2025 LaGrange Industry Day PPT 26 Mar 2025.pdf
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This document is a comprehensive PowerPoint presentation for the U.S. Army Corps of Engineers' LaGrange Lock and Dam Industry Day on 8 April 2025, detailing a major infrastructure project to construct a new 1,200-foot lock chamber on the Illinois Waterway near Versailles, Illinois. The project is divided into five distinct phases: Phase 1 involves procuring hydraulic steel structures and operating machinery, Phase 2 covers site development and utilities, Phase 3 focuses on lock excavation and cofferdam construction, Phase 4 encompasses lock, guide walls, and supporting facilities construction, and Phase 5 addresses approach channels and site restoration. The project aims to improve navigation efficiency by constructing a new lock chamber landward of the existing 600-foot chamber, with an estimated total cost ranging from $1.3 to $1.5 billion and a projected completion date of 2032, contingent on consistent funding. The presentation provides extensive technical details, including geological site assessments, construction sequencing, environmental considerations, and potential acquisition strategies, with a focus on managing complex, multi-year federal infrastructure development.
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http://www.mvr.usace.army.mil/Missions/Navigation/NESP/
LaGrange New 1,200 Foot Lock Industry Day
Thomas E. Mack P.E.
INDC Technical Manager Thomas.E.Mack@usace.army.mil
Robert Maroney Project Manager Robert.Q.Maroney@usace.army.mil
US Army Corps of Engineers, Rock Island District Clock Tower Building PO Box 2004, Rock Island, IL
New 1200 Foot Lock at LaGrange Lock and Dam Industry Day 8 April 2025
Project Purpose
• PURPOSE:
To improve efficiency, operability, reliability, and safety for navigation traffic transiting the facility.
• KEY FEATURES:
New 1,200-foot navigation lock chamber landward of existing 600-foot lock chamber New upstream and downstream approach channels New lock will be constructed with minimal disruption to navigation traffic Existing 600-foot lock remains in operation during construction of new lock
• PROJECT BENEFITS:
REDUCED LOCKAGE TIMES: Lockages reduced from 2.5 hours to approximately 45 minutes, saving time and increasing efficiency.
INCREASED CAPACITY: The new lock could accommodate the largest tow configurations on the
Illinois Waterway, meeting the demands of the waterway.
ENHANCED RELIABILITY: The existing 600-foot lock chamber would remain operational after the new lock is constructed, providing added redundancy and minimizing downtime.
IMPROVED SAFETY: Professional mariners would no longer have to “split” tows to transit the chamber, reducing the risk of accidents and enhancing overall safety.
Project Location
Minnesota
Wisconsin
Iowa
Illinois
Missouri
PROJECT LOCATION
Existing 600ft Lock and Dam
• New 1,200-foot lock will be constructed in a cofferdam landward of the existing lock.
• Existing lock to remain operation during construction
• High water events at existing lock bring significant debris.
Existing Lock Wall Overtopping 6 Over Overtoppings in the last 3 years Top of Lock Wall – 433.63 ft NAVD88
Top of Lock Wall
LaGrange L&D Stage Duration Curve
Water is above the top of the lock wall approximately 20% of the time
Top of Lock Wall 433.63 ft NAVD88
Normal Pool
Normal Tail
LaGrange Duration Analysis Plot
Percent Time Exceeded
Top of Cofferdam
Top of Lock Wall
Percent Time Exceeded
El ev at io n (fe et
• Cofferdam height based on updated 1% annual chance exceedance
• Cofferdam Height
– 449.1 ft NAVD88
• Flood of record (2015)
– 447.8 ft NAVD88
• Top of lock wall
– 433.63 ft NAVD88
LaGrange Inundation Maps (80,000 CFS)
