W912BU20B0007_SPECS-AM0001.pdf
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- Beachfill Nourishment - Brigantine Inlet to Great Egg Harbor Inlet, Absecon Island, Atlantic County, NJ.
- Solicitation number
- W912BU20B0007
About this file
This solicitation notice seeks bids for a firm fixed-price contract to perform periodic beach nourishment along 8 miles of coastline on Absecon Island in Atlantic County, New Jersey. The base bid requires placement of approximately 1.6 million cubic yards of beachfill by 150 days after notice to proceed. Additional optional quantities may extend timelines. Beachfill material comes from designated offshore borrow areas. The contract also includes dune crossover and drainage structure construction, grass planting, fencing installation, and structure relocation. Bids are due by 11:00 AM on July 14, 2020. The award will be made as a whole to one bidder. Davis Bacon rates and affirmative action requirements apply. The estimated value is $25-50 million. Questions should be directed to the specified Corps contact.
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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15A. NAME AND TITLE OF SIGNER (Type or print)
30-105-04 EXCEPTION TO SF 30
APPROVED BY OIRM 11-84
STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA
FAR (48 CFR) 53.243
*****************THIS AMENDMENT DOES NOT EXTEND THE BID OPENING DATE*************
Please indicate receipt of this amendment on Standard Form 1442 (SOLICITATION, OFFER, AND AWARD) as Amendment No. 0001. Failure to acknowledge all amendments may be cause for rejection of the bid.
1. CONTRACT ID CODE PAGE OF PAGES
1 2
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
16C. DATE SIGNED
BY
16B. UNITED STATES OF AMERICA 15C. DATE SIGNED 15B. CONTRACTOR/OFFEROR
(Signature of Contracting Officer) (Signature of person authorized to sign)
8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X W912BU20B0007
X 9B. DATED (SEE ITEM 11)
15-Jun-2020
10B. DATED (SEE ITEM 13)
9A. AMENDMENT OF SOLICITATION NO.
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.
Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:
(a) By completing Items 8 and 15, and returning copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE
CONTRACT ORDER NO. IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
10A. MOD. OF CONTRACT/ORDER NO.
2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)
6. ISSUED BY
3. EFFECTIVE DATE
22-Jun-2020
CODE
US ARMY ENGINEER DISTRICT, PHILADELPHIA
CONTRACTING DIVISION
WANAMAKER BUILDING
100 PENN SQUARE EAST
PHILADELPHIA PA 19107-3390
W912BU 7. ADMINISTERED BY (If other than item 6)
4. REQUISITION/PURCHASE REQ. NO.
CODE
See Item 6
FACILITY CODE CODE
EMAIL: TEL:
W912BU20B0007
SECTION SF 30 BLOCK 14 CONTINUATION PAGE
SUMMARY OF CHANGES
(End of Summary of Changes)
Amendment No. 0001
IFB W912BU20B0007
14. DESCRIPTION OF AMENDMENT (continued)
a. BIDDING SCHEDULE: Please delete the Bidding Schedule in its entirety, and substitute the revised Bidding Schedule, annotated Amendment No. 0001, attached hereto.
b. TECHNICAL SPECIFICATIONS:
(1) PROJECT TABLE OF CONTENTS: Please delete the Project Table of Contents in its entirety, and substitute the revised Project Table of Contents, annotated Amendment No. 0001, attached hereto.
(2) Section 01 11 00 – SUMMARY OF WORK: Please delete this section in its entirety, and substitute the revised section 01 11 00, annotated Amendment No. 0001, attached hereto.
(3) Section 01 30 00 – ADMINISTRATIVE REQUIREMENTS: Please delete pages 01 30 00-2 and 3, in their entirety, and substitute the revised pages 01 30 00-2 and 3, annotated Amendment No. 0001, attached hereto.
(4) Section 01 33 00 – SUBMITTAL REQUIREMENTS: Please add new page 01 33 00-25, in its entirety, annotated Amendment No. 0001, attached hereto.
(5) Section 32 16 19 – CONCRETE CROSSOVER: Please add new section 32 16 19, annotated Amendment No. 0001, attached hereto.
c. CONTRACT DRAWINGS:
(1) Please delete the following drawings in their entirety and substitute the revised drawings of the same numbers, with the latest revision date of 22 June 2020, attached hereto:
G-001 C-109 C-304 C-402
(2) Please add the following new drawings in their entirety, with the issue date of 22 June 2020, attached hereto:
C-505 R-101 R-102 R-103 R-104
d. Please indicate receipt of this amendment on Standard Form 1442 (SOLICITATION, OFFER, AND AWARD) as Amendment No. 0001. Failure to acknowledge all amendments may be cause for rejection of the bid.
This page was intentionally left blank for duplex printing.
