OSUT_1_08_71_00_Door_Hardware.pdf

OUST-AR RANGE PROJECTS FY19

SECTION 08 71 00

DOOR HARDWARE

08/08

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM E 283 (2004) Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen

ASTM F 883 (2009) Padlocks

BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)

BHMA A156.1 (2006) Butts and Hinges

BHMA A156.12 (2005) Interconnected Locks & Latches

BHMA A156.13 (2005) Mortise Locks & Latches, Series 1000

BHMA A156.15 (2006) Closer Holder Release Devices

BHMA A156.16 (2008) Auxiliary Hardware

BHMA A156.17 (2004) Self Closing Hinges & Pivots

BHMA A156.18 (2006) Materials and Finishes

BHMA A156.2 (2003) Bored and Preassembled Locks and Latches

BHMA A156.21 (2009) Thresholds

BHMA A156.22 (2005) Door Gasketing and Edge Seal Systems

BHMA A156.3 (2008) Exit Devices

BHMA A156.4 (2008) Door Controls - Closers

BHMA A156.5 (2001) Auxiliary Locks & Associated Products

BHMA A156.6 (2005) Architectural Door Trim

BHMA A156.7 (2003; R 2009) Template Hinge Dimensions

BHMA A156.8 (2005) Door Controls - Overhead Stops and Holders

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 101 (2009; Amd 1 & 2 2009) Life Safety Code

NFPA 80 (2010) Standard for Fire Doors and Other Opening Protectives

STEEL DOOR INSTITUTE (SDI/DOOR)

SDI/DOOR A250.8 (2003) Recommended Specification for Standard Steel Doors and Frames

UNDERWRITERS LABORATORIES (UL)

UL 14C (2006; Rev thru Dec 2008) Swinging Hardware for Standard Tin-Clad Fire Doors Mounted Singly and in Pairs

UL Bld Mat Dir (2009) Building Materials Directory

1.2 SUBMITTALS

Submit the following in accordance with Section 01 33 00 SUBMITTAL

PROCEDURES.

SD-02 Shop Drawings

Hardware schedule; G

Keying system

SD-03 Product Data

Hardware items; G

SD-08 Manufacturer's Instructions

Installation

SD-10 Operation and Maintenance Data

Hardware Schedule items, Data Package 1; G

Submit data package in accordance with Section 01 78 23 OPERATION

AND MAINTENANCE DATA.

SD-11 Closeout Submittals

Key Bitting

1.3 HARDWARE SCHEDULE

Prepare and submit hardware schedule in the following form:

Reference Mfr. UL Mark Publi- Name Key (If fire BHMA Hard- cation and Con- rated Finish ware Quan- Type Catalog trol and Designa- Item tity Size No. Finish No. Symbols listed) tion

1.4 KEY BITTING CHART REQUIREMENTS

Submit key bitting charts to the Contracting Officer prior to completion of the work. Include:

a. Complete listing of all keys (AA1, AA2, etc.).

b. Complete listing of all key cuts (AA1-123456, AA2-123458).

c. Tabulation showing which key fits which door.

d. Copy of floor plan showing doors and door numbers.

e. Listing of 20 percent more key cuts than are presently required in each master system.

1.5 QUALITY ASSURANCE

1.5.1 Hardware Manufacturers and Modifications

Provide, as far as feasible, locks, hinges, pivots, and closers of one lock, hinge, pivot, or closer manufacturer's make. Modify hardware as necessary to provide features indicated or specified.

1.5.1 Coordination

Contractor shall coordinate door hardware with all electronic security devices to insure proper door operation and compliance with applicable provisions of NFPA 101. Report potential problems in writing to the Contracting Officer. Include proposed solutions.

1.6 DELIVERY, STORAGE, AND HANDLING

Deliver hardware in original individual containers, complete with necessary appurtenances including fasteners and instructions. Mark each individual container with item number as shown in hardware schedule. Deliver permanent keys and removable cores to the Contracting Officer, either directly or by certified mail. Deliver construction master keys with the locks.

PART 2 PRODUCTS

2.1 TEMPLATE HARDWARE

Provide hardware to be applied to metal or to prefinished doors manufactured to template. Promptly furnish template information or templates to door and frame manufacturers. Conform to BHMA A156.7 for template hinges. Coordinate hardware items to prevent interference with other hardware.

2.2 HARDWARE FOR FIRE DOORS AND EXIT DOORS

Provide all hardware necessary to meet the requirements of NFPA 80 for fire doors and NFPA 101 for exit doors, as well as to other requirements indicated, even if such hardware is not specifically mentioned under paragraph entitled "Hardware Schedule." Provide the label of Underwriters Laboratories, Inc. for such hardware listed in UL Bld Mat Dir or labeled and listed by another testing laboratory acceptable to the Contracting Officer.

2.3 HARDWARE ITEMS

Clearly and permanently mark with the manufacturer's name or trademark, hinges, pivots, locks, latches, exit devices, bolts and closers where the identifying mark will be visible after the item is installed. For closers with covers, the name or trademark may be beneath the cover.

