Megadoor_VL3190_Data_sheet_(English).pdf

ASSA ABLOY Entrance Systems

Product datasheet Vertical lifting fabric door Megadoor VL3190

Megadoor VL3190 Copyright and Disclaimer Notice Although the contents of this publication have been compiled with the greatest possible care, ASSA ABLOY Entrance Systems cannot accept liability for any damage that might arise from errors or omissions in this publication. We also reserve the right to make appropriate technical modifications/replacements without prior notice.

No rights can be derived from the contents of this document.

Color guides: Color differences may occur due to different printing and publication methods.

ASSA ABLOY, Besam, Crawford, Megadoor and Albany, as words and logos, are examples of trademarks owned by ASSA ABLOY Entrance Systems or companies within the ASSA ABLOY Group.

Copyright © ASSA ABLOY Entrance Systems AB 2006-2014.

No part of this publication may be copied or published by means of scanning, printing, photocopying, microfilm or any other process whatsoever without prior permission in writing by ASSA ABLOY Entrance Systems.

All rights reserved.

Megadoor VL3190 Technical facts Features

*Other sizes available on request.

Note! For larger openings, see Megadoor Special Doors with virtually no size limitations other than what is practical. Megadoor Special Doors can be delivered as large single belt doors (with 2-motor drive), large single wire rope doors or multiple door systems.

Performance

Max size: (W/H) depending on wind load*

19000 x 20000 mm

Door leaf thickness: 290 mm

Fabric types: Standard: Polyester (coating: plasticised PVC) Options: Arctic, sound reduction, heat resistant, security

Color: 9 standard colours

Guide rails material: Aluminium

Windows: Vision panels (width 800 mm standard)

Seals: Bottom, side and top seal

Operation: Standard: Electrical operator Optional: Automated operation, Access control, Safety functions

Operating speed: 0.15-0.25 m/s

Wind load resistance:

(differential pressure)

Can withstand almost any wind load by varying the size and the spacing of the intermediate sections.

Wind speed, door in motion: < 20 m/s

Sound reduction (standard): 15 dB Rw (ISO 717)

Water resistance: Class 3 (EN 12425, 0.11 kPa (for a closed door)

Air permeability: Class 2-3 (EN 12426)

Operating environment temperature range:

-35 °C to +70 °C

Thermal transmittance: Depending on door size. Specific data on request.

Megadoor VL3190

Contents

Copyright and Disclaimer Notice

Technical facts

Contents

1. Description

1.1 General

1.2 Standard

1.3 Options

1.4 Door leaf

1.4.1 Construction

1.4.2 Intermediate section

1.4.3 Bottom section

1.4.4 Safety arresters

1.4.5 Wind locking

1.4.6 Door leaf material

1.4.7 Colors

1.4.8 Options

1.5 Guide rails

1.6 Header box

1.6.1 Enclosing the header box

1.7 Operating system

1.7.1 Electrical operation

1.7.2 Lifting belts

1.7.3 Drive unit

1.7.4 Control unit

1.7.5 Access and automation

2. Specifications

2.1 Clear width and clear height

2.2 Performance

2.3 Environmental tolerance

2.4 Surface treatment

2.5 Door leaf

2.5.1 Fabric data

2.6 Operating system

2.6.1 General specifications

3. CEN Performance

3.1 Lifetime expectation

3.2 Resistance to windload

3.3 Resistance to water penetration

3.4 Air permeability

3.5 Thermal transmittance

3.6 Acoustic insulation

3.7 Operating forces and safe openings

Megadoor VL3190

4. Building preparations

4.1 Installation

4.1.1 Installation of the header box

4.1.2 Mounting surface for header box

4.2 Mounting surface for guide rails

4.2.1 Mounting alternatives for guide rails

4.3 Installation of the guide rails

4.3.1 Installation of the control unit

5. Space requirements

5.1 Space requirements for header box

5.2 Space requirements for operation

5.3 Space requirements for control unit

5.4 Space requirements for maintenance

6. Service

Index

Megadoor VL3190

1. Description

1.1 General

The Megadoor VL3190 vertical lifting fabric door is the preferred door model for the extremely large door openings needed for aircraft hangars and shipyard halls, it serves equally well in any door application where innovative design will make a positive difference to the construction cost and subsequent operating efficiency.

The unique design and structure offers durability, tightness, energy efficiency, operational reliability and minimum maintenance. Every door is individually designed to meet application requirements, for example wind load.