• Cofferdam height based on updated 1% annual chance exceedance
• Cofferdam Height
– 449.1 ft NAVD88
• Flood of record (2015)
– 447.8 ft NAVD88
• Inundation for 80,000 cfs Approx. 50% Annual Chance Exceedance
Existing Conditions Conditions with Cofferdam
Site Geology-New Lock Centerline
Clays
Sands
Limestone
Proposed Lock Floor
Project Status
• CURRENTLY ON PATH TO COMPLETION IN 2032
Depends on funding stream remaining consistent Received $20 million for design in FY22 Received $49.3 million for design & construction in FY23
• AE TASK ORDER
Site investigations – Complete Survey, Geotech Explorations, Environmental Compliance Surveys – Complete Charrettes – Complete Pre-35% Design – Complete
• AE TASK ORDER TO COMPLETE DESIGN AWARD 9/1/23
• HYDRAULIC DESIGN 11/22 – 9/23
Configuration of lock, guide walls and approaches Ice Mitigation
• AE Final Design – In Progress, 100% Final Design in February 2026
Project Features
NORTH
DISPOSAL PILE
UPSTREAM APPROACH
EXCAVATION
1200’ LOCK
Existing Lock
COFFERDAM
DISPOSAL PILE
MAINTENANCE
BLDG
ADMIN BLDGUPSTREAM
CONTROL
STATION
DOWNSTREAM
CONTROL
STATION
DOWNSTREAM GUIDE WALL
DOWNSTREAM
APPROACH
EXCAVATION
SOUTH
DISPOSAL PILEExisting Bldgs
UPSTREAM GUIDE
WALL
DOWNSTREAM
HPU BLDG
UPSTREAM HPU BLDG
BUBBLER
Construction Phasing
• Total Project has 5 Phases and Construction Contracts Phase I – HSS and Operating Machinery (UNDER CONTRACT) Phase II – Site Development and Utilities Phase III – Lock Excavation, Cofferdam and Foundations Phase IV – Lock, Guide Walls, and Supporting Facilities Phase V – Approach Channels, Site Work and Restoration
Phase II – Site Development and Utilities
Clearing and Grubbing Operations Road Utilities Demolition of Existing Utilities
LIMITS OF
CONSTRUCTION
LIMITS OF CLEARING
& GRUBBING
RELOCATE EXISTING SERVICE TRANSFORMER
INSTALL NEW SERVICE TRANSFORMER
EXISTING UTILITIES TO
BE DEMOLISHED
NEW OPERATIONS
ROAD
NEW UTILITIES
BORROW AREA FOR
OPERATIONS ROAD
Phase III – Lock Excavation, Cofferdam and Foundations
STOCKPILE
FOR LOCK BACKFILL
(backfill by Phase IV
SHEET PILE &
PILE STORAGE
YARD
OPERATIONS ROAD & UTILITIES TO REMAIN
( BY PHASE II CONTRACTOR)
INITIAL CONTRACTOR STAGING UNTIL
“PLATEAU” IS CONSTRUCTED
CONTRACTOR OFFICE
GOVERNMENT
OFFICE
CONTRACTORPARKING
PERMANENT
SHEET PILE
CELLS
DOWNSTREAM GUIDE WALL
UPSTREAM GUIDE WALL
SHEET PILE CELLS INSTALLED IN THE RIVER
(DEMOLISHED BY PHASE IV CONTRACTOR) CANTILEVER SHEET PILE SECTION OF
COFFERDAM
TEMPORARY DEMOLITION OF
SECTION OF OPERATIONS ROAD &
UTILITIES TO INSTALL GUIDE WALL
SHEET PILE
LOCK WALL FOUNDATION PILES & CUTOFF SHEET
PILES INSTALLED AT THE BOTTOM OF THE
EXCAVATION
SECTIONS OF GUIDE WALL LEFT FOR PHASE
IV TO FACILITATE CONSTRUCTION OF THE
LOCK
OVERTOPPING WEIR
STRUCTURE
LOWER SHEET PILE BECOMES
PERMANENT RIVER WALL CUT OFF
Phase IV – Lock, Guide Walls, and Supporting Facilities
LAYDOWN AREA
& STORAGE YARD
CONTRACTOR
OFFICE
CONTRACTORPARKING
DOWNSTREAM GUIDE WALL
& END CELL
UPSTREAM GUIDE WALL
& END CELL
BATCH PLANT
& MATERIALS
SCOUR PROTECTION
SCOUR PROTECTION
MAINTENANCE BLDG
ADMINISTRATION BLDG
LOCK CHAMBER
& FLOOR
HPU BLDGS
CONTROL STATIONS
PERMANENT ACCESS
ROADS
GOVERNMENT
OFFICE
Phase V – Approach Channels, Site Work and Restoration
Channel Approach Dredging/Excavation Spoil Piles
Boat Ramps Final Site Restoration
NORTH DISPOSAL PILE
UPSTREAM APPROACH EXCAVATION
DOWNSTREAM APPROACH
EXCAVATION
SOUTH DISPOSAL PILE
UPSTREAM BOAT RAMP
DOWNSTREAM BOAT RAMP
Construction Schedule
Phase I: October 2024 – October 2027 (UNDER CONTRACT) Phase II: October 2025 – April 2026 Phase III: May 2026 – February 2029 Phase IV: February 2029 – October 2032 Phase V: November 2029 – August 2031
Details of Phase I HSS and Operating Machinery - AWARDED
