W91238-16-0023_AMEND0002_Specs_and_Drawings.pdf
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- W91238-16-R-0023
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Replacement Specs and Drawings
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| File | Type | Posted |
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| W91238-16-R-0023-0002.pdf | ||
| 2066_AMENDMENT_0002__SUMMARY.pdf | ||
| USFS_Admin_Bldg-Warehouse_KTR_Site_Walk_24MAY16.pptx | PPTX presentation | |
| W91238-16-R-0023-0001.pdf | ||
| Site_Visit_Sign-In_Sheet_24_May_2016.pdf | ||
| Geotechnical_Report.pdf | ||
| KE1-25-0522_Combined_FOR_ADVERTISEMENT_Dwgs__28APR16_Rev.pdf | ||
| RFP_W91238-16-R-0023.pdf | ||
| 2066_3MAY16.pdf |
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USDA FOREST SERVICE KERN RIVER RANGER DISTRICT 2066
ADMINISTRATION BUILDING AND WAREHOUSE RELOCATION
PROJECT TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
01 00 00 GENERAL REQUIREMENTS
01 13 00 FURNITURE, FIXTURES AND EQUIPMENT RELOCATION
01 14 00 WORK RESTRICTIONS
01 22 00 PRICE AND PAYMENT PROCEDURES
01 32 01 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
01 33 29 SUSTAINABILITY REPORTING
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00 QUALITY CONTROL
01 45 00.10 QUALITY CONTROL SYSTEM (QCS)
01 45 35 SPECIAL INSPECTIONS
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 20 ENVIRONMENTAL PROTECTION
01 57 23 TEMPORARY STORM WATER POLLUTION CONTROL
01 71 10 MOBILIZATION AND DEMOBILIZATION
01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION
02 82 13 ASBESTOS ABATEMENT
02 83 13 LEAD IN CONSTRUCTION
02 84 16 HANDLING OF LIGHTING BALLASTS AND LAMPS CONTAINING PCBs
AND MERCURY
DIVISION 03 - CONCRETE
03 11 13 STRUCTURAL CAST-IN-PLACE CONCRETE FORMING
03 15 00 CONCRETE ACCESSORIES
03 20 00 CONCRETE REINFORCING
03 30 00 CAST-IN-PLACE CONCRETE
03 35 00 CONCRETE FINISHING
03 39 00 CONCRETE CURING
03 40 00 PLANT-PRECAST CONCRETE PRODUCTS FOR BELOW GRADE
CONSTRUCTION
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
04 73 00 MANUFACTURED STONE VENEER
DIVISION 05 - METALS
05 12 00 STRUCTURAL STEEL
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 51 33 METAL LADDERS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 18 00 GLUED-LAMINATED CONSTRUCTION
06 20 00 FINISH CARPENTRY
PROJECT TABLE OF CONTENTS Page 1 Amendment 0002
06 41 16 LAMINATE CLAD ARCHITECTURAL CASEWORK
06 61 16 SOLID POLYMER (SOLID SURFACING) FABRICATIONS
06 64 00 FIBER REINFORCED PANELS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 27 10 BUILDING AIR BARRIER SYSTEM
07 46 46 FIBER CEMENT SIDING
07 60 00 FLASHING AND SHEET METAL
07 61 14 STEEL STANDING SEAM ROOFING
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 14 00 WOOD DOORS
08 36 13 SECTIONAL OVERHEAD DOORS
08 41 13 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
08 51 13 ALUMINUM WINDOWS
08 52 00 WOOD WINDOWS
08 60 45 SKYLIGHTS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 91 00 METAL WALL LOUVERS
DIVISION 09 - FINISHES
09 29 00 GYPSUM BOARD
09 30 13 CERAMIC TILING
09 51 00 ACOUSTICAL CEILINGS
09 54 26 LINEAR WOOD CEILINGS
09 65 00 RESILIENT FLOORING
09 68 00 CARPETING
09 72 60 TACKABLE WALLCOVERING
09 77 10 ADHERED WOOD VENEER PANEL SYSTEM
09 90 00 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 10 00 VISUAL COMMUNICATIONS SPECIALTIES
10 14 00 INTERIOR SIGNAGE
10 14 00.20 INTERIOR SIGNAGE
10 14 01 EXTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 22 13 WIRE MESH PARTITIONS
10 28 13 TOILET ACCESSORIES
10 44 16 FIRE EXTINGUISHERS
10 51 13 METAL LOCKERS
DIVISION 11 - EQUIPMENT
11 31 13 ELECTRIC KITCHEN EQUIPMENT
11 52 13 PROJECTION SCREENS
DIVISION 12 - FURNISHINGS
PROJECT TABLE OF CONTENTS Page 2
12 51 00 OFFICE FURNITURE
12 59 00 SYSTEMS FURNITURE
12 93 00 SITE FURNISHINGS
DIVISION 13 - SPECIAL CONSTRUCTION
13 34 19 METAL BUILDING SYSTEMS
13 48 00 SEISMIC PROTECTION FOR MISCELLANEOUS EQUIPMENT
13 48 01 SEISMIC PROTECTION FOR MECHANICAL EQUIPMENT
DIVISION 21 - FIRE SUPPRESSION
21 13 13 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 08 00 COMMISSIONING OF HVAC SYSTEMS
23 11 25 FACILITY GAS PIPING
23 23 00 REFRIGERANT PIPING
23 54 16 HEATING SYSTEM; GAS-FIRED HEATERS
23 82 02 UNITARY HEATING AND COOLING EQUIPMENT
DIVISION 26 - ELECTRICAL
26 00 00 BASIC ELECTRICAL MATERIALS AND METHODS
26 05 00 COMMON WORK RESULTS FOR ELECTRICAL
26 05 19 INSULATED WIRE AND CABLE
26 05 48 SEISMIC PROTECTION FOR ELECTRICAL EQUIPMENT
26 08 00 APPARATUS INSPECTION AND TESTING
26 09 13 POWER MONITORING SYSTEM
26 09 23 LIGHTING CONTROL DEVICES
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 23 00 SWITCHBOARDS AND SWITCHGEAR
26 28 01 COORDINATED POWER SYSTEM PROTECTION
26 31 00 SOLAR PHOTOVOLTAIC (PV) COMPONENTS
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 05 14 CABLE TELEVISION PREMISES DISTRIBUTION SYSTEM
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 13 00 ACCESS CONTROL SYSTEM
28 20 01 ELECTRONIC SECURITY SYSTEM
28 23 23 CLOSED CIRCUIT TELEVISION SYSTEMS
28 31 64 FIRE DETECTION AND ALARM SYSTEM, ADDRESSABLE
DIVISION 31 - EARTHWORK
PROJECT TABLE OF CONTENTS Page 3
31 00 00 EARTHWORK
31 05 22 GEOTEXTILES USED AS FILTERS
31 11 00 CLEARING AND GRUBBING
31 23 00 EXCAVATION AND FILL
31 32 11 SOIL SURFACE EROSION CONTROL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID
PAVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 16 BASE COURSE FOR RIGID AND SUBBASES FOR FLEXIBLE PAVING