The Megadoor VL3190 vertical lifting fabric door has five main components:

1) Header box

2) Door leaf

3) Bottom section

4) Guide rails

5) Control cabinet

1.2 Standard

The Megadoor VL3190 vertical lifting fabric door is supplied with the following specifications as standard:

1.3 Options

Megadoor provides a wide range of options and accessories to customise the Megadoor VL3190 vertical lifting fabric door to any customer's needs. For example:

Door leaf: Polyester, 1100 dtex with plasticised PVC coating

Safety: Safety arresters

Operation: Drive unit + control unit

Colors: Choice of 9 standard colours

Door leaf: Arctic, heat resistant, sound reduction and security fabrics Vision panels Clamp strip covers

Header box: Protective cladding

Colors: Optional colors on request

Operation: Automation Description 6

Megadoor VL3190

1.4 Door leaf

1.4.1 Construction

The door leaf is made of two layers of very strong vinyl-coated polyester fabric, separated by aluminium intermediate sections. The aluminium top section is bolted to the header box, the steel and aluminium bottom section is connected to the lifting belt via the safety arresters.

The fabric is attached to both sides of the intermediate sections, top section and bottom section with self-tapping screws through aluminium clamp strips, providing maximum tightness.

Wind load is transferred to the vertical guide rails by the horizontal aluminium sections of the door leaf.

1.4.2 Intermediate section

The intermediate sections, which are made of extruded aluminium, are fitted at each end with lubrication-free guide blocks, which travel in the guide rails on each side of the door leaf. The section depth is 290 mm for the door with belt operation.

1) Header box

2) Guide rail

3) Safety arrester

4) Bottom section

1.4.3 Bottom section

The bottom section is made of steel. A rubber seal fixed to the section ensures tightness against the floor/ground.

1.4.4 Safety arresters

The lifting belts are attached to the patented safety arresters, which in turn are fixed to the bottom section. In the unlikely event of a belt failure, the safety arresters are activated and immediately lock the door in the guide rails.

The safety function is tested and certified by TÜV.

Bottom section:

1) Safety arrester

2) Rubber seal

1.4.5 Wind locking

Strong winds subject a large door to a substantial load.

Megadoor safety arresters therefore have a unique built-in wind locking, which is activated and locks the bottom beam when the door is closed.

Wind locking Description 7

Megadoor VL3190

1.4.6 Door leaf material

Standard Fabric The standard door-leaf fabric is a single sheet of heavy-duty vinyl-coated polyester. The fabric is resistant to mechanical abrasion and sparks generated from mechanical processes such as welding.

The standard fabric is available in 9 standard colours, however other colors are available on request.

Arctic Fabric The arctic fabric replaces the standard fabric in environments where the temperature can be as low as -54ºC.

Sound-reduction Fabric The sound-reduction fabric is for use in environments where the transmission of sound through the door must be reduced. It is installed on both sides of the door leaf behind the standard fabric.

Heat-resistant Fabric The heat-resistant fabric replaces the standard fabric on the inside of the door leaf when there is a requirement to contain heat and/or chemical hazards. It is available with three different coatings dependant on the environment where it is going to be used.

Security Fabric The security fabric is for use in environments where security is important. It is similar to the standard fabric with the addition of galvanized steel wires inside the fabric. It is installed on both sides of the door leaf behind the standard fabric to a height of about two meters.

Vision Panels Vision panels (windows) are available for the standard and arctic fabrics to improve light admission and visibility through the door leaf.

1.4.7 Colors

The RAL-colors are as close as possible to the official RAL HR collection.

1.4.7.1 Standard colors

1.4.7.2 Optional colors

Other colors are available on request.

1.4.8 Options

Clamp strip covers Clamp strip covers are plastic strips that clip onto the clamp strips. They are available in the same standard colors as the fabric.

The benefits of the clamp strip covers are:

• Improve the appearance of the door leaf

• Cover the screws

• Protect the door leaf from discoloration in certain environments.

RAL 1001

RAL 3001

RAL 5005

RAL 6009

RAL 7004

RAL 7016

RAL 9006

RAL 9016

Translucent white Description 8

Megadoor VL3190

1.5 Guide rails

The extruded guide rails are made up of three parts, a rail surrounded by two outer sections. The guide blocks in the intermediate sections travel along the guide rail and guide the door. The design of the guide rails ensures that air leaks are minimised.

1) Guide rail

2) Seal angle

1.6 Header box

The door leaf with the bottom section is suspended by a firm box structure of steel, which contains the drive unit and limit switch units with position sensors and devices for checking belt status.

1) Drive unit

2) Belt drum

3) Lifting belt

4) Safety boxes Description 9

Megadoor VL3190

1.6.1 Enclosing the header box

1.6.1.1 Enclosed motor side

The door is delivered as standard with the motor side enclosed. Components that need to be accessible for inspection are located at the ends of the header box behind hatches. The rest of the header box has a removable sheet-steel enclosure between the hatches.

