A02_W912EK-17-T-0050_Amended_Drawings_2014-08-14.pdf.pdf
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A N
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ILLINOIS RIVER BASIN
ILLINOIS WATERWAY
ILLINOIS
STRUT ASSEMBLIES AND SPARE PARTS
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ILLINOIS WATERWAY PROJECT MAINTENANCE
W912EK-17-T-0050
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Solicitation:
Contract:
APPROVAL RECOMMENDED BY:
APPROVED BY:
DISTRICT COMMANDER
of Engineers
US Army Corps
DATE
DATE
DATE
DATE
DATEDATE
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®of Engineers
US Army Corps of Engineers
US Army Corps
P R
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C T C
O D
E
GEOTECHNICAL BRANCHCHIEF,
DESIGN BRANCHCHIEF,
TECHNICAL SERVICES BRANCHCHIEF,
ENGINEERING & CONSTRUCTION DIVISIONCHIEF,
HYDROLOGY & HYDRAULICS BRANCHCHIEF, OF ALL DRAWINGS IN THIS SET.
SIGNATURES INDICATE OFFICIAL RECOMMENDATION
EMPLOYMENT AS REQUIRED BY ER 1110-1-8152.
DOCUMENTS WITHIN THE SCOPE OF THEIR
INDIVIDUALS APPEAR ON THESE PROJECT
SIGNATURES AND REGISTRATION DESIGNATIONS OF
DISTRICT CORPS OF ENGINEERS. THE INITIALS OR
THIS PROJECT WAS DESIGNED BY THE ROCK ISLAND
MAY 2017
S-501-C3 S-502-A1
S-502-A1S-501-C3 S-501-A1
S-501-A1
S-501-C1
S-501-C1
S-502-C1
S-502-C2S-502-C2
S-502-C3 S-502-D1
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0 6" 1' 2'SCALE : 1 1/2"=1'-0"A1
STRUT ASSEMBLY
S-301
A1
C1
GENERAL NOTES
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CENTERS SHALL BE ALLOWED ON ALL SOLID ROUND STOCK PARTS. 8.
PIPE, SURFACE FINISH AS PRODUCED BY MAKER.
ALL MACHINED SURFACES = 125 RMS OR BETTER.
ALL FORGED/CASTING SURFACES = 250-275 RMS.
SURFACE FINISHES: 7.
BREAK ALL SHARP EDGES, AND NO BURRS SHALL BE ALLOWED. 6.
DIMENSIONAL TOLERANCES SHALL BE ±0.030" UNLESS OTHERWISE SPECIFIED. 5.
ALL NON-PAINTED SURFACES SHALL BE COATED WITH A CORROSION INHIBITOR SIMILAR TO COSMOLINE. 4.
ZINC-RICH COAT THICKNESS OF 2.5 MILS.
AN AVERAGE THICKNESS OF 6.5 MILS WITH A MINIMUM POINT THICKNESS OF 5.5 MILS AND SHALL BE APPLIED ON A MINIMUM
FOURTH COAT OF ALUMINUM VINYL V-102E (AS NEEDED TO OBTAIN THE REQUIRED THICKNESS). PAINT SYSTEM SHALL HAVE
COAT OF WHITE VINYL V-766E (DOUBLE SPRAY COAT), THIRD COAT OF ALUMINUM VINYL V102E (DOUBLE SPRAY COAT), AND A
3-A-Z REQUIRES WHITE METAL BLAST CLEANING, FIRST COAT OF VINYL ZINC-RICH VZZ-108D (DOUBLE SPRAY COAT), SECOND 3.
ALL COMPONENTS SHALL BE PAINTED WITH A 3-A-Z PAINT SYSTEM, WITH THE EXCEPTION OF MACHINED MATING SURFACES. 2.
ALL THREADED FASTENER THREADS SHALL BE COATED WITH ANTI-SEIZE LUBRICATING COMPOUND. 1.