00 10 00-3
BIDDING SCHEDULE
(To be attached to SF 1442)
Item Estimated Unit Estimated No. Description Quantity Unit Price Amount
BASE BID:
1. Mobilization and Demobilization 1 JOB LS $____________
ATLANTIC CITY
2. Structures Monitoring 1 JOB LS $____________
3. Beachfill 942,000 CY $______ $____________
4. I-5 Crossover Base Material 9-inch Thickness 7,125 SF $______ $____________
5. I-5 Crossover Base Material 12-inch Thickness 5,985 SF $______ $____________
6. Sand Fence 4,607 LF $______ $____________
7. Split Rail Fence 1,891 LF $______ $____________
8. Post and Rail Fence 300 LF $______ $____________
9. Woody Vegetation Planting 1 JOB LS $____________
10. Dune Grass Planting 18" O.C. 12,712 SY $______ $____________
11. Dune Grass Planting 24" O.C. 70 SY $______ $____________
12. Name the State of New Jersey and the City of Atlantic City as “Additional Insured” under General Liability Insurance 1 JOB LS $____________
VENTNOR CITY
13. Structures Monitoring 1 JOB LS $____________
14. Beachfill 426,000 CY $______ $____________
15. I-5 Crossover Base Material 9-inch Thickness 8,770 SF $______ $____________
16. I-5 Crossover Base Material 12-inch Thickness 14,670 SF $______ $____________
17. Concrete Crossover 1 JOB LS $____________
18. Sand Fence 5,971 LF $______ $____________
19. Split Rail Fence 2,080 LF $______ $____________
20. Post and Rail Fence 310 LF $______ $____________
21. Dune Grass Planting 18” O.C. 13,439 SY $______ $____________
22. Name the State of New Jersey and City of Ventnor as “Additional Insured” under General Liability Insurance 1 JOB LS $____________
00 10 00-4
MARGATE CITY
23. Structures Monitoring 1 JOB LS $____________
24. Beachfill 123,000 CY $______ $____________
25. Woody Vegetation Planting 1 JOB LS $____________
26. Name the State of New Jersey and the City of Margate as “Additional Insured” under General Liability Insurance 1 JOB LS $____________
LONGPORT BOROUGH
27. Structures Monitoring 1 JOB LS $____________
28. Beachfill 106,000 CY $______ $____________
29. Name the State of New Jersey and the Borough of Longport as “Additional Insured” under General Liability Insurance 1 JOB LS $____________
TOTAL ESTIMATED BASE BID AMOUNT $__________________
OPTIONS
ATLANTIC CITY:
30. Option 1 - Beachfill 200,000 CY $________ $____________
31. Option 2 - Beachfill 100,000 CY $________ $____________
32. Option 3 - Beachfill 50,000 CY $________ $____________
33. Option 4 - Storm Water Outfall Pipe Extension: Station 58+43 (St. James Place) 1 JOB LS $____________
VENTNOR CITY
34. Option 5 - Beachfill 100,000 CY $________ $____________
35. Option 6 - Beachfill 50,000 CY $________ $____________
36. Option 7 - Beachfill 25,000 CY $________ $____________
37. Option 8 - Street End Scupper Excavation 1 JOB LS $____________
MARGATE CITY:
38. Option 9 - Beachfill 75,000 CY $________ $____________
39. Option 10 - Beachfill 50,000 CY $________ $____________
40. Option 11 - Beachfill 25,000 CY $________ $____________
00 10 00-5
LONGPORT BOROUGH
41. Option 12 - Beachfill 75,000 CY $________ $____________
42. Option 13 - Beachfill 50,000 CY $________ $____________
43. Option 14 - Beachfill 25,000 CY $________ $____________
TOTAL ESTIMATED BASE BID AND ALL OPTIONS AMOUNT $_________________
NOTES:
1. Bidders must bid on all items.
2. Bidders shall list the cost of additional premium, if any, to name the State of New Jersey and the Cities of Atlantic City, Margate City, Ventnor City, and Longport Borough as “Additional Insured” under General Liability Insurance as noted in Section 01 30 00 ADMINISTRATIVE REQUIREMENTS, paragraph entitled “INSURANCE REQUIREMENTS”.
PROJECT TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00 SUMMARY OF WORK
01 30 00 ADMINISTRATIVE REQUIREMENTS
01 32 01 PROJECT SCHEDULE
01 32 33 CONSTRUCTION PHOTOGRAPHY
01 33 00 SUBMITTAL PROCEDURES
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 35 30 MUNITIONS AND EXPLOSIVES OF CONCERN (MEC) CONSTRUCTION
SUPPORT
01 35 50 DIVING SERVICES
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00 QUALITY CONTROL
01 45 05 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS
01 71 23 SURVEY REQUIREMENTS
01 76 00 STRUCTURES MONITORING
01 78 00 CLOSEOUT SUBMITTALS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 13 33 PIPE SUPPORT SYSTEMS
DIVISION 31 - EARTHWORK
31 05 19 GEOTEXTILE
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 15 00 DUNE CROSSOVERS
32 16 19 CONCRETE CROSSOVER
32 92 00 SAND FENCE AND DUNE GRASS
DIVISION 33 - UTILITIES
33 40 00 STORMWATER OUTFALL PIPES
DIVISION 35 - WATERWAY AND MARINE CONSTRUCTION
35 20 23 NATIONAL DQM PROGRAM - HOPPER DREDGE
35 20 33 NATIONAL DQM PROGRAM - PIPELINE HYDRAULIC DREDGE
35 31 00 BEACHFILL
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 1
SECTION 01 11 00
SUMMARY OF WORK
PART 1 GENERAL
1.1 SCOPE OF SECTION
This section presents a general description of the work to be accomplished under this contract on Absecon Island, between Absecon Inlet and Great Egg Harbor Inlet, located in Atlantic County, New Jersey.
1.2 DESCRIPTION OF WORK
1.2.1 General
The contract work consists of a Base Bid to place approximately 1,597,000 cubic yards of beachfill material along the Atlantic Ocean coastline of Absecon Island, Atlantic County, New Jersey. The project area encompasses the municipalities of Atlantic City, Ventnor City, Margate City, and Longport Borough. The Contract work also consists of separate options to place additional amounts of beachfill per option, if awarded, in locations within and outside of the Base Bid areas.
Pre-placement condition surveys, as specified in Section 01 71 23 SURVEY REQUIREMENTS, will determine the exact location and quantity of beachfill material required within the limits indicated, and will be a determining factor in the award of options for additional quantities of beachfill.
Where options for additional beachfill are awarded, the additional beachfill material shall be placed immediately after the initial Base Bid quantity has been placed in the area(s) to be covered by the awarded option. The intent is to complete the beachfill template in a given Base-plus-Option area, before proceeding with work further along the construction baseline.