32 11 23 AGGREGATE AND/OR GRADED-CRUSHED AGGREGATE BASE COURSE
32 12 10 BITUMINOUS TACK AND PRIME COATS
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
32 12 17 HOT MIX BITUMINOUS PAVEMENT
32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE
FACILITIES
32 15 00 AGGREGATE SURFACE COURSE
32 16 13 CONCRETE SIDEWALKS, WALKWAYS AND CURBS AND GUTTERS
32 17 23 PAVEMENT MARKINGS
32 31 13 CHAIN LINK FENCES AND GATES
32 32 23 SEGMENTAL CONCRETE BLOCK RETAINING WALL
32 84 24 IRRIGATION SPRINKLER SYSTEMS
32 92 19 SEEDING
32 93 00 EXTERIOR PLANTS
DIVISION 33 - UTILITIES
33 11 00 WATER DISTRIBUTION
33 30 00 SANITARY SEWERS
33 40 00 STORM DRAINAGE UTILITIES
33 46 16 SUBDRAINAGE SYSTEM
33 51 15 NATURAL-GAS / LIQUID PETROLEUM GAS DISTRIBUTION
33 56 53 PRESSURE VESSELS FOR STORAGE OF COMPRESSED GASES
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 4
SECTION TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
SECTION 01 22 00
PRICE AND PAYMENT PROCEDURES
08/15
PART 1 GENERAL
1.1 GENERAL
1.2 SINGLE JOB PAYMENT ITEMS
1.2.1 Administration Office (5,536 SF); Warehouse (2,700 SF);
Earthwork, Utilities; Site Improvement and Relocation of FF&E from USFS Lake Isabella Ranger Station (CLIN 0001)
1.2.1.1 Payment
1.2.1.2 Unit of Measure
1.2.2 Administration Office (4,266 SF) and Site Improvements (CLIN
Option 0002)
1.2.2.1 Payment
1.2.2.2 Unit of Measure
1.2.3 Furniture Package for CLIN Option 0002 (CLIN Option 0003)
1.2.3.1 Payment
1.2.3.2 Unit of Measure
1.2.4 Relocation of FF&E from USFS Kern River Ranger Station (CLIN
Option 0004)
1.2.4.1 Payment
1.2.4.2 Unit of Measure
PART 2 PRODUCTS
PART 3 EXECUTION
3.1 CONTRACT COST BREAKDOWN
-- End of Section Table of Contents --
SECTION 01 22 00 Page 1
SECTION 01 22 00
PRICE AND PAYMENT PROCEDURES
08/15
PART 1 GENERAL
1.1 GENERAL
The Base Proposal includes the easterly 5,536 square feet of the administration building and the first 34 staff parking spaces, plus the entire warehouse building (2,700 SF), all visitor parking, all site demolition, site preparation, site grading and drainage, site utilities, site improvements, Kernville Road frontage improvements and utilities for a complete stand-alone project; including relocation of the furniture, fixtures and equipment (FF&E) from the U.S. Forest Service (USFS) Lake Isabella Ranger Station.
The three Optional Proposals include; the addition of the westerly 4,266 square feet of the administration building and the balance of 15 additional staff parking spaces, and various site improvement modifications required to incorporate these additions into the overall project; the furniture package for the optional 4,266 square foot administration building; and relocation of the FF&E from the Kern River Ranger Station to the new administration building.
The scopes of the Optional Proposals are shown on the drawings and/or described in the specifications. On the drawings, the scope of the Optional Proposals consists of all work shown on the drawings titled "Base Proposal + Option", less all work already shown on respective drawings titled "Base Proposal", such that the total scope of all Base Proposal work plus all Option work includes all work shown on "Base Proposal + Option" drawings for a complete project. For clarity, Drawings C-101 and C-102 are examples of respective drawings. Note that numerous drawings and specification sections combine the base and optional scope.
1.2 SINGLE JOB PAYMENT ITEMS
Payment items for the work of this contract for which contract job payments will be made are listed in the PRICING SCHEDULE and described below. All costs for items of work, which are not specifically mentioned to be included in a particular job or unit price payment item, are included in the listed job item most closely associated with the work involved. The job price and payment made for each item listed constitutes full compensation for furnishing all plant, labor, materials, and equipment, and performing any associated Contractor quality control, environmental protection, meeting safety requirements, tests and reports, and for performing all work required for which separate payment is not otherwise provided.
SECTION 01 22 00 Page 2
1.2.1 Administration Office (5,536 SF); Warehouse (2,700 SF); Earthwork, Utilities; Site Improvement and Relocation of FF&E from USFS Lake Isabella Ranger Station (CLIN 0001)
1.2.1.1 Payment
Payment will be made for costs associated with operations necessary for grading, paving, landscape, hardscape, site improvements, building pad and utilities five feet outside building footprint, building construction, furnishings, packing, transport, unpacking and place Government-owned furnishings and equipment from the existing U.S. Forest Service (USFS) Lake Isabella Ranger Station facility at 4875 Ponderosa Drive, Lake Isabella, CA to the new USFS Administration/Warehouse at the USFS Kernville Work Center, Kernville CA or other specified facility as outlined in the contract documents and related items with the exception of specific elements included in the CLIN's below.
1.2.1.2 Unit of Measure
Unit of measure: job.
1.2.2 Administration Office (4,266 SF) and Site Improvements (CLIN Option 0002)
1.2.2.1 Payment
Payment will be made for costs associated with operations necessary for all elements required to construct the building (including utilities within five feet of the building footprint) with the exception of specific elements include in the CLINs below.
1.2.2.2 Unit of Measure
Unit of measure: job.