1) Enclosed motor side (standard)

2) Protective casing (extra)

3) Inspection hatches (standard)

1.6.1.2 Enclosed "non-motor side" (extra)

For fitting in a door opening, with the drive unit facing inwards, the “non-motor side” should be fitted with a fixed sheet-metal cover. Inspection is done from the motor side.

4) Enclosed "non-motor side" (extra)

1.6.1.3 Protective casing over motor (extra)

For outdoor fitting or in dirty environments, the motor should be fully protected. The protective casing is made of powder coated steel sheet. The casing is provided with a hatch to facilitate easy access to the motor for possible manual emergency operation if required. The entire cover can be removed.

Description 10

Megadoor VL3190

1.7 Operating system

1.7.1 Electrical operation

The Megadoor VL3190 vertical lifting fabric door is always supplied with an electrical operating system, a control unit near the door and a gear motor in the header box.

The door is opened by an impulse from the UP-button.

The door is closed by pressing the DOWN-button continuously (Hold to run).

1.7.2 Lifting belts

The bottom section is lifted using belts, which are wound up on the belt drum. The belts are fitted with sewn loops for attachment to the safety arresters. The belts are not sensitive to rust, dirt and dust, and are tested and certified.

1.7.3 Drive unit

The gear motor, which is equipped with a brake, also has a hand-operated brake release and crank, so that the door can be opened or closed in the event of a power failure. The belt drum is directly mounted with a keyed joint on the output shaft of the gear motor.

Fully closed Fully open Description 11

Megadoor VL3190

1.7.4 Control unit

The door is supplied with a PLC-based control unit installed near the door. The control unit commands the gear motor via push buttons.

The UP button opens the door by impulse signal. The DOWN button is set to hold-to-run. The gear motor can be disabled from the control unit for emergency hand-crank operation by switching off the mains.

The control unit is available in a standard model and an extended model. By default the standard model supports the most basic functions whereas the extended model supports all available functions.

1.7.4.1 PLC

The control unit contains a PLC and an LCD with integrated buttons to navigate through the screens for information or to configure the door operation. The PLC is programmed with factory default settings before delivery. The following information is given:

• Number of days of operation and number of door openings from the start since the door was last serviced.

• Current settings

• Alarm codes

• Control unit temperature (option) The standard control unit does not include an LCD and does not support displaying of information or door operation configuration.

1.7.4.2 Temperature control

As an option, the control unit can be equipped with temperature control devices such as a fan or a heating element.

1.7.4.3 Safety boxes

The safety boxes are low in maintenance and have a high ingress protection level (IP67) and temperature tolerance.

The inductive proximity switches monitor belt rupture and door over travel.

Description 12

Megadoor VL3190

1.7.5 Access and automation

The standard control unit supports external push button box and one safety photocell.

1.7.5.1 Additional automatic functions

Megadoor offers a wide range of functions that allow advanced opening and safety control.

1.7.5.2 Control functions

Free contacts

Reduced opening

External push button box

1.7.5.3 Safety functions

Safety photocells 1-channel

Warning lights - Orange flashing lights

Emergency power switch

Potential free switching contacts are available on blocks in the control cabinet, from the functions "door open", and "door closed". These functions can be used to connect signal devices, air curtains, airlock function, etc.

When it is unnecessary or undesirable to fully open a door, an absolute encoder is used to configure a reduced opening position.

An extra control box is installed outside the building or inside close to the door if the main control unit needs to be installed away from the door opening.

Installed on the inside or outside wall beside the door.

A set of a photocell transmitter with reflector or receiver is installed in the door opening. If the photocell beam is interrupted during closing, the door will stop in less than 30mm and reverse to the fully open position.

Installed in the door opening.

Flashing light during door movement.

Duration of start warning is configurable.

May be combined with or replaced by sounder.

Installed on the inside and-or outside wall beside the door.

A power switch can be enabled, as a backup system, in case of a power failure.

Supplied with power inlet socket.

Description 13

Megadoor VL3190

2. Specifications

2.1 Clear width and clear height

The standard Megadoor VL3190 vertical lifting fabric door is delivered in the following size range:

*Other sizes available on request.

Note! For larger openings, see Megadoor Special Doors with virtually no size limitations other than what is practical.

Megadoor Special Doors can be delivered as large single belt doors (with 2-motor drive), large single wire rope doors or multiple door systems.

2.2 Performance

2.3 Environmental tolerance

*In the normal version, the door is suited for operation in environments within the limits stated above. If the requirements exceed these limits (e.g. wind load), the door can often be modified on request.