• Phase I – HSS and Operating Machinery - Awarded Provided to Phase IV contractor as Government Furnished Equipment HSS Gates – Similar to 600ft Lock Major Rehab
—Miter Gates —Tainter Gate Culvert Valves —Culvert Bulkheads
— Ice Port Gate Valves
Operating Machinery – Similar to 600ft Lock Major Rehab —HPUs —Miter Gate Operators and Support Frames —Culvert Valve Operators and Support Frame
— Ice Port Gate Valve Operators
Details of Phase II Site Development and Utilities
Clearing and Grubbing Operations Road Utilities Demolition of Existing Utilities
LIMITS OF
CONSTRUCTION
LIMITS OF CLEARING
& GRUBBING
RELOCATE EXISTING SERVICE TRANSFORMER
INSTALL NEW SERVICE TRANSFORMER
EXISTING UTILITIES TO
BE DEMOLISHED
NEW OPERATIONS
ROAD
NEW UTILITIES
BORROW AREA FOR
OPERATIONS ROAD
Site Development and Utilities
Environmental and Permitting Requirements
Environmental Requirements The Supplemental Environmental Assessment prepared for this project addresses impacts to environmental resources. The following outlines agency or contractor requirements:
The USACE will be responsible for addressing the mitigation for impacted environmental resources; this is still being planned but will be in place as necessary for each contract package.
• Impacted resources include, wetlands, threatened and endangered species and their habit.
Site Development and Utilities
Environmental Requirements Continued… The contractor will be required to adhere to the following:
• Removal of trees greater than 3 inches in diameter will only to be allowed between Oct 1 and March 31.
• Between the April 1 - October 31 timeframe, work zone lighting must be directed downward and pointed away from forested areas to minimize disturbance to protected bat species at night.
• Seeds from the Decurrent False Aster plants will be collected by USACE staff in the fall of 2025. Areas where these plants are growing within the project limits and from which seed is planned to be collected will be marked as no intrusion areas on the plans.
• No Eagle nests have been found with the project limits. As work progresses, should one be discovered within 660 feet of the construction zone, the work will stop until further coordination with the UW Fish and Wildlife Service has occurred.
Site Development and Utilities
Environmental Requirements Continued… The contractor will be required to adhere to the following:
• Previously used equipment and watercraft will be required to be cleaned prior to bringing it onto or removing it from the site to prevent the spread of invasive species.
• Significant historical sites have been identified within the project limits. A Programmatic Agreement between USACE, Illinois SHPO, the Miami Tribe of Oklahoma, and the Osage Nation has been developed.
This agreement documents how identified sensitive areas will be addressed before, during, and after construction.
• If petroleum impacted soil or groundwater is encountered during construction, further investigation and evaluation may be required;
contaminated materials will be properly handled and disposed.
Site Development and Utilities
Environmental Requirements Continued… The contractor will be required to adhere to the following:
• Conduct work during winter months, as able, to reduce impacts to navigation.
• Federal, state, and local air resource requirements to minimize impacts to air quality.
• Illinois Pollutant Discharge Elimination permit and accompanying Stormwater Pollution Prevention Plan
• Section 401 Water Quality Certification issued by the ILDNR.
• Excavated material will be available for free public beneficial use.
Site Development and Utilities
Permitting Requirements The following permits will be handled by USACE staff. Contract specifications will include and conditions that must be followed.
