Holt Lock Monolith R 14 Restoration Industry Day 4 Sep 24.pptx

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Design-Bid-Build Holt Lock Monolith R14 Restoration Industry Day
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W9127824R0116
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This document is a government notification for an Industry Day event related to the Holt Lock Monolith R14 Restoration project. The U.S. Army Corps of Engineers, Mobile District is hosting the event on September 4, 2024 to discuss the restoration plan and seek industry feedback.

The objective of the project is for the contractor to provide all labor, materials, and equipment necessary to perform horizontal and vertical drilling, installing horizontal post tension anchor bars, installing vertical strand anchors, internal pressure grouting, epoxy injection of surface cracks, installing internal and external water stops, and underwater concrete placement. The government is interested in the timeline and constructability recommendations from industry. The contract will be a firm fixed price, best value "C" type award, and the estimated cost range is $25-100 million. The NAICS code is 237990 with a $45 million size standard. Contractors interested in attending the event must respond by August 30, 2024 with their information. The government will also be conducting market research through a separate sources sought notice for this project.

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Text version

COTTONDALE ALABAMA, BLACK WARRIOR RIVER

FY2024

Holt Lock Monolith R 14 Restoration Industry As of: 04 September 2024

Project Manager: Scott Ellzey, P.E.

.59 Holt Lock Monolith R14 Background

On 29 May 2024, project staff reported new crack had formed in the upstream bulkhead slot and in the basement of the lock control station and existing cracks were experiencing greater amounts of water intrusion than had been previously observed

Engineers arrived on site and inspected the monolith 31 May. Available evidence suggested that the lock wall monolith was cracked along its length.

The lock was closed to navigation traffic effective 21 June based on structural analyses that showed the monolith 14R failed stability criterion during filling and emptying cycles.

Holt Lock Monolith R14 Cracks

Flow Flow

Holt Lock Monolith R14 ROV Inspection

Plan view of approximate crack locations observed in culvert. Culvert shown in blue.

Epoxy ejection and/or chemical grout repair

Elevation view extents are approximate. Dashed line indicates efflorescence but no visible crack in the culvert along el. 115 lift line.

Holt Lock Monolith R14 Preliminary Repair Plan

Top of Parapet – elevation 196’-0”

Top of Monolith – elevation 193' - 6“

Upper Pool – Elevation 186' - 6“

Finish Floor Basement – Elevation 178' - 6“

Lower Pool - Elevation 122' - 10 13/16"

Horizontal Post-Tensioned Threaded Anchor Bars – Length Varies 70’ H Max. 150’ V Max

Vertical Multi-Strand Post-Tensioned Anchors

Lower Pool - Elevation 122' - 10 13/16"

Lower Pool - Elevation 122' - 10 13/16"

Lock Wall Section View

Preliminary Work Sequence Install horizontal anchors working top down.

Pressure grout with anchor installation Vertical Anchor installation Epoxy and/or chemical grout existing cracks Install internal and external waterstops.

Holt Lock Monolith R14 Preliminary Waterstop

Section View ISO View Internal waterstop may be angled and external waterstop may be removed

Holt Lock Monolith R14 Repair, Overview The objective of this project is for the Contractor to provide all labor, materials, and equipment necessary to perform:

Horizontal and vertical drilling, Horizontal drilling and anchor installation will be installed above and below the water line.

Installing horizontal post tension anchor bars, Installing vertical strand anchors, Internal pressure grouting Epoxy injection of surface cracks Installing internal and external water stops Underwater concrete placement.

Holt Lock Monolith R14 Repair, Schedule

Activity NameMilestone
Industry Day4-Sep-24
Sources Sought6-Sep-24
Install Temporary Bulkhead30-Sep-24
Advance NoticeJanuary 2025
ADVERTISEFebruary 2025
Contract AwardMay 2025

Holt Lock Monolith R14 Repair, Site Visit Work Currently Being Performed on Site

Preparation for Installing Temporary Culvert Intake Bulkhead Crack Monitoring Concrete Coring

Holt Lock Monolith R14 Repair, Solicitation

Firm-Fixed-Price Contract Similar projects in scope and value Performance Period Lessons Learned Risks of FFP CLIN Structure Varying quantities Mobilization; availability of special items of plant and equipment, stockpiles Solicitation Response Time with Site Visit. Typical approach with DBB is 30-45 days.

Subcontracting in the area or traveling with per diem Small business subcontracting goals for large firms Self performance and Limitations on Subcontracting Concerns

Questions?

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