The Base Bid also includes the repair or extension of existing stormwater outfalls including pipe support systems; the repair of pedestrian, vehicle, and ADA accessible dune crossovers; planting dune grass; removal of damaged sand fence and posts and providing new sand fence, split rail fence, and post and rail fence; and the relocation or removal of various existing structures to accommodate the beachfill and dunes.
All beachfill work shall also include the requirements for structures monitoring.
1.2.2 Borrow Area
Beachfill material for this contract must come from the authorized borrow areas, which are shown on the contract drawings, located within and adjacent to the Absecon Inlet in the Atlantic Ocean, and a separate designated area located approximately 2 - 3 miles offshore of Absecon Island in the Atlantic Ocean. Beachfill material from any other source, including trucking from upland sources, will not be considered under this contract.
Section 01 11 00 Page 1
1.3 REQUIRED ORDER OF WORK
1.3.1 Dredging
Dredging in the inlet borrow area shall be continuous until all material has been removed to the specified depth for that borrow area. Dredging in Borrow Area H may be conducted after completion of dredging operations in the inlet channel borrow area, or concurrently with dredging operations in the inlet channel borrow area, as approved by the Contracting Officer.
1.3.2 Beachfill
Beachfill shall be placed to the required template beginning at the northeast end of the project and proceed to the southwest end of the project, except as otherwise specified in Section 35 31 00 BEACHFILL.
1.4 WORK AREA ACCESS
Access to the work areas is available only in the locations indicated on the drawings. Contractor work area access in Margate City is confined to Granville Avenue and Delvan Avenue, as shown. Contractor work area access in Longport Borough is confined to 35th and 11th Avenues only, as indicated. Any transfer of material and personnel from land to water or water to land, shall not occur along the Bayside within the Longport Borough Limits. Any land materials shall be confined to Atlantic Avenue from Margate. Any material deliveries coming across the Longport Bridge from Egg Harbor Township shall only utilize 28th or 29th avenues to access Atlantic Ave. Access to the approved borrow area(s) is by water only.
1.5 WORK HOURS
The Contractor may work 24 hours per day, 7 days per week, to complete the contract work. However, the Contractor shall be required to comply with local codes regarding noise at all times during the contract period. Equip land-based equipment with noise suppression equipment if so directed by the
COR.
1.6 EXISTING WORK
In addition to "FAR 52.236-9, Protection of Existing Vegetation, Structures, Equipment, Utilities, and Improvements":
a. Remove or alter existing work in such a manner as to prevent injury or damage to any portions of the existing work which remain.
b. Repair or replace portions of existing work which have been altered during construction operations to match existing or adjoining work, as approved by the Contracting Officer.
1.7 EXISTING UTILITIES
a. The existing utility locations shown on the drawings are approximate and not complete. The Contractor is responsible for field verifying all existing utility locations, including those not shown on the drawings.
b. Contact local utility locating service a minimum of 15 days prior to excavating for concrete crossover work, to mark utilities, and within sufficient time required if work occurs on a Monday or after a Holiday.
Section 01 11 00 Page 2
c. Identify and mark all other utilities not managed and located by the local utility companies in locations where concrete crossover work is to be conducted. Scan the construction site with Ground Penetrating Radar (GPR), electromagnetic, or sonic equipment, and mark the surface of the ground or paved surface where existing underground utilities are discovered. Verify the elevations of existing piping, utilities, and any type of underground obstruction identified during scanning, in locations where concrete crossover work is to be conducted.
d. Coordinate with the utility companies for relocation of utilities that interfere with construction work. Relocation work shall be accomplished by either the Contractor or by the utility company, as directed by the utility, and all costs in connection therewith, including charges or fees from the utility companies shall be included in the lump sum price for the Bid item titled "Concrete Crossover"
e. Where the outside limits of an underground utility service have been located and staked on the ground, the Contractor shall be required to use hand excavation methods within 3 feet of such outside limits at such points as may be required to ensure protection from damage due to the Contractor's operations.
f. Notify the Contracting Officer and the appropriate utility company immediately upon damage or interruption of a utility service from construction work under this contract; take measures to prevent further damage or interruption of service; and cooperate with the utility company until such damage has been repaired and the utility service has been restored, at no additional cost to the Government.
1.7.1 Notification Prior to Excavation
Notify the Contracting Officer at least 15 days prior to starting excavation work.
PART 2 PRODUCTS (Not Applicable)
PART 3 EXECUTION (Not Applicable)
-- End of Section --
Section 01 11 00 Page 3
SECTION 01 30 00
ADMINISTRATIVE REQUIREMENTS
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1 (2014) Safety and Health Requirements Manual
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Evidence Of Insurance
SD-11 Closeout Submittals
Certified Labor Payrolls
1.3 COMMENCEMENT, PROSECUTION, AND COMPLETION OF WORK (APR 1984)
In addition to FAR 52.211-10 of Section 00 70 00 CONTRACT CLAUSES:
a. complete the entire base bid work for use not later than 150 calendar days after the date of receipt of the notice to proceed.
b. The Contracting Officer has the right to exercise the option by written notice to the Contractor in accordance with the following table (all days are expressed in calendar days). The contract will be extended by the number of days indicated below if the option(s) are awarded.
Section 01 30 00 Page 1
DRAFT IFB W912BU20B0007
OPTION TABLE
OPTION
Description Days to Exercise Option Contract
Extension (If Option is Awarded)
1 Atlantic City - Beachfill
21 days after approval of Precondition surveys for Base Bid Item 3.
2 Atlantic City - Beachfill
21 days after approval of Precondition surveys for Base Bid Item 3.
3 Atlantic City - Beachfill
21 days after approval of Precondition surveys for Base Bid Item 3.