• Section 10 and 404, verified for compliance by USACE
• Section 401, filed by USACE
• Floodway Permit, filed by USACE
• Dam Permit Modification, filed by USACE
• LOMR and CLOMR, being determined, to be filed by USACE
• County Road Entrance Permit, filed by USACE
The following permits will be handled by the Contractor
• NPDES Construction Permit
Site Development and Utilities
Clearing and Grubbing —Majority of clearing to be completed in this phase (42 Acres) —Clearing between October 1st and March 31st only —Preparing site for grading and stockpile areas in Phase III and IV
Site Development and Utilities
Operations Road —Grading for Operations Road —Onsite borrow —Stripping for road area – remain onsite
— 1,700 cy excavation
— 8,200 cy fill
Site Development and Utilities
Operations Road —Paving: concrete 8" thick pavement —Concrete surface for entire length
Site Development and Utilities
Utilities —Sanitary, Water, Storm —Electric —Telecommunication —Demolition and abandonment of existing after installation of new lines
—Congested utility corridor between existing lock wall and future cofferdam sheet piling
Site Development and Utilities
Utilities —Relocate existing 500kVA transformer —Provide new 1500kVA transformer
Estimated Construction Loads
Utilities
— Keep existing 600' Lock operational loads and metering separate from construction loads.
— 1500kVA transformer to be new utility transformer for new 1200' lock distribution system.
— Third transformer required for construction loads to run concurrently with site distribution in Phase 4.
Construction Electrical Loads
— Loads are estimated. Feedback on estimated loads
Details of Phase III Lock Excavation, Cofferdam and Foundations
STOCKPILE
FOR LOCK BACKFILL
(backfill by Phase IV
SHEET PILE &
PILE STORAGE
YARD
OPERATIONS ROAD & UTILITIES TO REMAIN
( BY PHASE II CONTRACTOR)
INITIAL CONTRACTOR STAGING UNTIL
“PLATEAU” IS CONSTRUCTED
CONTRACTOR OFFICE
GOVERNMENT
OFFICE
CONTRACTORPARKING
PERMANENT
SHEET PILE
CELLS
DOWNSTREAM GUIDE WALL
UPSTREAM GUIDE WALL
SHEET PILE CELLS INSTALLED IN THE RIVER
(DEMOLISHED BY PHASE IV CONTRACTOR) CANTILEVER SHEET PILE SECTION OF
COFFERDAM
TEMPORARY DEMOLITION OF
SECTION OF OPERATIONS ROAD &
UTILITIES TO INSTALL GUIDE WALL
SHEET PILE
LOCK WALL FOUNDATION PILES & CUTOFF SHEET
PILES INSTALLED AT THE BOTTOM OF THE
EXCAVATION
SECTIONS OF GUIDE WALL LEFT FOR PHASE
IV TO FACILITATE CONSTRUCTION OF THE
LOCK
OVERTOPPING WEIR
STRUCTURE
PERMANENT RIVER WALL CUT OFF
Lock Excavation, Cofferdam and Foundations
Excavation of soil within cofferdam area Stockpile excavated material on site for later use Soils testing and report available to contractors
APPROX. BOTTOM
OF COFFERDAM
EXCAVATION
(DOWNSTREAM)
APPROX. BOTTOM
OF COFFERDAM
EXCAVATION
(UPSTREAM)
Lock Excavation, Cofferdam and Foundations
Cofferdam Construction
—Cantilever Sheet Pile —Dual Cantilever Sheet Pile
—Cellular Sheet Pile —Earthen Berm
COFFERDAM
SHEET PILE CUTOFF
DRIVEN TO BEDROCK
LOCK PERMANENT
SHEET PILE CUTOFF
DRIVEN TO BEDROCK
GUIDE WALL
SHEET PILE
OMMITTED FROM
PHASE III TO
ALLOW FOR LOCK
CONSTRUCTION
INSTALLED IN
PHASE IV
Lock Excavation, Cofferdam and Foundations
Cofferdam Construction —Upstream
Lock Excavation, Cofferdam and Foundations
Cofferdam Construction
—Cantilever Sheet Pile
OPERATIONS ROAD
COMPACTED EXCAVATED
MATERIAL TO EL. 440.0
COFFERDAM EXCAVATION
TOP/COFFERDAM
EL. 449.10
