A.01.13_Technical_Specifications_20180608.pdf

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Rotary Lobe Pumps Federal contract opportunity
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W9127N18R0061
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Department of the Army Corps of Engineers Engineering District Portland

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MECHANI CAL EQUI PMENT

PART 1 GENERAL

1. 1 GENERAL I NFORMATI ON

Thi s sect i on speci f i es t he f ol l owi ng wor k:

a. Fur ni sh s i xt een r ot ar y l obe pump ski d assembl i es and suct i on and di schar ge hose assembl i es f or mai n uni t s, pl us t hr ee spar e pump ski d assembl i es. I ncl ude f our r ebui l d k i t s.

b. Fur ni sh f our r ot ar y l obe pump ski d assembl i es and suct i on and di schar ge hose assembl i es f or f i shwat er uni t s, pl us one spar e pump ski d assembl y. I ncl ude t wo r ebui l d k i t s.

1. 2 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o i n t he t ext by basi c desi gnat i on onl y.

ASME I NTERNATI ONAL ( ASME)

ASME B1. 20. 1 ( 2013) Pi pe Thr eads, Gener al Pur pose ( I nch)

ASME B18. 2. 1 ( 2012; Er r at a 2013) Squar e and Hex Bol t s and Scr ews ( I nch Ser i es)

ASME B18. 2. 2 ( 2010) Nut s f or Gener al Appl i cat i ons:

Machi ne Scr ew Nut s, Hex, Squar e, Hex Fl ange, and Coupl i ng Nut s ( I nch Ser i es)

ASME B18. 21. 1 ( 2009; R 2016) Washer s: Hel i cal Spr i ng- Lock, Toot h Lock, and Pl ai n Washer s ( I nch Ser i es)

ASTM I NTERNATI ONAL ( ASTM)

ASTM A123/ A123M ( 2013) St andar d Speci f i cat i on f or Zi nc ( Hot - Di p Gal vani zed) Coat i ngs on I r on and St eel Pr oduct s

ASTM A269/ A269M ( 2015a) St andar d Speci f i cat i on f or Seaml ess and Wel ded Aust eni t i c St ai nl ess St eel Tubi ng f or Gener al Ser vi ce

ASTM A53/ A53M ( 2012) St andar d Speci f i cat i on f or Pi pe, St eel , Bl ack and Hot - Di pped, Zi nc- Coat ed, Wel ded and Seaml ess

ASTM B88 ( 2016) St andar d Speci f i cat i on f or Seaml ess Copper Wat er Tube

NATI ONAL ELECTRI CAL MANUFACTURERS ASSOCI ATI ON ( NEMA)

NEMA MG 1 ( 2016) Mot or s and Gener at or s

1. 3 SUBMI TTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;

submi t t al s not havi ng a " G" desi gnat i on ar e f or i nf or mat i on onl y. Submi t t he f ol l owi ng t o t he cont r act i ng of f i cer as out l i ned i n t hi s speci f i cat i on:

SD- 01 Pr econst r uct i on Submi t t al s

Schedul e of Mat er i al s and Pr oduct Dat a; G, HDC

SD- 02 Shop Dr awi ngs

Det ai l ed Shop Dr awi ngs; G, HDC

SD- 06 Test Repor t s

Pr essur e Test Repor t ; G, HDC

Oper at i onal Test Repor t ; G, HDC

SD- 08 Manuf act ur er ' s I nst r uct i ons

I nspect i on and Test Not i f i cat i on; G

Test i ng Pr ocedur e; G

SD- 10 Oper at i on and Mai nt enance Dat a

Oper at i on and Mai nt enance Manual s

1. 4 GENERAL REQUI REMENTS

1. 4. 1 War r ant y

Pr ovi de a 1 year wear war r ant y t hat begi ns when t he pumps ar e put i nt o ser vi ce and a 4 year wor kmanshi p war r ant y t hat begi ns when t he pumps ar r i ve on s i t e. The wear war r ant y wi l l cover needed r epl acement s of t he wear pl at es, l obes, pump housi ngs, pr essur e di scs, bel t s, and seal s dur i ng t he war r ant y wi ndow. The wor kmanshi p war r ant y wi l l cover needed r epl acement s of maj or component par t s t hat ar e f ound t o be f unct i oni ng abnor mal l y due t o def ect i ve machi ni ng, i ncor r ect mat er i al , or i mpr oper assembl y dur i ng t he war r ant y wi ndow. The wor kmanshi p war r ant y al so i nc l udes al l spar e par t s t hat ar e ant i c i pat ed t o be needed dur i ng t he ext ended t i me, cal cul at ed based upon t he number of hour s t he pumps ar e i n use, i f t hey ar e i n use, or a gener al t ot al t i me t hat has passed, i f t hey ar e bei ng st or ed.

1. 4. 2 Syst em Conf i gur at i on

Each pump assembl y must be i n a conf i gur at i on t o al l ow f or easy access t o t he pump wet - end f or i n- pl ace wear par t r epl acement and r out i ne oper at i on and mai nt enance. Thi s can be achi eved by ensur i ng t hat each pump' s wet - end i s f aci ng t he cent er of t he mai n and f i shwat er uni t s once i nst al l ed.

Addi t i onal l y, t he t ypi cal wear par t s must be accessi bl e wi t h mi ni mal pump di sassembl y. Not e t hat t he pump assembl i es ar e const r ai ned by sur r oundi ng exi st i ng equi pment . Sket ches of how t he new pumps wi l l f i t wi t hi n sur r oundi ng exi st i ng equi pment and t he gener al ar r angement of t he ski d assembl i es ar e shown on t he FI O dr awi ngs.

Pr ovi de coat i ng syst ems f or al l component s of t he pump ski d, ski d base and f r ame, and pi pi ng component s i n accor dance wi t h manuf act ur er ' s instructions.

PART 2 PRODUCTS

2. 1 GENERAL

a. Mat er i al s and equi pment must conf or m t o t he r equi r ement s of t hese speci f i cat i ons. When mat er i al s and equi pment ar e speci f i ed t o be r epl aced i n k i nd, at mi ni mum t hey must be of equal desi gn as exi st i ng equi pment bei ng r epl aced, unl ess speci f i ed ot her wi se. Submi t mat er i al s and equi pment cer t i f i cat es of compl i ance, wher e mat er i al s or equi pment ar e speci f i ed t o compl y wi t h r equi r ement s of ASME or ot her st andar ds or gani zat i ons, i n t he schedul e of mat er i al s and pr oduct dat a submi t t al . The l abel or l i s t i ng of t he speci f i ed agency wi l l be accept abl e evi dence. I n l i eu of t he l abel or l i s t i ng, a wr i t t en cer t i f i cat e may be submi t t ed f r om an appr oved, nat i onal l y r ecogni zed t est i ng or gani zat i on equi pped t o per f or m such ser v i ces, st at i ng t hat t he i t ems have been t est ed and conf or m t o t he r equi r ement s and t est i ng met hods of t he speci f i ed agency.

b. Mat er i al s and equi pment must be t he pr oduct s of manuf act ur er s r egul ar l y engaged i n t he manuf act ur e of such pr oduct s. I t ems of equi pment must essent i al l y dupl i cat e equi pment t hat has been i n sat i sf act or y use at l east 2 year s pr i or t o pr oposal submi ssi on.

Mat er i al s di f f er i ng i n mi nor r espect f r om t hat speci f i ed may be pr oposed, pr ovi ded such di f f er ences ar e c l ear l y st at ed. Any mat er i al s r equi r ed whi ch ar e not cover ed i n t he pi pi ng mat er i al schedul e or t hese speci f i cat i ons must conf or m t o appl i cabl e speci f i cat i ons. I n cases wher e mat er i al i s not cover ed by one of t he l i s t ed speci f i cat i on gr oups, t he Cont r act or must f ur ni sh t he hi ghest commer ci al gr ade of mat er i al or pr oduct avai l abl e. Par t i cul ar at t ent i on must be gi ven t o t he mar ki ng of val ves t o i ndi cat e body and t r i m mat er i al and pr essur e rating.