2.4 Surface treatment

Max size: (WxH) depending on wind load.*

19000 x 20000 mm

Operating speed: 0.15-0.25 m/s

Wind load resistance:

(differential pressure)

Can withstand almost any wind load by varying the size and the spacing of the intermediate sections.

Wind speed, door in motion: < 20 m/s

Sound reduction (standard): 15 dB Rw (ISO 717)

Water resistance: Class 3 (EN 12425, 0.11 kPa (for a closed door)

Air permeability: Class 2-3 (EN 12426)

Operating environment temperature range:

-35 °C to +70 °C

Thermal transmittance: Depending on door size. Specific data on request.

Heat and cold resistance -35°C to +70°C

Atmospheric humidity below dew point

Presence of particles < 1000 μg/m³ air

Mechanical load, blasting Not directly aimed.

Differential pressure, closed door Class 3 (EN12424, temporary 0.7 kPa )

Wind speed, in motion < 20 m/s

Acidity Condensate at 5<pH<9

Explosive fumes or dust No occurrence.

Steel components For corrosion, category 3 according to ISO 12944.2. Higher class on request.

Other parts Aluminium, plastic, stainless steel, zinc electroplated steel (~ 10μ). Fixing elements are mainly hot dip galvanized (FZV).

Door leaf screws are corrosion protected with Geomet.

Specifications 14

Megadoor VL3190

2.5 Door leaf

2.5.1 Fabric data

2.5.1.1 Standard fabric

Application Standard

Use Standard

Coating Plasticized PVC

Fabric Polyester, 1100 dtex

Weight 700 g/m²

Heat- and cold resistance -35°C to +70°C. DIN EN 1876-2 1998-01. (-30°C to + 70°C for the Translucent white fabric)

Tensile strength Warp : 2500N/5 cm acc. DIN 53354, EN ISO 1421 Weft : 2000N/5 cm acc. DIN 53354, EN ISO 1421

Tear resistance Warp : 400N acc DIN 53363 Weft : 300N acc. DIN 53363

Resistance to light 7 - 8 (on a scale 0-8). ISO 105-B02 1998

UV-stabilized Yes

Fire behavior M2 (NF P 92 507 2004)

Reaction to fire B - s2,d0 (EN 13501-1 2007)

Mildew resistant Yes

Rot resistant Yes

Radar reflection 0.3 dB, - 0.1%

Lacquered Yes

Standard colors • Tan NCS 2010Y-40R RAL 1001

• Red NCS 2070-R RAL 3001

• Blue NCS S3560-R80B RAL 5005

• Green NCS 8010-G10Y RAL 6009

• Grey NCS 3500 RAL 7004

• Anthracite grey NCS 8005-B20G RAL 7016

• White NCS 0500 RAL 9016

• White aluminium RAL 9006

• Translucent white

Logotype Optional

Vision panels Optional Specifications 15

Megadoor VL3190

2.5.1.2 Arctic fabric

Note! Not in combination with:

• Vision panels

• Sound reduction fabric

• Heat resistant fabric

• Security fabric

Application Environmental temperatures down to -54°C

Use Replaces standard fabric

Coating Plasticized PVC

Fabric Polyester, 1100 dtex

Weight 700 g/m²

Heat- and cold resistance -54°C to +70°C. DIN EN 1876-2 1998-01

Tensile strength Warp : 2500N/5 cm acc. DIN 53354, EN ISO 1421 Weft : 2000N/5 cm acc. DIN 53354, EN ISO 1421

Tear resistance Warp : 400N acc DIN 53363 Weft : 300N acc. DIN 53363

Resistance to light 7 - 8 (on a scale 0-8). ISO 105-B02

UV-stabilized Yes

Fire behavior M2 (NF P 92 507 2004)

Reaction to fire B - s2,d0 (EN 13501-1 2007)

Mildew resistant Yes

Rot resistant Yes

Radar reflection 0.3 dB, - 0.1%

Lacquered Yes

Standard colors • Tan NCS 2010Y-40R RAL 1001

• Red NCS 2070-R RAL 3001

• Blue NCS S3560-R80B RAL 5005

• Green NCS 8010-G10Y RAL 6009

• Grey NCS 3500 RAL 7004

• Anthracite grey NCS 8005-B20G RAL 7016

• White NCS 0500 RAL 9016

• White aluminium RAL 9006

Logotype Optional Specifications 16

Megadoor VL3190

2.5.1.3 Sound reduction fabric

Note! Must always be quoted by ASSA ABLOY Entrance Systems.