4 Atlantic City - Storm Water Outfall Pipe Extension:
Station 58+43 (St. James Place)
14 days after approval of Precondition surveys for Base Bid Item 3.
5 Ventnor - Beachfill
21 days after approval of Precondition surveys for Base Bid Item 14.
6 Ventnor - Beachfill
21 days after approval of Precondition surveys for Base Bid Item 14.
7 Ventnor - Beachfill
21 days after approval of Precondition surveys for Base Bid Item 14.
8 Ventnor - Street End Scupper Excavation
14 days after approval of Precondition surveys for Base Bid Item 14.
9 Margate - Beachfill
21 days after approval of Precondition surveys for Base Bid Item 24.
Section 01 30 00 Page 2
DRAFT IFB W912BU20B0007
OPTION TABLE
OPTION
Description Days to Exercise Option Contract
Extension (If Option is Awarded)
10 Margate - Beachfill
21 days after approval of Precondition surveys for Base Bid Item 24.
11 Margate - Beachfill
21 days after approval of Precondition surveys for Base Bid Item 24.
12 Longport - Beachfill
21 days after approval of Precondition surveys for Base Bid Item 28.
13 Longport - Beachfill
21 days after approval of Precondition surveys for Base Bid Item 28.
14 Longport - Beachfill
21 days after approval of Precondition surveys for Base Bid Item 28 Area
1.4 LIQUIDATED DAMAGES - CONSTRUCTION (SEPT 2000)
The liquidated damages amount for FAR 52.211-12 in Section 00 70 00 CONTRACT CLAUSES, is $5,090.00.
1.5 SUPERVISION
1.5.1 Minimum Communication Requirements
Have at least one qualified superintendent, or competent alternate, capable of reading, writing, and conversing fluently in the English language, on the job-site at all times during the performance of contract work. In addition, if a Quality Control (QC) representative is required on the contract, then that individual must also have fluent English communication skills.
1.5.2 Superintendent Qualifications
The project superintendent must have a minimum of 10 years experience in construction with at least 5 of those years as a superintendent on projects similar in size and complexity. The individual must be familiar with the requirements of EM 385-1-1 and have experience in the areas of hazard identification and safety compliance. The individual must be capable of interpreting a critical path schedule and construction drawings. The qualification requirements for the alternate superintendent are the same as for the project superintendent. The Contracting Officer may request proof
Section 01 30 00 Page 3 of the superintendent's qualifications at any point in the project if the performance of the superintendent is in question.
1.5.2.1 Duties
The project superintendent is primarily responsible for managing and coordinating day-to-day production and schedule adherence on the project.
The superintendent is required to attend partnering meetings, and quality control meetings. The superintendent or qualified alternative must be on-site at all times during the performance of this contract until the work is completed and accepted.
1.5.3 Non-Compliance Actions
The Project Superintendent is subject to removal by the Contracting Officer for non-compliance with requirements specified in the contract and for failure to manage the project to insure timely completion. Furthermore, the Contracting Officer may issue an order stopping all or part of the work until satisfactory corrective action has been taken. No part of the time lost due to such stop orders is acceptable as the subject of claim for extension of time for excess costs or damages by the Contractor.
1.6 PRECONSTRUCTION CONFERENCE
After award of the contract but prior to commencement of any work at the site, meet with the Contracting Officer to discuss and develop a mutual understanding relative to the administration of the value engineering and safety program, preparation of the schedule of prices or earned value report, shop drawings, and other submittals, scheduling programming, prosecution of the work, clear expectations of the "Interim DD Form 1354" Submittal, and the processes for joint risk management between the Contractor and Government. Major subcontractors who will engage in the work must also attend.
1.7 PHYSICAL DATA (APR 1984)
Data and information furnished or referred to below is for the Contractor's information. The Government shall not be responsible for any interpretation of or conclusion drawn from the data or information by the Contractor. (FAR 52.236-4)
a. The indications of physical conditions on the drawings and in the specifications are the result of site investigations by surveys. Samples of materials to be dredged for beachfill from the offshore borrow area were obtained by using vibrational core samplers.
b. Weather Conditions. The site of the work is in the open ocean and is exposed to storms. However, safe refuge from the ocean is available in Great Egg Harbor which is immediately adjacent to the work site. It is believed that work can be performed during all seasons of the year except during winter months when ice and storm conditions may interfere with dredging operations. Complete weather records and reports may be obtained from the local U.S. Weather Bureau Office nearest to the work site. The Contractor shall satisfy himself as to the hazards likely to arise from weather conditions during the construction period.
c. Channel Traffic. Traffic in the work area consists of ocean going and commercial fishing, sport fishing vessels, U.S. Coast Guard vessels, and recreational craft. The traffic and vessels using Absecon and Great Egg
Section 01 30 00 Page 4
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Amendment No. 0001
Section 01 33 00 Page 25
SECTION 32 16 19
CONCRETE CROSSOVER
PART 1 GENERAL
1.1 SCOPE OF SECTION
The work covered by this section consists of furnishing all labor, materials, plant and equipment, and performing all operations required in demolishing an existing concrete crossover and constructing a new concrete crossover at the location shown.