2.3.1 Hinges

BHMA A156.1, 4-1/2 by 4-1/2 inch unless otherwise indicated. Construct loose pin hinges for exterior doors and reverse-bevel interior doors so that pins will be nonremovable when door is closed. Other antifriction bearing hinges may be provided in lieu of ball-bearing hinges.

2.3.2 Pivots

BHMA A156.4.

2.3.4 Locks and Latches

2.3.4.2 Bored Locks and Latches

BHMA A156.2, Series 4000, Grade 1, extra heavy-duty, key-in-lever.

2.3.4.6 Auxiliary Locks

BHMA A156.5, Grade 1.

2.3.4.7 Push Button Combination Locks

Heavy-duty, mechanical combination lockset with five pushbuttons, standard-sized knobs, 3/4 inch deadlocking latch, 2-3/4 inch backset.

Operate the locks by pressing two or more of the buttons in unison or individually in the proper sequence. Inside knob will operate the latch.

Provide a keyed cylinder on the interior to permit setting the combination. Provide a keyed removable-core cylinder on the exterior to permit bypassing the combination. Provide a thumb turn on the interior to activate passage set function, so that outside knob operates latch without using the combination.

2.3.5 Exit Devices

BHMA A156.3, Grade 1. Provide adjustable strikes for rim type and vertical rod devices. Provide touch bars in lieu of conventional crossbars and arms.

2.3.7 Cylinders and Cores

Provide cylinders and cores for new locks, including locks provided under other sections of this specification. Provide cylinders and cores with seven pin tumblers. Provide cylinders from products of one manufacturer, and provide cores from the products of one manufacturer. Rim cylinders, mortise cylinders, and knobs of bored locksets have interchangeable cores which are removable by special control keys. Stamp each interchangeable core with a key control symbol in a concealed place on the core.

2.3.8 Keying System

Provide a keying system of the level required by the Government. Provide key cabinet as specified.

2.3.9 Lock Trim

Cast, forged, or heavy wrought construction and commercial plain design.

2.3.9.1 Roses

Provide wrought roses on both sides of each door. In addition to meeting test requirements of BHMA A156.2, roses shall be 0.050 inch thick if unreinforced. If reinforced, outer shell shall be 0.035 inch thick and combined thickness shall be 0.070 inch..

2.3.9.2 Lever Handles

Provide lever handles in lieu of knobs for all locks and latches. Levers shall be solid cast brass, bronze, or zinc without plastic inserts or cores.

Provide lever handles return to within 1/2 inch of the door face.

2.3.10 Keys

Furnish one file key, one duplicate key, and one working key for each key change and for each master and grand master keying system. Furnish one additional working key for each lock of each keyed-alike group. Furnish four of each type of master keys, and four control keys for removable cores.

Furnish a quantity of key blanks equal to 20 percent of the total number of file keys. Stamp each key with appropriate key control symbol and "U.S.

property - Do not duplicate." Do not place room number on keys.

2.3.11 Door Bolts

BHMA A156.16. Provide dustproof strikes for bottom bolts, except for doors having metal thresholds. Automatic latching flush bolts: BHMA A156.3, Type 27.

2.3.12 Closers

BHMA A156.4, Series C02000, Grade 1, heavy duty with PT 4D and 4H. Provide closers with cast-iron housings and forged steel pistons and main arms, all weather fluid, and separate regulation of closing speed, latch speed, and back-check. Provide with brackets, arms, mounting devices, fasteners, full size covers, except at storefront mounting, and other features necessary for the particular application. Size closers in accordance with manufacturer's recommendations, or provide multi-size closers, Sizes 1 through 6, and list sizes in the Hardware Schedule. Provide manufacturer's 10 year warranty. Closers shall have a maximum projection of 2 1/4 inches to minimize conflicts with adjacent walls.

2.3.12.1 Identification Marking

Engrave each closer with manufacturer's name or trademark, date of manufacture, and manufacturer's size designation located to be visible after installation.

2.3.13 Overhead Holders

BHMA A156.8. Each unit shall be adjustable from 85 to 110 degrees.

2.3.15 Door Protection Plates

BHMA A156.6, flat stainless steel.

2.3.15.1 Sizes of Kick Plates

Width for single doors shall be 2 inches less than door width; width for pairs of doors shall be one inch less than door width. Provide 10 inch kick plates for flush doors.

2.3.13 Push and Pull Devices

BHMA A156.6.

2.3.14 Push Plates

Similar to J405 except handle shall be 1 inch round stainless steel rod or tube of constant diameter with mounting legs 8 inches apart o.c. Plate over which handle is mounted shall be stainless steel, 4 inches x 16 inches.

2.3.15 Pull Handles

Category J401, aluminum, bronze, or stainless stel, 1 inch to 1-1/4 inches in diameter with mounting legs 8 inches apart o.c. Projection shall be between 2-1/2 and 3 inches.

2.3.17 Door Silencers

BHMA A156.16. Silencers Type L03011. Provide three silencers for each single door, two for each pair.

2.3.17 Door Stops

Every door shall be provided with a door stop, even though a stop may not be indicated in the Hardware Schedule. Overhead stops as specified herin before are indicated in individual "hardware sets" where required. Wall stops complying with BHMA A156.4, Type L12101 shall be provided typically.