* Weighted apparent sound reduction index acc. ISO 717-1. For more information, ask for SP-report P103341, dated 15 June 2001 'Determination of sound insulation of an industrial door according to SS-EN ISO-140-3:95'.

2.5.1.4 Heat resistant fabric - Silicone coating

Note! Must always be quoted by ASSA ABLOY Entrance Systems.

Application Sound reduction

Use On both sides of the door behind the standard fabric

Coating Plasticized PVC

Fabric Polyester, 1100 dtex

Weight 1850 g/m²

Sound reduction (incl. standard fabric)

Index Rw23dB*, tested by SP Swedish National Testing and research Institute

Heat- and cold resistance -30°C to +70°C, acc. SFS-EN 1876-1

Tensile strength Warp: 3000N/5 cm acc. DIN 53354 Weft: 2900N/5 cm acc. DIN 53354

Tear resistance Warp: 380N acc DIN 53356 Weft: 300N acc. DIN 53356

Flame resistant Acc. SIS 650082, DIN 4102-B1

Application • Hot air environment

• Coating highly resistant to chemicals

• Dirt and oil repellent

• Electrical insulation

• Weatherproof, UV and oxidation resistant

Use Replacing standard fabric

Designation Alpha Maritex 3200-2-SS

Coating Silicon rubber on both sides

Fabric Woven glass fibre EC9-136

Weight 555 g/m²

Heat- and cold resistance Coating -36°C to +260°C

Tensile strength Warp : 450N/ cm acc. DIN ISO 4606 Weft : 440N/cm acc. DIN ISO 4606

Flame resistance Acc. BS 476:Part 7, 1971 Part 6, 1989, M0. BS6853:1987 App. B, IMO resolution A653 (16)

Approvals • Lloyds: SVG/F92/110, SAS F970017

• Powergen 08/65/242, LUL E 1042 A3

• National Power 08/GS/259

Comments • Never combine standard and heat resistant fabric (for example upper part of the door with standard and lower part of the door with heat resistant fabric).

• Protect the bottom sealing with the fabric as well.

• When the door is installed against a wall on the cool side, the folding space on the hot side must be increased by at least 100 mm to avoid fabric wear.

• The motor should be placed on the cool side.A heat radiation shield below the motor may be necessary.

• All cables must be protected.

• The clear height should be as large as possible.

Comments Space for fabric folding must be increased by 100 mm on each side of the door, to avoid fabric wear.

Specifications 17

Megadoor VL3190

2.5.1.5 Heat resistant fabric - Aluminium coating

Note! Must always be quoted by ASSA ABLOY Entrance Systems.

2.5.1.6 Heat resistant fabric - Aluminium polyurethane coating

Note! Must always be quoted by ASSA ABLOY Entrance Systems.

Application Hot air and high radiation temperatures inside (e.g. foundries). Good heat reflection properties.

Use On the inside of the door (never on the outside) replacing standard fabric.

Designation 332 AL-HT

Coating Aluminium pigments on polyurethane adhesive on one side of the fabric.

Fabric E-glass EC9-136 (cross twill)

Weight 490 g/m²

Heat- and cold resistance From contact coating +200°C (not continuously)

Tensile strength Warp : 800N/cm acc. DIN 53857 T1 Weft : 500N/cm acc. DIN 53857 T1

Comments • Never combine standard and heat resistant fabric (for example upper part of the door with standard and lower part of the door with heat resistant fabric).

• Protect the bottom sealing with the fabric as well.

• When the door is installed against a wall on the cool side, the folding space on the hot side must be increased by at least 100 mm to avoid fabric wear.

• The motor should be placed on the cool side.A heat radiation shield below the motor may be necessary.

• All cables must be protected.

• The clear height should be as large as possible.

Application Fire barrier

Use On the inside of the door (never on the outside) replacing standard fabric.

Designation W2167 Gp2

Coating Two sides aluminium grey polyurethane

Thickness 0.8 mm

Fabric Woven glass fibre, Atlas 1/8

Weight 690 g/m²

Heat resistance +450°C

Tensile strength Warp : 1350N/cm acc. EN ISO 13934-1 Weft : 1260N/cm acc. EN ISO 13934-1

Fire classification Incombustible according to M0 (French standard)

Comments • Never combine standard and heat resistant fabric (for example upper part of the door with standard and lower part of the door with heat resistant fabric).

• Protect the bottom sealing with the fabric as well.

• When the door is installed against a wall on the cool side, the folding space on the hot side must be increased by at least 100 mm to avoid fabric wear.

• The motor should be placed on the cool side.A heat radiation shield below the motor may be necessary.

• All cables must be protected.

The clear height should be as large as possible.

Specifications 18

Megadoor VL3190

2.5.1.7 Security fabric

Note! Must always be quoted by ASSA ABLOY Entrance Systems.