1.2 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS
(AASHTO)
AASHTO M 182 (2005; R 2017) Standard Specification for Burlap Cloth Made from Jute or Kenaf and Cotton Mats
AMERICAN CONCRETE INSTITUTE (ACI)
ACI 301 (2016) Specifications for Structural Concrete
ACI 305.1 (2014) Specification for Hot Weather Concreting
ACI 306.1 (1990; R 2002) Standard Specification for Cold Weather Concreting
ACI 306R (2016) Guide to Cold Weather Concreting
ACI/MCP-2 (2015) Manual of Concrete Practice Part 2
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
ASME B18.21.1 (2009; R 2016) Washers: Helical Spring-Lock, Tooth Lock, and Plain Washers (Inch Series)
ASTM INTERNATIONAL (ASTM)
ASTM A615/A615M (2016) Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement
ASTM C31/C31M (2019) Standard Practice for Making and Curing Concrete Test Specimens in the Field
Section 32 16 19 Page 1
ASTM C143/C143M (2015) Standard Test Method for Slump of Hydraulic-Cement Concrete
ASTM C150/C150M (2018) Standard Specification for Portland Cement
ASTM C171 (2016) Standard Specification for Sheet Materials for Curing Concrete
ASTM C172/C172M (2017) Standard Practice for Sampling Freshly Mixed Concrete
ASTM C173/C173M (2016) Standard Test Method for Air Content of Freshly Mixed Concrete by the Volumetric Method
ASTM C231/C231M (2017a) Standard Test Method for Air Content of Freshly Mixed Concrete by the Pressure Method
ASTM C39/C39M (2018) Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens
ASTM C309 (2011) Standard Specification for Liquid Membrane-Forming Compounds for Curing Concrete
ASTM C494/C494M (2017) Standard Specification for Chemical Admixtures for Concrete
ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants
ASTM C1064/C1064M (2017) Standard Test Method for Temperature of Freshly Mixed Hydraulic-Cement Concrete
ASTM D1751 (2004; E 2013; R 2013) Standard Specification for Preformed Expansion Joint Filler for Concrete Paving and Structural Construction (Nonextruding and Resilient Bituminous Types)
ASTM D1752 (2018) Standard Specification for Preformed Sponge Rubber, Cork and Recycled PVC Expansion Joint Fillers for Concrete Paving and Structural Construction
ASTM D5893/D5893M (2016) Standard Specification for Cold Applied, Single Component, Chemically Curing Silicone Joint Sealant for Portland Cement Concrete Pavements
AMERICAN WELDING SOCIETY (AWS)
AWS D1.2/D1.2M (2014) Structural Welding Code - Aluminum
Section 32 16 19 Page 2
NEW JERSEY DEPARTMENT OF TRANSPORTATION (NJDOT)
NJDOT Specifications (2007 Edition) Standard Specifications for Road and Bridge Construction
PENNSYLVANIA DEPARTMENT OF TRANSPORTATION (PennDOT)
Publication 408 (2016, Rev Apr 2019) Publication 408 Specifications
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Concrete Crossover Work Plan; G,DO
SD-02 Shop Drawings
Removable Bollards; G, DO
SD-03 Product Data
Concrete; G,DO
Geotextile; G,DO
Dense Graded Aggregate; G,DO
Joint Filler; G,DO
Reinforcing; G,DO
Dowels; G,DO
Dowel Bar Assemblies; G,DO
Hangers; G,DO
Tie-downs; G,DO
Boardwalk Deck Lumber; G
SD-06 Test Reports
Concrete; G,DO
Submit a minimum of 30 days prior to scheduled use.
Galvanizing Report; G,DO
Timber preservative inspection; G,DO
Field Quality Control
Section 32 16 19 Page 3
SD-07 Certificates
Welding Procedures; G,DO
Welder Qualification; G,DO
Reinforcing; G,DO
Dowels and Tie Bars; G,DO
Delivery Tickets for Concrete; G,DO
Bolts Certification; G,DO
Timber Certification; G,DO
1.4 QUALITY ASSURANCE
1.4.1 MSDS and CIS
Provide Material Safety Data Sheets (MSDS) and Consumer Information Sheets (CIS) associated with timber preservative treatment. Contractor must comply with all safety precautions indicated on MSDS and CIS.
1.4.2 Timber Preservative Inspection
Submit the inspection report of an independent inspection agency, for approval by the Contracting Officer, that offered products complying with applicable AWPA Standards. Identify treatment on each piece by the quality mark of an agency accredited by the Board of Review of the American Lumber Standard Committee.
1.4.3 Qualifications for Welding Work
Submit welding procedures and welding tests in accordance with AWS D1.2/D1.2M. Prepare all test specimens in the presence of the Contracting Officer and have specimens tested by an approved testing laboratory at the Contractor's expense.
Submit certification of welder qualifications by tests in accordance with
AWS D1.2/D1.2M.
]1.5 EQUIPMENT, TOOLS, AND MACHINES
1.5.1 General Requirements
Plant, equipment, machines, and tools used in the work will be subject to approval and must be maintained in a satisfactory working condition at all times. Use equipment capable of producing the required product, meeting grade controls, thickness control and smoothness requirements as specified. Discontinue using equipment that produces unsatisfactory results. Allow the Contracting Officer access at all times to the plant and equipment to ensure proper operation and compliance with specifications.
Section 32 16 19 Page 4
1.6 ENVIRONMENTAL REQUIREMENTS
1.6.1 Placing During Cold Weather
Perform cold weather concreting in accordance with ACI 306.1, ACI 306R, and as specified herein. If there is an inconsistency between any of these standards/specifications, the more stringent shall control. Do not place concrete when the air temperature reaches 40 degrees F and is falling, or is already below that point. Placement may begin when the air temperature reaches 35 degrees F and is rising, or is already above 40 degrees F. Make provisions to protect the concrete from freezing during the specified curing period. If necessary to place concrete when the temperature of the air, aggregates, or water is below 35 degrees F, placement and protection must be approved in writing. Approval will be contingent upon full conformance with the following provisions. Prepare and protect the underlying material so that it is entirely free of frost when the concrete is deposited. Heat mixing water and aggregates as necessary to result in the temperature of the in-place concrete being between 50 and 85 degrees F.
Methods and equipment for heating must be approved. Use only aggregates that are free of ice, snow, and frozen lumps before entering the mixer.