NEW LOCK INTERMEDIATE WALL (PHASE IV)
PILE DRIVEN TO ROCK
+/- 370.0
PILE DRIVEN TO ROCK
+/- 370.0
50’-0”
COFFERDAM
EXCAVATION AT
A 3H:1V SLOPE
84’-0” 18’-0”
UTILITIES
(PHASE II)
PERMANENT CUTOFF WALL
Lock Excavation, Cofferdam and Foundations
Cofferdam Construction
—Earthen Berm
+/- EL. 438.0 APPROXIMATE EXTENTS OF
EXCAVATION (PHASE III)
BACKFILL (PHASE IV)
+/- EL. 433.63
ADMINISTRATION BLDG
(PHASE IV)
EXISTING GRADE SLOPES UP
FROM +/- EL. 434
TO +/- EL. 440.0
WHERE EXCAVATED MATERIAL
“PLATEAU” MEETS EXISTING
GRADE NEAR COUNTY ROAD
NEW LOCK LAND WALL
PILES (PHASE III)
CONCRETE MONOLITH (PHASE IV)
TOP OF EARTHEN BERM (BEYOND)
PART OF COFFERDAM
LEVEL OF PROTECTION: +/- EL. 449.10
SHEET PILE SECTION OF COFFERDAM BEGINS AT
GUIDE WALL (ALIGNED WITH FACE OF LOCK WALL)
LEVEL OF PROTECTION: +/- EL. 449.10
Dewatering System
— Consists of
• Sheet pile driven to bedrock
• A series of approximately 20 well points along the chamber side of the new lock intermediate wall & the benched land side slope —Final design of dewatering system by the Phase III Contractor —Electrical service for dewatering system pumps by Phase II
Contractor —Operation & maintenance of the dewatering system to be transferred to the Phase IV Contractor as part of the Phase III Close Out
—Operation & maintenance of the dewatering system to be the responsibility of the Phase IV Contractor for the remainder of the lock construction
Details of Phase III Lock Excavation, Cofferdam and Foundations
W
EL
L
DE
PT
H
VA
RI
ES
6’ -0
1’
-0
1’-4”
1’ -6
GROUT
BACKFILL
BETONITE
CHIPS
8” DIA. RISER
’-0
WIRE
WRAPPED
CONT.
SLOT
SCREEN
Overtopping Control Weir —Flood barriers are removed to allow the cofferdam to flood before an overtopping event
Lock Excavation, Cofferdam and Foundations
Lock Excavation, Cofferdam and Foundations
Foundation Pile Installation —HP 14x89 Piles driven 30’ to bedrock —Sheet pile cutoff driven to bedrock
SHEETPILE
CUTOFF
4 ROWS OF
H PILES
Details of Phase IV Lock, Guide Walls, and Supporting Facilities
Batch Plant & Contractor Facilities Lock Chamber Concrete Installation of Steel Fabrications from Phase I Guide Walls & End Cells
GOVERNMENT
OFFICE
LAYDOWN AREA
& STORAGE
YARD
1.7 ACRES
CONTRACTOR
OFFICE
CONTRACTOR PARKING
DOWNSTREAM GUIDE WALL
& END CELL
UPSTREAM GUIDE WALL
& END CELL
BATCH PLANT
& MATERIALS
2.5 ACRES
SCOUR PROTECTION
SCOUR PROTECTION
MAINTENANCE BLDG
ADMINISTRATION BLDG
LOCK CHAMBER
& FLOOR
HPU BLDGS
CONTROL STATIONS
PERMANENT ACCESS
ROADS
Lock, Guide Walls, and Supporting Facilities
Supporting Buildings Controls, Communications, and Monitoring Excavation & Dismantling of the Cofferdam
GOVERNMENT
OFFICE
LAYDOWN AREA
& STORAGE
YARD
1.7 ACRES
CONTRACTOR
OFFICE
CONTRACTOR PARKING
DOWNSTREAM GUIDE WALL
& END CELL
UPSTREAM GUIDE WALL
& END CELL
BATCH PLANT
& MATERIALS
2.5 ACRES
SCOUR PROTECTION
SCOUR PROTECTION
MAINTENANCE BLDG
ADMINISTRATION BLDG
LOCK CHAMBER
& FLOOR
HPU BLDGS
CONTROL STATIONS
PERMANENT ACCESS
ROADS
Lock, Guide Walls, and Supporting Facilities
Batch Plant & Contractor Facilities —Batch Plant vs. Redimix —Power
• Service transformers installed in Phase II
• Site Distribution Estimated Loads – 1 MVA
• Construction (Contractors) estimated Loads:
Concrete Batch Plant - 1MVA.
Central Air Compressor - 200kVA.
—Water /tanks —Ice plant —Available space for laydown areas & staging —Access —Unloading Pier —Other anticipated needed facilities?