2.5.1.8 Vision panels

2.6 Operating system

2.6.1 General specifications

Application Protection against burglary

Use On both sides of the door, behind the standard fabric.

Up to approximately 2 meters from the floor

Designation Protector PRO

Fabric PVC coated

Reinforcement Multi-axial laid construction of galvanized steel wires

Weight 1350 g/m²

Heat- and cold resistance -30°C to +70°C

Flame resistant Not classified

Comments Space for fabric folding must be increased by 100 mm on each side of the door, to avoid fabric wear.

Application Light admission and view through

Use Only for standard and arctic fabric

Standard sizes Width 800 or 1300 mm, height depending on door size

Material Elaston 064, 1 mm

Weight 1230 g/m²

Hardness 77° shore acc. DIN 53505

Heat- and cold resistance -30°C to +50°C

Tear resistance acc. DIN 53455

Along : 21 N/mm² Crosswise : 20 N/mm²

Control system PLC-based

Protection class, control cabinet IP65

Protection class, safety boxes IP67

Protection class, motor/brake IP55

Protection class, push buttons IP65

Power supply 3/phase 400V 50Hz. Other alternatives available on request

Control voltage 24V DC

Fusing 20-25 A

Heat and cold resistance -35 °C to +70 °C

Motor ratings 3.2 - 5.5 kW

Number of motors One (two for big single leaf belt doors).

Specifications 19

Megadoor VL3190

3. CEN Performance The following tests have been carried out by the Swedish National Testing and Research Institute (SP) in Borås. For more detailed information and values, see ITT report: 0402-CDP-397307.

3.1 Lifetime expectation

• 100.000 door cycles

3.2 Resistance to windload

3.3 Resistance to water penetration

3.4 Air permeability

EN12424

Test result Class 3-5 (depending on door size).

Class Pressure Pa (N/m2) Specification

0 - No performance determined

1 300

2 450

3 700

4 1000

5 > 1000 Exceptional : Agreement between manufacturer and supplier

EN12425

Test result Class 3 (110 Pa)

Class Pressure Pa (N/m2) Specification

0 - No performance determined

1 30 Waterspray for 15 minutes

2 50 Waterspray for 20 minutes

3 > 50 Exceptional : Agreement between manufacturer and supplier

EN12426

Test result Class 2-3. Depending on size.

Class Air permeability dp at a pressure of 50 Pa (m3/m2/h) 0 -

1 24

2 12

3 6

4 3

5 1,5

6 Exceptional : Agreement between manufacturer and supplier CEN Performance 20

Megadoor VL3190

3.5 Thermal transmittance

3.6 Acoustic insulation

3.7 Operating forces and safe openings

The crushing force is the force needed for the safety edge to be activated. The maximum force allowed, according to EN12453 safety in use of power operated doors is 400 N within a maximum period of time of 0.75s.

EN12428

Thermal transmittance Depending on door size. Specific data available on request.

ISO 717

Acoustic insulation 15 dB

EN12453 & EN12604 Crushing force N Crushing force N Crushing force N Opening gap mm 200 mm from lateral border right from outside In the middle of the door opening

200 mm from lateral border left from outside

50 mm passed passed passed

300 mm passed passed passed CEN Performance 21

Megadoor VL3190

4. Building preparations The Megadoor VL3190 vertical lifting fabric door is delivered for installation on site. To ensure efficient and quick fitting, the site must be prepared before the fitters arrive.

4.1 Installation

The doors can be easily adapted for several types of openings. The door leaf is compressed when opened and therefore takes up a minimum of space above the opening. The header box is screwed or welded. Alternatively it can be fixed with beam clamps to existing beams.

4.1.1 Installation of the header box

There are two basic methods for attaching vertical lifting fabric doors:

• Against a wall on the inside/outside of the opening

• In a door opening

4.1.1.1 Fitting against wall on inside/outside of opening

Internal mounting is recommended where there is available space. The drive machinery and guide rails will then be fully protected. Choose fitting on the outside of the opening if the environment in the building is harsh, or if there is insufficient space above the opening.

Fitting on wall against inside/outside of opening N.B. Minimum 345 mm from wall to centre of guide rail. (85 mm from wall to rear side of header box).

4.1.1.2 Fitting in door opening

Mounting the door in an opening is an excellent alternative where the door is to be fitted in an existing opening and where the risk of colliding with the guide rails is negligible. It is also possible to protect the guide rails with a collision barrier.

Fitting in door opening (header box screwed, welded or fixed beam clamps).

