32_31_13_CHAIN_LINK_FENCES_AND_GATE.pdf

WEST POINT ELEMENTARY SCHOOL REPLACEMENT W91236-15-D-0014

SECTION 32 31 13

CHAIN LINK FENCES AND GATES

08/10

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM A116 (2011) Standard Specification for Metallic-Coated, Steel Woven Wire Fence Fabric

ASTM A153/A153M (2009) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware

ASTM A702 (2013) Standard Specification for Steel Fence Posts and Assemblies, Hot Wrought

ASTM A780/A780M (2009) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings

ASTM A90/A90M (2013) Standard Test Method for Weight of Coating on Iron and Steel Articles with Zinc or Zinc-Alloy Coatings

ASTM C94/C94M (2015) Standard Specification for Ready-Mixed Concrete

ASTM F1043 (2014) Strength and Protective Coatings on Metal Industrial Chain-Link Fence Framework

ASTM F1083 (2013) Standard Specification for Pipe, Steel, Hot-Dipped Zinc Coated (Galvanized) Welded, for Fence Structures

ASTM F2049 (2011) Standard Safety Performance Specification for Fences/Barriers for Public, Commercial, and Multi-Family Residential Use Outdoor Play Areas

ASTM F567 (2014a) Standard Practice for Installation of Chain Link Fence

ASTM F626 (2014) Standard Specification for Fence Fittings

ASTM F883 (2013) Padlocks

SECTION 32 31 13 Page 3

U.S. GENERAL SERVICES ADMINISTRATION (GSA)

FS RR-F-191/3 (Rev E; Am 1) Fencing, Wire and Post, Metal (Chain-Link Fence Posts, Top Rails and Braces)

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING.

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES:

SD-02 Shop Drawings

Fence Assembly; G

Location of Gate, Corner, End, and Pull Posts; G

Gate Assembly; G

Gate Hardware and Accessories; G

Erection/Installation Drawings; G

SD-03 Product Data

Fence Assembly; G

Gate Assembly; G

Gate Hardware and Accessories; G

Recycled Material Content; G

Zinc Coating; G

PVC Coating; G

Aluminum Alloy Coating; G

Fabric; G, Stretcher Bars; G

Concrete; G

SD-07 Certificates

Certificates of Compliance; G

SD-08 Manufacturer's Instructions

Fence Assembly; G

Gate Assembly; G, SECTION 32 31 13 Page 4

Hardware Assembly; G

Accessories; G

1.3 ASSEMBLY AND INSTALLATION INSTRUCTIONS

Submit manufacturer's erection/installation drawings and instructions that detail proper assembly and materials in the design for fence, gate, hardware and accessories.

Submit erection/installation drawings along with manufacturer's catalog data for complete fence assembly, gate assembly, hardware assembly and accessories.

1.4 DELIVERY, STORAGE, AND HANDLING

Deliver materials to site in an undamaged condition. Store materials off the ground to provide protection against oxidation caused by ground contact.

1.5 QUALITY ASSURANCE

1.5.1 Required Report Data

Submit reports of listing of chain-link fencing and accessories regarding weight in ounces for zinc coating, thickness of PVC coating, and chemical composition and thickness of aluminum alloy coating.

1.5.2 Certificates of Compliance

Submit certificates of compliance in accordance with the applicable reference standards and descriptions of this section for the following:

a. Zinc coating

b. PVC coating

c. Aluminum alloy coating

d. Fabric

e. Stretcher bars

f. Gate hardware and accessories

g. Concrete

PART 2 PRODUCTS

2.1 GENERAL

Provide fencing materials conforming to the requirements of ASTM F2049-11, ASTM A116, ASTM A702, ASTM F626, and as specified.

Submit manufacturer's data indicating percentage of recycled material content in protective fence materials, including chain link fence, fabric, and gates to verify affirmative procurement compliance.

SECTION 32 31 13 Page 5

2.2 ZINC COATING

Provide hot-dip galvanized (after fabrication) ferrous-metal components and accessories, except as otherwise specified.Playground fencing shall be black PVC coated.

Provide zinc coating of weight not less than 1.94 ounces per square foot, as determined from the average result of two specimens, when tested in accordance with ASTM A90/A90M.

Provide zinc coating conforming to the requirements of the following:

a. Pipe: FS RR-F-191/3 Class 1 Grade A in accordance with ASTM F1083 .

b. Hardware and accessories: ASTM A153/A153M, Table 1

c. Surface: ASTM F1043

d. External: Type B-B surface zinc with organic coating, 0.97 ounce per square foot minimum thickness of acrylated polymer.

e. Internal: Surface zinc coating of 0.97 ounce per square foot minimum.