1.2.3 Furniture Package for CLIN Option 0002 (CLIN Option 0003)
1.2.3.1 Payment
Payment will be made for costs associated with operations necessary to include the cost of the Contractor Supplied/Contractor Installed interior furnishing and equipment specified in the contract documents.
1.2.3.2 Unit of Measure
Unit of measure: job.
1.2.4 Relocation of FF&E from USFS Kern River Ranger Station (CLIN Option 0004)
1.2.4.1 Payment
Payment will be made for costs associated with operations necessary to pack, transport, unpack and place Government-owned furnishings and equipment from the existing USFS Kern River Ranger Station facility at 105 Whitney Road, Kernville, CA to the new USFS Administration/Warehouse at the USFS Kernville Work Center, Kernville CA or other specified facility as outlined in the contract documents.
SECTION 01 22 00 Page 3
1.2.4.2 Unit of Measure
Unit of measure: job.
PART 2 PRODUCTS
Not Used
PART 3 EXECUTION
3.1 CONTRACT COST BREAKDOWN
The Contractor must furnish within 30 days after the date of Notice to Proceed, and prior to the submission of its first partial payment estimate, a breakdown of its single job pay item or items which will be reviewed by the Contracting Officer as to propriety of distribution of the total cost to the various accounts. Any unbalanced items as between early and late payment items or other discrepancies will be revised by the Contracting Officer to agree with a reasonable cost of the work included in the various items. This contract cost breakdown will then be utilized as the basis for progress payments to the Contractor.
-- End of Section --
SECTION 01 22 00 Page 4
SECTION TABLE OF CONTENTS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
SECTION 07 21 13
BOARD AND BLOCK INSULATION
05/11
PART 1 GENERAL
1.1 REFERENCES
1.2 SUBMITTALS
1.3 SUSTAINABLE DESIGN CERTIFICATION
1.4 DELIVERY, STORAGE, AND HANDLING
1.4.1 Delivery
1.4.2 Storage
1.5 SAFETY PRECAUTIONS
1.5.1 Respirators
1.5.2 Other Safety Considerations
PART 2 PRODUCTS
2.1 BLOCK OR BOARD INSULATION
2.1.1 Thermal Resistance
2.1.2 Other Material Properties
2.1.3 Recycled Materials
2.1.4 Prohibited Materials
2.2 ACCESSORIES
2.2.1 Adhesive
2.2.2 Mechanical Fasteners
PART 3 EXECUTION
3.1 EXISTING CONDITIONS
3.2 PREPARATION
3.2.1 Blocking Around Heat Producing Devices
3.3 INSTALLATION
3.3.1 Insulation Board
3.3.2 Electrical Wiring
3.3.3 Cold Climate Requirement
3.3.4 Continuity of Insulation
3.4 INSTALLATION ON WALLS
3.4.1 Installation in accordance with manufacturer's instructions.
Prepare as required to receive liquid air barrier.
3.5 ACCESS PANELS AND DOORS
-- End of Section Table of Contents --
SECTION 07 21 13 Page 1
SECTION 07 21 13
BOARD AND BLOCK INSULATION
05/11
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM C1289 (2015) Standard Specification for Faced Rigid Cellular Polyisocyanurate Thermal Insulation Board
ASTM C203 (2005; R 2012) Breaking Load and Flexural Properties of Block-Type Thermal Insulation
ASTM C209 (2015) Standard Test Methods for Cellulosic Fiber Insulating Board
ASTM C930 (2012) Potential Health and Safety Concerns Associated with Thermal Insulation Materials and Accessories
ASTM D1621 (2010) Compressive Properties of Rigid Cellular Plastics
ASTM E136 (2012) Behavior of Materials in a Vertical Tube Furnace at 750 Degrees C
ASTM E96/E96M (2014) Standard Test Methods for Water Vapor Transmission of Materials
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 211 (2013) Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appliances
NFPA 54 (2015) National Fuel Gas Code
NFPA 70 (2014; AMD 1 2013; Errata 1 2013; AMD 2 2013; Errata 2 2013; AMD 3 2014; Errata 3-4 2014; AMD 4-6 2014) National Electrical Code
SCIENTIFIC CERTIFICATION SYSTEMS (SCS)
SCS Scientific Certification Systems (SCS)Indoor Advantage
SECTION 07 21 13 Page 2
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR 1910.134 Respiratory Protection
UL ENVIRONMENT (ULE)
ULE Greenguard UL Greenguard Certification Program
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-03 Product Data
Block or board insulation; G
Accessories
Certification
SD-08 Manufacturer's Instructions
Block or Board Insulation
Adhesive
1.3 SUSTAINABLE DESIGN CERTIFICATION
Product shall be third party certified in accordance with ULE Greenguard Gold, SCS Scientific Certification Systems Indoor Advantage Gold or equal.
Certification shall be performed annually and shall be current.
1.4 DELIVERY, STORAGE, AND HANDLING
1.4.1 Delivery
Deliver materials to the site in original sealed wrapping bearing manufacturer's name and brand designation, specification number, type, grade, R-value, and class. Store and handle to protect from damage. Do not allow insulation materials to become wet, soiled, crushed, or covered with ice or snow. Comply with manufacturer's recommendations for handling, storing, and protecting of materials before and during installation.
1.4.2 Storage
Inspect materials delivered to the site for damage; unload and store out of weather in manufacturer's original packaging. Store only in dry locations, not subject to open flames or sparks, and easily accessible for inspection and handling.
SECTION 07 21 13 Page 3
1.5 SAFETY PRECAUTIONS
1.5.1 Respirators
Provide installers with dust/mist respirators, training in their use, and protective clothing, all approved by National Institute for Occupational Safety and Health (NIOSH)/Mine Safety and Health Administration (MSHA) in accordance with 29 CFR 1910.134.
1.5.2 Other Safety Considerations
Consider safety concerns and measures as outlined in ASTM C930.
PART 2 PRODUCTS
2.1 BLOCK OR BOARD INSULATION
Provide only thermal insulating materials recommended by manufacturer for type of application indicated. Provide board or block thermal insulation conforming to the following standards and the physical properties listed below:
a. Faced Rigid Cellular Polyisocyanurate and Polyurethane Insulation:
ASTM C1289
1. Type II Fibrous felt or glass fiber mat membrane on both major surfaces of the core foam.
2.1.1 Thermal Resistance
Wall: 1 inch thickness, R-6.5.