Lock, Guide Walls, and Supporting Facilities
Lock Chamber Concrete —Lock Wall Monoliths —Lock Floor Features (sills, floor struts, lock floor) —Debris Protection Structures
Lock, Guide Walls, and Supporting Facilities
Lock Wall Monoliths —CIP Concrete —12’-6” Square Fill-Empty Culvert —HP-Pile Foundation – Piles Founded On Bedrock
Lock, Guide Walls, and Supporting Facilities
Lock Wall Monoliths
Lock, Guide Walls, and Supporting Facilities
Lock Wall Monoliths
Lock, Guide Walls, and Supporting Facilities
—CIP Concrete Bulkhead Sills —CIP Concrete Miter Gate Sills —CIP Concrete Lock Floor Struts —CIP Concrete Lock Floor
Lock Floor Features
Lock, Guide Walls, and Supporting Facilities
Debris Protection Structures —Lock Site Floods during Winter Closure —Protection piers and frames prevent damage to hydraulic gate operators from floating debris impacts
Guide Walls —Downstream Guide Wall = 1056 ft long -Upstream Guide Wall = 912 ft long
Details of Phase IV Lock, Guide Walls, and Supporting Facilities
CONCRETE CAP
TIEBACK
SHEET PILE
ANCHORAGE
PILES
H PILE
End Cells —Pile supported sheet pile cell with concrete cap —40 feet in diameter
Details of Phase IV IV Lock, Guide Walls, and Supporting Facilities
END CELL
CONCRETE CAP
SUPPORT
PILES
GUIDE WALL
CONCRETE CAP
RETAINED
SOIL FROM
CELLULAR
SHEET PILE
SHEETPILE
Lock, Guide Walls, and Supporting Facilities
Supporting Buildings —Upstream & Downstream Control Stations —Maintenance Building
Maintenance Building Elevations Control Station Elevations
Lock, Guide Walls, and Supporting Facilities
Supporting Buildings —Upstream & Downstream HPU Buildings —Administration Building
Administration Building Elevations HPU Building Elevations
Lock, Guide Walls, and Supporting Facilities
• Installation of Government Furnished Equipment Phase I Hydraulic Steel Structures and Operating
Equipment
Lock, Guide Walls, and Supporting Facilities
• Installation of Government Furnished Equipment Phase I Hydraulic Steel Structures and Operating Equipment
Lock, Guide Walls, and Supporting Facilities
Controls, Communications, and Monitoring —PLC Based Control System
• Includes Replacement of Control System at Existing Lock —Operator Consoles in Each of the Control Station Buildings —Ethernet based Communications System with Fiber Optics —CCTV System for Operations Monitoring and Security
Approach Channels, Site Work and Restoration
Excavation & Dismantling of the Cofferdam —Upstream and downstream approaches excavation —Placement of riprap —Removal of cantilever sheet pile —Demolition of cells to final elevation —Removal of cells in the river
UPSTREAM APPROACH
EXCAVATION
DOWNSTREAM APPROACH
EXCAVATION
Phase V – Approach Channels, Site Work and Restoration
Channel Approach Dredging/Excavation
Spoil Piles
Boat Ramps Final Site Restoration
NORTH DISPOSAL PILE
UPSTREAM APPROACH EXCAVATION
DOWNSTREAM
APPROACH EXCAVATION
SOUTH DISPOSAL PILE
UPSTREAM BOAT RAMP
DOWNSTREAM BOAT RAMP
EX LOCK DISPOSAL PILE
Channel Approach Excavation
—Upstream and Downstream excavation and dredging to construct approach channels to lock constructed in Phase IV
—Current design assumes mechanical excavation methods
Details of Phase V Approach Channels, Site Work and Restoration
Approach Channels, Site Work and Restoration
Spoils Piles —Excavated materials to be placed at locations on site —North and south stockpiles —Approximately 2.35 million cubic yards of material
NORTH DISPOSAL PILE
APPROX 35' TALL
SOUTH DISPOSAL PILE
APPROX 32' TALL
LOCK MATERIAL PILE
Approach Channels, Site Work and Restoration
Work items —North Boat Ramp —South Boat Ramp —Riprap Placement
Site Restoration —Seeding of Spoils Piles —Wetland seeding in localized areas —Seeding of other disturbed areas
Data Management Program
Specification will state requirements on what to collect, how to store (ASCII, CSV or with MS Excel), how to export thru a secure FTP site, timeframes for presenting the information (from instantaneous to 72 hours)
• Contract will specify a Data Manager and Assistant whose sole responsibility will be to oversee the Contractor's Data Management System stipulated.