2. 2 SCHEDULE OF MATERI ALS AND PRODUCT DATA

Submi t a compl et e schedul e of mat er i al s f or al l i t ems speci f i ed i n t hi s speci f i cat i on and any ot her mat er i al t hat t he Cont r act or may use t o compl et e t hi s wor k at l east 30 days pr i or t o const r uct i on, pur chase, or manuf act ur i ng of t he par t / mat er i al i n quest i on. The schedul e must cont ai n t he names and addr esses of t he manuf act ur er s, t hei r cat al og number s and t r ade names. The schedul e must i ndi cat e, by descr i pt i on, wher e t he i t ems wi l l be used. The schedul e of mat er i al s and equi pment must be suppor t ed by suf f i c i ent pr oduct dat a, whi ch i ncl udes, but i s not be l i mi t ed t o, cat al ogs, di agr ams, pump cut sheet s ( di mensi onal dr awi ngs) , dat a sheet s ( pr oduct speci f i cat i ons) , pump per f or mance cur ves, pump and mot or r ot at i onal speed, mot or and gear box per f or mance char act er i st i cs, any speci f i c equi pment opt i ons pr oposed, and ot her dat a publ i shed by t he manuf act ur er , as wel l as evi dence of compl i ance wi t h saf et y and per f or mance st andar ds, t o demonst r at e conf or mance t o t he speci f i cat i on r equi r ement s.

Cat al og number s al one wi l l not be accept abl e. Submi t al l dat a f or any new equi pment suppl i ed as par t of t hi s speci f i cat i on. Appr oval of mat er i al s and equi pment wi l l be based on manuf act ur er s ' publ i shed r at i ngs, and must be submi t t ed. Pr oduct dat a f or maj or i t ems i ncl uded i n t he schedul e of mat er i al s and pr oduct dat a submi t t al must i ncl ude but not be l i mi t ed t o t he following:

a. Pump ski d assembl i es;

b. Suct i on hose f oot val ves;

c. Hose f i t t i ngs

2. 3 BOLTS, NUTS, STUDS, AND WASHERS

Conf or m t hr eaded bol t s and st uds t o ASME B18. 2. 1. Conf or m t hr eaded nut s t o ASME B18. 2. 2. Conf or m l ock and pl ai n washer s t o ASME B18. 21. 1. Gal vani ze al l bol t s, nut s, st uds, and washer s i n cont act wi t h gal vani zed sur f aces.

Conf or m al l gal vani zed coat i ngs t o ASTM A123/ A123M.

2. 4 PI PE AND FI TTI NGS

2. 4. 1 Pi pi ng

Pi pi ng 3- i nch I PS and l ar ger and pi pi ng modi f i cat i ons f or t he wat er s i de of t he pumps must be schedul e 40 seaml ess bl ack st eel conf or mi ng t o

ASTM A53/ A53M.

2. 4. 2 Pump Suct i on and Di schar ge Hose

Pr ovi de 300 f eet of 3 i nch i nner di amet er suct i on/ di schar ge hose, separ at ed i nt o 6, 50 f oot l engt hs. Pr ovi de suct i on hose wi t h a smoot h i nner wal l and spi r al r ei nf or cement . Make hoses f r om r ubber t hat i s compat i bl e wi t h oi l and wat er . Hose must be r at ed f or a mi ni mum pr essur e of 150 psi and 29 i nches of mer cur y vacuum. Suppl y hoses on r eel s.