2.1.2 Other Material Properties
Provide thermal insulating materials with the following properties:
a. Rigid cellular plastics: Compressive Resistance at Yield: Not less than 25 pounds per square inch (psi) when measured according to
ASTM D1621.
b. Flexural strength: Not less than 40 psi when measured according to
ASTM C203.
c. Water Vapor Permeance: Not more than 0.10 Perms or less when measured according to ASTM E96/E96M, desiccant method, in the thickness required to provide the specified thermal resistance, including facings, if any.
d. Water Absorption: Not more than 0.2 percent by total immersion, by volume, when measured according to ASTM C209.
2.1.3 Recycled Materials
Provide thermal insulation containing recycled materials to the extent practicable, provided that the material meets all other requirements of this section. The minimum required recycled material contents (by weight, not volume) are:
SECTION 07 21 13 Page 4
Polyisocyanurate/Polyurethane:9 percent
2.1.4 Prohibited Materials
Do not provide materials containingasbestos.
2.2 ACCESSORIES
2.2.1 Adhesive
As recommended by insulation manufacturer.
2.2.2 Mechanical Fasteners
Corrosion resistant fasteners as recommended by the insulation manufacturer.
PART 3 EXECUTION
3.1 EXISTING CONDITIONS
Before installing insulation, ensure that all areas that will be in contact with the insulation are dry and free of projections which could cause voids, compressed insulation, or punctured vapor retarders. If installing perimeter or under slab insulation, check that the fill is flat, smooth, dry, and well tamped. If moisture or other conditions are found that do not allow the proper installation of the insulation, do not proceed but notify the Contracting Officer of such conditions.
3.2 PREPARATION
3.2.1 Blocking Around Heat Producing Devices
Unless using insulation board that passes ASTM E136 in addition to the requirements in Part 2, install non-combustible blocking around heat producing devices to provide the following clearances:
a. Recessed lighting fixtures, including wiring compartments, ballasts, and other heat producing devices, unless certified for installation surrounded by insulation: 3 inches from outside face of fixtures and devices or as required by NFPA 70and, if insulation is to be placed above fixture or device, 24 inches above fixture.
b. Vents and vent connectors used for venting products of combustion, flues, and chimneys other than masonry chimneys: minimum clearances as required by NFPA 211.
c. Gas Fired Appliances: Clearances as required in NFPA 54.
3.3 INSTALLATION
3.3.1 Insulation Board
Install and handle insulation in accordance with the manufacturer's installation instructions. Keep material dry and free of extraneous
SECTION 07 21 13 Page 5 materials. Observe safe work practices.
3.3.2 Electrical Wiring
Do not install insulation in a manner that would sandwich electrical wiring between two layers of insulation.
3.3.3 Cold Climate Requirement
Place insulation to the outside of pipes.
3.3.4 Continuity of Insulation
Butt tightly against adjoining boards, studs, rafters, joists, sill plates, headers and obstructions. Provide continuity and integrity of insulation at corners, wall to ceiling joint, roof, and floor. Avoid creating any thermal bridges or voids.
3.4 INSTALLATION ON WALLS
3.4.1 Installation in accordance with manufacturer's instructions. Prepare as required to receive liquid air barrier.
3.5 ACCESS PANELS AND DOORS
Affix insulation to all access panels greater than one square foot and all access doors in insulated floors and ceilings. Use insulation with same R-Value as that for floor or ceiling.
-- End of Section --
SECTION 07 21 13 Page 6
SECTION TABLE OF CONTENTS
DIVISION 13 - SPECIAL CONSTRUCTION
SECTION 13 34 19
METAL BUILDING SYSTEMS
11/11
PART 1 GENERAL
1.1 REFERENCES
1.2 GENERAL REQUIREMENTS
1.2.1 Structural Performance
1.2.1.1 Engineering
1.2.1.2 Design Loads
1.2.1.3 Live Loads
1.2.1.4 Wind Loads
1.2.1.5 Collateral Loads
1.2.1.6 Auxiliary Loads
1.2.1.7 Load Combinations
1.2.1.8 Deflection Limits
1.2.2 Seismic Performance
1.2.3 Thermal Movements
1.2.4 Air Infiltration for Metal Roof Panels
1.2.5 Air Infiltration for Metal Wall Panels
1.2.6 Water Penetration for Metal Roof Panels
1.2.7 Water Penetration for Metal Wall Panels
1.2.8 Wind-Uplift Resistance
1.3 DEFINITIONS
1.4 SYSTEM DESCRIPTION
1.4.1 Primary Frame Type
1.4.2 Fixed End-Wall Framing
1.4.3 Secondary Frame Type
1.4.4 Eave Height
1.4.5 Bay Spacing
1.4.6 Roof Slope
1.4.7 Roof System
1.4.8 Exterior Wall System
1.5 SUBMITTALS
1.6 QUALITY ASSURANCE
1.6.1 Pre-Erection Conference
1.6.1.1 Pre-Roofing and Siding Installation Conference
1.6.2 Manufacturer's Technical Representative
1.6.3 Manufacturer's Qualifications
1.6.4 Qualification of Erection Contractor
1.6.5 Single Source
1.6.6 Welding
1.6.7 Structural Steel
1.6.8 Cold-Formed Steel
1.6.9 Surface-Burning Characteristics
1.6.10 Fabrication
1.6.11 Finishes
1.7 SHIPPING, HANDLING AND STORAGE
1.7.1 Delivery
SECTION 13 34 19 Page 1
1.8 PROJECT CONDITIONS
1.8.1 Weather Limitations
1.8.2 Field Measurements
1.8.2.1 Established Dimensions for Foundations
1.8.2.2 Established Dimensions for Metal Panels
1.8.2.3 Verification Record
1.9 COORDINATION
1.10 WARRANTY
1.10.1 Building System Warranty
1.10.2 Roof System Weather-Tightness Warranty
1.10.3 Roof and Wall Panel Finish Warranty
PART 2 PRODUCTS
2.1 STRUCTURAL FRAMING MATERIALS
2.1.1 W-Shapes
2.1.2 Channel, Angles, M-Shapes and S-Shapes
2.1.3 Plate and Bar
2.1.4 Steel Pipe
2.1.5 Cold-Formed and Hot Formed Hollow Structural Sections
2.1.6 Structural-Steel Sheet
2.1.7 Metallic-Coated Steel Sheet
2.1.8 Metallic-Coated Steel Sheet Pre-painted with Coil Stock Coating
