W911YU-16-T-1005_SOW.pdf

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LOAD RATE TESTING
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W911YU-16-T-1005
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GUAM NATIONAL GUARD W911YU-16-T-1005

SCOPE OF WORK

FOR

INSPECTION AND LOAD TESTING

The Scope of Work for equipment requiring Inspection and Load Rate Testing consists of the following:

1. General

a. The contractor shall provide all tools, skilled labor, and equipment as required to perform the inspection and load testing of each equipment identified on Table 1.

b. Contractor shall coordinate with the Combined Support Maintenance Shop for access and location of equipment to be inspected and tested.

c. Upon completion of all inspection and testing work, the contractor shall develop and submit a summary inspection and load testing report identifying components inspected, condition of each component, and recommended action items for each equipment. Load testing procedure and collected data analysis shall be included in the report.

2. Inspection

a. The contractor shall perform inspections as required to identify all components that require repair or replacement on each equipment on Table 1 to ensure long term, reliable operation. Table 1 lists equipment to be inspected and evaluated by the contractor.

b. If during the inspection the contractor finds critical issues with any component of the equipment that may preclude load testing. The contractor shall inform the Combined Support Maintenance Shop prior to performing and load testing.

3. Testing

a. The contractor shall perform load testing on all equipment attachments as defined herein.

On-site testing shall be permitted to be performed at CSMS Bldg 800 and Bldg. 32, Fort Juan Muna.

b. If during load testing of the equipment, the contractor observes operational issues with the equipment that may result in damage to the unit, the contractor shall immediately abort the testing and notify CSMS point of contact.

c. The GUARNG does not have certified weights for load testing. The contractor shall choose appropriate loads for the test based on the manufacturer’s load ratings for the condition of use. A 25% minimum partial load, the rated load, and a proof load as close as possible but not exceeding 125% of rated load shall be used. Check manufacturer’s limitations and or specific instructions on testing.

d. Rigging should be arranged for the test loads which conforms to good rigging practice for a safe lift.

e. Safety cones or markings should be set up around the operating perimeter if there is any possibility that personnel or vehicles will intrude into operating area.

f. Operators, riggers, and a signalman should establish and review signals that would be used and how the test will be conducted.

g. Inspect lifting attachments in its entirety according to the checklist normally used for each type of equipment. Particular attention should be given to the structural elements of the lifting systems which will be subjected to stress during the load testing procedure. Any evidence of degradation among the structural elements should be evaluated and a determination made as the suitability of the lifting systems condition for load testing and the need for repair or replacement for components.

4. Post-Test Inspection

a. After the tests are completed, conduct a thorough examination to ensure that lift systems has satisfactorily withstood tests. Park all equipment at the proper location for service access and relax all rigging to allow for inspection of wire cables and components.

b. Check all components of the lifting system for structural damage including cracks, weld separation, permanent deformation, paint flaking, and loose fasteners.

c. Check lift system electrical components for deterioration and proper condition, verify the integrity of wiring, connections and enclosures, checking for neatness, security and conformance.

d. Make note of any damage, deficiencies, or corrections that may be required.

e. Hoist the load blocks clear of personnel or obstructions and verify that the wire cable has wound properly on hoist drums.

f. Complete the report and conduct an exit briefing, if appropriate.

TABLE 1

Equipment Inventory for Inspection and Load Testing

Make Model Attachment load capacity Quantity

Hoist P Series Fork Lift 18ton 1

Hyster H120FT FORTIS Fork Lift 6ton 1

Dearborne Over Head Crane 15ton 1

Oshkosh HEMTT M984A2/A4 Crane 14k 2

Oshkosh HEMTT M1120A4 Load Handling Unit 26k 9

Oshkosh M1075A1 Palletized Load System 16.5ton 1

Oshkosh M1089A1P2 Crane 10k 2

Caterpillar H924 Wheel Loader 6,645lbs 4

Case M400T/W Skid Steer 2,100lbs/1,980lbs 8

JCB HEMI Back Hoe 2k 6

Forward Repair System Crane 10k 2 kalimar Rough Turrain Light Cap. Fork Lift 5k 1

Oshkosh M1157A1P2 Dump Truck 10ton 16

5. References:

High Mobility Engineer Excavator (HMEE) TM 5-2420-232-10

Light Capability Rough Terrain Forklift (LCTRF) TM10-3930-680-10

Heavy Type II, Skid Steer Loader (M400T) TM 5-3805-292-10

Forward Repair System (FRS) TM 9-4940-568-23-1

Medium Tactical Vehicles (MTV) TM 9-2320-333-10

Palletized Loading System (PLS) TM 9-2320-342-23&P

Load Handling System (LHS) TM 9-2320-345-10

Truck, Wrecker (M984A4) TM 9-2320-342-10

Truck, Wrecker, FMTV (M1089A1P2) TM 9-2320-334-10

Wheel, Loader (924H) TM 9-2320-334-10

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