2. 4. 3 Hose Fi t t i ngs

Pr ovi de bar bed and cam- l ock hose f i t t i ngs and adapt er s made f r om al umi num or st ai nl ess st eel . Fi t t i ngs must be r at ed f or a mi ni mum of 150 psi oper at i ng pr essur e. Pr ovi de st ai nl ess st eel wor m dr i ve hose cl amps f or each bar bed hose connect i on. Coor di nat e al l f i t t i ngs and adapt er s wi t h t he connect i ons pr ovi ded on ot her equi pment . Pr ovi de f i t t i ngs and adapt er s f or 16 mai n uni t assembl i es and 4 f i sh uni t assembl i es. Each assembl y consi st s of t he f ol l owi ng component s:

1) Adapt er f r om f oot val ve t o suct i on hose f i t t i ng ( mal e cam- l ock t o flange)

2) Suct i on hose f i t t i ngs ( bar bed t o f emal e cam- l ock)

3) Adapt er f r om suct i on hose t o pump ( mal e cam- l ock t o f l ange)

4) Adapt er f r om pump di schar ge t o di schar ge hose ( mal e cam- l ock t o flange)

5) Di schar ge hose f i t t i ngs ( bar bed t o f emal e cam- l ock)

2. 5 PUMP ASSEMBLI ES

2. 5. 1 Mai n Uni t Rot ar y Lobe Pumps

The pumps must be sel f pr i mi ng, posi t i ve di spl acement , r ot ar y l obe t ype pumps, LobePr o Ser i es M50 or appr oved equal . Pump or i ent at i on must be hor i zont al wi t h over head mot or dr i ve usi ng bel t and sheave assembl y conf i gur at i on. The f l ui d t o be pumped i s wat er wi t h oi l cont ami nat i on, wi t h a t emper at ur e r ange f r om 33 t o 70 F. The pump must be desi gned t o be sui t abl e t o pump sl udge, mud and sl ur r i es. Pumps must be capabl e of pumpi ng at 130 gpm at 50 psi wi t h a speed no gr eat er t han 400 r pm.

Requi r ed power must not exceed 10 hp at t hese condi t i ons. Rat ed pr essur e must be 150 psi or gr eat er . Pumps must be capabl e of sel f pr i mi ng at 25 f eet of suct i on l i f t . Goose neck i nl et and out l et f i t t i ngs must be pr ovi ded f or t he pump t o al l ow sel f pr i mi ng. Net i nl et pr essur e ( NPSH) r equi r ed must not exceed 8 psi a i n t he speci f i ed r ange of condi t i ons.

Rot or housi ng and pump cover must be hi gh t ensi l e gr ay i r on ASTM A48 or appr oved equal . Gasket s must be non- asbest os f i ber and sui t abl e f or t he ser vi ce. Mechani cal seal s must be st ai nl ess st eel t ype 316 or appr oved equal . Pump i nl et and out l et must be f l anged. Ant i - f r i c t i on bear i ngs must be ext er nal t o t he f l ui d pumped and separ at el y l ubr i cat ed.

The si ze of each mai n uni t pump ski d assembl y i s r est r i c t ed by exi st i ng pi pi ng and equi pment wi t hi n t he t ur bi ne pi t headcover ar ea. The di mensi ons of t he ar ea t hat each pump ski d assembl y, i ncl udi ng gooseneck f l anged f i t t i ngs, must f i t i nt o ar e appr oxi mat el y 27 i nches x 34 i nches x 40 i nches ( L x W x H) , as shown on FI O Dr awi ng SK001. Or i ent t he pump assembl y as shown on FI O Dr awi ng SK001. Each of t he mai n uni t pumps over al l wei ght must not exceed 700 pounds. Pr ovi de suct i on and di schar ge nozzl es t o mat ch t he exi st i ng 4 i nch i nt ake and di schar ge connect i ons.