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0 6" 1' 2'SCALE : 1 1/2"=1'-0"
0 6" 1' 2'SCALE : 1 1/2"=1'-0"C1
SECTION
4'-8"
3"
"4 116'-11
"2 1 "2
3"
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SECTION
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THE FIELD (TYP)
AFTER ASSEMBLY IN
"BELZONA 1111,"
MATERIAL EQUAL TO
EPOXY COMPOSITE
FILL WITH APPROVED
E
K -1
-T -0
1 REQUIRED PER ASSEMBLY
3-4 UNC CLASS 1B THREADS
PC# 168-N, ASTM A563
3" HEAVY HEX NUT
1 REQUIRED PER ASSEMBLY
3-4 UNC CLASS 1B THREADS
PC# 168-P, ASTM A563
3" HEAVY HEX JAM NUT
WITH EACH ASSEMBLY (TYP)
BUT PACKAGED AND PROVIDED
168-Q SHALL NOT BE INSTALLED
BE RIVETED AT BOTH ENDS."
168-L AND INSTALL 1" DOWEL PIN TO
DRILL THRU PARTS 168-K, 168-A, AND
THE FIELD, AT TIME OF INSTALLATION;
WEATHERPROOF TAG STATING "IN
ATTACH IN THE VOID GROOVE, A
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.6
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116'-10
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11'-76"3"
4'-8"
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C1 S-501-C1
C3 S-501-C3
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DRILL AND TAP FOR
.0
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.0
D
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D
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.5
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.0
.0
.0
.0
.0
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L.H.
U.S. STD 3 TPI,
R.H.
U.S. STD 3 TPI,
R.H.
U.S. STD 3 TPI,
" BOLTS2
1 FOR
DRILL AND TAP
SECTION C5
1 REQUIRED PER ASSEMBLY
OR ASTM A148, GRADE 80-50
MATL: ASTM A668, CLASS E
1 REQUIRED PER ASSEMBLY
MATL: ASTM A53, GRADE B,
1 REQUIRED PER ASSEMBLY
MATL: SAE 4140,
BOLT PC# 168-L CROSS HEAD PC# 168-R
8" XX - STRONG PIPEPC# 168-K
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A SURFACE FINISH RMS VALUE OF 32.
DIAMETER OPENING SHALL HAVE
INTERIOR DIAMETER OF THE 4"
NOTE:
" (TYP)4
BOLT, SPACED AT 120° (TYP)
" DIA. 8
7DRILL AND TAP FOR
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S-502-A1
3"3" "4
"4
3""4
6" "8 7 "2
11"
"4
Ø
TYP
" R4
Ø
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1" Ø DRILLED HOLE
.0
.0
.2
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"4
"4
"8
"8
"8
16"
"2
"4 3 "4
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"32
"16
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" CHAMFER4
8"
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" PIPE4
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-0.002
+0.000
4.000" Ø
D1 S-502-D1
C1 S-502-C1
C2 S-502-C2
C3 S-502-C3
.5
Ø
.0
.0
1 REQUIRED PER ASSEMBLY
MATL: SAE 4140,
.0
.0
TYP
" R 2
THREAD
S.A.E.
D
IA
"2
" DIA. GREASE HOLE4
D E
T A
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S
TPI
S.A.E. - 14
" R4
"R TYP8
1 REQUIRED PER ASSEMBLY
ASTM A148, GRADE 80-50
MATL: ASTM A668, CLASS E OR
1 REQUIRED PER ASSEMBLY
MATL: ASTM A307,
PIN KEEPER PLATE PC# 168-U
REQUIRED PER ASSEMBLY, PC# 168-V
" HEX BOLT 2
1" X 12
12 ASTM A307
1 REQUIRED PER ASSEMBLY,
MATL: ASTM A36,
BOLT PC# 168-W " SPEC. HEX. HD. SET SCREW PC# 168-Q8
7 PIN PC# 168-M
PLUNGER PC# 168-A
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FINISH RMS VALUE OF 32.