Provide covering or other means as needed to maintain the concrete at a temperature of at least 50 degrees F for not less than 72 hours after placing, and at a temperature above freezing for the remainder of the curing period.
1.6.2 Placing During Warm Weather
The temperature of the concrete as placed must not exceed 85 degrees F except where an approved retarder is used. Cool the mixing water and aggregates as necessary to maintain a satisfactory placing temperature.
The placing temperature must not exceed 95 degrees F at any time. When job-site conditions are present or anticipated that accelerate the rate of moisture loss or rate of cement hydration of freshly mixed concrete, including an ambient temperature of 80 degrees F or higher, or an evaporation rate that exceeds 0.2 lb/ft2/h determined by use of Figure 1 of ACI/MCP-2, conform concrete work to all requirements of ACI 305.1. Such protective measures shall be made in advance of placement and taken as quickly as finishing operations will allow.
PART 2 PRODUCTS
2.1 CONCRETE
Portland cement concrete conforming to Section 903.03 of the NJDOT Specifications, Concrete Class B for Cast-in-Place crossovers per Table 903.03.06-1 to Table 903.03.06-4 and as specified herein. Concrete shall have a minimum compressive strength of 4,600 psi at 28 days per ASTM C39/C39M. Size of aggregate must not exceed 1-1/2 inches; coarse aggregate shall be No. 57 or 67 per Table 901.03-1 of the NJDOT Specifications.
2.1.1 Concrete Mixture Proportions
Concrete mixture proportions are the responsibility of the Contractor.
Mixture proportions shall include the dry weights of cementitious material(s); the nominal maximum size of the coarse aggregate; the specific gravities, absorptions, and saturated surface-dry weights of fine and coarse aggregates; the quantities, types, and names of admixtures; and quantity of water per cubic yard of concrete. The mix shall use a cement
Section 32 16 19 Page 5 replacement (by weight) of 20 percent to 30 percent Class F fly ash, or 40 percent to 50 percent Ground Granulated Blast-Furnace (GGBF) slag and be a current NJDOT-approved mix, unless otherwise approved by the Contracting Officer. Provide materials included in the mixture proportions of the same type and from the same source as will be used on the project.
2.1.2 Cementitious Materials
2.1.2.1 Portland Cement
ASTM C150/C150M, Type II, low alkali.
2.1.2.2 Pozzolan
Provide pozzolan that conforms to ASTM C618, Class F, including requirements of Tables 1A and 2A.
2.1.2.3 Ground Granulated Blast-Furnace(GGBF) Slag
ASTM C989/C989M, Grade 100 or 120.
2.1.3 Air Content
Use concrete mixtures that have an air content by volume of concrete of 4.5 to 7.5 percent per ASTM C231/C231M, based on measurements made immediately after discharge from the mixer. When using a Type F or G admixture per ASTM C494/C494M, increase both the target value and tolerance percentages by 0.5 percent.
2.1.4 Slump
Use concrete with a slump of 3 inches plus or minus 1 inch for hand placed concrete or 1 inch plus or minus 1/2 inch for slip-formed concrete as determined in accordance with ASTM C143/C143M. When using a Type F or G admixture per ASTM C494/C494M, slump shall be 6 ± 2 inches.
2.2 CONCRETE CURING MATERIALS
2.2.1 Impervious Sheet Materials
Use impervious sheet materials conforming to ASTM C171, type optional, except that polyethylene film, if used, must be white opaque.
2.2.2 Burlap
Use burlap conforming to AASHTO M 182.
2.2.3 White Pigmented Membrane-Forming Curing Compound
Use white pigmented membrane-forming curing compound conforming to ASTM C309, Type 2.
2.3 CONCRETE PROTECTION MATERIALS
Use concrete protection materials consisting of a linseed oil mixture of equal parts, by volume, of linseed oil and either mineral spirits, naphtha, or turpentine. At the option of the Contractor, commercially prepared linseed oil mixtures, formulated specifically for application to concrete to provide protection against the action of deicing chemicals may be used, Section 32 16 19 Page 6 except that emulsified mixtures are not acceptable.
2.4 GEOTEXTILE
Geotextile shall be as specified in Section 31 05 19 GEOTEXTILE.
2.5 DENSE GRADED AGGREGATE
Dense graded aggregate conforming to Section 901.10 of the NJDOT Specifications.
2.6 SATISFACTORY MATERIALS
Satisfactory materials comprise any materials classified by ASTM D2487 as
GW, GP, GM, GP-GM, GW-GM, GC, GP-GC, GM-GC, SW, SP, SM,SW-SM, SP-SM
comprised of sand and gravel less than 3 inches in any dimension.
2.7 MATERIAL FOR RIPRAP
Provide R-3 riprap conforming to Publication 408.
2.8 REINFORCING
Reinforcement shall be free from loose, flaky rust, loose scale, oil, grease, mud, or other coatings that might reduce the bond with concrete.
Removal of thin powdery rust and tight rust is not required. However, reinforcing steel which is rusted to the extent that it does not conform to the required dimensions or mechanical properties shall not be used.
Provide detail reinforcement not indicated in accordance with ACI 301M, ACI 301 and ACI SP-66. Provide mechanical reinforcing bar connectors in accordance with ACI 301M, ACI 301 and provide 125 percent minimum yield strength of the reinforcement bar.
2.8.1 Reinforcing Bars and Bar Mats
Reinforcing bars shall conform to ASTM A615/A615M, billet-steel or ASTM A996/A996M, rail and axle steel, Grade 60. Bar mats shall conform to ASTM A184/A184M. The bar members may be billet rail or axle steel. Epoxy coated in accordance with ASTM A775/A775M.