2. 5. 2 Fi sh Uni t Rot ar y Lobe Pumps

The pumps must be sel f pr i mi ng, posi t i ve di spl acement , r ot ar y l obe t ype pumps, LobePr o Ser i es S16p or appr oved equal . Pump or i ent at i on must be hor i zont al wi t h over head mot or dr i ve usi ng bel t and sheave assembl y conf i gur at i on. The f l ui d t o be pumped i s wat er wi t h oi l cont ami nat i on, wi t h a t emper at ur e r ange f r om 33 t o 70 F. The pump must be desi gned t o be sui t abl e t o pump sl udge, mud and sl ur r i es. Pumps must be capabl e of pumpi ng at 80 gpm at 50 psi wi t h a speed no gr eat er t han 620 r pm. Requi r ed power must not exceed 5 hp at t hese condi t i ons. Rat ed pr essur e must be 150 psi or gr eat er . Pumps must be capabl e of sel f pr i mi ng at 25 f eet of suct i on l i f t . Goose neck i nl et and out l et f i t t i ngs must be pr ovi ded f or t he pump t o al l ow sel f pr i mi ng. Net i nl et pr essur e ( NPSH) r equi r ed must not exceed 8 psi a i n t he speci f i ed r ange of condi t i ons. Rot or housi ng and pump cover must be hi gh t ensi l e gr ay i r on ASTM A48 or appr oved equal .

Gasket s must be non- asbest os f i ber and sui t abl e f or t he ser vi ce.

Mechani cal seal s must be st ai nl ess st eel t ype 316 or appr oved equal . Pump i nl et and out l et must be f l anged. Ant i - f r i c t i on bear i ngs must be ext er nal t o t he f l ui d pumped and separ at el y l ubr i cat ed.

The si ze of each f i sh uni t pump ski d assembl y i s r est r i c t ed by exi st i ng pi pi ng and equi pment wi t hi n t he t ur bi ne pi t headcover ar ea. The di mensi ons of t he ar ea t hat each pump ski d assembl y, i ncl udi ng gooseneck f l anged f i t t i ngs, must f i t i nt o ar e appr oxi mat el y 22 i nches x 31 i nches x 30 i nches ( L x W x H) , as shown on FI O Dr awi ng SK002. Or i ent t he pump assembl y as shown on FI O Dr awi ng SK002. Each of t he f i sh uni t pumps over al l wei ght must not exceed 400 pounds. Pr ovi de suct i on and di schar ge nozzl es t o mat ch t he exi st i ng i nt ake and di schar ge connect i ons.

2. 5. 3 Pump Mot or s

2. 5. 3. 1 Gener al

The pump mot or must oper at e on a suppl y vol t age of 480 VAC, 60 Hz, 3 Phase, and be di r ect on l i ne st ar t . Mot or s must be squi r r el - cage, pr emi um ef f i c i ent i nduct i on mot or s. Each el ect r i c mot or must be Tot al l y Encl osed Fan Cool ed ( TEFC) and cont i nuous dut y. Pump mot or s must have a 1. 15 ser vi ce f act or and be r at ed f or oper at i on at 40 degr ee Cel s i us ambi ent .

The pump mot or s must conf or m t o NEMA MG 1 and be of suf f i c i ent s i ze so t hat t he namepl at e hor sepower r at i ng i s not exceeded t hr oughout t he ent i r e publ i shed pump char act er i st i c cur ve and ser vi ce r equi r ed. Mot or bear i ngs must be of t he seal ed and per manent l y l ubr i cat ed t ype and pr ovi de smoot h oper at i ons under t he condi t i ons encount er ed f or t he l i f e of t he mot or .

Coat i ng must meet r equi r ement s f or sever e i ndust r i al envi r onment wi t h hi gh humi di t y.

2. 5. 3. 2 Wi ndi ngs and I nsul at i on

Cl ass F or H, must be used on t he mot or wi ndi ngs and must be of a t ype desi gned and const r uct ed t o wi t hst and t he sever e moi st ur e condi t i on and accompanyi ng wi de ambi ent t emper at ur e var i at i ons t o whi ch t he mot or wi l l be subjected.

2. 5. 3. 3 Desi gnat i on and Mar ki ngs

Pr ovi de namepl at es f or each mot or t hat conf or m t o Sect i on I I , Par t 10 of

NEMA MG 1.