2.1.9 High-Strength Bolts, Nuts, and Washers
2.1.10 Non-High-Strength Bolts, Nuts, and Washers
2.1.11 Anchor Rods
2.1.12 Threaded Rods
2.1.13 Primer
2.2 FABRICATION
2.2.1 General
2.3 STRUCTURAL FRAMING
2.3.1 General
2.3.2 Primary Framing
2.3.3 Secondary Framing
2.3.4 Bracing
2.4 PANEL MATERIALS
2.4.1 Roof Panels
2.4.2 Wall Panel
2.4.3 Finish
2.4.4 Repair Of Finish Protection
2.5 MISCELLANEOUS METAL FRAMING
2.5.1 General
2.5.2 Fasteners for Miscellaneous Metal Framing
2.6 FASTENERS
2.6.1 General
2.6.2 Exposed Fasteners
2.6.3 Screws
2.6.4 Rivets
2.6.5 Attachment Clips
2.7 FRAMES AND MATERIALS FOR OPENINGS
2.7.1 Doors
2.7.2 Windows
2.8 ACCESSORIES
2.8.1 General
2.8.2 Roof and Wall Accessories and Specialties
2.8.3 Insulation
2.8.4 Rubber Closure Strips
2.8.5 Metal Closure Strips
2.8.6 2.6.6 Joint Sealants
SECTION 13 34 19 Page 2
2.8.6.1 Sealants
2.8.6.2 Shop-Applied
2.8.6.3 Field-Applied
2.8.6.4 Tape Sealant
2.9 SHEET METAL FLASHING AND TRIM
2.9.1 Fabrication
2.10 FINISHES
2.10.1 General
2.10.2 Appearance of Finished Work
PART 3 EXECUTION
3.1 EXAMINATION
3.2 PREPARATION
3.3 ERECTION OF STRUCTURAL FRAMING
3.4 METAL WALL PANEL INSTALLATION
3.5 ROOF PANEL INSTALLATION
3.6 METAL PANEL FASTENER INSTALLATION
3.7 FLASHING, TRIM AND CLOSURE INSTALLATION
3.8 DOOR AND FRAME INSTALLATION
3.9 WINDOW INSTALLATION
3.10 ACCESSORY INSTALLATION
3.10.1 General
3.10.2 Dissimilar Metals
3.10.3 Gutters and Downspouts
3.10.4 Insulation
3.10.5 Roof and Wall Accessories and Specialties
3.11 CLEAN-UP AND PROTECTION
3.11.1 Structural Framing
3.11.2 Metal Panels
3.11.3 Touch-Up Painting
3.12 WASTE MANAGEMENT
3.13 SPECIAL INSPECTION AND TESTING FOR SEISMIC-RESISTING SYSTEMS
3.14 WARRANTY
3.14.1 MANUFACTURER'S WARRANTY
3.14.2 CONTRACTOR'S WARRANTY for INSTALLATION
3.14.3 CONTRACTOR'S TWENTY (20) YEAR NO PENAL SUM WARRANTY
-- End of Section Table of Contents --
SECTION 13 34 19 Page 3
SECTION 13 34 19
METAL BUILDING SYSTEMS
11/11
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 325 (2011) Steel Construction Manual
AISC 341 (2010) Seismic Provisions for Structural Steel Buildings
AISC 360 (2010) Specification for Structural Steel Buildings
AMERICAN IRON AND STEEL INSTITUTE (AISI)
AISC/AISI 121 (2004) Standard Definitions for Use in the Design of Steel Structures
AISI SG03-3 (2002; Suppl 2001-2004; R 2008) Cold-Formed Steel Design Manual Set
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7 (2010; Errata 2011; Supp 1 2013) Minimum Design Loads for Buildings and Other Structures
AMERICAN WELDING SOCIETY (AWS)
AWS A5.1/A5.1M (2012) Specification for Carbon Steel Electrodes for Shielded Metal Arc Welding
AWS D1.1/D1.1M (2015) Structural Welding Code - Steel
AWS D1.3/D1.3M (2008; Errata 2008) Structural Welding Code - Sheet Steel
ASTM INTERNATIONAL (ASTM)
ASTM A1008/A1008M (2015) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy and High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardened
ASTM A1011/A1011M (2014) Standard Specification for Steel, Sheet, and Strip, Hot-Rolled, Carbon, SECTION 13 34 19 Page 4
Structural, High-Strength Low-Alloy and High-Strength Low-Alloy with Improved Formability and Ultra-High Strength
ASTM A123/A123M (2013) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A307 (2014) Standard Specification for Carbon Steel Bolts and Studs, 60 000 PSI Tensile Strength
ASTM A325 (2014) Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength
ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel
ASTM A463/A463M (2010; R 2015) Standard Specification for Steel Sheet, Aluminum-Coated, by the Hot-Dip Process
ASTM A500/A500M (2013) Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes
ASTM A501/A501M (2014) Standard Specification for Hot-Formed Welded and Seamless Carbon Steel Structural Tubing
ASTM A529/A529M (2014) Standard Specification for High-Strength Carbon-Manganese Steel of Structural Quality
ASTM A53/A53M (2012) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A563 (2015) Standard Specification for Carbon and Alloy Steel Nuts
ASTM A563M (2007; R 2013) Standard Specification for Carbon and Alloy Steel Nuts (Metric)
ASTM A572/A572M (2015) Standard Specification for High-Strength Low-Alloy Columbium-Vanadium Structural Steel
ASTM A606/A606M (2009a) Standard Specification for Steel Sheet and Strip, High-Strength, Low-Alloy, Hot-Rolled and Cold-Rolled, with Improved Atmospheric Corrosion Resistance
ASTM A653/A653M (2015) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
SECTION 13 34 19 Page 5
ASTM A755/A755M (2015) Standard Specification for Steel Sheet, Metallic Coated by the Hot-Dip Process and Prepainted by the Coil-Coating Process for Exterior Exposed Building Products
ASTM A780/A780M (2009; R 2015) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A792/A792M (2010) Standard Specification for Steel Sheet, 55% Aluminum-Zinc Alloy-Coated by the Hot-Dip Process
ASTM A992/A992M (2011) Standard Specification for Structural Steel Shapes
ASTM B117 (2011) Standard Practice for Operating Salt Spray (Fog) Apparatus
ASTM B209 (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate
ASTM B221 (2014) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes
ASTM B221M (2013) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes (Metric)
ASTM C920 (2014a) Standard Specification for Elastomeric Joint Sealants
ASTM D1056 (2014) Standard Specification for Flexible Cellular Materials - Sponge or Expanded Rubber
ASTM D1308 (2013) Effect of Household Chemicals on Clear and Pigmented Organic Finishes
ASTM D1667 (2005; R 2011) Flexible Cellular Materials
- Poly (Vinyl Chloride) Foam (Closed-Cell)
ASTM D2244 (2015a) Calculation of Color Tolerances and Color Differences from Instrumentally Measured Color Coordinates