• This is in addition to RMS requirements for testing data.
• Allows for storage and access of data in real time during construction.
Mega Projects including Montgomery Lock and Soo Lock Require a Data a Management Program
Concrete Requirements
• Contractor will be required to provide a Thermal Control Plan for Lock Structures
• Concrete placement and curing procedures must meet ACI thermal limits for maximum temperature and maximum temperature differential.
Funds Management/Acquisition Strategy
Given that it is likely that the funding will come to this project over several years.
What are some approaches to manage funding shortfalls?
• Multiple Contracts
• Base Contracts – Option periods
• Continuing Contracts/Incremental Funding Clauses
Funds Management/Acquisition Strategy
FFP-Firm Fixed Price IFB- Invitation for Bid BV- Best Value (With Trade Offs or Least Price Technically Acceptable
Multiple Contracts
• Regarding project phasing, what are your thoughts on separating the current phases into individual contracts?
• What are the typical field office overhead rate differences between a $100 million contract and a $500 million contract?
• If we divide the project into ten phases, what is the estimated cost impact compared to the current phasing structure?
• What would be the estimated cost savings if we were to combine Phases 3, 4, and 5?
Base Contracts with Options
Description Option PeriodBase + Option
Contract Base: Construction of Cofferdam, Land wall and River wall. N/A
Option 1: Guard walls 1095 Days (3 Years) Option 2: Sills and Floors 1460 Days (4 Years)
Option 3: Hydraulic Steel Structures: Gates, Valves Bulkheads etc, 1460 Days (4 Years)
Option 4: Buildings, Lock electrical and Mechanical Equipment (Plumbing Systems) 1825 Days (5 Years)
Option 5: Removal of the Cofferdam 2555 Days (7 Years)
Option 6: Site and Groundwork, road paving, site Restoration. 365 Days
Other Project with Base and Options.
• What premium is typically applied to optioned items in a contract?
• What are the advantages and disadvantages of including option periods in contracts, from both the client's and contractor's perspectives?
• What is the typical duration of option periods in your experience? At what point in an option period's length do contractors typically begin to factor significant risk premiums into their pricing?
• Are there alternative approaches or best practices for improving option pricing mechanisms, especially for multi-year options, that could mitigate risk and incentivize both parties?
Continuously & Fully Funded Contracts
Expenditures (Millions)
Start Finish 2024 2025 2026 2027 2028 2029 2030 2031 2032 Totals
Phase 1 01-Oct-24 30-Oct-27 $2 $8 $8 $6 $24
Phase 2 31-Oct-25 27-Apr-26 $8 $15 $24
Phase 3 28-May-26 20-Feb-29 $48 $80 $81 $11 $220
Phase 4 21-Feb-29 12-Oct-32 $184 $214 $214 $168 $780
Phase 5 05-Nov-29 20-Aug-31 $22 $139 $89 $250
Totals $2 $16 $71 $87 $81 $217 $353 $303 $168 $1,297
Fully Funded $24 $24 $220 $1,030
Possible Funding outline shown below:
What are the advantages of incremental funding What are the concerns:
Acquisition Strategy
• Does the construction sequencing/approach seem reasonable? Any suggestion to make the approach more efficient?
• Contract acquisition types?
• Best Value with Tradeoffs (BV)
• Lowest Price Technically Acceptable (LPTA)
• Invitation for Bid (IFB)
• How long would you require (30/45/60 days) to prepare a responsive proposal to a construction contract solicitation?
• What do contractors see as the largest risks with this project(s)?
• What some mitigation approaches
Questions
Our goal is to prepare contract plans that are buildable and biddable.
Contractors who have bid on plans, have worked on USACE projects, or are considering bidding on the future LaGrange Lock plans are being asked to provide feedback that will aid in this goal.
Please consider answering the following questions to provide information that will help us and may help you.
• The second transformer installed under the contract work will be used to provide the power needed by the contractor for all construction activities.
o The bill for the power will be paid by the contractor.
o What is the maximum usage anticipated by the contractor that the designers should use to size this transformer?
Some of the major construction loads include: construction trailers, well water pumps, dewatering pumps, concrete batch plant, guide wall pumps, and central air compressors.
Questions
• Does the construction sequencing/approach seem reasonable? Any suggestion to make the approach more efficient?
• Concrete materials availability?