2.9 DOWELS AND TIE BARS
2.9.1 Dowels
Dowels shall be single piece bars fabricated or cut to length at the shop or mill before delivery to the site. Dowels shall be free of loose, flaky rust and loose scale and shall be clean and straight. Dowels may be sheared to length provided that the deformation from true shape caused by shearing does not exceed 0.04 inch on the diameter of the dowel and does not extend more than 0.04 inch from the end of the dowel. Dowels shall be plain (non-deformed) steel bars conforming to ASTM A615/A615M, Grade 40 or 60; ASTM A996/A996M, Grade 50 or 60. Dowel bars shall be epoxy coated in conformance with ASTM A775/A775M. Grout retention rings shall be fully circular metal or plastic devices capable of supporting the dowel until the epoxy hardens. Dowel sleeves or inserts are not permitted.
Section 32 16 19 Page 7
2.9.2 Dowel Bar Assemblies
Dowel bar assemblies shall consist of a framework of metal bars or wires arranged to provide rigid support for the dowels throughout the paving operation, with a minimum of four continuous bars or wires extending along the joint line. The dowels shall be welded to the assembly or held firmly by mechanical locking arrangements that will prevent them from rising, sliding out, or becoming distorted during paving operations.
2.10 JOINT FILLER STRIPS
2.10.1 Contraction Joint Filler for Curb and Gutter
Use hard-pressed fiberboard contraction joint filler for curb and gutter.
2.10.2 Expansion Joint Filler, Premolded
Onless otherwise indicated, use 1/2 inch thick premolded expansion joint filler conforming to ASTM D1751 or ASTM D1752.
2.11 JOINT SEALANTS
Use cold-applied joint sealant conforming to ASTM C920 or ASTM D5893/D5893M.
2.12 FORM WORK
Design and construct form work to ensure that the finished concrete will conform accurately to the indicated dimensions, lines, and elevations, and within the tolerances specified. Use wood or steel forms that are straight and of sufficient strength to resist springing during depositing and consolidating concrete.
2.12.1 Wood Forms
Use forms that are surfaced plank, 2 inches nominal thickness, straight and free from warp, twist, loose knots, splits or other defects. Use forms with a nominal length of 10 feet. Radius bends may be formed with 3/4 inch boards, laminated to the required thickness.
2.12.2 Steel Forms
Use channel-formed sections with a flat top surface and welded braces at each end and at not less than two intermediate points. Use forms with interlocking and self-aligning ends. Provide flexible forms for radius forming, corner forms, form spreaders, and fillers as needed. Use forms with a nominal length of 10 feet and that have a minimum of 3 welded stake pockets per form. Use stake pins consisting of solid steel rods with chamfered heads and pointed tips designed for use with steel forms.
2.12.3 Crossover Forms
Use crossover forms that are of a height equal to the full depth of the finished crossover.
2.13 LUMBER AND TIMBERS
2.13.1 Solid Sawn Lumber and Timbers
Provide Timber Certification.
Section 32 16 19 Page 8
Provide solid sawn lumber and timbers of visually graded Southern Yellow Pine Grade 1 or better, as identified by the grade mark of a recognized association or independent inspection agency using the specific grading requirements of an association recognized as covering the species used.
The association or independent inspection agency shall be certified by the Board of Review, American Lumber Standards Committee, to grade the species used. All lumber shall be dressed lumber with nominal dimensions shown, unless otherwise noted. Construction grade lumber may be used for stringer blocking.
2.13.2 Preservative Treatment
All framing lumber including headers, stringers, and joists shall be treated Southern Yellow Pine. Each piece of treated lumber or timber shall be branded, by the producer, in accordance with AWPA M6. Treat piles and wood in contact with the ground in accordance with AWPA U1 UC5A Chromated Copper Arsenate (Minimum Retention of 2.5 pcf). Treat timber for the joists and stringers in accordance with AWPA U1 UC4C with CCA - Chromated Copper Arsenate (Minimum Retention of 1.0 pcf). Treat timber for railings in accordance with AWPA U1 UC4C with MCA - Micronized Copper Azole (Minimum Retention of 0.31 pcf). The Contractor shall be responsible for the quality of treated wood products.
2.13.3 Boardwalk Deck Lumber
Boardwalk deck lumber shall be approved hardwood. Approved hardwood includes IPE/Bethabara. Size as indicated. Do not preservative treat boardwalk deck lumber.
2.14 Post and Rail Fence
Post and rail fence shall be as specified in section 32 15 00 DUNE
CROSSOVERS
2.15 HANDRAIL
Handrail shall be as specified in section 32 15 00 DUNE CROSSOVERS.
2.16 HARDWARE
Provide bolts with necessary nuts and washers, and other fastenings.
Provide bolts with washers under nut and head. Provide timber connectors and other metal fastenings of type and size shown, sized to the correct bolt length so that after tightening, bolts shall have less than 1 inch protruding beyond nut to avoid field cutting. Provide jam nuts or lock nuts as applicable. Hot-dip galvanize all hardware in accordance with ASTM A153/A153M. Submit Bolts Certification and Galvanizing Report.
2.16.1 Fasteners
Fasteners shall be ASTM A307, Grade A, hot-dipped galvanized. Washers and nuts shall be hot-dipped galvanized conforming to ASME B18.21.1 and ASTM A563, respectively. Hot-dip galvanizing shall be in accordance with ASTM A153/A153M. Provide carriage head bolts with washers under nut only with jam nuts or lock nuts as applicable. Deck screws shall be #18-8 4 inch flat head deck screws. All fasteners hot dipped galvanized.
Section 32 16 19 Page 9
2.16.2 Stringer Tie-Downs/Hurricane Straps and Hangers
Connection ties, straps, and hangers shall be pre-engineered metal connectors of the type and size shown on the drawings conforming to ASTM A36/A36M, ASTM A653/A653M, or ASTM A1011/A1011M as applicable.