ASTM D2247 (2011) Testing Water Resistance of Coatings in 100% Relative Humidity
ASTM D2794 (1993; R 2010) Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact)
ASTM D3363 (2005; E 2011; R 2011; E 2012) Film Hardness by Pencil Test
SECTION 13 34 19 Page 6
ASTM D4214 (2007; R 2015) Standard Test Method for Evaluating the Degree of Chalking of Exterior Paint Films
ASTM D522/D522M (2014) Mandrel Bend Test of Attached Organic Coatings
ASTM D523 (2014) Standard Test Method for Specular Gloss
ASTM D714 (2002; R 2009) Evaluating Degree of Blistering of Paints
ASTM D822 (2001; R 2006) Filtered Open-Flame Carbon-Arc Exposures of Paint and Related Coatings
ASTM D968 (2015) Abrasion Resistance of Organic Coatings by Falling Abrasive
ASTM DEFONLINE (2008) ASTM Online Dictionary of Engineering Science and Technology
ASTM E1592 (2005; R 2012) Structural Performance of Sheet Metal Roof and Siding Systems by Uniform Static Air Pressure Difference
ASTM E1646 (1995; R 2011) Standard Test Method for Water Penetration of Exterior Metal Roof Panel Systems by Uniform Air Pressure Difference
ASTM E168 (2006) General Techniques of Infrared Quantitative Analysis
ASTM E283 (2004; R 2012) Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen
ASTM E331 (2000; R 2009) Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference
ASTM E84 (2015a) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM F1554 (2007a; E 2011) Standard Specification for Anchor Bolts, Steel, 36, 55, and 105-ksi Yield Strength
ASTM F1852 (2014) Standard Specification for "Twist Off" Type Tension Control Structural Bolt/Nut/Washer Assemblies, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength
SECTION 13 34 19 Page 7
ASTM F436 (2011) Hardened Steel Washers
ASTM F844 (2007a; R 2013) Washers, Steel, Plain (Flat), Unhardened for General Use
ASTM G152 (2013) Operating Open Flame Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials
ASTM G153 (2013) Operating Enclosed Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials
METAL BUILDING MANUFACTURERS ASSOCIATION (MBMA)
MBMA MBSM (2002) Metal Building Systems Manual
NATIONAL ASSOCIATION OF ARCHITECTURAL METAL MANUFACTURERS (NAAMM)
NAAMM AMP 500 (2006) Metal Finishes Manual
NATIONAL ROOFING CONTRACTORS ASSOCIATION (NRCA)
NRCA RoofMan (2011 thru 2014) The NRCA Roofing Manual
SHEET METAL AND AIR CONDITIONING CONTRACTORS' NATIONAL ASSOCIATION
(SMACNA)
SMACNA 1793 (2012) Architectural Sheet Metal Manual, 7th Edition
SOCIETY FOR PROTECTIVE COATINGS (SSPC)
SSPC Paint 15 (1999; E 2004) Steel Joist Shop Primer
SSPC Painting Manual (2002) Good Painting Practice, Steel Structures Painting Manual, Volume 1
SSPC SP 2 (1982; E 2000; E 2004) Hand Tool Cleaning
1.2 GENERAL REQUIREMENTS
1.2.1 Structural Performance
Provide metal building systems capable of withstanding the effects of gravity loads and the following loads and stresses within the limits and conditions indicated.
1.2.1.1 Engineering
Design metal building systems conforming to procedures described in
MBMA MBSM.
1.2.1.2 Design Loads
Conform to the requirements of MBMA MBSM, ASCE 7, and the building code applicable to the project geographical location.
SECTION 13 34 19 Page 8
1.2.1.3 Live Loads
Include all vertical loads induced by the building occupancy indicated on the drawings, as well as loads induced by maintenance workers, materials and equipment for roof live loads.
1.2.1.4 Wind Loads
Include loads induced by a basic wind speed Project site of 110 mph.
1.2.1.5 Collateral Loads
Include additional dead loads other than the weight of metal building system for permanent items such as sprinklers, mechanical systems, electrical systems, and ceilings.
1.2.1.6 Auxiliary Loads
Include dynamic live loads, such as those generated by cranes and materials-handling equipment indicated on detail drawings.
1.2.1.7 Load Combinations
Design metal building systems to withstand the most critical effects of load factors and load combinations as required by MBMA MBSM, ASCE 7, and the building code applicable to the project location.
1.2.1.8 Deflection Limits
Engineer assemblies to withstand design loads with deflections no greater than the following:
a. Purlins and Rafters; vertical deflection of 1/240 of the span.
b. Girts; horizontal deflection of 1/240 of the span.
c. Metal Roof Panels; vertical deflection of 1/240 of the span.
d. Metal Wall Panels; horizontal deflection of 1/360 of the span.
Design secondary framing system to accommodate deflection of primary building structure and construction tolerances, and to maintain clearances at openings. Provide metal panel assemblies capable of withstanding the effects of loads and stresses indicated, based on testing according to
ASTM E1592.
1.2.2 Seismic Performance
Design and engineer metal building system capable of withstanding the effects of earthquake motions determined according to ASCE 7, AISC 341, and the applicable portions of the building code in the geographic area where the construction will take place.
1.2.3 Thermal Movements
Provide metal panel systems that allow for thermal movements resulting from the following maximum change (range) in ambient and surface temperatures by preventing buckling, opening of joints, overstressing of components, failure of joint sealants, failure of connections, and other detrimental
SECTION 13 34 19 Page 9 effects. Base engineering calculation on surface temperatures of materials due to both solar heat gain and nighttime-sky heat loss as follows:
Temperature Change (Range); 120 F, ambient; 180 F, material surfaces.
1.2.4 Air Infiltration for Metal Roof Panels
Air leakage through assembly must not exceed 0.06 cfm/sq.ft. of roof area when tested according to ASTM E168 at negative test-pressure difference of
1.57 lb/sq.ft.