PIN SHALL HAVE A SURFACE
NOTE:
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TO FACILITATE FABRICATION
AS MINIMALLY NECESSARY
PROVIDE UNDERCUT SHANK
NOTE:
A1 S-502-A5
1.000" Ø -0.006
-0.003
TYP
" CHAMFER 4
1 REQUIRED PER ASSEMBLY
MATL: ASTM A36
DOWEL PIN
" DIA. BOLT8
5 TAP FOR
" DEEP AND4
1DRILL 1
3 TPI, L.H.
U.S. STD
ASSEMBLY
6 REQUIRED PER
MATL: ASTM A307,
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ID
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A1 S-503-A1
10"
2 8
A3 S-503-A3
8 1
1"
9"
0 1" 2" 3" 4"SCALE : 6"=1'-0" 0 1" 2" 3" 4"SCALE : 6"=1'-0"
.0
.0
.0
.0
.2
.0
.0
"4 3" X 8
3TAP
HEADLESS SET SCREW
"4 3" X 8
3DRILL AND TAP FOR
HEADLESS SET SCREW
"4 3" X 8
3DRILL AND TAP FOR
HEADLESS SET SCREW
"4 3" X 8
3DRILL AND TAP FOR
HEADLESS SET SCREW
"4 3" X 8
3DRILL AND TAP FOR
.0
.0
.0
B U
S H
IN
G
S W
IV
E L
.0
.0
.0
.0
-0 .0
.0
.0
.0
B U
S H
IN
G
S W
IV
E L
.0
.0
-0 .0
.0
.0
.0
B U
S H
IN
G
S W
IV
E L
.0
.0
-0 .0
.0
B U
S H
IN
G
S W
IV
E L
.0
.0
-0 .0
.0
GROOVES
GREASE
" 4 1" X8
GROOVES
GREASE
"4 1" X8
GROOVES
GREASE
"4 1" X8
GROOVES
GREASE
"4 1" X8
D E
T A
IL
S
GENERAL NOTES
PC# 168-Z
BUSHING
BRONZE
PC# 168-S
BUSHING
BRONZE
PC# 168-Y
BUSHING
BRONZE
PC# 168-S
BUSHING
BRONZE
SWIVEL JOINT PC# 168-D SWIVEL JOINT PC# 168-C
IL
L
IN
O
IS
B
IW
W
B
IW
W S -5
.d g n
S T
R U
T A
S S
E M
B L
IE
S A
N D S
P A
R E P
A R
T S
S T
R U
T A
R M
SURFACE FINISH RMS VALUE OF 32.
INTERIOR DIAMETER OF ALL BUSHINGS SHALL HAVE A 2.
ANY OTHER SHEET FOR THIS PROCUREMENT.
THE PARTS DETAILED ON THIS SHEET ARE NOT SHOWN ON1.
HEADLESS SET SCREW - ASTM F912
B505, UNS C95400
BRONZE BUSHING - ASTM B271 OR ASTM
OR ASTM A148, GRADE 80-50
MATL: SWIVEL JOINT - ASTM A668, CLASS E
HEADLESS SET SCREW - ASTM F912
B505, UNS C95400
BRONZE BUSHING - ASTM B271 OR ASTM
OR ASTM A148, GRADE 80-50
MATL: SWIVEL JOINT - ASTM A668, CLASS E
R T
N
C M
G /1
/2
C M
G /0
/1
A S S
H O
W N
A E
R
T E
M
A M
E N
D M
E N
T
N
O T
E C
H A
N G
E S
ID
Sheet
S O
L
IC
IT
A T
IO
N N
O
F
IL
E N
A M
E
D W
N B
Y
C K
D B
Y
D E
S
IG
N E
D B
Y
D E
S C
R
IP
T
IO
N
D
2 3
C
4 5
A
B
M A
R K
D A
T E
S
IZ
E
S U
B M
IT
T E
D B
Y
P L
O T S
C A
L E
P L
O T D
A T
E
C O
N T
R A
C T N
O
D A
T E
A P
P R
®of Engineers
US Army Corps of Engineers
US Army Corps
P R
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C T C
O D
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