Provide galvanizing repair material that is cold-applied zinc-rich coating conforming to ASTM A780/A780M.

2.3 FABRIC

Provide fabric consisting of No. 9-gage wires woven into a 1-1/4-inch diamond mesh at playgrounds, 2" diamond mesh in all other locations, with dimensions of fabric and wire conforming to ASTM A116, ASTM A702 and ASTM F626, with 1.20 ounces per square foot zinc galvanizing.

Provide one-piece fabric widths for fence heights up to 12 feet.

2.4 TOP AND BOTTOM SELVAGES

Knuckle top and bottom selvages.

2.5 LINE POSTS

Minimum acceptable line posts are as follows:

Up to 6-feet high:

Grade A or B: 1.900 inch O.D. pipe weighing 2.72 pounds per linear foot.

Over 6-feet high:

2.0 inch O.D. pipe weighing 3.65 pounds per linear foot.

2.6 END, CORNER, AND PULL POSTS

Provide minimally acceptable end, corner, and pull posts as follows:

Up to 6 feet high:

SECTION 32 31 13 Page 6

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Grade A: 2.375 inch O.D. pipe weighing 3.65 pounds per linear foot.

Grade B: 2.375 inch O.D. pipe weighing 3.12 pounds per linear foot.

Over 6 feet high:

Grade A: 2.875 inch O.D. pipe weighing 5.79 pounds per linear foot.

Grade B: 2.875 inch O.D. pipe weighing 4.64 pounds per linear foot.

2.7 SLEEVES

Provide sleeves for setting into concrete construction of the same material as post sections, sized 1-inch greater than the diameter or dimension of the post. Weld flat plates to each sleeve base to provide anchorage and prevent intrusion of concrete.

2.8 TOP RAIL

Provide a minimum of 1.660 inches O.D. pipe rails. Provide expansion couplings 6-inches long at each joint in top rails.

2.9 CENTER RAILS BETWEEN LINE POSTS

For fencing over 6-feet high, provide 1.660 inches O.D. pipe center rails, Grade A weighing 2.27 pounds per linear foot

2.10 POST-BRACE ASSEMBLY

Provide bracing consisting of 1.660 inches O.D. pipe Grade A weighing 2.27 pounds per linear foot and 3/8 inch adjustable truss rods and turnbuckles.

2.11 TENSION WIRE

Provide galvanized wire, No. 7-gage, coiled spring wire, provided at the bottom of the fabric only. Provide zinc coating that weighs not less than

1.2 ounces per square foot.

2.12 STRETCHER BARS

Provide bars that have one-piece lengths equal to the full height of the fabric with a minimum cross section of 3/16 by 3/4 inch, in accordance with ASTM A116, ASTM A702 and ASTM F626.

2.13 POST TOPS

Provide tops that are steel, wrought iron, or malleable iron designed as a weathertight closure cap. Provide one cap for each post, unless equal protection is provided by a combination post-cap and barbed-wire supporting arm. Provide caps with an opening to permit through passage of the top rail.

2.14 STRETCHER BAR BANDS

Provide bar bands for securing stretcher bars to posts that are steel, wrought iron, or malleable iron spaced not over 15 inches on center. Bands may also be used in conjunction with special fittings for securing rails to posts. Provide bands with projecting edges chamfered or eased.

SECTION 32 31 13 Page 7

2.15 GATE POSTS

Provide a gate post for supporting each gate leaf as follows:

Up to 6-feet wide:

2.875 inch O.D. pipe Grade A weighing 5.79 pounds per linear foot.

2.16 GATES

For gate leaves up to 6-feet high or 6-feet wide, provide perimeter gate frames of 1.66 inch O.D. pipe Grade A weighing 2.27 pounds per linear foot.

Provide gate frame assembly that is welded or assembled with special malleable or pressed-steel fittings and rivets to provide rigid connections. Install fabric with stretcher bars at vertical edges;

stretcher bars may also be used at top and bottom edges. Attach stretcher bars and fabric to gate frames on all sides at intervals not exceeding 15 inches. Attach hardware with rivets or by other means which provides equal security against breakage or removal.

Provide diagonal cross-bracing, consisting of 3/8-inch diameter adjustable-length truss rods on welded gate frames, where necessary to obtain frame rigidity without sag or twist. Provide nonwelded gate frames with diagonal bracing.

2.17 GATE HARDWARE AND ACCESSORIES

Provide gate hardware and accessories that conforms to ASTM F2049-11, ASTM A116, ASTM A702, ASTM F626, and be as specified:

Provide forged steel hinges to suit gate size, non-lift-off type, offset to permit 180-degree opening.