If a wall stop is unsuitable because a door swings against a window, chalk/tackboard, coat rack, etc., then a floor stop complying with BHMA A 156.4, Type L12141 or L12161 shall be provided. Where a door would conflict with another door, then a roller bumper complying with BHMA A156.4, Type L12191, L12201, or L12211 shall be provided.

2.3.19 Thresholds

BHMA A156.21.

2.3.20 Weather Stripping Gasketing

BHMA A156.22. Provide the type and function designation where specified in paragraph entitled "Hardware Schedule". Provide a set to include head and jamb seals and sweep strips. Air leakage of weather stripped doors not to exceed 1.25 cubic feet per minute of air per square foot of door area when tested in accordance with ASTM E 283. Provide weather stripping with one of the following:

2.3.20.1 Extruded Aluminum Retainers

Extruded aluminum retainers not less than 0.050 inch wall thickness with vinyl, neoprene, silicone rubber, or polyurethane inserts. Provide clear (natural) anodized aluminum.

2.3.19.2 Special Tools

Provide special tools, such as spanner and socket wrenches and dogging keys, required to service and adjust hardware items.

2.3.21 Soundproofing Gasketing

BHMA A156.22. Include adjustable doorstops at head and jambs and an automatic door bottom per set, both of extruded aluminum, clear (natural) anodized, surface applied, with vinyl fin seals between plunger and housing. Provide doorstops with solid neoprene tube, silicone rubber, or closed-cell sponge gasket. Furnish door bottoms with adjustable operating rod and silicone rubber or closed-cell sponge neoprene gasket. Doorstops mitered at corners. Provide the type and function designation where specified in paragraph entitled "Hardware Sets".

2.4 FASTENERS

Provide fasteners of proper type, quality, size, quantity, and finish with hardware. Provide stainless steel or nonferrous metal fasteners that are exposed to weather. Provide fasteners of type necessary to accomplish a permanent installation.

2.5 FINISHES

BHMA A156.18. Provide hardware in BHMA 630 finish (satin stainless steel), unless specified otherwise. Provide items not manufactured in stainless steel in BHMA 626 finish (satin chromium plated) over brass or bronze, except finish for surface door closers, which shall have aluminum paint finish, and except BHMA 652 finish (satin chromium plated) for steel hinges. Provide hinges for exterior doors in stainless steel with BHMA 630 finish or chromium plated brass or bronze with BHMA 626 finish. Furnish exit devices in BHMA 626 finish in lieu of BHMA 630 finish. Match exposed parts of concealed closers to lock and door trim. Match hardware finish for aluminum doors to the doors.

2.6 KEY CABINET AND CONTROL SYSTEM

BHMA A156.5, Type required to yield a capacity (number of hooks) 50 percent greater than the number of key changes used for door locks.

PART 3 EXECUTION

3.1 INSTALLATION

Install hardware in accordance with manufacturers' printed installation instructions. Fasten hardware to wood surfaces with full-threaded wood screws or sheet metal screws. Provide machine screws set in expansion shields for fastening hardware to solid concrete and masonry surfaces.

Provide toggle bolts where required for fastening to hollow core construction. Provide through bolts where necessary for satisfactory installation.

3.1.1 Weather Stripping Installation

Handle and install weather stripping to prevent damage. Provide full contact, weather-tight seals. Operate doors without binding.

3.1.1.1 Stop-Applied Weather Stripping

Fasten in place with color-matched sheet metal screws not more than 9 inch on center after doors and frames have been finish painted.

3.1.3 Threshold Installation

Extend thresholds the full width of the opening and notch end for jamb stops. Set thresholds in a full bed of sealant and anchor to floor with cadmium-plated, countersunk, steel screws in expansion sleeves.

3.2 FIRE DOORS AND EXIT DOORS

Install hardware in accordance with NFPA 80 for fire doors, and NFPA 101 for exit doors.

3.3 HARDWARE LOCATIONS

SDI 100, unless indicated or specified otherwise.

a. Kick Plates: Push side of single-acting doors.

3.4 KEY CABINET AND CONTROL SYSTEM

Locate where directed. Tag one set of file keys and one set of duplicate keys. Place other keys in appropriately marked envelopes, or tag each key. Furnish complete instructions for setup and use of key control system. On tags and envelopes, indicate door and room numbers or master or grand master key.

3.5 FIELD QUALITY CONTROL

After installation, protect hardware from paint, stains, blemishes, and other damage until acceptance of work. Submit notice of testing 15 days before scheduled, so that testing can be witnessed by the Contracting

Officer. Adjust hinges, locks, latches, bolts, holders, closers, and other items to operate properly. Demonstrate that permanent keys operate respective locks, and give keys to the Contracting Officer. Correct, repair, and finish, as directed, errors in cutting and fitting and damage to adjoining work.

3.6 HARDWARE SETS

Provide hardware for aluminum doors under this section. Deliver Hardware templates and hardware, except field-applied hardware to the aluminum door and frame manufacturer for use in fabricating the doors and frames.

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