All elements shall be hot-dipped galvanized in accordance with
ASTM A123/A123M.
2.17 BOARDWALK RAILING
2.17.1 Materials
Provide boardwalk railing consisting of 1-1/2 inch and 2 inch nominal schedule 40 pipe ASTM B429/B429M. Provide mill-finish aluminum railings.
2.17.2 Fabrication
a. Preassemble items in the shop to the greatest extent possible.
Disassemble units only to the extent necessary for shipping and handling.
Clearly mark units for reassembly and coordinated installation.
b. For the fabrication of work exposed to view, use only materials that are smooth and free of surface blemishes, including pitting, seam marks, roller marks, rolled trade names, and roughness. Remove blemishes by grinding, or by welding and grinding, before cleaning, treating, and applying surface finishes.
c. Weld corners and seams continuously and in accordance with the recommendations of AWS D1.2/D1.2M. Grind exposed welds smooth and flush to match and blend with adjoining surfaces.
d. Ensure that mitered and welded joints made by fitting; post to top rail;
intermediate rail to post; and corners, are groove welded and ground smooth.
2.18 REMOVABLE BOLLARDS
Metal bollards base embedded in concrete with quick setting concrete as shown. The bollards shall be:
a. Material: Heavy duty tapered amd fluted ductile cast iron with round finial and ball top. Conform to ASTM A536, Grade 65-45-12; 30 percent recycled-material content.
b. Size: 36 inches high x 10 inches diameter.
c. Color and Coating: Statuary bronze, textured semi-gloss with a polyester powder coat over epoxy primer.
d. Mounting accessories: Removable and lockable with padlock and anchorage receiver kit for concrete.
2.19 ZINC-COATING
Galvanize steel specified or indicated by the hot-dip process in accordance with ASTM A123/A123M or ASTM A153/A153M, as applicable.
Section 32 16 19 Page 10
PART 3 EXECUTION
3.1 SURVEY OF EXISTING AND NEW CROSSOVER
Survey the existing concrete crossover and the subgrade of the new concrete crossover in accordance with Section 01 71 23 SURVEY REQUIREMENTS.
3.2 DEMOLITION OF EXISTING CROSSOVER
Disassemble existing boardwalk deck, boardwalk timbers and selectively demolish and remove the crossover from site. Dispose of all concrete and debris in accordance with all Federal, State, and local laws.
3.3 CLEARING AND GRUBBING
3.3.1 Clearing
Clearing shall consist of the satisfactory removal and disposal of vegetation, including snags, brush, and rubbish occurring in the area to be filled adjacent to the crossover shall be removed in their entirety.
Dispose of cleared material off-site.
3.3.2 Grubbing
Grubbing shall consist of the removal and disposal of stumps, roots larger than 3 inches in diameter, and matted roots. Material to be grubbed, shall be removed to the extent necessary to fill area adjacent to the crossover and construct the proposed 5 to 1 slope.
3.4 GENERAL
Construct the new concrete crossover at the same location and elevation as the existing concrete crossover.
3.5 PROOF ROLLING
After clearing/grubbing and prior to any fill placement, proof roll the existing subgrade with a large smooth drum vibratory roller. Operate the roller in a systematic manner to ensure full coverage over all areas to be filled, and at speeds between 2-1/2 to 3-1/2 mph. Notify the Contracting Officer a minimum of 3 days prior to proof rolling. Perform proof rolling in the presence of the Contracting Officer. Undercut rutting or unstable material as directed by the Contracting Officer and replace with either satisfactory materials or dense graded aggregate.
3.6 SUBGRADE PREPARATION
Construct subgrade to the specified grade and cross section prior to concrete placement.
3.6.1 Crossover Subgrade
Following proof rolling, place and compact the dense graded aggregate in layers of a maximum of 12 inches loose thickness, and compact it to 95 percent maximum density.
3.6.2 Maintenance of Subgrade
Maintain dense graded aggregate subgrade in a smooth, compacted condition
Section 32 16 19 Page 11 in conformity with the required section and established grade until the concrete is placed. The subgrade must be in a moist condition when concrete is placed. Prepare and protect subgrade so that it is free from frost when the concrete is deposited.
3.7 UTILIZATION OF EXCAVATED MATERIALS
Dispose of materials not meeting satisfactory material requirements removed from excavations. Use satisfactory material removed from excavations, insofar as practicable, in the construction of fills, embankments, slopes,and for similar purposes. Do not waste any satisfactory excavated material without specific written authorization.
3.8 FILL PLACEMENT
Place fill to construct slopes, embankments, etc. from satisfactory materials free of organic or frozen material and rocks with any dimension greater than 6 inches. Place the material in successive horizontal layers of loose material not more than 12 inches in depth. Spread each layer uniformly and moisten or aerate as necessary to compact to at least 95 percent laboratory maximum density.
3.9 GEOTEXTILE
Geotextile shall be installed as shown on the drawings and as specified in Section 31 05 19 GEOTEXTILE.
3.10 WOOD AND TIMBER CONSTRUCTION
Cut, bevel, and face timbers prior to plant preservative treatment. In addition to the contract clause entitled "Accident Prevention", provide protective equipment for personnel fabricating, field treating, or handling materials treated with water-borne salts. Refer to paragraph entitled "MSDS and CIS."
3.10.1 Stringers and Blocking
Place crown up and, if possible, the better edge of deck stringers down.
Tops of stringers shall not vary from a plane more than will permit bearing of the floor on stringers. Butt-joint and splice outside stringers, but lap interior stringers to take bearing over full width of cap or floor beam at each end. Submission and approval of Tie-downs product data is required prior to mobilization to the contract work site.
3.10.1.1 Tie-Downs/Hurricane Straps
a. Blocking shall be attached to the stringers using two 16 gage…
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