:G with possible sulfate attack above water
Pile 183:H with multiple cracks and
Pile cap 172:F with open corrosion spalling
Closed corrosion spall, 180:H
South Ramp – Observed Observations
Marine borer deterioration above encasement, 167:B
Typical timber pile with encasement rows, A‐C
Typical timber pile with full length encasement rows, D & E
Marine borer deterioration above
North Ramp/ North Ramp Addition – Observations
Typical condition of North Ramp Addition underdeck
Typical North Ramp Addition girder
Dolphins – Observations
Pitting in mooring bollard with
Failed wire wrap around fender dolphin
Severe corrosion in steel dolphin pile flange
Timber dolphin pile with marine borer deterioration, 50% section loss
Timber Walkway – Observations
90% section loss in both the pile and beam
100% section loss in timber pile
50% section loss in the pile and 90% section loss in the beam
Fungal decay in pile cap and stringer
Mooring and Berthing System – Observations
Corroded fender chain and separation of fender element
Broken fender pile collar at 152:A
Corrosion on cleat, LC3Broken HDPE fender pile sleeve
TC Wharf – Structural Assessment & Recommendations
Element Assessment Rating
Substructure Fair
Superstructure Poor
Deck Components Fair
Mooring & Berthing Systems Fair
Appurtenances Poor
Slope Protection Fair
Civil/Mechanical Utilities Satisfactory
Electrical Utilities Satisfactory
Fire Protection and Suppression Satisfactory
Inspection Summary Recommendations:
1. Repair spalling in concrete pile caps, beams, diaphragms and deck.
2. Install jackets on concrete piles with significant cracking (West Addition piles).
3. Jacket piles that show signs of sulfate attack.
4. Remove and replace expansion joint filler.
5. Replace timber curbing.
6. Replace missing curb
7. Repair spalling mooring hardware foundations.
8. Replace south dolphin.
9. Clean and recoat mooring hardware with corrosion.
10. Replace broken fender piles.
11. Replace broken fender pile collars.
12. Replace fender chains with significant corrosion.
13. Replace failed ladders.
14. Replace missing riprap around building
15. Replace missing utility hangers
16. Replace timber walkway
Operational Restrictions:
1. Restrict access to the timber walkway.
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