2. 5. 4 Bel t and Sheave Assembl y

The over al l speed r at i o must be sel ect ed t o pr ovi de t he r equi r ed pump oper at i ng speed and capaci t y. Sel ect t he bel t f or t he r ot ar y l obe pump assembl i es wi t h a mi ni mum ser vi ce f act or of 1. 6. Pr ovi de synchr onous bel t s wi t h a mi ni mum 8mm pi t ch and a mi ni mum 12mm wi dt h, Gat es Cor por at i on Pol y Chai n GT Car bon Synchr onous Bel t s , or appr oved equal . Sel ect and s i ze sheaves t o pr ovi de t he pr oper speed r at i o. Bel t s must pr ovi de r esi st ance and pr ot ect i on f r om gr i me, gr ease and moi st ur e. Si ze t he sheave bushi ng t o ensur e t he ski d over al l di mensi onal const r ai nt s out l i ned i n sect i ons " Mai n Uni t Rot ar y Lobe Pumps" and " Fi sh Uni t Rot ar y Lobe Pumps" ar e sat i s f i ed.

Pr ovi de a r i gi d bel t guar d, f ul l y r emovabl e by hand f or assembl y and di sassembl y. Bel t guar ds must be st eel wi t h mi ni mum 10 gage t hi ckness. The guar d must cover t he f r ont and back of t he bel t / sheave assembl y and be wat er - and oi l - pr oof . Guar ds wei ghi ng over 25 pounds must have an i nt egr al l i f t l ug or be pr ovi ded wi t h l i f t handl es.

2. 5. 5 Pump Ski d Base

Each pump assembl y must be mount ed on a r i gi d st eel base. Base r i gi di t y must be suf f i c i ent t o ensur e t hat pump and mot or al i gnment r equi r ement s ar e sust ai ned under oper at i ng condi t i ons. Mount i ng sur f aces must be machi ned or cor r ect l y shi mmed t o ensur e al i gnment r equi r ement s ar e met . I ncl ude t he ski d base over al l di mensi ons i n t he space l i mi t at i ons out l i ned i n Sect i ons " Mai n Uni t Rot ar y Lobe Pumps" and " Fi sh Uni t Rot ar y Lobe Pumps" . Sur f ace cl ean and pr epar e t he ski d base accor di ng t o t he manuf act ur er ' s st andar d specifications.

2. 5. 6 Pump Suct i on Hose Foot Val ves

Pr ovi de s i xt een f oot val ves f or t he mai n uni t pumps. Pr ovi de f our f oot val ves f or t he f i sh uni t pumps. Pr ovi de a st ai nl ess st eel st r ai ner wi t h each val ve. St r ai ner must have a mi ni mum openi ng s i ze of 7/ 64 i nches and maxi mum openi ng s i ze of 1/ 4 i nches. The f l ow ar ea of t he st r ai ner must be at l east 3 t i mes t he f l ow ar ea of t he suct i on hose. At desi gn f l ow, t he headl oss t hr ough t he f oot val ve must be l ess t han 3 f eet of wat er . Use Val Mat i c 1903A or appr oved equal .

2. 5. 7 Pump Rebui l d Ki t s

Pr ovi de f our mai n uni t r ebui l d k i t s and t wo f i sh uni t r ebui l d k i t s t hat i ncl ude a set of seal s, wear pl at e k i t , and l obe k i t ( a set of l obes, t he Bel l evi l l e washer s f or t he pr essur e di sk t hat s i t s i nsi de of t he l obe, t he st r ai n bol t t hat bol t s t hr ough t he pr essur e di sk i nt o t he shaf t , t he O- r i ngs f or t he pr essur e di sk and st r ai n bol t ) .

PART 3 EXECUTI ON

3. 1 I NSPECTI ON AND TEST NOTI FI CATI ON

Submi t not i f i cat i on of dat e and l ocat i on of al l i nspect i ons and t est s at l east 14 days pr i or t o t he i nspect i on or t est .