Building preparations 22

Megadoor VL3190

4.1.1.3 Load on the building with door closed

When the door is closed, the total weight is distributed on the fixing points. The distance between fixing points is about 1 m and must not exceed 2.5 m. Information on the total weight of the door will be provided at the time of quotation.

Load on building with door closed

4.1.1.4 Load on the building with door open

The weight of the door is successively transferred to the ends of the header box as the door is opened. When the door is fully open, the door leaf weighs on the ends of the header box only. The weight of the header box itself continues to rest on all the fixing points.

Load on building with door open.

4.1.2 Mounting surface for header box

Screw holes in header box A = Centre line header box B = Centre line door leaf and guide rail

4.1.2.1 Mounting on wall (alt.1 )

There must be flat, vertical surfaces to secure the header box ( the part indicated as # 1).

4.1.2.2 Mount in opening (alt. 2)

There must be flat, horizontal surfaces to secure the header box ( the part indicated as # 2).

Mounting alternatives:

1) Fitting against wall

2) Fitting in opening Building preparations 23

Megadoor VL3190

4.2 Mounting surface for guide rails

Suitable vertical surfaces are required on which to mount the guide rails. The mounting surfaces must be strong, flat and smooth. They must be parallel and deviate by no more than 5 mm from the vertical and by no more than 2 mm/m in the inward/outward direction from the vertical. The distance between fixing points is about 1 m.

N.B. Megadoor is not responsible for the calculation or supply of mounting surfaces, or for sealing between door and building.

Screw hole distances in guide rails

4.2.1 Mounting alternatives for guide rails

1. Fitting against wall.

2-4. Fitting in opening.

Building preparations 24

Megadoor VL3190

4.3 Installation of the guide rails

4.3.1 Installation of the control unit

The location of the control unit is best decided as follows :

Also consider the space requirements of the control unit.

Environment Effect on control unit Location of control unit Normal environment Negligible effect, IP65 protection is sufficient.

Close to the door

Harsh interior environment When opened for maintenance, dust and moisture may enter

In a safe area

Sustainable temperature difference inside/outside

Condensation when door is opened Away from the door. Push button unit close to the door

Strongly corrosive environment, no safe location possible

Optimum protection required Stainless steel control unit Building preparations 25

Megadoor VL3190

5. Space requirements

5.1 Space requirements for header box

*If outside of external wall A = Centre line header box B = Centre line door leaf and guide rail

TH Total height Distance between floor and top of header box

CH Clear height Distance between floor and bottom of door leaf when door is fully opened

OH Over height Vertical space required above the clear height

TS Total space requirement Distance between outer side of jambs

TW Total width Distance between the left and right vertical installation surfaces.

CW Clear width Clearance distance between the left and the right guide rails.

MD Motor depth Depth of the header box + gear motor + extra space for hand crank

A Door leaf thickness

B Minimum free space required for fabric folding

C Distance from rear side of header box to guide rail centre Space requirements 26

Megadoor VL3190

5.2 Space requirements for operation

In contrast to other types of doors, the Megadoor VL3190 vertical lifting fabric door requires only limited top and side space.

The door leaf is compressed when opened. Even for a large door, the requirements are minimal.

The difference in height caused by different widths, wind loads and motor types makes it impossible to stipulate simple formulas for height calculations. Contact Megadoor for information.

Space requirements 27

Megadoor VL3190

5.3 Space requirements for control unit

The following dimensions (w x h) may be of assistance in deciding where to place the control unit, brake resistor, possible additional cables or an additional safety switch for the power supply:

5.4 Space requirements for maintenance

Sizes in mm

Control unit 700 x 700 mm Space requirements 28

Megadoor VL3190

6. Service Preventive Maintenance Program and Modernization Services

As your entrances are part of your business flow, there’s every reason to keep them working well. ASSA ABLOY Entrance Systems offers you a maintenance and modernization expertise to rely on. Our Maintenance Programs and Modernization Services are backed by a extensive expertise for all types of industrial door and docking systems, independent of brand. At your disposal is a team of dedicated expert technicians, proven through decades of maintenance, service and satisfied customers.

Preventive Maintenance Programs Minimizing lost time, lost energy and unexpected hassle is our team’s constant objective. Our service organization can support you 24/7 in maintaining all industrial door and docking systems, independent of brand. If you want to be one step ahead of break-downs, explore our portfolio of Pro- Active Care plans. Naturally, we also offer entrance upgrades to suit your specific wishes and business needs.

Pro-Active Care - Maintenance plans to fit your business

Regular maintenance can extend the lifetime of your equipment and help prevent unexpected problems. Our technician arrives on-site equipped with the knowledge and tools to service all automatic entrances, independent of brand.