1.2.5 Air Infiltration for Metal Wall Panels
Air leakage through assembly of not more than 0.06 cfm/sq.ft. of wall area when tested according to ASTM E283 at static-air-pressure difference of
6.24 lbf/sq.ft.
1.2.6 Water Penetration for Metal Roof Panels
No water penetration when tested according to ASTM E1646 at test-pressure difference of 2.86 lbf/sq.ft.
1.2.7 Water Penetration for Metal Wall Panels
No water penetration when tested according to ASTM E331 at a minimum differential pressure of 20 percent of inward-acting, wind-load design pressure of not less than 6.24 lbf/sq.ft. and not more than 12 lbf/sq. ft.
1.2.8 Wind-Uplift Resistance
Provide metal roof panel assemblies that comply with ASCE 7, and the building code in the geographic area where the construction will take place.
1.3 DEFINITIONS
ASTM DEFONLINE applies to this definition paragraph.
a. Bay: Dimension between main frames measured normal to frame (at centerline of frame) for interior bays, and dimension from centerline of first interior main frame measured normal to end wall (outside face of end-wall girt) for end bays.
b. Building Length: Dimension of the building measured perpendicular to main framing from end wall to end wall (outside face of girt to outside face of girt).
c. Building Width: Dimension of the building measured parallel to main framing from sidewall to sidewall (outside face of girt to outside face of girt).
d. Clear Span: Distance between supports of beams, girders, or trusses (measured from lowest level of connecting area of a column and a rafter frame or knee).
e. Eave Height: Vertical dimension from finished floor to eave (the line along the sidewall formed by intersection of the planes of the roof and wall).
f. Clear Height under Structure: Vertical dimension from finished floor
SECTION 13 34 19 Page 10 to lowest point of any part of primary or secondary structure, not including crane supports, located within clear span.
g. Terminology Standard: Refer to MBMA "Metal Building Systems Manual" for definitions of terms for metal building system construction not otherwise defined in this Section or in referenced standards.
1.4 SYSTEM DESCRIPTION
General: Provide a complete, integrated set of metal building system manufacturer's standard mutually dependent components and assemblies that form a metal building system capable of withstanding structural and other loads, thermally induced movement, and exposure to weather without failure or infiltration of water into building interior. Include primary and secondary framing, metal roof panels, metal wall panels, and accessories complying with requirements indicated.
Provide metal building system of size and with spacing, slopes, and spans indicated.
1.4.1 Primary Frame Type
a. Rigid Clear Span: Solid-member, structural-framing system without interior columns.
1.4.2 Fixed End-Wall Framing
Provide manufacturer's standard fixed end wall, for buildings not required to be expandable, consisting of primary frame, capable of supporting one-half of a bay design load, and end-wall columns or load-bearing end-wall with corner columns, and rafters.
1.4.3 Secondary Frame Type
Provide manufacturer's standard purlins and joists and exterior-framed (bypass) girts.
1.4.4 Eave Height
Eave height must be as indicated by nominal height on Drawings.
1.4.5 Bay Spacing
Bay Spacing must be as indicated on the drawings.
1.4.6 Roof Slope
Roof slope must be 6 inches per 12 inches.
1.4.7 Roof System
Provide vertical-rib, standing-seam metal roof panels to match administration building roof. See Section 07 61 14 STEEL STANDING SEAM
ROOFING.
SECTION 13 34 19 Page 11
1.4.8 Exterior Wall System
Provide metal wall panels in vertical standing seam, wide batten cap profile, in custom color indicated on drawings.
1.5 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only.
Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Manufacturer's Qualifications; G
SD-02 Shop Drawings
Detail Drawings; G
SD-03 Product Data
Manufacturer's data indicating percentage of recycle material
Manufacturer's catalog data; G
SD-04 Samples
Roof Panels, 12 inches long by actual panel width; G
Wall Panels, 12 inches long by actual panel width; G
Fasteners; G
Metal Closure Strips 10 inches long of each type; G
SD-05 Design Data
Manufacturer's descriptive and technical literature; G
Manufacturer's building design analysis; G
SD-06 Test Reports test reports; G
Coatings and base metals; G
Factory Color Finish Performance Requirements; G
SD-07 Certificates system components; G
Coil Stock certification; G
Aluminized Steel Repair Paint; G
SECTION 13 34 19 Page 12
Galvanizing Repair Paint; G
Enamel Repair Paint; G
Qualification of Manufacturer; G
Qualification of Erector; G
SD-08 Manufacturer's Instructions
Installation of Roof and Wall panels; G shipping, handling, and storage; G
SD-11 Closeout Submittals
Manufacturer's Warranty; G
Contractor's Warranty for Installation; G
1.6 QUALITY ASSURANCE
1.6.1 Pre-Erection Conference
After submittals are received and approved but before metal building system work, including associated work, is performed, the Contracting Officer will hold a pre-erection conference to review the following:
a. The detail drawings, specifications, and manufacturer's descriptive and technical literature.
b. Finalize construction schedule and verify availability of materials, erector's personnel, equipment, and facilities needed to make progress and avoid delays.
c. Methods and procedures related to metal building system erection, including, but not limited to: qualification of manufacturer, qualification of erector, manufacturer's catalog data, building design analysis, written instructions and test reports.
d. Support conditions for compliance with requirements, including alignment between and erection of structural members.
e. Flashing, special roofing and siding details, roof and wall penetrations, openings, and condition of other construction that will affect metal building system, including coatings and base metals, factory color finish performance requirements, system components, and certificates for coil stock.
f. Governing regulations and requirements for, certificates, insurance, tests and inspections if applicable.
g. Temporary protection requirements for metal panel assembly during and after installation.
h. Samples of aluminized steel repair paint, galvanizing repair paint, and enamel repair paint.
SECTION 13 34 19 Page 13
1.6.1.1 Pre-Roofing and Siding Installation Conference
After structural framing system erection and approval but before roofing, siding work, including associated work, is performed; the Contracting Officer will hold a pre-roofing and siding conference to review the following:
a. Examine purlins, sub-girts and formed shapes conditions for compliance with requirements, including flatness and attachment to structural members.
b. Review structural limitations of purlins, sub-girts and formed shapes during and after roofing and siding.
c. Review flashings, special roof and wall details, roof drainage, roof and wall penetrations, roof equipment curbs, and condition of other construction that will affect the metal building system.
d. Review temporary protection requirements for metal roof and wall panels' assembly during and after installation.
e. Review roof and wall observation and repair procedures after metal building system erection.