• Driving flat sheet piles ~80ft?
• Flood risk?
Cofferdam height vs flood recovery effort
• What do contractors see as the largest risks with this project(s)?
• How often should we have industry days?
Should we have online and face to face industry days?
| LaGrange New 1,200 Foot Lock�Industry Day | |
| Project Purpose | |
| Project Location | |
| Existing 600ft Lock and Dam | |
| Existing Lock Wall Overtopping | |
| LaGrange L&D Stage Duration Curve | |
| LaGrange Duration Analysis Plot | |
| LaGrange Inundation Maps (80,000 CFS) | |
| Site Geology-New Lock Centerline | |
| Project Status | |
| Project Features | |
| Construction Phasing | |
| Phase II – Site Development and Utilities | |
| Phase III – Lock Excavation, Cofferdam and Foundations | |
| Phase IV – Lock, Guide Walls, and Supporting Facilities | |
| Phase V – Approach Channels, Site Work and Restoration | |
| Construction Schedule | |
| Details of Phase I�HSS and Operating Machinery - AWARDED | |
| Details of Phase II�Site Development and Utilities | |
| Details of Phase II�Site Development and Utilities | |
| Details of Phase II�Site Development and Utilities | |
| Details of Phase II�Site Development and Utilities | |
| Details of Phase II�Site Development and Utilities | |
| Details of Phase II�Site Development and Utilities | |
| Details of Phase II�Site Development and Utilities | |
| Details of Phase II�Site Development and Utilities | |
| Details of Phase II�Site Development and Utilities | |
| Details of Phase II�Site Development and Utilities | |
| Details of Phase II�Site Development and Utilities | |
| Details of Phase II�Estimated Construction Loads | |
| Details of Phase III �Lock Excavation, Cofferdam and Foundations | |
| Details of Phase III�Lock Excavation, Cofferdam and Foundations | |
| Details of Phase III�Lock Excavation, Cofferdam and Foundations | |
| Details of Phase III�Lock Excavation, Cofferdam and Foundations | |
| Details of Phase III�Lock Excavation, Cofferdam and Foundations | |
| Details of Phase III�Lock Excavation, Cofferdam and Foundations | |
| Slide Number 37 | |
| Slide Number 38 | |
| Details of Phase III�Lock Excavation, Cofferdam and Foundations | |
| Details of Phase IV�Lock, Guide Walls, and Supporting Facilities | |
| Details of Phase IV�Lock, Guide Walls, and Supporting Facilities | |
| Details of Phase IV�Lock, Guide Walls, and Supporting Facilities | |
| Details of Phase IV �Lock, Guide Walls, and Supporting Facilities | |
| Details of Phase IV�Lock, Guide Walls, and Supporting Facilities | |
| Details of Phase IV�Lock, Guide Walls, and Supporting Facilities | |
| Details of Phase IV�Lock, Guide Walls, and Supporting Facilities | |
| Details of Phase IV �Lock, Guide Walls, and Supporting Facilities | |
| Details of Phase IV �Lock, Guide Walls, and Supporting Facilities | |
| Details of Phase IV�Lock, Guide Walls, and Supporting Facilities | |
| Details of Phase IV IV �Lock, Guide Walls, and Supporting Facilities | |
| Details of Phase IV �Lock, Guide Walls, and Supporting Facilities | |
| Details of Phase IV �Lock, Guide Walls, and Supporting Facilities | |
| Details of Phase IV �Lock, Guide Walls, and Supporting Facilities | |
| Details of Phase IV �Lock, Guide Walls, and Supporting Facilities | |
| Details of Phase IV �Lock, Guide Walls, and Supporting Facilities | |
| Details of Phase IV� | Approach Channels, Site Work and Restoration |
| Phase V – Approach Channels, Site Work and Restoration | |
| Slide Number 58 | |
| Details of Phase V | �Approach Channels, Site Work and Restoration |
| Details of Phase V�Approach Channels, Site Work and Restoration | |
| Data Management Program | |
| Concrete Requirements | |
| Funds Management/Acquisition Strategy | |
| Funds Management/Acquisition Strategy | |
| Multiple Contracts | |
| Base Contracts with Options | |
| Continuously & Fully Funded Contracts | |
| Acquisition Strategy | |
| Questions | |
| Questions | |
| Slide Number 71 | |
| Slide Number 72 |
File details come from the government source that posted it. Updated .