• Pro-Active Bronze The base on which all Pro-Active Plans are built provides the security of knowing that your equipment is regularly inspected and certified for safety, as well as performing optimally. It includes a number of planned on-site visits depending on your needs. Any unplanned service calls required during the term of the contract (including labor, travel and parts) are billed at special Pro-Active Care prices.

• Pro-Active Silver

This plan provides all the benefits of Pro-Active Bronze with the added advantage of labor and travel being included for service calls during regular business hours. The only additional charge would be for any parts that may be needed throughout the term of the contract.

• Pro-Active Gold This plan provides the ultimate protection for your automatic entrance investment. It includes all the benefits of Pro-Active Silver, plus replacement of any parts required during an unplanned repair or planned maintenance visit. Pro-Active Gold is an excellent way to budget your automatic door expenses annually.

• Pro-Active Tailor-Flex Our most flexible maintenance and service offering. The Pro- Active Care plan is designed by you, our customer. The plan allows you to balance your maintenance expenses against your real-world budget and presents the option to add or delete a number of maintenance elements to suit your budget goals, while meeting your overall performance and safety needs.

Modernization Your entrances are a long-term investment, from which you always want the best. Products develop over time, so do regulations and your business. Let us help you increase energy savings and meet today's standards. We provide advice and modernization kits for outdated installations, ensuring your investment meet requirements and performs optimally for many more years to come.

Other customized requests such as Response Time, Performance InfoPack and Advanced User Training

Replacement of worn parts according to preventive Consumable Exchange Program

Replacement of spare parts on breakdowns

Travel and labor for additional call-out visits

Preventive maintenance visits 1-4 times per year

Travel and labor for preventive maintenance visits

Response time and priority on call-outs <24h

Preventive planned maintenance that meets the most demanding standards in the market

Safety and quality checks according to applicable regulations and norms.

Documentation of test results provided

Documentation of equipment status, assessment and service provided, all generated on site

Highly trained professional technicians with extensive knowledge, state-of-the-art tools and the right spare parts*

Dedicated Professional Customer Care Hotline

Re-Active Service

= Available at special prices

Pro-Active Care

Corrective SafetyCheck Pro-Active Bronze

Pro-Active Silver

Pro-Active Tailor Flex

* Well-stocked service vehicles with genuine and new spare parts

Pro-Active Gold = Included as standard Service 29

Megadoor VL3190

Index

A

Access and automation Acoustic insulation Additional automatic functions Air permeability Arctic fabric

B

Bottom section Building preparations

C

CEN Performance Clear width and clear height Colors Construction Control functions Control unit Copyright and Disclaimer Notice

D

Description Door leaf ..............................................7, 15 Door leaf material Drive unit

E

Electrical operation Emergency power switch Enclosed "non-motor side" (extra) . 10 Enclosed motor side Enclosing the header box Environmental tolerance External push button box

F

Fabric data Features Fitting against wall on inside/outside of opening Fitting in door opening Free contacts

G

General General specifications Guide rails

H

Header box Heat resistant fabric - Aluminium coating Heat resistant fabric - Aluminium polyurethane coating Heat resistant fabric - Silicone coating

I

Installation Installation of the control unit Installation of the guide rails Installation of the header box Intermediate section

L

Lifetime expectation Lifting belts Load on the building with door closed Load on the building with door open 23

M

Mount in opening (alt. 2) Mounting alternatives for guide rails 24 Mounting on wall (alt.1 ) Mounting surface for guide rails Mounting surface for header box

O

Operating forces and safe openings 21 Operating system .......................... 11, 19 Optional colors Options .................................................. 6, 8

P

Performance

PLC

Protective casing over motor (extra) 10

R

Reduced opening Resistance to water penetration Resistance to windload

S

Safety arresters Safety boxes Safety functions Safety photocells 1-channel Security fabric Service Sound reduction fabric Space requirements Space requirements for control unit 28 Space requirements for header box 26 Space requirements for maintenance Space requirements for operation . 27 Specifications Standard Standard colors Standard fabric Surface treatment

T

Technical facts Temperature control Thermal transmittance

V

Vision panels

W

Warning lights - Orange flashing lights Wind locking

Megadoor VL3190 assaabloyentrance.com

Q 2.

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ASSA ABLOY Entrance Systems assaabloyentrance.com

ASSA ABLOY Entrance Systems is a leading supplier of entrance automation solutions for efficient flow of goods and people. With our globally recognized product brands Besam, Crawford, Megadoor and Albany, we offer products and services dedicated to satisfying end-user needs for safe, secure, convenient and sustainable operations.

ASSA ABLOY Entrance Systems is a division within ASSA ABLOY.