1.6.2 Manufacturer's Technical Representative
The representative must have authorization from manufacturer to approve field changes and be thoroughly familiar with the products, erection of structural framing and installation of roof and wall panels in the geographical area where construction will take place.
1.6.3 Manufacturer's Qualifications
Metal building system manufacturer must have a minimum of five (5) years experience as a qualified manufacturer and a member of MBMA of metal building systems and accessory products.
Provide engineering services by an authorized currently licensed California engineer, having a minimum of four years experience as an engineer knowledgeable in building design analysis, protocols and procedures for the "Metal Building Systems Manual" (MBMA MBSM); ASCE 7, the building code in the geographic area where the construction will take place.
Provide certified engineering calculations using the products submitted for:
a. Roof and Wall Wind Loads with basic wind speed, exposure category, co-efficient, importance factor, designate type of facility, negative pressures for each zone, methods and requirements of attachment.
b. Roof Dead and Live Loads
c. Collateral Loads
d. Foundation Loads
e. Roof Snow Load
f. Seismic Loads
SECTION 13 34 19 Page 14
g. All metal building design analysis and drawings shall be stamped and signed by a licensed civil/structural engineer.
1.6.4 Qualification of Erection Contractor
An experienced erector who has specialized in erecting and installing work similar in material, design, and extent to that indicated for this Project and must be approved and certified by the metal building system manufacturer.
1.6.5 Single Source
Obtain primary and secondary components and structural framing members, each type of metal roof, wall and liner panel assemblies, clips, closures and other accessories from the standard products of the single source from a single manufacturer to operate as a complete system for the intended use.
1.6.6 Welding
Qualify procedures and personnel according to AWS A5.1/A5.1M, AWS D1.1/D1.1M, and AWS D1.3/D1.3M.
1.6.7 Structural Steel
Comply with AISC 325, AISC 341 for seismic impacted designs, AISC 360, for design requirements and allowable stresses.
1.6.8 Cold-Formed Steel
Comply with AISC/AISI 121 and AISI SG03-3 for design requirements and allowable stresses.
1.6.9 Surface-Burning Characteristics
Provide metal panels having field-insulation material with the following surface-burning characteristics as determined by testing identical products according to ASTM E84 by a qualified testing agency. Identify products with appropriate markings of applicable testing agency showing:
a. Flame-Spread Index: 25 or less.
b. Smoke-Developed Index: 450 or less.
1.6.10 Fabrication
Fabricate and finish metal panels and accessories at the factory to greatest extent possible, by manufacturer's standard procedures and processes and as necessary to fulfill indicated performance requirements.
Comply with indicated profiles with dimensional and structural requirements
Provide metal panel profile, including major ribs and intermediate stiffening ribs, if any, for full length of panel. Aluminum and aluminum-alloy sheet and plate must conform to ASTM B209.
Fabricate metal panel side laps with factory-installed captive gaskets or separator strips that provide a tight seal and prevent metal-to-metal contact, in a manner that will seal weather-tight and minimize noise from movements within panel assembly.
Sheet Metal Accessories: Fabricate flashing and trim to comply with
SECTION 13 34 19 Page 15 recommendations in SMACNA 1793 that apply to the design, dimensions, metal, and other characteristics of item indicated:
a. Form exposed sheet metal accessories that are without excessive oil canning, buckling, and tool marks and that are true to line and levels indicated, with exposed edges folded back to form hems.
b. End Seams: Fabricate nonmoving seams with flat-lock seams. Form seams and seal with epoxy seam sealer. Rivet joints for additional strength.
c. Sealed Joints: Form non-expansion but movable joints in metal to accommodate elastomeric sealant to comply with SMACNA standards.
d. Conceal fasteners and expansion provisions where possible. Exposed fasteners are not allowed on faces of accessories exposed to view.
e. Fabricate cleats and attachment devices of size and metal thickness recommended by SMACNA or by metal building system manufacturer for application, but not less than thickness of metal being secured.
1.6.11 Finishes
Comply with NAAMM AMP 500 for recommendations for applying and designating finishes.
Appearance of Finished Work: Noticeable variations in same piece are not acceptable. Variations in appearance of adjoining components are acceptable if they are within the range of approved Samples and are assembled or installed to minimize contrast.
1.7 SHIPPING, HANDLING AND STORAGE
1.7.1 Delivery
Package and deliver components, sheets, metal panels, and other manufactured items so as not to be damaged or deformed and protected during transportation and handling.
Stack and store metal panels horizontally on platforms or pallets, covered with suitable weather-tight and ventilated covering to ensure dryness, with positive slope for drainage of water. Store in a manner to prevent bending, warping, twisting, and surface damage. Do not store metal wall panels in contact with other materials that might cause staining, denting, or other surface damage. Retain strippable protective covering on metal panel for entire period up to metal panel installation.
1.8 PROJECT CONDITIONS
1.8.1 Weather Limitations
Proceed with installation preparation only when existing and forecasted weather conditions permit Work to proceed without water entering into existing panel system or building.
SECTION 13 34 19 Page 16
1.8.2 Field Measurements
1.8.2.1 Established Dimensions for Foundations
Comply with established dimensions on approved anchor-bolt plans, established foundation dimensions, and proceed with fabricating structural framing. Do not proceed without verifying field measurements. Coordinate anchor-bolt installation to ensure that actual anchorage dimensions correspond to established dimensions.
1.8.2.2 Established Dimensions for Metal Panels
Where field measurements cannot be made without delaying the Work, either establish framing and opening dimensions and proceed with fabricating metal panels without field measurements, or allow for field trimming metal panels. Coordinate construction to ensure that actual building dimensions, locations of structural members, and openings correspond to established dimensions.
1.8.2.3 Verification Record
Verify locations of all framing and opening dimensions by field measurements before metal panel fabrication and indicate measurements on Shop Drawings.
1.9 COORDINATION
Coordinate size and location of concrete foundations and casting of anchor-bolt inserts into foundation walls and footings. Concrete, reinforcement, and formwork requirements are specified in section on
CAST-IN-PLACE CONCRETE.
Coordinate installation of equipment supports, piping and supports and accessories, which are specified in Division 22 - PLUMBING.
Coordinate installation of HVAC system equipment supports, ductwork and supports, piping and supports and accessories, which are specified in Division 23 - HEATING, VENTILATING AND AIR-CONDITIONING (HVAC).
Coordinate installation of roof penetrations, which are specified in Division…
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