Provide latch that permits operation from either side of the gate, with a padlock eye provided as an integral part of the latch.

Provide stops and holders of malleable iron for vehicular gates.

Provide stops that automatically engage the gate and hold it in the open position until manually released.

Provide double gates with a cane bolt and ground-set keeper, with latch or locking device and padlock eye designed as an integral part.

2.18 MISCELLANEOUS HARDWARE

Provide miscellaneous hot-dip galvanized hardware as required.

2.19 WIRE TIES

Provide 16-gage galvanized steel wire for tying fabric to line posts,spaced 12 inches on center. For tying fabric to rails and braces, space wire ties 24 inches on center. For tying fabric to tension wire, space 0.105-inch hog rings 24 inches on center.

Manufacturer's standard procedure will be accepted if of equal strength and durability.

Provide wire ties constructed of the same material as the fencing

SECTION 32 31 13 Page 8 fabric. Provide accessories with polyvinyl (PVC) coatings for playground fencing similar to that specified for chain-link fabric or framework.

2.20 CONCRETE

Provide concrete conforming to ASTM C94/C94M, and obtaining a minimum 28-day compressive strength of 3,000 psi.

2.21 GROUT

Provide grout of proportions one part portland cement to three parts clean, well-graded sand and a minimum amount of water to produce a workable mix.

2.22 PADLOCKS

Provide padlocks conforming to ASTM F883, with chain.

PART 3 EXECUTION

Provide complete installation conforming to ASTM F567.

3.1 GENERAL

Ensure final grading and established elevations are complete prior to commencing fence installation.

3.2 EXCAVATION

Provide excavations for post footings which are drilled holes in virgin or compacted soil, of minimum sizes as indicated.

Space footings for line posts 10 feet on center maximum and at closer intervals when indicated, with bottoms of the holes approximately 3-inches below the bottoms of the posts. Set bottom of each post not less than 36-inches below finished grade when in firm, undisturbed soil. Set posts deeper, as required, in soft and problem soils and for heavy, lateral loads.

Remove excavated soil from Government property.

When solid rock is encountered near the surface, drill into the rock at least 12 inches for line posts and at least 18 inches for end, pull, corner, and gate posts. Drill holes at least 1 inch greater in diameter than the largest dimension of the placed post.

If solid rock is below the soil overburden, drill to the full depth required except that penetration into rock need not exceed the minimum depths specified above.

3.3 SETTING POSTS

Remove loose and foreign materials from holes and the soil moistened prior to placing concrete.

Provide tops of footings that are trowel finished and sloped or domed to shed water away from posts. Set hold-open devices, sleeves, and other accessories in concrete.

Keep exposed concrete moist for at least 7 calendar days after placement or cured with a membrane curing material, as approved.

SECTION 32 31 13 Page 9

Grout all posts set into sleeved holes in concrete with an approved grouting material.

3.3.1 Earth and Bedrock

Provide concrete bases of dimensions indicated except in bedrock. Compact concrete to eliminate voids, and finish to a dome shape. In bedrock, set posts with a minimum of 1 inch of grout around each post. Work grout into hole to eliminate voids, and finish to a dome shape.

3.3.2 Concrete Slabs and Walls

Set posts into zinc-coated sleeves, set in concrete slab or wall, to a minimum depth of 12 inches. Fill sleeve joint with lead, nonshrink grout, or other approved material. Set posts for support of removable fence sections into sleeves that provide a tight sliding joint and hold posts aligned and plumb without use of lead or setting material.

3.3.3 Bracing

Brace gate, corner, end, and pull posts to nearest post with a horizontal brace used as a compression member, placed at least 12 inches below top of fence, and a diagonal tension rod .

3.4 CONCRETE STRENGTH

Provide concrete that has attained at least 75 percent of its minimum 28-day compressive strength, but in no case sooner than 7 calendar days after placement, before rails, tension wire, or fabric are installed. Do not stretch fabric and wires or hang gates until the concrete has attained its full design strength.

Take samples and test concrete to determine strength as specified.

3.5 TOP RAILS

Provide top rails that run continuously through post caps or extension arms, bending to radius for curved runs. Provide expansion couplings as recommended by the fencing manufacturer.

3.6 CENTER RAILS

Provide single piece center rails between posts set flush with posts on the fabric side, using special offset fittings where necessary.

3.7 BRACE ASSEMBLY

Provide bracing assemblies at end and gate posts and at both sides of corner and pull posts, with the horizontal brace located at midheight of the fabric.

Install brace assemblies so posts are plumb when the diagonal rod is under proper tension.

Provide two complete brace assemblies at corner and pull posts where required for stiffness and as indicated.