3. 2 DETAI LED SHOP DRAWI NGS

Submi t Det ai l ed Shop Dr awi ngs of t he desi gn f or al l i t ems speci f i ed i n t hi s sect i on, i ncl udi ng t he Pump Assembl i es, at l east 30 days pr i or t o installation.

3. 3 TESTI NG PROCEDURE

Submi t a det ai l ed t est i ng pr ocedur e f or t he oper at i onal t est i ng and pr essur e t est i ng of t he pump ski d assembl i es at l east 21 cal endar days pr i or t o t est i ng. The pr ocedur e must demonst r at e t hat al l r equi r ement s speci f i ed i n t hi s Sect i on or ot her wi se r ef er enced i n t hi s Sect i on have been met.

3. 4 PRESSURE TEST REPORT

Pr essur e t est t he pump ski d assembl i es up t o t hei r maxi mum r at ed pr essur e of 150 psi . Any def ect s or l eaks di scl osed by pr essur e t est i ng of t he pump ski d assembl i es must be r epai r ed and r et est ed at no expense t o t he Gover nment . The Cont r act i ng Of f i cer must be not i f i ed not l ess t han 48 hour s pr i or t o st ar t i ng any t est t o per mi t a r epr esent at i ve of t he Cont r act i ng Of f i cer t o wi t ness t he t est ( s) . Submi t pr essur e t est r epor t s and cer t i f i cat es f or pump ski ds a maxi mum of 7 days af t er per f or mi ng each test.

3. 5 OPERATI ONAL TEST REPORT

Shop t est i ng of t he pump ski d assembl i es must be per f or med. An Operational Test Repor t must be submi t t ed t hat cover s al l aspect s of t he t est i ng a maxi mum of 14 days af t er per f or mi ng t he t est s. The t est i ng must demonst r at e t hat al l oper at i ng condi t i ons out l i ned i n par agr aphs " Mai n Uni t Rot ar y Lobe Pumps" and " Fi sh Uni t Rot ar y Lobe Pumps" ar e met by t he pump ski d assembl i es. Pr ovi de al l addi t i onal equi pment necessar y t o per f or m t he t est . Or gani ze al l dat a i n t he Oper at i onal Test Repor t t o c l ear l y pr esent t he dat a shown above.

3. 6 QUALI TY CONTROL

I n conj unct i on wi t h qual i t y cont r ol r equi r ement s, Qual i t y Cont r ol i ncl udes but i s not be l i mi t ed t o, t he f ol l owi ng:

a. Ensur e t hat mat er i al s and equi pment compl y wi t h t he speci f i cat i ons and appr oved shop dr awi ngs.

b. Submi t det ai l ed shop dr awi ngs, oper at i on and mai nt enance manual s, and t est i ng pr ocedur e f or appr oval .

c. Mai nt ai n t est i ng and accept ance r ecor ds and def i c i ency l i s t s.

d. Ver i f y qual i f i cat i ons of wor ker s.

e. I nspect wor k f or pr oper assembl y.

f . Submi t i nspect i on and pr ogr ess r epor t s. Fur ni sh a copy of r ecor ds and t est s, as wel l as t he r ecor ds of cor r ect i ve act i on t aken, i n accor dance wi t h qual i t y cont r ol r equi r ement s.

3. 7 OPERATI ON AND MAI NTENANCE MANUALS

Pr ovi de oper at i on and mai nt enance manual s f or al l maj or equi pment a maxi mum of 7 days af t er del i ver y of t he pumps. Maj or equi pment i ncl udes pump, mot or , and gear box. Submi t f i ve ( 5) har d copi es and one ( 1) PDF copy of t he Oper at i ons and Mai nt enance Manual s t o t he cont r act i ng of f i cer a maxi mum of 7 days af t er del i ver y of t he pumps. Manual s ar e t o pr ovi de det ai l ed pump i nst al l at i on pr ocedur es and i nst r uct i ons of car e f or t he ent i r e l i f ecycl e of t he pumps.

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File details come from the government source that posted it.