SECTION 32 31 13 Page 10

3.8 TENSION WIRE INSTALLATION

Install tension wire by weaving them through the fabric and tying them to each post with not less than 7-gage galvanized wire or by securing the wire to the fabric with 10-gage ties or clips spaced 24 inches on center.

3.9 FABRIC INSTALLATION

Provide fabric in single lengths between stretch bars with bottom barbs placed approximately 1-1/2-inches above the ground line. Pull fabric taut and tied to posts, rails, and tension wire with wire ties and bands.

Install fabric on the security side of fence, unless otherwise directed.

Ensure fabric remains under tension after the pulling force is released.

3.10 STRETCHER BAR INSTALLATION

Thread stretcher bars through or clamped to fabric 4 inches on center and secured to posts with metal bands spaced 15 inches on center.

3.11 GATE INSTALLATION

Install gates plumb, level, and secure, with full opening without interference. Install ground set items in concrete for anchorage as recommended by the fence manufacturer. Adjust hardware for smooth operation and lubricated where necessary.

3.12 TIE WIRES

Provide tie wires that are U-shaped to the pipe diameters to which attached. Twist ends of tie wires not less than two full turns and bent so as not to present a hazard.

3.13 FASTENERS

Install nuts for tension bands and hardware on the side of the fence opposite the fabric side. Peen ends of bolts to prevent removal of nuts.

3.14 ZINC-COATING REPAIR

Clean and repair galvanized surfaces damaged by welding or abrasion, and cut ends of fabric, or other cut sections with specified galvanizing repair material applied in strict conformance with the manufacturer's printed instructions.

3.15 TOLERANCES

Provide posts that are straight and plumb within a vertical tolerance of 1/4 inch after the fabric has been stretched. Provide fencing and gates that are true to line with no more than 1/2 inch deviation from the established centerline between line posts. Repair defects as directed.

3.16 SITE PREPARATION

3.16.1 Clearing and Grading

Clear fence line of trees, brush, and other obstacles to install fencing.

Establish a graded, compacted fence line prior to fencing installation.

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3.17 FENCE INSTALLATION

Install fence on prepared surfaces to line and grade indicated. Secure fastening and hinge hardware in place to fence framework by peening or welding. Allow for proper operation of components. Coat peened or welded areas with a repair coating matching original coating. Install fence in accordance with fence manufacturer's written installation instructions except as modified herein.

3.17.1 Post Spacing

Provide line posts spaced equidistantly apart, not exceeding 10 feeton center. Provide gate posts spaced as necessary for size of gate openings.

Do not exceed 500 feet on straight runs between braced posts. Provide corner or pull posts, with bracing in both directions, for changes in direction of 15 degrees or more, or for abrupt changes in grade. Provide drawings showing location of gate, corner, end, and pull posts.

3.17.2 Bottom Tension Wire

Install bottom tension wires before installing chain-link fabric, and pull wires taut. Place bottom tension wires within 8 inches of respective fabric line.

3.18 ACCESSORIES INSTALLATION

3.18.1 Post Caps

Design post caps to accommodate top rail. Install post caps as recommended by the manufacturer.

3.18.2 Padlocks

Provide padlocks for gate openings and provide chains that are securely attached to gate or gate posts. Provide padlocks keyed alike, and provide two keys for each padlock.

3.19 GROUNDING

Ground fencing as indicated on drawings.

Ground all fences crossed by overhead powerlines in excess of 600 volts, and all electrical equipment attached to the fence. Ground fences on each side of all gates, at each corner, at the closest approach to each building located within 50 feet of the fence, and where the fence alignment changes more than 15 degrees. Grounding locations can not exceed 650 feet. Bond each gate panel with a flexible bond strap to its gate post. Ground fences crossed by powerlines of 600 volts or more at or near the point of crossing and at distances not exceeding 150 feet on each side of crossing. Provide ground conductor consisting of No. 6 AWG solid copper wire. Provide copper-clad steel rod grounding electrodes 3/4 inch by 10 foot long.

Drive electrodes into the earth so that the top of the electrode is at least 6 inches below the grade. Where driving is impracticable, bury electrodes a minimum of 12 inches deep and radially from the fence, with top of the electrode not less than 2 feet or more than 8 feet from the fence. Clamp ground conductor to the fence and electrodes with bronze grounding clamps to create electrical continuity between fence posts, fence fabric, and ground rods. Total resistance of the fence to ground cannot exceed 25 ohms

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3.20 SECURITY

Install new security fencing, remove existing security fencing, and perform related work to provide continuous security for facility. Schedule and fully coordinate work with Contracting Officer and cognizant Security Officer.

3.21 CLEANUP

Remove waste fencing materials and other debris from the work site.

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SECTION 32 31 13 Page 13